mas 711 - monitoring system for pumpsswedepump.by/files/1112835.pdf · 2 19 august 2005 mas 711 -...
TRANSCRIPT
![Page 1: MAS 711 - Monitoring system for pumpsswedepump.by/files/1112835.pdf · 2 19 August 2005 MAS 711 - Monitoring system for pumps Protection of one pump • Stop of pump (A-alarm) •](https://reader033.vdocuments.us/reader033/viewer/2022052210/5ba3380409d3f2b25b8d7786/html5/thumbnails/1.jpg)
1 19 August 2005
MAS 711 - Monitoring system for pumps
•Reliable operation•Low LCC•Easy handling
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2 19 August 2005
MAS 711 - Monitoring system for pumps
Protection of one pump• Stop of pump (A-alarm)• Early warning (B-alarm)
Status and communication• Data & alarm recording• Web tool for viewing, fault analysis and setup • Integral part of Flygt’s pump control and SCADA
system (or other systems on the market) • Input for smart pump control
• Feedback to R&D
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3 19 August 2005
Power analyzer
Operator panel
Pump memory
Base unit
MAS – System
Web pages
FMCAquaView
Pump sensors
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4 19 August 2005
Door mounted Operator panel
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5 19 August 2005
DIN-rail mounted Base unit and Power analyzer
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6 19 August 2005
MAS – Base unit
155 mm• Connection of sensors
• Memory for logging
• Embedded web pages
• Alarm relays and LED:s
• Pump interlock relay
• Serial comm. ports
• LED:s indicate comm.
• …
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7 19 August 2005
Operator panel (with new design)
Keys for menu navigation
Alarm reset
Alarm indicationPump stopWarning
Display for alarm indication, setup etc.
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8 19 August 2005
MAS feature - Embedded web pages
• Embedded web pages in Base unit
• Access with PC and web browser− Locally with a laptop− LAN− Internet− Modem
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9 19 August 2005
MAS feature: Alarm log plot (1s resol.)
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10 19 August 2005
MAS feature: Alarm log plot (1s resol.)
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11 19 August 2005
MAS feature: Alarm log plot (1 min. resol.)
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12 19 August 2005
VIS10 Vibration sensor
• Mounted in the pump top
• Measures in one direction
VIS10 used to warn:
• at clogging
• at bad attachments
• at high level due to natural frequencies
• for loose and broken parts
• for defect bearings
VIS10 - New sensor introduced with MAS!
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13 19 August 2005
CP3800 EX application
Abbey Mills pumping station London
16 * CP3800 retrofit with MAS and VIS10
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14 19 August 2005
VIS10 Vibration sensor in a 3202
VIS10
Connector unit
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15 19 August 2005
MAS feature: Pump memory
32 kByte (EEPROM)• Data plate info
• Sensor configuration
• Starts&running time
• Service log
• Histograms
• Temp sensor on the board
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16 19 August 2005
Pump memory placement
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17 19 August 2005
Data plate information
Serial number 3306/705-0271042Product number 3306/705-5049Approvals CECurve number 53-610Voltage 400 VCurrent 202 ADelivery connection DRated power, shaft 100 kWInput power 109 kWCos phi 0,78Weight 1520 kg
Ambient temp. 40 degC
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18 19 August 2005
Customer settings in pump memory
The customer’s selection of sensors are factory preloaded into the pump memory
This is uploaded at installation
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19 19 August 2005
Upload of sensor settings from pump memory
• ’Copy all from pump memory to MAS’ is performed to upload name plate data and the currently installed sensors (and associated parameters)
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20 19 August 2005
Start and running time registrations
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21 19 August 2005
Data plate
• Fix text • Editable text field− 20 lines (max)
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22 19 August 2005
Service log
• Editable field− 200 lines of text
stored in pump memory
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23 19 August 2005
Service interval (request)
• Service will be requested in the form of a B-alarm if any of the conditions are fulfilled
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24 19 August 2005
Histograms stored in pump memory
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25 19 August 2005
High temp alarm• What is the cause?• High current? • Clogging?• Reset and run again?
Alarm on CAS (present monitoring relay)
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26 19 August 2005
Real case: MAS and pump on field trial
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27 19 August 2005
• Alarm log plot
• Black box function
• 10 minutes of data
• Vibration: 14 mm/s
Vibration alarm!
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28 19 August 2005
• 2 hours of data
• Increasing trend!
Pump current
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29 19 August 2005
Temperatures also rise
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30 19 August 2005
Here’s the problem!
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31 19 August 2005
Rags, plastic and a bird?
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32 19 August 2005
Reveal Pt100 glitch with histogram
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33 19 August 2005
Reveal Pt100 glitch with max value curve
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34 19 August 2005
CAS monitoring standard
Temp measurement main bearing
Thermal switches stator winding
Leakage connection housing
Leakage stator housing
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35 19 August 2005
MAS standard for Great & Grey
Temp measurement main bearing
Thermal switches stator winding
Leakage connection housing
Leakage stator housing
- Data plate info - Acc. running time - No of starts
Temp measurement stator winding (1)
Temp measurem. pump memory
Current (1 phase)Pump memory
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36 19 August 2005
MAS G&G – All options included
VibrationTemp measurement support bearing
Temp measurement main bearing
Thermal switches stator windingLeakage
connection housing
Leakage stator housing
Leakage oil housing
- Data plate info - Acc. running time - No of starts
Temp measurement stator winding (3)
Temp measurem. pump memory
Current (1 phase)Option: Power, current (3 phases), voltage, energy
Pump memory
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37 19 August 2005
MAS options for ’Midrange’
Temp measurement main bearing
Thermal switches stator windingLeakage
connection housing
Leakage inspection chamber
- Data plate info - Acc. running time - No of starts
Temp measurement stator winding (1) (3)
Temp measurem. pump memory
Current (1 phase)Pump memory
VibrationTemp measurement support bearing
Option: Power, current (3 phases, voltage, energy
3153 not available with 24-lead SubCab
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38 19 August 2005
MAS 711 Pump/drive unit sensor compatibility chart
• Chart valid only if pumps are ordered MAS-connected
• N3153-N3301 and drive unit 680 will be handled on special order
• Note: Drive unit 600 not compatible with MAS
• Power analyzer PAN311 is optional with all pump models
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39 19 August 2005
Option – Power analyzer PAN 311
Power supply
RS-485/Modbus
L1
L2L3N
Pump
Data transfered to MAS:• Power
• Energy
• Power factor
• System current
• Current in three phases
• System voltage
• Voltage in three phases
• Current unbalance
• Voltage unbalance
• RS-485/Modbus com. to MAS
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40 19 August 2005
Extensive field testing performed...
...at Powell’s Creek in the US...
...in Köping, Sweden...
..and at three other places.
CT3312/835
NT3306
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41 19 August 2005
• Ease of use thanks to the ’Web tool’
• Alarm log plot for troubleshooting
• Inputs for all optional Flygt pump sensors
• Serial com ports to other systems
• Memory for logging (1 Mbyte)
• Integral part of a complete system with FMC and AquaView
• Pump memory with data plate, configuration data etc.
• ...
MAS-features (compared to CAS)
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42 19 August 2005
MAS costs more but eliminates the need for:
MAS price in relation to CAS
• Extra relays for Pt100 or thermistor
• Panel mounted current meter
• Running time meter
• Start counter
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43 19 August 2005
Introduction Q2 2004