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Deepwater Opportunities and Deepwater Opportunities and Challenges Challenges D.E. Jacobsen D.E. Jacobsen Manager, Drilling & Completions Manager, Drilling & Completions Shell Exploration and Production Co. Shell Exploration and Production Co. P Dynamic Positioning Committee Marine Technology Society Dynamic Positioning Conference September 18-19, 2001 Keynote Speaker

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Page 1: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Deepwater Opportunities and Deepwater Opportunities and ChallengesChallenges

D.E. JacobsenD.E. Jacobsen

Manager, Drilling & CompletionsManager, Drilling & Completions

Shell Exploration and Production Co.Shell Exploration and Production Co.

PDynamic Positioning Committee

Marine Technology Society

Dynamic Positioning ConferenceSeptember 18-19, 2001

Keynote Speaker

Page 2: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Global Deepwater DiscoveriesGlobal Deepwater Discoveries

oil - 30 billion bbl gas - 14 billion boe

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Page 3: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Deepwater 2000 Daily Operated ProductionDeepwater 2000 Daily Operated ProductionFields in WD >500 mFields in WD >500 m

0 100 200 300 400 500 600 700 800

ExxonMobilExxonMobil

KerrKerr--McGeeMcGee

OthersOthers

Amerada HessAmerada Hess

ChevronTexacoChevronTexaco

bpbp

ShellShell

PetrobrasPetrobras

kboe/day

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Page 4: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

0

5

10

15

20

25

30

35

85 90 95 00 05 10 15 20

producer restraintproducer restraint demand growthdemand growth

cost cuttingcost cuttingfuelfuel

competitioncompetition

energy efficiencyenergy efficiency

?

$/bblUncertain FutureUncertain Future

Brent crude 1985Brent crude 1985--20202020

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Page 5: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Key Deepwater ChallengesKey Deepwater Challenges

Reservoir Identification/Characterization

Technology Development & Application

Value Creation/Cost Leadership

Access to Experienced Staff

Societal Expectations

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Page 6: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Key Deepwater ChallengesKey Deepwater Challenges

Reservoir Identification/Characterization

Technology Development & Application

Value Creation/Cost Leadership

Access to Experienced Staff

Societal Expectations

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Page 7: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Seismic ImagingSeismic Imaging

– Prospect identification

– Positioning of developmentwells

– Time lapse seismic to discern changes in fluidproperties as the fieldis produced

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Page 8: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Real Time 3D in “Caves”Real Time 3D in “Caves”

Viewing subViewing sub--surface in virtual surface in virtual reality centresreality centres

Accelerated planning and knowledge sharingAccelerated planning and knowledge sharing

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Page 9: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Key Deepwater ChallengesKey Deepwater Challenges

Reservoir Identification/Characterization

Technology Development & Application

Value Creation/Cost Leadership

Access to Experienced Staff

Societal Expectations

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Page 10: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Technology Impact on Cost ReductionTechnology Impact on Cost Reduction

Source: Cambridge Energy Research Associates

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Page 11: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Technology Impact on Cost ReductionTechnology Impact on Cost ReductionNotes from previous slideNotes from previous slide

In the meantime, as we can see from this chart developed by the Cambridge Energy Research Associates, technology has had a major impact on industry performance.

And I am convinced that technology will continue to be a significant differenciator in the future of the industry. The difference is and will continue to be technology.

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Page 12: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Role of Technology in DeepwaterRole of Technology in DeepwaterBreakthroughs and ever-increasing water depth:

50’s50’s First single point mooring system (Malaysia)

60’s60’s First subsea completion (GoM)

70’s70’s First dynamically positioned drill shipFirst “J-lay” installed flow line/flexible pipesFirst FPSO (Spain)Deepest fixed steel platform (Bullwinkle)

90’s90’s Successively deeper and cheaper5 Tension Leg Platforms in GoMDeepest subsea field development

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Page 13: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

TSF Deepwater NautilusTSF Deepwater Nautilus

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Page 14: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Expandable Expandable TubularsTubulars

Clad / Re-Entry Slender

Future

Mono-DiameterStandard

Current

Courtesy: Enventure Global Technologies

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Page 15: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

ConventionalConventional CirculationCirculation

Drilling FluidProcessing

Marine Riser

Subsea BOP

Drilling FluidProcessing

Subsea Pump CirculationSubsea Pump Circulation

Drilling FluidProcessing

Marine RiserSeawater FilledSeawater Filled

Subsea Pump& Return Conduit

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Page 16: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Smart WellsSmart Wells

VALUE:

• Avoid high cost recompletions in multi-zone wells

• Commingle zones w/ different pressures & drive mechanisms

• Reduce total well count in a project

ISSUES:

• Mechanical complexity could reduce well reliability & increase high cost intervention

• Lack of a reliable multi-lateral HP junction

• Lack of a reliable multi-phase meter

• Complexity of GOM Gravel Packs

SEPCo PLANS:

• Brutus - 1 well

• Nakika - 5 wells

SCSSV

ActuatedSliding Sleeve

ActuatedSliding Sleeve

Chem Inj Valve

Dual P/T Gauge

Dual P/T Gauge

Upper Sand

Lower Sand

Shroud

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Page 17: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Composites for outer skin

Alternative hull shapes

Robotics for Internal Inspection

Risers as mooring

Dynamic Positioning Assist

Slack Risers

Composite Risers

Breakthrough Surface SystemsBreakthrough Surface Systems

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Page 18: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Breakthrough surface systems - focusing on enabling marginal fields by lower life cycle costs and by increasing the crude sales price by crude enhancing technology.

Key problems with marginal fields are that they are sensitive to CAPEX and frequently have poor quality crude properties. The poor quality can affect the sales price by up to $2/bbl.

This initiative will focus on lowering the initial cost of surface systems by working on breakthrough technologies and on improving the sales price of the crude production through the use of crude enhancing technologies.

Surface technologies such as using different hull shapes to lower the environmental forces and using slack vertical risers without tensioners may dramatically lower the cost of surface structures. The use of new composite materials may also add further cost reductions.

Breakthrough Surface SystemsBreakthrough Surface SystemsNotes for previous slideNotes for previous slide

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Page 19: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Novel Deepwater SystemsNovel Deepwater Systems

•DICAS Mooring System•Synthetic Mooring Lines•Crude Enhancement Technology

•PinP Electrically Heated Flowlines•Steel Lazy Wave Risers•Surface BOP Drilling and Completions

•Wellhead Spar•DVA Semi•Near-Surface Transfer Line

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Page 20: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Key Deepwater ChallengesKey Deepwater Challenges

Reservoir Identification/Characterization

Technology Development & Application

Value Creation/Cost Leadership

Access to Experienced Staff

Societal Expectations

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Page 21: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

SEPCo DW Drilling & Completion SEPCo DW Drilling & Completion PerformancePerformance

• Best-in-class HSE performance

• Drilling the LimitTM savings $65MM in 2000

• 17% improvement in TLP drilling

• 30% time/15% cost improvement in TLP completions

• Leading DW technology implementation (e.g. expandable casing)

7.71

4.1

0

2

4

6

8

10

Industry ShellA

vg. d

ays

/ 100

0' B

LM

2000 - 2001 HighlightsDW Exploration Wells

(Miocene/Subsalt )

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Page 22: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

SEPCo DW Drilling & Completion SEPCo DW Drilling & Completion Performance Performance

Notes from previous slideNotes from previous slide

HSE performance GOM TRIR = 0.62

1.8MMBE SS accelerated production from TLP completion performance improvement

From increased penetration rate on chart, with average well depth of 18,300 BML and $350k/day rig spread rate, this difference equals $23MM!

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Page 23: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Equipment StandardizationEquipment Standardization

Mensa Tree SystemHeight = 35’

Weight = 240,000 lb.

Standard Tree SystemHeight = 19’

Weight = 144,000 lb.

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Page 24: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Tree System CostsTree System Costs

0

2

4

6

Mensa Trees 1-5 Trees 6-10 Tree 11

FrontierTechnology

DevelopingStandard

Applying the Standard with

Discipline

$MTarget Cost

Learning Curve

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Page 25: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

GOM GOM SubseaSubsea Tree Installation TimeTree Installation Time

0.0

2.0

4.0

6.0

8.0

10.0

12.0

Day

s p

er 3

,000

ft

Wat

er D

epth

TahoeTahoe

PopeyePopeye

MensaMensa

Macaroni

Angus

Angus

Europa

Average 3.6 DaysAveAverage 7.8 Days

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Page 26: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Development Projects Cost IndexDevelopment Projects Cost Index

100%

80%

60%

40%

20%

Jan-89 Jan-91 Jan-93 Jan-95 Jan-97 Jan-99 Jan-01 Jan-03 Jan-05

Auger

Mars

Schiehallion

Ram-Powell

Ursa

Brutus

Bonga

Forecast

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Page 27: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Kepler

Fourier

E Anstey

ArielHerschel

Coulomb

ExportPipelines

Subsea Subsea Cluster DevelopmentsCluster Developments

• Proven Economically Viable Option

– Remote, Deep Areas

– Smaller Accumulations

• Improved Reliability

– Experience

– Standardization

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Page 28: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Key Deepwater ChallengesKey Deepwater Challenges

Reservoir Identification/Characterization

Technology Development & Application

Value Creation/Cost Leadership

Access to Experienced Staff

Societal Expectations

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Page 29: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

The Resource ChallengeThe Resource Challenge

0

5

10

15

20

25

<20 20-24 25-29 30-34 35-39 40-44 45-49 50-54 55-59 60-64 >64

Dis

trib

uti

on

%

O&G Industry Technical Professional Workforce

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Page 30: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Global Deepwater Technology Global Deepwater Technology and Expertise Flowand Expertise Flow

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Page 31: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Global Deepwater DiscoveriesGlobal Deepwater DiscoveriesNotes for previous slideNotes for previous slide

Approx. 35 BBOE have been found to date with breakout mix at approximately 2/3 oil - 1/3 gas

Reserves found by Region:

Region BBOE % of BBOE Discovered Globally

South America ~10 28%

Africa ~9 25%

North America ~6 17%

Australia ~4 12%

Europe ~4 11%

Asia 2.5 7 %

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Page 32: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Global CommunicationGlobal Communication

Viewing subViewing sub--surface in virtual surface in virtual reality centresreality centres

Accelerated planning and knowledge sharingAccelerated planning and knowledge sharing

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Page 33: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Key Deepwater ChallengesKey Deepwater Challenges

Reservoir Identification/Characterization

Technology Development & Application

Value Creation/Cost Leadership

Access to Experienced Staff

Societal Expectations

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Page 34: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Expectations of SocietyExpectations of Society

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Page 35: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Expectations of SocietyExpectations of SocietyWith all these achievements in technology and value creation, we must not forget that we are operating in potentially exposed environments, working with highly flammable products. Until our technology allows us to remove manned facilities from the offshore, this exposure will increase as we move to deeper and more remote waters. Our industry must maintain its management of Health, Safety and the Environment. Our own responsibilities and the expectations of society will not let us put our people at risk.

A series of major offshore incidents in the late 1960s and the 1970s highlighted these risks, but it was not until the Piper Alpha disaster in 1988 that the industry woke up to the fact that something could and should be done. Today, HSE is approached systemically - HSE management is the watchword, and Safety cases are mandatory in most operations. Looking after the safety of an offshore installation requires continuous monitoring and improvement.

Our industry needs to approach this together - there cannot be any element of secrecy or competitiveness about HSE management. We believe that in the long term all accidents can be prevented, but it will require the efforts of everyone to be a part of the solution.

Finally, business conditions will become more challenging as investors see other, new opportunities for their investments. We all need to satisfy our various shareholders and stakeholders. Cost reduction and technological improvements, along with ensuring that development is sustainable are essential to achieve this objective.

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Page 36: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

HSE CommitmentHSE Commitment

• No harm to employees and contractors

• Protection of the environment

• Efficient use of materials and energy resources

• Public reporting on HSE performance

• Sustainable development strategies

• HSE Management System

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Page 37: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

HSE Management System

Corrective Action

Monitoring

Corrective actionand improvement

Corrective actionand improvement

Leadership and Commitment

Policy and Strategic Objectives

Organization, Responsibilities,Resources, Standards, Documents

Hazard and Effects Management

Planning and Procedures

Implementation

Audit

Management Review

ManagementSystem

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Page 38: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

Key Deepwater ChallengesKey Deepwater Challenges

Reservoir Identification/Characterization

Technology Development & Application

Value Creation/Cost Leadership

Access to Experienced Staff

Societal Expectations

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Page 39: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

DP Challenges/OpportunitiesDP Challenges/Opportunities

• Equipment and hardware

• Procedures and commissioning

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Page 40: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

DP Challenges/OpportunitiesDP Challenges/Opportunities

Equipment/hardware

• More reliable/robust DGPS systems

– Integration between different manufacturers

– System response to equipment failures

• More sophisticated/reliable acoustic systems

– Handle variable pitch thrusters

– Improve signal time transfer

– Eliminate interference problems in close proximity operations

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Page 41: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

DP Challenges/OpportunitiesDP Challenges/Opportunities

Procedures/commissioning

• Standardized failure reporting and follow-up

• Standardized procedures and training

• More rigorous system integration testing and commissioning

• Recommended guidelines on drills, watch standards, roles & responsibilities

• Supply vessel standards and guidance for interactions with other vessels

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Page 42: Marine Technology Society Dynamic Positioning …dynamic-positioning.com/proceedings/dp2001/keynote_jacobsen.pdf · • Lack of a reliable multi-lateral HP junction ... • Best-in-class

www.shell.com

Thank You!

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