masroll system · engineering and parts selection - e.g. regarding vacuum pump, discharging pump,...

4
in world processing scenes eco-friendly Germany Korea USA/North America Singapore Japan China International Service/Supply Network Thai Masroll Systems Inc. / Masuda Seisakusho Co., Ltd. Tel: (+81)562-92-1211 Fax: (+81)562-92-1217 Web site: http://www.masroll.com/ Posmec Masroll Korea Co., Ltd. Seoul, Korea Tel: (+82)2-3462-1881 Masroll North American Operations Charlotte, NC USA Tel: (+1)704-759-0505 China: Shanghai office South East Asia: Korea: Japan: USA/Canada: North America: ITOCHU SysTech Singapore PTE Ltd. Chadwick Engineering Ltd. (Canada) Vail Rubber Works (USA) Thistle Roller Company (USA) Osborn International (China) / Ningbo Industrial Power Brushes Ltd. Europe: Osborn International Ltd. (Germany) Woehler Technische Buersten GmbH (Germany) Tel: (+86)21-6289-0761 Group comapnies, partners, associates Thai: West Coast Engineering Co., Ltd. handles fluid for you Eco-friendly Rolls Incorporated (USA) NOSAS, S.A. (Spain) India: Sariska Engineers Mexico: GYT Distribuidora Industrial, S.A. de C.V. Osborn-Unipol Ltd. (UK) India Mexico Canada UK Spain マスロールシステムズ 株式会社 / 株式会社 増田製作所 Product Catalogue PC120224CEmm01E Corporate web site: http://www.masroll.com/ MASROLL System R is a functional processing roll system, to absorb fluid, and to dischrage the fluid from the processing system. It also works to apply fluid. Working with distinctive Masroll construction, system composition, fluid-dynamic differential pressure induction, micro-fiber composite material properties, and micro-capillaries action, Masroll is especiall highly trusted and renowned, in the advanced processing scenes where utmost fluid removal, its uniformity, quality finish and durable consitency really count. Registered Registered No. No. 617 617 USP, EPC, JP and others - in major 12 countires - granted (JP 4484168, etc.and/or being applied Information Request / Inquiry Please ask Masroll System Customer Service for inquiry and consultaion service Phone 562-92-1213 Fax 562-92-1217 Country Code, Japan: (+81)

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Page 1: MASROLL System · Engineering and parts selection - e.g. regarding vacuum pump, discharging pump, etc. - to facilitate non-standard processing conditions are fully provided by request

in

world processing sceneseco-friendly

Germany

KoreaUSA/North America

Singapore

JapanChina

International Service/Supply Network

Thai

Masroll Systems Inc. / Masuda Seisakusho Co., Ltd.

Tel: (+81)562-92-1211Fax: (+81)562-92-1217Web site: http://www.masroll.com/

Posmec Masroll Korea Co., Ltd.Seoul, KoreaTel: (+82)2-3462-1881

Masroll North American OperationsCharlotte, NC USA Tel: (+1)704-759-0505

China: Shanghai office

South East

Asia:

Korea:

Japan:

USA/Canada:

NorthAmerica:

ITOCHU SysTech Singapore PTE Ltd.

Chadwick Engineering Ltd. (Canada)

Vail Rubber Works (USA)

Thistle Roller Company (USA)

Osborn International (China) / Ningbo Industrial Power Brushes Ltd.

Europe: Osborn International Ltd. (Germany)

Woehler Technische Buersten GmbH(Germany)

Tel: (+86)21-6289-0761

Group comapnies, partners, associates

Thai: West Coast Engineering Co., Ltd.

handles fluidfor you

Eco-friendly

Rolls Incorporated (USA)

NOSAS, S.A. (Spain)

India: Sariska Engineers

Mexico: GYT Distribuidora Industrial, S.A. de C.V.

Osborn-Unipol Ltd. (UK)

India Mexico

Canada

UK

Spain

マスロールシステムズ 株式会社 / 株式会社 増田製作所

Product CataloguePC120224CEmm01E

Corporate web site:

http://www.masroll.com/

MASROLL System R

is a functional processing roll system, to absorb fluid, and to dischrage the fluid from the processing system.

It also works to apply fluid.

Working with distinctive Masroll construction, system composition, fluid-dynamic differential pressure induction, micro-fiber composite material properties, and micro-capillaries action,

Masroll is especiall highly trusted and renowned, in the advanced processing scenes where utmost fluid removal, its uniformity, quality finish and durable consitency really count.

Registered Registered No. No. 617617

USP, EPC, JP and others - in major 12 countires - granted (JP 4484168, etc.) and/or being applied

Information Request / Inquiry

Please ask Masroll System Customer Service for inquiry and consultaion service

Phone 562-92-1213Fax 562-92-1217

Country Code, Japan: (+81)

Page 2: MASROLL System · Engineering and parts selection - e.g. regarding vacuum pump, discharging pump, etc. - to facilitate non-standard processing conditions are fully provided by request

Masroll Systems Inc.Operating Sales and customer service of Masroll System and its derivatives, their engineering and R&D

AffiliatesMasroll North American Operations (USA)

Posmec Masroll Korea Co., Ltd.(Korea)

Works 80-1 Nakanowari, Shinden-cho, Toyoake, Japan 470-1112

Phone 0562-92-1213Fax 0562-92-1217

COO Noriaki Masuda

Capital \30,000,000

Masuda Seisakusho Co., Ltd.Operating Production of Masroll System and related products, cooperating work to assist R&D

Works 80-1 Nakanowari, Shinden-cho, Toyoake, Japan 470-1112

Phone 0562-92-1211Fax 0562-92-1217

CEO Masanobu Masuda

Established in 1955

Page 3: MASROLL System · Engineering and parts selection - e.g. regarding vacuum pump, discharging pump, etc. - to facilitate non-standard processing conditions are fully provided by request

handles fluidfor you

Eco-friendly

Masroll Systems Inc. / Masuda Seisakusho Co., Ltd. All Rights Reserved

MASROLL System is withR

USP, EPC, JP and othersgranted and/or being applied

MASROLLR

● Effectiveness:

Ultimate removal of fluid (after or before cleaning,etc.) Energy saving and equipment simplification achieved by the reduction of drying load Processing speed increase Upgrading in quality and production consitency by highly consisten and uniform processing capability

Processing fluid recovery and recyclingFluid membrane application (coating) to various surfaces

Pad and shaft selection to suite specific processing needs

Roll-pad type:For regular processing,water or oil related............. EX-type

For heat and chamcals.......X-type Others.................................TX-type

Roll-shaft type:For high strength shaftrequirementst............... MR Sh-type

Ultimate Processing

Quality and Consistency

Durability

Rotary joint

Flexible tube

Waters, oils, hydrocarbon solvents, plasticizers, acids (sulfuric, chromic, etc.), alkalines (NaOH, etc.), and other chamicals

● Field of applications and type of materials processed:Steel and non-ferrous metals processing.Processing in automotive stamping and other metal working fields. Film and plastic sheet processing. Lead frames, PC boards and FPCs processing. Processing of various strips, hoops and sheets. Processing of roll and drum surfaces.

(Typical Examples)

Processing of water-related, including liquid chemicals

Processing of oil-related

Process Characteristics:

Type of fluid handled:

For its uncomparable uniformity and consistency in processing, real high quality production and production

consistency can be achieved.

Positive fluid control by its distinctive system, shaft and roll-pad construction, and

pad materials to include microfiber-elastomer composite kind, enable the level that has

been unattainable before.

Its positive capability to maintain working functions and uncomparable

resistance to wear and damages contribute to quality control, stable

production, and reduction of maintenance as well.

In order to provide utmost running state, quantitative measurements of state and their

recordings are always with servicing, not to mention every factory dressing and roll-pad replacement.

Technical support before and after Masroll introduction is also fully available

all the time.

For high speed processing condition.... MR Vh-type

Others.......... Special purpose types●

Engineering and parts selection - e.g. regarding vacuum pump, discharging pump, etc. - to facilitate non-standard processing conditions are fully provided by request.For a vacuum system in water related application in general, Nash-type is recommended. In oil-related, Roots-type, which is either water or air cooled, is generally suggested. In case of Nash, vacuum shielding water is required. In case of water-cooled Roots, cooling water isin need.Inlet-separator equipment for fluid recovery can be with vacuum system, either integrally or separately.When connecting more than one Masroll, it is normally recommended to use a header manifold for effective flow destribution.When to apply reverse washing (back-wash) , auxiliary equipment composedof header and valve controls should normally be provided.

In addition to the above, optional equipment for unique processing requirements and engineering to meet special processing needs can be provided by request.

Masroll is especially highly trusted and renowned, in the advanced processing scenes where utmost fluid removal, its uniformity, quality finish and durable consitency really count.

functional roll system, to absorb fluid, and to discharge it out from the processing sytem

MASROLL SYSTEM

Micro-fiber

Elastomer Composite in action

Customer Service

MASROLL

Fluid-dynamically Activat

ed

100 200 300 400 500 600 700 800 900 1000 1100

1.0

2.0

3.0

4.0

Liqu

id re

sidu

al,

g/m

2

Process speed, m/min

ab c

Processing of conventional roll means, such as non-woven fiber rolls and/or rubber wringer-rolls(in-house comparison)

EX-wiper MASROLLprocessing MASROLL

processing

PX-type, TX-type EX-type, by cold water at ambient temperature

abc

MASROLLprocessing

〃by heated water with high-speed processing specifications model/type

EX-typeMASROLLprocessing

"EX-wiper Masroll"●is a group product of Masroll

Fiber aggregated simple fiber-function roll, without positive fluid absorption and discharging constructions. To be used selectively for uses and purposes. For more information, Please consult Masroll System Customer Service.

1.0

2.0

3.0

4.0

100 200 300 400 500 600

EX-wiper MASROLLprocessingMASROLL processingLiqu

id re

sidu

al,

g/m

2

Process speed, m/minRegistered Registered No. No. 617617

Exh.

Drain

IsVp

SV

SV

VuIs

**

VacuumGauge

Level SensorVacuumPump

Control Panel

DrainDrain

Silensor

Flow meterControlvalve

Colling watersupply

Signalinput / output

Electrical powersupply

Compressed airpower supply

Recovery / Discharge

Page 4: MASROLL System · Engineering and parts selection - e.g. regarding vacuum pump, discharging pump, etc. - to facilitate non-standard processing conditions are fully provided by request

Desirable when Masrolls overdo, but conventional means are not

satisfactory enough.

80-1 Nakanowari, Shinden-cho, Toyoake, Japan80-1 Nakanowari, Shinden-cho, Toyoake, Japan 470-1112 Phone: 470-1112 Phone: (+81)(+81)562-92-1213 Fax: 562-92-1213 Fax: (+81)(+81)0562-92-12170562-92-1217

Japan:

Roll Works

Resident evaluationa and testing space

Transportable evaluation and testing unit

For more information, inquiry, and consultation service, please ask Masroll Customer Service

handles fluidfor you

Eco-friendly

USA:Masroll North AmericanMasroll North AmericanOperations Operations

Korea:Posmec Masroll Korea Co., Ltd. Posmec Masroll Korea Co., Ltd.

Thai, Shingapore, China,India, Europe

EX-wiper Masroll MR Wiper-block

Masuda Seisakusho Co., Ltd.Masuda Seisakusho Co., Ltd.Masroll Systems Inc. Masroll Systems Inc.

Masroll Systems Inc. Masroll Systems Inc. / Masuda Seisakusho Co., Ltd./ Masuda Seisakusho Co., Ltd.マスロールシステムズ 株式会社 / マスロールシステムズ 株式会社 / 株式会社 増田製作所株式会社 増田製作所

CAL

Dryer

(Electric Cleaning)

Water removalafter cleaning

Intermeshing contact processing

Single-sided contact processing

Surface processing of rolls and drums

Suction-activated bridle purpose

(Skin-pass mill)

Fluid removalfor rolling mills

Rolling MIll(Reverse-mill)

Bridle Leveler

Outlet fluidremoval

Slip preventionby fluid removal

De-greasing

Oil removal before cleaning

Rinsing Rotary-brush / high-pressuresprey cleaning

Fluid removal

ECL(Continuous Annealing) SPM

Equipment to compose MASROLL System, and processing units (examples)

Complete Masroll System processing unit.

Roots-type vacuum unit, normally for oil-related. Water-cooled type, with a unitarily constructed inlet-separator unit.

Nash-type vacuum unit, normally for water-related, with an exhaust separator.

MASROLL System - typical applications

Major MASROLL System related products and derivatives

Business Center

MR Rod-wiper

Masroll Systems Inc. / Masuda Seisakusho Co., Ltd. All Rights Reserved

Dryer

CAL

Water removalafter cooling

Fluidr removalafter skin-pass

Water removal before and after cleaning

Dryer Dryer

Dryer

Dryer

Masroll roll-stand unit with cylinder actuators. All stainless steel structure model.

Complete Masroll PC-board cleaning and processing unit, fully equipped with controls.

For better simple wiping result and usability, by distinctive constructions

and material properties.

Highly efficient for exterior wiping of tubes and rods. Unseen is the mist

generated by air wiping.