marketing manager - hedenberg wachs high purity

WELD PREPARATION TOOLS

®

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Since our founding in 1883, E.H. Wachs has manufac-tured the world’s finest portable pipe machine tools, valve exercisers and related equipment. Today, we design and build products that continue to set new standards for quality, precision and durability.

complete

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Wachs brings this same commitment to excellence to our full line of High purity cutting and weld prep products, an arena where precision cutting and weld preparation is mandatory, not optional.

Due to the widespread implementation of automatic orbital welding, proper weld prep is the critical first step to successfully using this equipment, and is equally important for even the most skilled manual welder. e.H. Wachs High purity products are Superior equipment that deliver highly repeatable results to minimize or totally eliminate defects or rework, a crucial consideration in this high liability era.

All of our products are individually hand assembled and tested by our master craftsmen before shipment, and are built to world class standards. e.H. Wachs is ISo 9001 certified, and reflecting our manufacturing excellence was named one of the “ten Best machine Shops” by American machinist magazine. Sold and supported worldwide, our High purity machine tools offer a pure combination of value, precision and quality.

When you partner with e.H. Wachs, that partnership means our equipment will be supported with the training, service, parts and accessories that will keep these machines on the job, year in and year out. Don’t just take our word for it, call your Wachs representative today for more information and see why we say Superior equipment. complete Support.

contentstSe 1.0 tube Squaring machine 4 – 5

FSe 1.0 Fitting and Squaring machine 6 – 7

tFS 2.0 tube Fitting and Squaring machine 8 – 9

SDB 103 portable pipe & tube preparation machine 10 – 11

tc 4.5 tube cut-off Saw 12 – 13

tl 2.0 & tl 4.0 tube lathe 14 – 15

SDSF 1.0 — SDSF 6.0 Small Diameter Split Frame 16 – 17

tQ 1.0 tube Weld Sampling machine 18 – 19

Replacement Facing tool Bits 20 – 21

Replacement tube Saw Blades 20 – 21

Rental 22

Wachs High purity Reference chart 23

SupeRIoRe.H. Wachs circa 1932

TSE 1.0 Tube Squaring MachingOptional right angle drive available

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precise speed control is essential to maximizing tool life and controlling precision machining of surfaces. the feed system is a linear advance design which permits accurate indexing in ±0.002” (±0.05mm) increments. this “micrometer” index gauge allows for precise machining operations, giving the operator excellent control when material removal is critical to maintain tubing lengths. the tSe 1.0 offers fast production operation plus easy handling, improved finishes and consistent cuts. It’s ideal for contractors, fabricators, production, and / or maintenance departments, especially where automatic welding is employed.

The Wachs TSE 1.0 is a lightweight, hand held or bench mounted portable tool designed for precision machining of square, burr-free faces on tubing from .250” through 1.00” (6.35mm – 25.4mm) O.D. This unit features a unique hand rotating collet closure system and stainless steel collets (standard). The TSE 1.0 utilizes a trigger activated variable speed electric motor.

tSe 1.0

• Square burr free preps on all tubing from .250” through 1.00” (6.35mm – 25.4mm) o.D.

• manual (hand held) or bench mount operation

• Square ends consistently within 0.001” perpendiclar to the outside tube diameter

• Available in cordless or electric models (110v standard or 220v)

• micrometer index gauge allows linear feed in .002 increments

• exclusive tooling design channels chips away from electro polished tube I.D.

• 180˚ cutter window provides a clear view of the cut during operation.

• Variable speed (0 – 900rpm) critical to machining and maximizing tool life on high alloy and stainless steel material.

tube Squaring machine

STAINLESS STEEL COLLETS

PART # SIZE

18-404-02 .250” collet

18-404-04 .375” collet

18-404-06 .500” collet

18-404-08 .625” collet

18-404-10 .750” collet

18-404-14 1.00” collet

REPLACEMENT TOOLING — TSE 1.0 FACING TOOL BITS

PART # SIZE

18-701-00 Individual standard facing tool bit

18-701-01 10 pack, zirconium coated

18-701-02 10 pack, titanium coated

18-701-03 10 pack, standard facing tool bits

18-701-04 Individual facing tool for hard materials

ACCESSORIES

PART # DESCRIPTION

18-401-00 Custom storage case

18-402-02 Bench stand

SPECIFICATIONS

CAPACITY: .250” to 1” (6.35mm – 25.4mm) O.D. tube

TUBE WALL: .020” (.5mm) min. to .120” (3mm) max.

MATERIAL: Stainless steel / high alloy

CLAMPING: Stainless steel collets

CLEARANCE: 1.5” (38.1mm) from tube centerline

FEED SYSTEM: Linear positive manual advance with 0.400” maxium axial stroke with index gauge

WEIGHT: 8 lbs. (3.63 kg)

FINISH: Hard anodize and stainless steel

MOTOR: 110v or 220v electric, dual speed control, load sensing speed stabilization, safety clutch

SPEED: Variable, 0 - 900 rpm

MACHINE DIMENSIONS: 15” L x 7” H x 3” W (381mm L x 177.8mm H x 76.2mm W)

STANDARD: TSE 1.0 Machine, operating tools and manual

OPTIONAL: Special size stainless steel collets, storage case, bench mount and cutting tool bits

ordering InformationThe TSE 1.0 Tube Facing Machine (covers tube from .250” to 1.0”) includes machine motor, operating tools and manual. Optional right angle drive available.

PART # DESCRIPTION

18-000-01 TSE 1.0, 110v 60Hz Milwaukee

18-000-02 TSE 1.0, 220v 50Hz Milwaukee

18-000-05 TSE 1.0, 110v 50/60Hz Metabo

18-000-06 TSE 1.0, 220v 50/60Hz Metabo

Stainless steel collets

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ACCESSORIES

PART # DESCRIPTION

18-401-00 Custom storage case

18-402-00 Bench stand

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the FSe 1.0 is the perfect tool for critical high purity fabrication where automatic welding is used. the FSe 1.0 utilizes a trigger activated variable speed electric motor. the unique micro-fitting and tube clamping system centers and squares automatically on as little as .165” (4.19mm) grip length without deformation. the FSe 1.0 offers fast production operation plus easy handling, improved finishes and consistent cuts. It’s ideal for contractors, fabricators, and in production or maintenance departments, especially where automatic welding is employed.

The Wachs FSE 1.0 is a lightweight, bench mounted, portable tool for precision end finishing on fittings and tubes in seconds. The FSE 1.0 is capable of square, burr-free end preps on micro fittings and tubes from .125” through 1.00” (3.175mm – 25.4mm) O.D. This model features a unique lock down and release clamping system that is ideal for volume applications.

FSe 1.0Fitting and Squaring machine

• A portable electric tool for precise end finishing on fittings and tubes in seconds.

• Square burr free end preps from .125” through 1.00” (3.175mm – 25.4mm) o.D.

• Ideal for high purity tube fabrication where automatic welding is used.

• unique microfitting and tube clamping system centers and squares automatically on as little as .165” (4.19mm) perch length without tube deformation.

• Micrometer Index Gauge for precise machining to exact lengths.

• 180˚ Cutter Window provides a clear view of the cut during operation.

• Exclusive Tooling Design channels chips away from electro polished tube I.D.

• Bench Mount System Standard quickly removable for in-line applications such as congested tube racks.

ordering InformationThe FSE 1.0 Mircofitting Facing Machine (covers microfittings and tube from .125” to 1.0”) includes machine, motor, operating tools and manual. Optional right angle drive available.

PART # DESCRIPTION

18-000-03 FSE, 110v 60Hz Milwaukee

18-000-04 FSE, 220v 50Hz Milwaukee

18-000-07 FSE, 110v 50/60Hz Metabo

18-000-08 FSE, 220v 50/60Hz Metabo

SPECIFICATIONS

CAPACITY: .125” to 1” (3.18mm – 2.5mm) O.D.

TUBE WALL: .020” (.5mm) min. to .120” (3mm) max.


CLAMPING: Stainless steel clamp shoes, .250” (6.35mm) wide

CLEARANCE: 1.5” (38.1mm) from tube centerline

FEED SYSTEM: Linear positive manual advance, 0.400” maximum axial stroke with index gauge

WEIGHT: 8 lbs (3.63 kg)


MOTOR: 110v or 220v electric, dual speed control, load sensing speed stabilization, safety clutch

SPEED: Variable, 0 - 900 rpm

MACHINE DIMENSIONS: 14” L x 7” H x 3” W (355.6mm L x 177.8mm x 76.2mm W)

STANDARD: FSE 1.0 Machine, operating tools and manual

OPTIONAL: Stainless steel clamp shoes, storage case, bench mount and cutting tool bit

STAINLESS STEEL SHOES

INCHES MILLIMETERS INCHES MICROFITTING

PART # SIZE PART # SIZE PART # SIZE

18-403-00 .125” shoes 18-403-36 6mm shoes 18-403-20 .125” microfitting shoes



18-403-04 .375” shoes 18-403-42 12mm shoes 18-403-25 .250” VCR microfitting shoes


18-403-08 .625” shoes 18-403-46 16mm shoes

18-403-10 .750” shoes 18-403-48 18mm shoes

18-403-14 1.00” shoes 18-403-50 20mm shoes

18-403-55 25mm shoes

FSE 1.0 with micrometer index gaugeOptional right angle drive available

REPLACEMENT TOOLING — FSE 1.0 FACING TOOL BITS

PART # SIZE






18-701-05 Individual extended facing tool for microfittings

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The TFS is a Portable Electric Tool designed to produce square, burr-free end preparation on tubes, tube fittings, elbows, ferrules and thin wall pipe from .500 (12.7mm) through 4.50” (114mm) O.D. with wall thickness up to .120” (3mm).

tFS

• Interchangeable Machining Heads minimize radial clearance and maximizes cutting range — benefits of two machines in one.

• Micrometer Index Gauge for precise machining to exact length and increased tool life.

• 180° Cutter Window provides a clear view of cutting operation and easy tool bit change out.

• Unique all Stainless Steel Clamping System centers and squares automatically on as little as 1” (25.4mm) perch length without tube deformation.

• Bench Mount System quickly converts to a hand held machine for in-line applications.

• Exclusive Tool Bit Grind channels chips away from tube I.D. to protect electro-polished surfaces.

STAINLESS STEEL SHOES, TFS 2.5

PART # DESCRIPTION

19-070-05 .500” shoes

19-070-07 .750” shoes

19-070-10 1.0” shoes

19-070-20 1.315” shoes

19-070-30 1.5” shoes

19-070-40 1.66” shoes

19-070-50 1.9” shoes

19-070-60 2.0” shoes

19-070-70 2.375” shoes

19-070-80 2.5” shoes

PART # DESCRIPTION

19-000-02 TFS 2.5, 110v 50/60Hz Metabo

19-000-04 TFS 4.5, 110v 50/60Hz Metabo

19-000-06 TFS 2.5/4.5, 110v 50/60Hz Metabo

19-000-22 TFS 2.5, 220v 50/60Hz Metabo

19-000-24 TFS 4.5, 220v 50/60Hz Metabo

19-000-26 TFS 2.5/4.5, 220v 50/60Hz Metabo

ordering InformationThe TFS Tube and Fitting Facing Machine (covers tube and fittings from .5” to 4.5”) includes machine, motor, bench stand, head assembly, storage case, operating tools and manual.

SPECIFICATIONS

CAPACITy: .5” to 4.5” (12.7mm – 114.3mm) O.D. tube

TUBE WALL: .030” min. – .120” max. (.762mm min. – 3mm max.)


CLAMPING: Stainless steel clamp shoes2.5” Head: 1” (25.4mm) clamp width4.5” Head: 1.375” (35mm) clamp width

FEED SySTEM: Linear positive manual advance with 0.400” maximum axial stroke with index gauge

WEIGHT: TFS 2.5: 14 lbs (6.35Kg) w/o clamp shoes, TFS 4.5: 18 lbs (8.16Kg) w/o clamp shoes


MOTOR: Metabo 110v or 220v, on-off, dial speed control, load sensing speed stabilization, safety clutch

MACHINE DIMENSIONS: TFS 2.5: 8.3” L x 6.7” H x 5.8” W (210.82mm L x 170.18mm H x 147.32mm W)

STANDARD: TFS machine, bench mount, storage case, operating tools and manual

OPTIONAL: Stainless steel shoes for any size from .5” to 6.625” (12.7mm – 168.3mm) O.D. and tool bits

REPLACEMENT TOOLING — TFS FACING TOOL BITS

PART # SIZE






STAINLESS STEEL SHOES, TFS 4.5

PART # SIZE

19-071-10 2.88” shoes

19-071-20 3.0” shoes

19-071-30 3.5” shoes

19-071-40 4.0” shoes

19-071-50 4.5” shoes

material can be machined in seconds using the tFS. this model has interchangeable clamping heads which provide the utmost in size range flexibility, clearance, and economy. this tool is ideal for High purity tube Fabrication. particularly where Automatic Welding is used. models available to 6.625”.

tube Fitting and Squaring machine

TFS 4.5

TFS 2.5

Collet Head Assemblies

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Versatile Design• Aluminum alloy casting is tough yet lightweight.• precision tapered roller bearings and self lubrication bushings maximize machine life.• Four tool, rotating head with large “easy access” tool locking set screws.• High strength, large diameter mandrel and wide profile chuck legs to maximize rigidity.• Dual key design makes tool feed easy, absorbs torque and reduces operator fatigue.•“Quick change” extension legs use captivated fasteners.• Standard mandrel covers a broad size range from 1.16” I.D. to 4.5” o.D. (29.4mm – 114.3mm) • Right angle air motor placement satisfies minimum clearance requirements.

Fast Setup & operation• lightweight for easy handling. Set up and operate from storage case to pipe in 5 minutes.• Bevels 2” schedule 80 stainless steel pipe in less than one minute.• Simple operation: convenient on-off motor controls, adjustable hand grip speed control and in-feed hand wheel with indices for precise measurement.• one adjustment, universal three leg chuck automatically centers the machine into pipe I.D.•“easy Release” chuck retracts smoothly for fast machine removal from pipe.

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E.H. Wachs SDB 103/3, a hand held beveling machine that delivers maximum power and performance for fast, accurate weld preps on pipe and tube from .875” I.D. through 4.5” O.D. (22.2mm to 114.3mm). Face, bevel and counter bore simultaneously on carbon, stainless and high alloy steels. Benefit from the SDB’s versatility. Machine boiler tube, heavy wall pipe, thin wall tube, prep elbows and face flanges with the SDB 103/3.

SDB 103 portable pipe & tube preparation machine

.875 I.D. through 4.5” O.D. (29.5mm – 114.3mm)

• Four tool, slotted rotating head with large “easy access” tool locking set screws.

• Standard mandrel covers a broad size range from 1.16” I.D. to 4.5” o.D. (29.5mm I.D. – 114.3mm o.D.)

• lightweight for easy handling. Set up and operate from storage case to tube in 5 minutes.

• collet mandrels for thin wall pipe or tube

SPECIFICATIONS

CAPACITy: 0.875” I.D. to 4.5” O.D. (22.2mm I.D. to 114.3mm O.D.)

TUBE WALL: .020” (.05mm) min. to .438” (11.13mm) max.

MATERIAL: Stainless steel, high alloy

MANDRELS: Standard, 1.16” – 4.16” (29.4 – 105.6mm) I.D.

CLEARANCE: 2.125” (54mm) from tube centerline

FEED SySTEM: Manual, indexed feed dial, 2.5” (63.5mm) max. feed (std. mandrel) .0625” (1.5mm) per revolution

WEIGHT: 20lbs (9.08kg)

FINISH: Powder coat (red)

MOTOR: Air, 160rpm free speed – 160ft-lbs torque

TOOL SPEED: 0 - 80 rpm

MACHINE DIMENSIONS: 18” H x 4.25” W x 16.25” L (457.2mm H x 107.95mm W x 412.75mm L)

STANDARD: Air motor with variable speed control

OPTIONAL: Small mandrel .875” to 1.250” (22.2 – 31.7mm) I.D. Collet mandrels for tube or pipe 1.375 to 4.378 (34.9 – 111.1mm) I.D.

DRIvE OPTIONS: Pneumatic or electric

PART # DESCRIPTION

16-000-01 Air machine, 35fm @ 90psi

16-000-02 Electric machine, 110v 50/60Hz Metabo

16-000-03 Electric machine, 220v 50/60Hz Metabo

ordering Information

Collet Mandrel

REPLACEMENT TOOLING — SDB 103 TOOL BITS

PART # SIZE

26-410-02 Facing bit

26-411-02 37.5º bevel bit

SDB 103 Electric

SDB 103 Pneumatic

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ordering InformationThe TC 4.5 Tube and Pipe Cut-off Saw (covers tube and pipe from .5” to 4.5”) includes machine, motor, bench mount, storage case, operating tools and manual.

tc 4.5 tube cut-off Saw

Portable bench mounted tube cut-off saw for .500” through 4.50” (12.7 mm – 114 mm) O.D. Thin wall stainless steel tube or pipe.

• produce “ready to weld” square burr-free cuts in seconds

• Rugged cast iron construction, yet weighs only 63 lbs.

• cut line indicator, controls cut length to within .015”

• outboard cutting location to cut fittings and elbows

• Standard 2 speed motor variable rpm range to cut any material

• Bench mount clamp system and steel storage case included

SPECIFICATIONS

CAPACITy: .5” to 4.5” O.D. (12.7mm – 114mm) tube

TUBE WALL: .030” min. to .120” (.762mm – 3mm) max.


CLAMPING: Vertical jaws with hand-operated vise

MOUNTING: 5” min. inboard, 9.5” min. outboard

FEED SySTEM: Manual 360º rotation

WEIGHT: 63lbs (29kg)

FINISH: Safety yellow powder coat and zinc plating

MOTOR: Metabo 110v or 220v , on-off, dial speed control, load sensing speed stabilization, safety clutch

MOTOR SPEED: 10 – 200rpm variable with 2 speed gearbox (10 – 80rpm low range)(30 – 200rpm high range)

MACHINE DIMENSIONS: 15” L x 20” H x 9” W (381mm L x 508mm H x 228.6mm W)

STANDARD: TC 4.5 machine, bench mount, storage case, operating tools and manual

OPTIONAL: Saw blades and cord swivel (export only)

The TC 4.5 tube cut-off saw is designed to produce precise 360º perpendicular cutting of high alloy and stainless steel tubing, tees and elbows in ranges from .500” to 4.50”. The unique self-aligning clamping system covers the entire range without additional extensions.

the unit is lightweight, only 63 pounds and allows for quick and easy set up. In addition, this saw has a 2 speed motor with variable Rpm range. this feature is critical for maximizing blade life when sawing duplex or other high alloy material. Band saws and other methods typically produce cuts that are not perpendicular which require additional machining and decrease tool life significantly. the tc 4.5 is a low cost economical solution for anyone cutting sanitary or high purity tubes and fittings especially prior to welding.

TC 4.5

PART # DESCRIPTION

20-000-01 TC 4.5, 110v 50/60Hz Metabo

20-000-02 TC 4.5, 220v 50/60Hz Metabo

REPLACEMENT TOOLING — TC 4.5 SAW BLADES

PART # DESCRIPTION

20-600-01 Individual fine tooth saw for up to .035” wall

20-610-01 10 pack, fine tooth saw for up to .035” wall

20-600-02 Individual medium tooth saw for up to .080” wall

20-610-02 10 pack, medium tooth saw for up to .080” wall

20-600-03 Individual coarse tooth saw for up to .120” wall

20-610-03 10 pack, coarse tooth saw for up to .120” wall

• lightweight, easy to set up.

• unique vertical vise screw.

• convenient cut line indicator.

• Standard self aligning clamping vise covers the entire tube clamping range .500” to 4.50” o.D. (12.7 - 114mm) No extension required.

• corrosion resistant finish applied to metal components.

• Ideal for construction and maintenance of sanitary tubing systems.

• From storage case to complete cut in 5 minutes.

• Integrated “quick clamp system” mounts directly to any work bench.


.250” to 4.0” O.D. (6.35mm – 101.6mm)

• Split frame allows machine to be used “in-place”.

• Stainless steel clamping....Standard.

• Starwheel driven automatic tool in-feed.

tl 2.0 & 4.0 SPECIFICATIONS

CAPACITy: TL 2.0: .250” to 2” O.D. (6.35mm – 50.8mm) tubeTL 4.0: 1” to 4” O.D. (25.4mm – 101.6mm) tube

TUBE WALL: .020” min. to .120” (.5mm – 3mm) max.


CLAMPING: Stainless steel clamp shoes

FEED SySTEM: Starwheel autofeedTL 2.0: .001” (0.025mm) per revolutionTL 4.0: .002” (0.05mm) per revolution

WEIGHT: TL 2.0: 18 lbs (8.16 kg)TL 4.0: 24 lbs (10.89 kg)

FINISH: Stainless steel and corrosion resistant plating

MOTOR: Metabo 110v or 220v, on-off, dial speed control, load sensing speed stabilization, safety clutch

STANDARD: TL machine, bench mount, storage case, operating tools and manual

OPTIONAL: Stainless steel clamp shoes, tool bits, facing tool slide, right angle drive

STAINLESS STEEL SHOES, TL 2.0

PART # DESCRIPTION

21-402-10 .250” shoes

21-402-20 .375” shoes

21-402-30 .500” shoes

21-402-40 .750” shoes

21-402-50 1.0” shoes

21-402-60 1.5” shoes

21-402-70 2.0” shoes

tube lathe

ordering InformationTL Tube Cutoff Lathe (covers tube from .250” to 4.0”) includes machine, motor, bench mount, storage case, operating tools and manual.

PART# DESCRIPTION

21-000-02 TL 2.0, 110v 50/60Hz Metabo

21-000-04 TL 4.0, 110v 50/60Hz Metabo

21-000-22 TL 2.0, 220v 50/60Hz Metabo

21-000-24 TL 4.0, 220v 50/60Hz Metabo

STAINLESS STEEL SHOES, TL 4.0

PART # DESCRIPTION

21-404-10 1.0” shoes

21-404-20 1.5” shoes

21-404-30 2.0” shoes

21-404-40 2.5” shoes

21-404-50 3.0” shoes

21-404-60 4.0” shoes

TL 4.0 Tube Lathe

TL 2.0 Tube Lathe

REPLACEMENT TOOLING — TL PARTING TOOL BITS

PART # DESCRIPTION

21-700-01Double edge parting tool, .065” wide Zirconium coated

• Split frame design allows for modification of fabrications or in-line cutting of in-place tube.

• Quick change 300 stainless clamp shoes can be changed from size to size in less than one minute.

• clamp Shoe Vise centers and squares automatically, eliminating cut line shift when tensioned (common with tapered collet systems).

• Starwheel auto feed tool slide is preset with correct feed rate for stainless steel, eliminating the guess work of adjustable cam feed systems.

• lathe method cuts without deforming tube and fracturing ep surface common with wheel-type cut off tools.

• Double cutting edge tool bit gives twice the cuts from a single tool bit.

Wachs portable electric TL 2.0 and TL 4.0 Tube Lathes are designed for Clean Room fabrication and maintenance of high purity tubing systems. TL series tube lathes utilize a lathe cutting action removing material in ribbons, which minimizes particulate contamination.


New PRODUCT

The Small Diameter Split Frame (SDSF) is an externally mounted machine tool for cutting, beveling, and counter boring pipe from 0.50” to 6” (15mm - 150mm)nominal O.D. The SDSF is also capable of performing socket weld removal and chipless wheel cutting. Lightweight and flexible, the SDSF is optimized for low-clearance environments.

the SDSF line offers simple setup and operation, featuring self-squaring clamping systems for precise cutting results typically available only with fixed machine tools. SDSF’s operate on air or electric power using standard Wachs motors and adapters. A variety of tool slides and other accessories are interchangeable with all SDSF models.

• part off, bevel and counter bore pipe & tube

• cut, bevel and counter bore pipe from 0.50” to 6” (15mm - 150mm)nominal o.D.

• Socket weld removal and chipless wheel cutting

• light weight and flexible for low-clearance environment

• Self-squaring clamping system for precise cutting results

• electric or air

• Bench mount available

SDSF Small Diameter Split FrameSPECIFICATIONS

CAPACITy: .50” to 6” (15mm – 150mm) nominal O.D.

TUBE WALL: 0.062” to .468” (1.6mm – 11.89mm) wall thickness

CONSTRUCTION: Aluminum and steel

CLAMPING: Self-squaring pipe clamping system uses either collets or integrated, close tolerance legs with wide feet stability

FEED RATE: Fixed @ 0.003” (0.08mm) per trip

FEED SySTEM: Star Wheel

TOOL STROkE: 0.468” (11.9mm)

FINISH: Hard chrome coating

DRIvE OPTIONS: Pneumatic or Electric

SPEED: 30 surface feet per minute, variable

AIR REqUIREMENTS: 35cfm @ 90psi (1.0 cubic meters per minute @ 6.2bar)

DRIvE OPTIONS: Pneumatic or electric

TOOL SLIDE:Radial slides for cutting, beveling and socket weld removalAxial slide for socket weld removal

TOOLING: Axial or radial socket weld removal tooling, cut/bevel tooling-high speed steel or carbide

STANDARD: Self squaring mounting system; Pinion housing

OPTIONAL EqUIPMENT: Counter bore module; wheel cutting module

SDSF

PART # DESCRIPTION

80-4000-10 SDSF 1.0, Air

80-4000-20 SDSF 2.0, Air

80-4000-30 SDSF 3.0, Air

80-4000-40 SDSF 4.0, Air

ordering Information

Axial slide for socket weld removal

Counterbore attachment fits all models — Mounts securely to tool slide

Wheel Cutting Module for FME cutting

ACCESSORIES

PART # DESCRIPTION

80-4106-20 FME (Foreign Material Exclusion) slide for 2” SDSF

80-4107-00 Universal counterbore slide for SDSF series

80-4201-20 Bench mount assembly for 1” and 2” SDSF

80-4003-20 Front drive pinion housing assembly for 2” SDSF

REPLACEMENT TOOLING — SDSF TOOL BITS

PART # DESCRIPTION PART # DESCRIPTION

80-7001-01 Low clearance parting tool 80-7006-01 Low clearance radial socket weld removal tool

80-7001-02 Standard parting tool 80-7006-02 Standard radial socket weld removal tool

80-7001-03 Extended reach parting tool, 37.5º, low clearance, std. and ext. reach, 30º and 45º ext. reach

80-7006-03 Ext. reach radial socket weld removal tool, .375” widths

52-710-01 37.5º, low clearance beveling tool 80-7007-01 Low clearance axial socket weld removal tool

52-710-02 37.5º, standard beveling tool 80-7007-02 Standard axial socket weld removal tool

52-710-03 37.5º, extended reach beveling tool, 4:1 taper 80-7007-03 Extended reach axial socket weld removal tool

80-7003-01 4:1 Taper (15º) counter bore tool, .375” widths, low clearance, standard and extended reach


TQ 1.0


The TQ 1.0 Coupon Cutter is a unique design, exclusive to E.H. Wachs. This saw can be used to cutoff small diameter alloy or stainless steel tubes from .125” to 1.00” (3.18mm – 25.4mm) O.D.

With a two axis cutting capacity, the tQ 1.0 will perform weld sampling or coupon cutting on high purity stainless steel or high alloy tubing commonplace in the semiconductor industry. the .030” wide blade produces a minimum kerf width critical to weld sample inspection. It also makes stainless steel tube cutoff easy, eliminating the deformed tube ends normally associated with hand operated wheel cutters.

tQ 1.0 tube Weld Sampling machine

Tq 1.0 Coupon Cutter Features

• clamping vise covers entire range, no additional components needed.

• Built-in vacuum port keeps work area clean.

• Rack and pinion feed for smooth and easy cutting.

• powerful motor with regulated speed for maximum blade life.

• Removable bench stand for in-place cutting and compact storage.

• complete with hand tools, saw blade and custom storage case.

• Available in 110 volt and 220 volt models.

• Saw blade width .030” for minimum material removal (Kerf)

PART# DESCRIPTION

12-000-01 TQ 1.0, 110v 50/60Hz Metabo

12-000-02 TQ 1.0, 220v 50/60Hz Metabo

ordering InformationThe TQ 1.0 Tube Weld Sampling Machine (covers tube from .125” to 1” O.D.) includes machine,motor, bench mount, storage case, operating tools and manual.

SPECIFICATIONS

CAPACITy: .125” (3.18mm) to 1” (25.4mm) O.D. tube

TUBE WALL: .020” (.5mm) min. to .065” (1.65mm) max.


FEED SySTEM: Manual with adjustable depth stop

BLADE WIDTH: .030” (.76mm)

MOTOR: Metabo 110v or 220v

MOTOR SPEED: Locked at 100rpm

MACHINE WEIGHT: 10lbs (4.54Kg)

METRIC WEIGHT: 4.5Kg

STANDARD: TQ machine, bench mount, storage case, operating tools and manual

OPTIONAL: Saw blades

REPLACEMENT TOOLING — Tq SAW BLADES

PART # DESCRIPTION

12-700-01 Standard saw blade with cleaning brush


Ask for Genuine Wachs

Tooling to keep your

Machine Performing

Like New


Facing tool Bits• exclusive tool geometry channels chips away from electro-polished tube I.D.

• t–15 high speed steel tool bits cuts all stainless and exotic alloy materials

• common size bits that are interchangeable with tri-tool™ and otto tool saw blades

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FACING TOOL BITS

PART # DESCRIPTION

18-701-00 Standard, uncoated facing bit

18-701-01 10 pack, (ZRN) coated facing bits

18-701-02 10 pack (TIN) coated facing bits

18-701-03 10 pack uncoated facing bits

18-701-04 Uncoated hard material facing bit

18-701-05 Uncoated extended length facing bit

TUBE SAW BLADES

PART # DESCRIPTION

20-600-01 Single fine tooth blade

20-600-02 Single medium tooth blade

20-600-03 Single coarse tooth blade

20-600-04 10 pack, fine tooth blade

20-600-05 10 pack, medium tooth blade

20-600-06 10 pack, coarse tooth blade

ordering Informationordering Information

Saw Blades and Facing Bits

Saw Blades and Facing Bits for tube cutting and Facing

tube Saw Blades• premium high speed steel construction for consistent quality cutting action

• Stagger tooth design for maximum longevity

• common size blades that are interchangeable with orbitalum™ and otto tool saw blades


• large Inventory

• 24 Hour on call

• Same Day Shipment

• Rent to own program

• locations Worldwide

• technical Suport

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SAWS TQ 1.0 • • • • .125 – 1.00 3.18 - 25.4

TC 4.5 • • • • • .500 – 4.50 12.7 - 111.3

FACING/SqUARING FSE 1.0 • • • • • • .125 – 1.00 3.18 - 25.4

TSE 1.0 • • • • • .250 – 1.00 6.35 - 25.4

TFS 2.0 • • • • • • .500 – 4.50 12.7 - 111.3

TFS 4.5 • • • • • 3.00 – 4.50 76.2 - 114.3

SDB 103 • • • • • • • • .875 – 4.50 22.2 - 114.3

LATHES OD MOUNT TLE 2.0 • • • • .250 – 2.00 6.35 - 50.8

TLE 4.0 • • • • 1.00 – 4.00 25.4 - 101.6

SDSF 1.0 • • • • • • • .500 – 1.00 12.7 - 25.4

SDSF 2.0 • • • • • • • I.25 – 2.00 31.75 - 50.8

SDSF 3.0 • • • • • • • 2.00 – 3.00 50.8 - 76.2

SDSF 4.0 • • • • • • • 3.00 – 4.50 76.2 - 114.3

SDSF 6.0 • • • • • • • 5.00 – 6.00 127 - 152.4

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If you only have a short term need for our tools, or you prefer to try before you buy, consider our rental option. E.H. Wachs maintains a large inventory of new and nearly new tools in our comprehensive rental department, which we can ship to you the same day. We maintain a 24 hour on call service to handle your requests; we find that most customers who rent a Wachs tool ultimately decide to buy a Wachs tool.

our full line of high purity products are available for rental or purchase at Wachs strategically located Sales and Service centers, located in the united States, eastern and Western canada, the united Kingdom, germany and the uAe. In addition, our products are available worldwide through our preferred dealer partners. our rental department is another reason we say Superior equipment. complete Support.

Rental tools ship in heavy duty PelicanTM storage cases for protection.

HP100309

UNITED STATESWorldwide HeadquartersE.H. Wachs 600 Knightsbridge Parkway Lincolnshire, Illinois 60069 USA T: +1.847.537.8800F: +1.847.520.1147

Water Utility ProductsE.H. Wachs455 Comanche Circle Harvard, Illinois 60033 USAT: +1.815.943.4785F: +1.815.943.5098

Wachs Subsea LLCE.H. Wachs 11050 West Little York - Building N Houston, Texas 77041 USA T: +1.713.983.0784F: +1.713.983.0703

UNITED KINGDOMWachs Limited UK Sales/Rental/Repair FacilityUnit 4 & 5 Navigation ParkRoad One Winsford Industrial Estate Winsford Cheshire CW7 3RL United Kingdom T: +44 (0) 7771 521 437F: +44 (0) 1606 556 364

UNITED ARAB EMIRATESWachs Middle East & Africa Operations PO Box 262543Free Zone SouthFZS 5, AC O6 Jebel Ali, Dubai UAE T: +971.50.558.3189F: +00 971 4 88 65 212

CANADAWachs Canada LtdEastern Canada Sales & Service Center 1166 Gorham Street, Unit 8 Newmarket, Ontario L3Y 8W4 Canada T: +1.905.830.8888F: +1.905.830.6050

Wachs Canada LtdWestern Canada Sales & Service Center5411 82nd Avenue Edmonton, Alberta T6B 2J6 Canada T: +1.780.469.6402F: +1.780.463.0654

GERMANYE.H. Wachs GmbH European Lease and Service Center Johann-Gutenberg-Strasse 3 D-61273 Wehrheim Germany T: +49 (0) 6081 582 30-0F: +49 (0) 6081 582 30-29

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