AGU IT 2006, Page 1 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

Manufacturing Specifications Manufacturing Specifications andand

Production OrdersProduction Orders

License price per applicationLicense price per application3850,-€3850,-€

Set-upSet-upOn site based on time and materialOn site based on time and material

Production manager

Manufacturing specificationsProduction ordersProduction resultsProduction analysis

AGU IT 2006, Page 2 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

IntroductionIntroduction

With the Sm@rtLine program MPM (Machine Production Manager) users can define their With the Sm@rtLine program MPM (Machine Production Manager) users can define their manufacturing specifications based on the following data information:manufacturing specifications based on the following data information:

• general informationgeneral information• toolstools• ingredientsingredients• production parametersproduction parameters• machine parametersmachine parameters

Based on the defined manufacturing specifications (recipes) the user can define process Based on the defined manufacturing specifications (recipes) the user can define process orders and load them into the WinCC User Archive or directly into the S7. The machine‘s or orders and load them into the WinCC User Archive or directly into the S7. The machine‘s or process‘ result data is uploaded from the S7 or the WinCC station into the MPM program and process‘ result data is uploaded from the S7 or the WinCC station into the MPM program and evaluated. The analysis can occur within MPM or can be exported to Excel. evaluated. The analysis can occur within MPM or can be exported to Excel.

AGU IT 2006, Page 3 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

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Manufactuing specifications

Modification manager

Production orders

Master data manager

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Machine production managerMachine production manager

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Product settings

Machine settings

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Production dataMachine Program[ AWL, FUP, CFC ]

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Online Data: User Archive

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Offline Data: User Archive

Online data

OEE analysis

• The production orders‘ data is entered in the user archiveThe production orders‘ data is entered in the user archive• The production order contains tools, ingredients, production and machine parameters• The pre-set values are organized according to plant process

• When specified, the data is automatically entered in the S7 data blocks When specified, the data is automatically entered in the S7 data blocks • Every data information has an ID number • There is a data block for each tool, ingredient, production and machine data

• The result data is entered into a data blockThe result data is entered into a data block• Each data field has an individual ID which is entered into the MPM via an identification chart • Each of the 3 real values and the status word can be freely allocated

•The result data is transferred to the user archiveThe result data is transferred to the user archive• The result data is transferred into the analysis area of the MPM• You can design your evaluations yourself using the included formula editor

AGU IT 2006, Page 4 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

Manufacturing specifications and production ordersManufacturing specifications and production orders

•Creating manufacturing specificationsCreating manufacturing specifications• Definition of the tools• Specifying the ingredients• Specifying the production parameters• Specifying the machine parameters

• Generate a production order based on the manufacturing specificationGenerate a production order based on the manufacturing specification• Management of the run times of the tools usedManagement of the run times of the tools used• Configuration of the master data Configuration of the master data

• Assignment of plant parts to tools and parameters • Definition of quantities and units • Specificaiton of operational performance of tools

• Online dataOnline data• Load data in the WinCC User Archive• Upload data from the User Archives• Depiction according to the data source‘s assignment chart • Analysis according to OEE key• The OEE evaluation formulas can be changed by the user

AGU IT 2006, Page 5 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

DescriptionDescription

Manufacturing specificationManufacturing specification

The user can define the The user can define the manufacturing specification manufacturing specification here.here.

The manufacturing The manufacturing specification ist not branch-specification ist not branch-specific and unlimited specific and unlimited additions can be made in the additions can be made in the master data. master data.

Unlimited structures can be Unlimited structures can be built up and loaded into the built up and loaded into the open and yet standardized open and yet standardized WinCC and S7 files. WinCC and S7 files.

AGU IT 2006, Page 6 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

Manufacturing specification: general information Manufacturing specification: general information

All of the manufacturing specifications are shown in this view. The manufacturing All of the manufacturing specifications are shown in this view. The manufacturing specifications can be enabled via the revision service (function: withdraw).specifications can be enabled via the revision service (function: withdraw).

AGU IT 2006, Page 7 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

Tools and their run times/clock-pulse rate can be defined for each manufacturing Tools and their run times/clock-pulse rate can be defined for each manufacturing specification. Machine parts and tools can be assigned in the master data. specification. Machine parts and tools can be assigned in the master data.

Manufacturing specification : tools / machine parts Manufacturing specification : tools / machine parts

AGU IT 2006, Page 8 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

Manufacturing specification : ingredients Manufacturing specification : ingredients

Ingredients can be defined for each manufacturing specification. The Ingredients can be defined for each manufacturing specification. The parameterization can be set as the user needs and can be expanded in the master parameterization can be set as the user needs and can be expanded in the master data. data.

Ingredients

AGU IT 2006, Page 9 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

Manufacturing specification : production parameters Manufacturing specification : production parameters

Production parameters can be defined for each manufacturing specification. Values Production parameters can be defined for each manufacturing specification. Values that ascertain the properties of the production belong to the production that ascertain the properties of the production belong to the production parameters. The production parameters are supplemented by the machine parameters. The production parameters are supplemented by the machine parameters. parameters.

AGU IT 2006, Page 10 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

Manufacturing specification and production ordersManufacturing specification and production orders

Machine parameters can be defined for each manufacturing specification. Values Machine parameters can be defined for each manufacturing specification. Values that ascertain the properties of the machine belong to the machine parameters. The that ascertain the properties of the machine belong to the machine parameters. The machine parameters are supplemented by the production parameters. machine parameters are supplemented by the production parameters.

AGU IT 2006, Page 11 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

Production ordersProduction orders

Based on the manufacturing specifications the user can define process orders. The Based on the manufacturing specifications the user can define process orders. The user can enter current data in the process order for the default values pre-defined user can enter current data in the process order for the default values pre-defined in the manufacturing specifications. in the manufacturing specifications.

AGU IT 2006, Page 12 Production Order ManagementProduction Order Management

Products for WinCCProducts for WinCC

Online dataOnline data

The online data shows the production results of the production orders. The user The online data shows the production results of the production orders. The user can calculate this data in the OEE module or can export the data to Excel. can calculate this data in the OEE module or can export the data to Excel.