masroll system · engineering and parts selection - e.g. regarding vacuum pump, discharging pump,...
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in
world processing sceneseco-friendly
Germany
KoreaUSA/North America
Singapore
JapanChina
International Service/Supply Network
Thai
Masroll Systems Inc. / Masuda Seisakusho Co., Ltd.
Tel: (+81)562-92-1211Fax: (+81)562-92-1217Web site: http://www.masroll.com/
Posmec Masroll Korea Co., Ltd.Seoul, KoreaTel: (+82)2-3462-1881
Masroll North American OperationsCharlotte, NC USA Tel: (+1)704-759-0505
China: Shanghai office
South East
Asia:
Korea:
Japan:
USA/Canada:
NorthAmerica:
ITOCHU SysTech Singapore PTE Ltd.
Chadwick Engineering Ltd. (Canada)
Vail Rubber Works (USA)
Thistle Roller Company (USA)
Osborn International (China) / Ningbo Industrial Power Brushes Ltd.
Europe: Osborn International Ltd. (Germany)
Woehler Technische Buersten GmbH(Germany)
Tel: (+86)21-6289-0761
Group comapnies, partners, associates
Thai: West Coast Engineering Co., Ltd.
handles fluidfor you
Eco-friendly
Rolls Incorporated (USA)
NOSAS, S.A. (Spain)
India: Sariska Engineers
Mexico: GYT Distribuidora Industrial, S.A. de C.V.
Osborn-Unipol Ltd. (UK)
India Mexico
Canada
UK
Spain
マスロールシステムズ 株式会社 / 株式会社 増田製作所
Product CataloguePC120224CEmm01E
Corporate web site:
http://www.masroll.com/
MASROLL System R
is a functional processing roll system, to absorb fluid, and to dischrage the fluid from the processing system.
It also works to apply fluid.
Working with distinctive Masroll construction, system composition, fluid-dynamic differential pressure induction, micro-fiber composite material properties, and micro-capillaries action,
Masroll is especiall highly trusted and renowned, in the advanced processing scenes where utmost fluid removal, its uniformity, quality finish and durable consitency really count.
Registered Registered No. No. 617617
USP, EPC, JP and others - in major 12 countires - granted (JP 4484168, etc.) and/or being applied
Information Request / Inquiry
Please ask Masroll System Customer Service for inquiry and consultaion service
Phone 562-92-1213Fax 562-92-1217
Country Code, Japan: (+81)
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Masroll Systems Inc.Operating Sales and customer service of Masroll System and its derivatives, their engineering and R&D
AffiliatesMasroll North American Operations (USA)
Posmec Masroll Korea Co., Ltd.(Korea)
Works 80-1 Nakanowari, Shinden-cho, Toyoake, Japan 470-1112
Phone 0562-92-1213Fax 0562-92-1217
COO Noriaki Masuda
Capital \30,000,000
Masuda Seisakusho Co., Ltd.Operating Production of Masroll System and related products, cooperating work to assist R&D
Works 80-1 Nakanowari, Shinden-cho, Toyoake, Japan 470-1112
Phone 0562-92-1211Fax 0562-92-1217
CEO Masanobu Masuda
Established in 1955
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handles fluidfor you
Eco-friendly
Masroll Systems Inc. / Masuda Seisakusho Co., Ltd. All Rights Reserved
MASROLL System is withR
USP, EPC, JP and othersgranted and/or being applied
MASROLLR
● Effectiveness:
Ultimate removal of fluid (after or before cleaning,etc.) Energy saving and equipment simplification achieved by the reduction of drying load Processing speed increase Upgrading in quality and production consitency by highly consisten and uniform processing capability
Processing fluid recovery and recyclingFluid membrane application (coating) to various surfaces
Pad and shaft selection to suite specific processing needs
Roll-pad type:For regular processing,water or oil related............. EX-type
For heat and chamcals.......X-type Others.................................TX-type
Roll-shaft type:For high strength shaftrequirementst............... MR Sh-type
Ultimate Processing
Quality and Consistency
Durability
Rotary joint
Flexible tube
●
Waters, oils, hydrocarbon solvents, plasticizers, acids (sulfuric, chromic, etc.), alkalines (NaOH, etc.), and other chamicals
● Field of applications and type of materials processed:Steel and non-ferrous metals processing.Processing in automotive stamping and other metal working fields. Film and plastic sheet processing. Lead frames, PC boards and FPCs processing. Processing of various strips, hoops and sheets. Processing of roll and drum surfaces.
●
(Typical Examples)
Processing of water-related, including liquid chemicals
Processing of oil-related
Process Characteristics:
Type of fluid handled:
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For its uncomparable uniformity and consistency in processing, real high quality production and production
consistency can be achieved.
Positive fluid control by its distinctive system, shaft and roll-pad construction, and
pad materials to include microfiber-elastomer composite kind, enable the level that has
been unattainable before.
Its positive capability to maintain working functions and uncomparable
resistance to wear and damages contribute to quality control, stable
production, and reduction of maintenance as well.
In order to provide utmost running state, quantitative measurements of state and their
recordings are always with servicing, not to mention every factory dressing and roll-pad replacement.
Technical support before and after Masroll introduction is also fully available
all the time.
For high speed processing condition.... MR Vh-type
●
Others.......... Special purpose types●
Engineering and parts selection - e.g. regarding vacuum pump, discharging pump, etc. - to facilitate non-standard processing conditions are fully provided by request.For a vacuum system in water related application in general, Nash-type is recommended. In oil-related, Roots-type, which is either water or air cooled, is generally suggested. In case of Nash, vacuum shielding water is required. In case of water-cooled Roots, cooling water isin need.Inlet-separator equipment for fluid recovery can be with vacuum system, either integrally or separately.When connecting more than one Masroll, it is normally recommended to use a header manifold for effective flow destribution.When to apply reverse washing (back-wash) , auxiliary equipment composedof header and valve controls should normally be provided.
In addition to the above, optional equipment for unique processing requirements and engineering to meet special processing needs can be provided by request.
Masroll is especially highly trusted and renowned, in the advanced processing scenes where utmost fluid removal, its uniformity, quality finish and durable consitency really count.
functional roll system, to absorb fluid, and to discharge it out from the processing sytem
MASROLL SYSTEM
Micro-fiber
Elastomer Composite in action
Customer Service
MASROLL
Fluid-dynamically Activat
ed
100 200 300 400 500 600 700 800 900 1000 1100
1.0
2.0
3.0
4.0
Liqu
id re
sidu
al,
g/m
2
Process speed, m/min
ab c
Processing of conventional roll means, such as non-woven fiber rolls and/or rubber wringer-rolls(in-house comparison)
EX-wiper MASROLLprocessing MASROLL
processing
PX-type, TX-type EX-type, by cold water at ambient temperature
〃
abc
MASROLLprocessing
〃by heated water with high-speed processing specifications model/type
EX-typeMASROLLprocessing
"EX-wiper Masroll"●is a group product of Masroll
Fiber aggregated simple fiber-function roll, without positive fluid absorption and discharging constructions. To be used selectively for uses and purposes. For more information, Please consult Masroll System Customer Service.
1.0
2.0
3.0
4.0
100 200 300 400 500 600
EX-wiper MASROLLprocessingMASROLL processingLiqu
id re
sidu
al,
g/m
2
Process speed, m/minRegistered Registered No. No. 617617
Exh.
Drain
IsVp
SV
SV
VuIs
**
VacuumGauge
Level SensorVacuumPump
Control Panel
DrainDrain
Silensor
Flow meterControlvalve
Colling watersupply
Signalinput / output
Electrical powersupply
Compressed airpower supply
Recovery / Discharge
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Desirable when Masrolls overdo, but conventional means are not
satisfactory enough.
80-1 Nakanowari, Shinden-cho, Toyoake, Japan80-1 Nakanowari, Shinden-cho, Toyoake, Japan 470-1112 Phone: 470-1112 Phone: (+81)(+81)562-92-1213 Fax: 562-92-1213 Fax: (+81)(+81)0562-92-12170562-92-1217
Japan:
Roll Works
Resident evaluationa and testing space
Transportable evaluation and testing unit
For more information, inquiry, and consultation service, please ask Masroll Customer Service
handles fluidfor you
Eco-friendly
USA:Masroll North AmericanMasroll North AmericanOperations Operations
Korea:Posmec Masroll Korea Co., Ltd. Posmec Masroll Korea Co., Ltd.
Thai, Shingapore, China,India, Europe
EX-wiper Masroll MR Wiper-block
Masuda Seisakusho Co., Ltd.Masuda Seisakusho Co., Ltd.Masroll Systems Inc. Masroll Systems Inc.
Masroll Systems Inc. Masroll Systems Inc. / Masuda Seisakusho Co., Ltd./ Masuda Seisakusho Co., Ltd.マスロールシステムズ 株式会社 / マスロールシステムズ 株式会社 / 株式会社 増田製作所株式会社 増田製作所
CAL
Dryer
(Electric Cleaning)
Water removalafter cleaning
Intermeshing contact processing
Single-sided contact processing
Surface processing of rolls and drums
Suction-activated bridle purpose
(Skin-pass mill)
Fluid removalfor rolling mills
Rolling MIll(Reverse-mill)
Bridle Leveler
Outlet fluidremoval
Slip preventionby fluid removal
De-greasing
Oil removal before cleaning
Rinsing Rotary-brush / high-pressuresprey cleaning
Fluid removal
ECL(Continuous Annealing) SPM
Equipment to compose MASROLL System, and processing units (examples)
Complete Masroll System processing unit.
Roots-type vacuum unit, normally for oil-related. Water-cooled type, with a unitarily constructed inlet-separator unit.
Nash-type vacuum unit, normally for water-related, with an exhaust separator.
MASROLL System - typical applications
Major MASROLL System related products and derivatives
Business Center
MR Rod-wiper
Masroll Systems Inc. / Masuda Seisakusho Co., Ltd. All Rights Reserved
Dryer
CAL
Water removalafter cooling
Fluidr removalafter skin-pass
Water removal before and after cleaning
Dryer Dryer
Dryer
Dryer
Masroll roll-stand unit with cylinder actuators. All stainless steel structure model.
Complete Masroll PC-board cleaning and processing unit, fully equipped with controls.
For better simple wiping result and usability, by distinctive constructions
and material properties.
Highly efficient for exterior wiping of tubes and rods. Unseen is the mist
generated by air wiping.