manufacturing with metals. more industry classifications process industries, e.g., chemicals,...
TRANSCRIPT
More Industry Classifications
• Process industries, e.g., chemicals, petroleum, basic metals, foods and beverages, power generation
• Discrete product (and part) industries, e.g., cars, aircraft, appliances, machinery, and their component parts
CastingCentrifugal castingContinuous castingDie castingEvaporative-pattern casting Investment casting (lost wax casting) Permanent mold castingResin castingSand castingShell moldingSpray forming
http://en.wikipedia.org/wiki/List_of_manufacturing_processes
Powder metallurgy SinteringHot isostatic pressingMetal injection moldingSpray forming
PlasticsInjectionCompression moldingTransfer ExtrusionBlow moldingDip moldingRotational moldingThermoformingLaminating
Shrink fittingShrink wrapping
Molding
Forming
Forging SmithHammer forgeDrop forge
Rolling (Thick plate and sheet metal)
Cold rollingHot rolling
Extrusion Impact extrusion
Pressing EmbossingStretch formingBlankingDrawing (manufacturing)Deep drawing
Bending Shearing
Piercing Trimming ShavingNotchingPerforatingNibblingDinking operationLancingCutoff
Stamping MetalProgressive
CoiningStraight shearing
Slitting
Machining
Mills Grist millHammer millBall millBuhrstone millDisc millSaw millSteel mill
Blast furnaceSmeltingRefiningReduction millAnnealingPicklingPassivateCoating
Milling
MillingTurning
LatheFacingBoringSpinningKnurlingCutoff (parting)
Drilling ReamingCountersinkingTappingSawing BroachingShaping Planing
Abrasive jet machiningWater jet cuttingAbrasive belt
Honing (Sharpening) Electro-chemical grinding
Machining
Finishing & industrial finishing Abrasive blasting (sand blasting)BuffingBurnishingElectroplatingElectropolishingMagnetic field-assisted finishingEtchingLinishingMass finishing
Tumbling (barrel finishing)
Spindle finishingVibratory finishing
PlatingPolishingSuperfinishingWire brushing
RoutingHobbingUltrasonic machiningElectrical dischargeElectron beam machiningElectrochemical machiningChemicalPhotochemicalLaser cutting
Laser drillingGrinding GashingBiomachining
Joining
Welding Arc
Manual metalGas metal Gas tungstenSubmergedPlasma arcCarbon arcAtomic hydrogenPlasma-MIG
Oxyfuel gas Oxy-acetylene gasMethylacetylene propadiene (MAPP)Air-acetyleneOxyhydrogenPressure gas
Resistance Butt welding Shot weldingSpot welding
Welding Projection weldingSeamUpset weldingPercussion (manufacturing)Solid state welding
UltrasonicExplosiveDiffusion Friction welding
Electron beam weldingLaser weldingThermiteInduction Others
Friction weldingHeated metal plateHot-air-welding
Joining
Brazing Soldering SinteringAdhesive bonding (incomplete)
Thermo-setting and thermoplasticEpoxyModified epoxyPhenolicsPolyurethaneAdhesive alloysMiscellaneous other powders, liquids, solids, and tapes
Fastening wood and metal NailingScrewingNut and boltsRivetingClinchingPining StitchingStapling
Press fitting
Rapid manufacturing
• Stereolithography• Selective laser sintering• Fused deposition modeling• Three dimensional printing• Laminated object manufacturing• Laser engineered net shaping
Important processesProcesses that are important for this course and lab
Casting: Sand casting
Molding: Injection molding
Forming: working with sheet metals (bending, notching, cutting)
Machining: Turning, milling, lathe, drilling, sawing, buffing, grinding, planning
Joining: Arc welding, oxy acetylene welding, spot welding, soldering, adhesive, fastening
Rapid manufacturing: Rapid prototyping machine that is available in the lab.
Refer to the previous year course materials available in the website