march 16, 2016 north america – policy & politics afsa decks.pdf · manufacturing growth 3...
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NORTH AMERICA – POLICY & POLITICS
MARCH 16, 2016
Heidi Brock President & CEO
The Aluminum Association
AFSA International Aluminium Conference and Exhibition
U.S. POSITIVE OUTLOOK
2
-0.9%
4.6% 4.3%
2.1%
0.6%
3.9%
2.0%
1.0% 1.5%
2.5% 2.5% 2.0%
-2%
-1%
0%
1%
2%
3%
4%
5%
2014:I II III IV 2015:I II III IV 2016:I II III IV
Real Gross Domestic Product
Real GDP Forecast: ↑ 2.4% (2014) ↑ 2.4% (2015)
Source: National Association of Manufacturers
MANUFACTURING GROWTH
3
100
101
102
103
104
105
106
107
108
109
110
Actual and Predicted Production Growth (NAICS, 2012=100)
Actual Manufacturing Production Predicted Manufacturing Production
2014 2015 2016 2017
Source: National Association of Manufacturers
STRONG DEMAND
4
• Apparent Consumption up 4.7% YTD
• YTD 2015 - Demand up 1.0%
• Demand up 3.6% Y/Y in 2014 Approaching Mid-2000s record levels
27.1 25.8
23.1
18.7
21.3
23.0 24.2 24.6
25.5
16.0
18.0
20.0
22.0
24.0
26.0
28.0
2006 2007 2008 2009 2010 2011 2012 2013 2014
North American Demand for Aluminum (Billions of Pounds)
Aluminum Association
HEALTHIER MARKETS TODAY
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• Containers & Packaging up 0.4% Y/Y ↓4.7% since 2009
• Building & Construction up 7% Y/Y ↑19% since 2009
• Transportation market up 11% Y/Y ↑95% since 2009
• Exports down 6% Y/Y
6
SUPPLYING THE METAL
10.2
9.0
5.1 1.3 25.5
0.0
5.0
10.0
15.0
20.0
25.0
30.0
Primary* Secondary Imports Inventories Total
North American Aluminum Metal Supply 2014
(Billions of LBs)
*Includes additives and melt loss Aluminum Association, U.S. Census Bureau, USGS, LME
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PRIMARY & SECONDARY
Secondary
Primary
200
300
400
500
600
700
800
U.S. Primary & Secondary Production (Millions of pounds)
Aluminum Association; U.S. Geological Survey Not Seasonally Adjusted
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
5,000
North America Primary Production (Annual Rate in Thousands of Metric Tons)
Aluminum Assoc. & Aluminum Assoc. of Canada Not Seasonally Adjusted
Total
Canada
U.S.
GROWTH IN CHINESE IMPORTS
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0
200
400
600
800
1,000
1,200
1,400
2009 2010 2011 2012 2013 2014 2015
U.S. Imports of Chinese Semifabricated Products (Million Lbs)
Extrusions Sheet & Plate Foil All Other
U.S. Census Bureau
TRANSSHIPMENTS
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10
HIGHEST EMISSIONS IN THE WORLD
3%
Australasia 4%
North America
1%
Africa
CIS* 3%
4%
Europe
China 68%
6%
Middle East 7%
5%
Asia
Central and South America
Share of total CO2 emissions from smelting, 2014 Average CO2 emission by region, 2014
Source: CRU, CIS refers to Russia and former Soviet Republics
3.5
4.8
6.46.5
8.0
9.4
13.414.0
15.5
Central and South
America
Europe CIS* North America
Middle East Africa Australasia Asia China
Metric tons of CO2 per metric ton of aluminum produced
U.S.-China Bilateral Negotiations
Data and Analysis Trading Systems and Enforcement
13
Chinese Overcapacity
0
10,000
20,000
30,000
40,000
50,000
60,000
China
Rest of World 2000 2015
1,600
1,700
1,800
1,900
2,000
2,100
2,200
2,300
2,400
2,500
2013 2015
APPEALING TO U.S. GOVERNMENT
June: Strategic and Economic Dialogue in Beijing
September: G20 Summit in China
November: JCCT in U.S.
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Responsible Integration
China will remain significant player • Cost-effective smelting technology • Growing demand for aluminum Support China to meet its objectives • EH&S, trade principles • Opportunity in value-added
production
Curb Chinese Oversupply
1) Align supply with demand
2) Increase data transparency
3) Enforce EH&S standards
4) Cut emissions
5) Maintain 15% export duty, remove VAT
SHORT & LONG TERM APPROACHES
JOIN THE CONVERSATION
14
@AluminumNews @DriveAluminum
www.aluminum.org
www.drivealuminum.org
THE AUTO OPPORTUNITY: NORTH AMERICAN MARKET TRENDS AFSA International Aluminium Conference and Exhibition
MARCH 17, 2016
Heidi Brock President & CEO
The Aluminum Association
50 YEARS OF GROWTH
2
0
100
200
300
400
500
600
1975 1980 1985 1990 1995 2000 2005 2010 2015 2020 2025
WHEELS HOODS
BUMPERS
HEADS
BLOCKS
Poun
ds P
er V
ehic
le (P
PV)
HEAT EXCHANGERS Sheet
Extrusions
Source: 2015, Ducker Worldwide
DOORS & BODY-IN- WHITE
394 lbs.
500 lbs.
KEY TAKEAWAYS: DUCKER SURVEY
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2015: Highest growth year • First high-volume automotive body and structure (F-150
pickup) • Sheet and extrusions – body, closures
Source: 2015, Ducker Worldwide
By 2020: Every OEM will have more than one aluminum-intensive body and multiple aluminum-intensive closure programs.
ALUMINUM-INTENSIVE VEHICLES TODAY
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© Ford
© Land Rover © Jaguar © Tesla
Body-in-White & Closures
© Jaguar © Audi
F-150
Range Rover
XF
F-Pace Model S
A8
MULTI-MATERIAL VEHICLES
5
The New Normal
© Cadillac
CT6
© Chevrolet
© BMW
Malibu
7-Series
S-Class
© Mercedes-Benz
i3
© BMW Pacifica
© Chrysler
© BMW
THE FORD F-150 EXPERIENCE
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• Weight Reduction: 700 pounds, 12% decrease in curb weight
• Fuel Economy: Already meeting 2024 EPA standards; best fuel economy for full-size, gas pickup
• Safety: 5-star safety rating; improvement in every category over 2014 steel model
Sources: Ford Motor Company; EPA; NHTSA; Motley Fool; Detroit Free Press
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MEETING THE DEMAND $2.7 billion in capital announced or invested in U.S. since Fall 2013
• Oct. 2015 – Tri-Arrows/Logan – $240M Expansion in Russellville, KY
• Oct. 2014 – Constellium – $750M Expansion in Muscle Shoals, AL
• Sept. 2014 – Aleris – $350M Expansion in Lewisport, KY • Jul. 2014 – Constellium/Tri-Arrows – $150M New JV Plant
in Bowling Green, KY • 2013 –> 2015 – Alcoa – $890M in Expansions in Davenport,
IA; Alcoa, TN & La Porte, IN (incl. aerospace) • 2013 –> 2016 – Novelis $300M in Expansions in Oswego,
NY
MEETING CUSTOMER NEEDS
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Source: Alcoa, Inc.
Continuous Improvement
o High Strength
o Energy Absorption
o Advanced Formability
o Manufacturing
o Sustainability
CONTINUING TO INNOVATE
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Source: The Aluminum Association
•1xxx Series
Commercially Pure Aluminum
•2xxx Series •6xxx Series •7xxx Series
Heat-Treatable Alloys
•3xxx Series •4xxx Series •5xxx Series
Non Heat-Treatable Alloys
HIGH VOLUME JOINING SOLUTIONS
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Chapters • Introduction to Joining • Fusion welding • Arc welding • Beam welding • Resistance welding • Brazing • Solid state welding • Mechanical joining • Adhesive joining • Hybrid joining techniques • Joining of dissimilar materials
Source: Aluminum Transportation Group
www.drivealuminum.org
FUEL ECONOMY MIDCOURSE REVIEW
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• 2011: Federal government agreement with 13 major U.S. automakers to increase fleetwide vehicle fuel economy to 54.5 mpg by 2025
• Part of agreement was midterm evaluation of rule in 2017 • Process begins in 2016 • Regulators could reduce, maintain or increase agreed-to standard • Standard essential to continued penetration of auto aluminum
Source: EPA
ALUMINUM TOP PICK TO MEET STANDARDS
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2015 Dupont/WardsAuto Survey • 900 automotive company
engineers • Aluminum favored among
designers and engineers to help meet 2025 fuel economy and emissions targets
Source: 2015, Dupont/Wards Auto
ENVIRONMENTAL SUPERIORITY
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US DOE Oak Ridge National Lab Study • Aluminum-intensive vehicles offer lowest life cycle
energy (¯ 20%) and CO2 impact (¯ 17%) vs. modern steel vehicles
• Use phase contributes over 90% of life cycle impacts
• Steel vehicle’s higher use phase energy and CO2 cancels out production phase
Source: 2014, Oak Ridge National Laboratory
TELLING THE STORY
14 Source: The Aluminum Association
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JOIN THE CONVERSATION
@AluminumNews @DriveAluminum
www.aluminum.org
www.drivealuminum.org