manufacturing of organic pigments - welcome to...

PROJECT PRE-FEASIBILITY REPORT

AND

ENVIRONMENT MANAGEMENT PLAN

ON

Proposed Expansion Project

For

Manufacturing of Organic pigments

At

Existing Plot No. 3441-A, 3439, 3440 & 3443,

GIDC Estate, Ankleshwar, Dist: Bharuch.

Project Proponent:

CHEMICAL

INDUSTRIES (Unit-2)

Project Pre-feasibility for Expansion of Phthalocyanine Pigments manufacturing unit 1111

CONTENTS

Sr. No. Topics Page No.

1 Introduction to the Project 5

2 Introduction of the Company 6

3 Promoters of the Company 8

4 Market Feasibility 9

5 Project Cost 11

6 Site Selection 12

7 Process Details 14

8 Resources 14

9 Environmental Management Plan 17

10 Site Analysis 29


LIST OF TABLES

Table No. Topics Page No.

1 List of Proposed products 5

2 List of Partners 8

3 Capital cost projection 11

4 Raw materials list 14

5 Power and Fuel requirement 15

6 Category- wise water requirement 16

7 Man Power Requirement 16

8 Category wise wastewater generation 17

9 Expected characteristics of wastewater 18

10 Details of Effluent Treatment Plant 20

11 Utility Emissions and control 21

12 Details of Air Emissions (Process) 22

13 Details of Hazardous waste 24

14 Safety Details 26

15 Environmental Monitoring Plan 28

16 Budgetary Provisions 29

17 Details Of Micro Meteorological Data 32


LIST OF FIGURES

Sr.

No. Description Page No.

1 Existing export market 10

2 Site layout plan 13

3 Water Balance Diagram 18

4 Details of ETP 19

5 Details of Scrubber 23

6 G.A. Drawing of Solvent Recovery System 25

7 WIND ROSE DIAGARM FOR PERIOD 32


LIST OF ANNEXURES

Sr. No. Description

1 Process Details

2 Pollution load Potential

3 Acceptance letter for provision of additional water requirement by GIDC

4 Existing Monitoring Report

5 Acceptance letter to accept the proposed treated effluent and discharge line

to final effluent treated plant (FETP) of M/s. Bharuch Eco- Aqua

Infrastructure Ltd.

6 Existing Emission Report

7 Letter of acceptance of common land fill and common incineration facilities

for acceptance of additional waste

8 Hazardous Chemicals Management and Handling


1.0 Introduction to the Project

Ramdev Chemical Industries is engaged in manufacturing of Phthalocyanine Pigments at

plot no. 3441-A, 3439, 3440 & 3443, GIDC Estate, Ankleshwar – 393 002. Dist. Bharuch,

Gujarat. We hold a valid CC&A from the GPCB for the same.

We now propose to go for expansion by increase in production capacity.

Table -1

List of Proposed Products

Sr.

No. Name of Product

Existing

MT/M

Proposed

MT/M

Total

MT/M

By chemical synthesis

1 CPC Blue Crude 45.00 315.00 360.00

2 Ammonium Sulphate solution (on 100%

basis)

-- 245.00 245.00

By physical process

3 Pigment Alpha Blue

(Blue 15.0 & 15.1)

7.50 152.50 160.00

4 Activated CPC Blue

(Only Grinding Process)

100.00 200.00 300.00

5 Phthalocyanine Beta Blue (Pigment

Blue 15.3 & 15.4) (Offset Base)

(Only Grinding Process)

200.00 -- 200.00

6 Phthalocyanine Beta Blue (Pigment

Blue 15.3 & 15.4)

(Solvent base, Water base)

-- 630.00 630.00

By-product

7 Dilute Sulphuric Acid

(30% to 40%)

60 1937.00 1997.00

8 Ammonium carbonate solution (on

100% basis)

-- 170.00 178.00


2.0 Introduction of the Company

Ramdev Chemical Industries is a steady growing company incorporated in 1991. It is a

registered as Small Scale industrial unit.

The plant is of international standards. The plant boasts of contemporary infrastructure

facilities with advanced machinery and automated processes.

� Roots of the company are backed by the strong technical expertise.

� Generous & ambitious management.

� Well-equipped plants with adoption of modern technology & runs under close

observation by trained technocrats.

� Expertise to enrich quality product by breakthrough innovations.

� Winning against competition with the weapons of quality, commitment & service.

� Optimum utilization of man, machine, materials and money.

� Customer's satisfaction is our best reward.

� Devoted to keep safe environment & ecology.

Quality Policy

“Our commitment is to manufacture quality phthalo pigments through systematic operations

in pursuit of meeting and enhancing our customer satisfaction level.”

The company has in house testing facility with modern testing equipments to ascertain the

quality of Raw Materials as well as finished products. Automatic Muller Machine, Vibro

Shaker (red devil), two roll-mill, tipple roll-mill, haugman guage, color-matching computer

system etc., are the key instruments for application testing and to maintain consistency in

quality. Continued emphasis towards process and technology up gradation is being done

effectively to enrich the product quality. R & D with initiative & innovative ideas had

resulted into excellent performance in respect of quality pigments.


As a means of achieving these, we pledge to company with the legal & other requirements

to their core and focus on continually improving our products, systems & operations.

Environmental Policy

We are committed to execute all our operations, products and services by environmental

protection activities to the extent possible.

As a recycling plant, we understand the need of maintaining and improving the

environmental quality through controlled solid waste disposals and safe working conditions.

As a means of achieving these, we pledge to company with the legal & other requirements

to their core and focus on continually improving our products, systems & operations.


3.0 Promoters of the Company

Ramdev Chemical Industries is a steady growing company since it's incorporation in 1991,

in the field of phthalocyanine pigments. The list of partners is as below:

Table -2

List of Partners

Sr.

No. Name of the Partner Address

1. Mr. Sureshkumar Mavjibhai Bhingradia C-53, Shivnagar Society

L.H. Road, Matawadi Surat.

Ph.No. 2540802

2. Mr. Mavjibhai M. Bhingradia (HUF) C-53, Shivnagar Society


Ph.No. 2540802

3. Mrs. Viruben M.Bhingradia C-53, Shivnagar Society


Ph.No. 2540802

4. Mrs. Manju M. Bhingradia C-53, Shivnagar Society


Ph.No. 2540802

5. Mr. Sureshkumar M. Bhingradia (HUF) C-53, Shivnagar Society


Ph.No. 2540802

The directors of the company have good experience in handling the production

management, financial management and all the allied areas.


4.0 Market Feasibility

The products are highly influenced by the market demand and market rates of the products

and raw materials. The proposed products are clean, bright phthalocyanine pigments, with

very soft texture and outstanding technical properties like light, weather, heat, chemicals &

solvent fastness. These pigments can be used for various applications with ease. Very high

dispersing property allows their suitability for inks, plastics, textile, paints etc.

Various products listed above are used in manufacturing of:

� Inks – used in manufacturing of Sheet–fed offset, Web offset, News Paper, UV Screen,

Gravure and Flexo.

� Paints - used in manufacturing of Air drying enamel, Stoving paints, Acrylic paints, and

Automotive paints Industrial paints and Cement Paints.

� Plastics - used in manufacturing of LDPE, HDPE, PVC, Poly propylene, Poly

carbonate, Poly styrene.

� Textile - used in manufacturing of Emulsion paste for Pigment Printing.

The Golden corridor of Gujarat from Ankleshwar to Vapi has presence of lots of

industries manufacturing inks, paints, plastics and textiles. Hence, local market is already

available.

Moreover the company already has an existing clientele in the UK, France, Germany,

Belgium, Ireland, Italy, Austria, USA, Canada, Japan and other countries.


Figure 1: Existing export market


5.0 Project Cost

Existing project cost is 500.00 Lacs. No additional land required to be purchased. The plant

building also exists and only certain modifications will be required for the same. Plant and

machinery installations will also have to be acquired and installed. Environment Protection

has also been considered in planning the Cost Projection. Green belt development

expenditure is also calculated.

Table -3

Capital Cost Projection

Sr.

No. Purpose

Additional Proposed Cost

(Rs. in Lacs)

1. Land -

2. Building 120.00

3. Plant and Machinery 330.00

4. Environment Protection & Safety 50.00

a) Recovery System 16.00

b) Safety Equipment 22.00

c) Green belt development 12.00

Total 500.00

5.1 Recurring Expenditure

The working capital for the proposed project has been worked out after considering various

items like raw materials, power, fuel, water, excise duty, payment to employees,

depreciation, administration, selling expenses, etc. The working capital is estimated to be

around Rs. 800.00 Lacs, which includes budgetary provisions for EHS system.

5.2 Means of Finance

The proposed expansion shall be financed by secure loans.


6.0 Site Selection

The proposed expansion is to be carried out in the existing site itself, so that the existing

infrastructure and resources could be utilized for the proposed expansion.

The approximate geographical positioning of the project site is at Latitude: 21o 37’ 35.06”

N, Longitude: 73o 00’ 42.86” E

The project site falls in the GIDC notified industrial area of Ankleshwar. This region has

very good infrastructure. The resources also can be readily available. Moreover, there is

availability of Common Solid Waste Disposal (CSWD) facilities and a Disaster Prevention

& Management Centre (DPMC) in the GIDC industrial estate.


Figure 2: Site layout plan


7.0 Process Details

Process details like Process description, chemical reaction, mass balance and pollution load

potential are attached as Annexure - I & II.

8.0 Resources

The major resources for the project are raw-materials, power, fuel, water and manpower etc.

8.1 Raw-Materials Requirement

The proposed products are pigments, used for various applications. All the raw materials are

easily available indigenously in the local market. Some of the raw materials are imported.

The raw-materials are given in Table -4.

Table -4

Raw Material List

PROPOSED QUANTITY

Sr.

No. Raw Material

Quantity

(MT/M)

Sr.

No. Raw Material

Quantity

(MT/M)

By Chemical synthesis

1. CPC Blue Crude 315.00 1. Phthalic

Anhydride

338.62

2. Cuprous Chloride 60.79

3. Carbamide Salt 474.07

4. Ammonium

Molybdate

0.95

5. Dil. Sulphuric

Acid

630.00

6. Solvent

(TCB/NB/ONT)

6.30

By physical process

2. Pigment Alpha Blue 152.50 1. CPC Crude Blue 169.42

2. Sulphric Acid 677.71

3. Emulsifier 0.15

3. Activated CPC Blue 200.00 1. CPC Crude Blue 199.99


(Only Grinding Process) 2. Salt 40.00

4. Phthalocyanide Beta

Blue (Pigment Blue 15.3

& 15.4)

(Solvent base, water

base)

Beta Modifled

Copper

Phthalocyanine

Blue

648.90

Dilute HCl 8.19

Caustic Soda Flake 9.45

IBA/Xylene

(Solvent)

6.30


8.2 Power and Fuel Requirement

The power and fuel requirement is as given below:

Table -5

Power and Fuel Requirement

Sr.

No.

Name of

Fuels

Method of

Supply Existing Proposed Source

1 Natural Gas Pipeline 150 SCM/Hr 450 SCM/Hr Gujarat Gas Co. Ltd./

Local Traders

2 LDO Tankers -- 120 Lit/Hr Local Market

3 Energy -

Electricity

Power Grid 950 KVA 5000 KVA DGVCL & DG Set

(500 KVA)

4 Coal Truck 10 MT/M Local Traders

8.3 Water Requirement

Other than the general water requirements like domestic and utility usage, water will also be

required in the process. The category wise bifurcation of the water requirement is given in

Table -6.

The source of water will be the GIDC Water Supply Department. A copy of the acceptance

letter for provision of additional water requirement by GIDC is attached as Annexure -III.


Table -6

Category-wise Water Requirement

Particulars Existing

(KL/Day)

Proposed

(KL/Day)

Total

(KL/Day)

Domestic 1.5 4.5 6.00

Process & Process

washing

41.00 186.00 227.00

Equipments & Floor

Washing

2.00 2.00 4.00

Boiler 2.00 2.00 22.00

Cooling 1.80 1.00 2.80

Gardening 0.50 4.00 4.50

Softener back wash 0.00 2.00 2.00

Total Industrial

Domestic

47.30 215.00 262.30

1.50 4.50 6.00

Note: 97 KL/D waste water from Beta Blue will be utilized in CPC Blue.

8.4 Manpower Requirement

The manpower required for the project as well as during the construction activities will be

employed from local area. Skilled as well as unskilled labour will be employed for the

project.

Table - 7

Man Power Requirement

Phase of project Type of labor No. of Worker

(Existing)

Total No. of

workers

During construction Contractual -- 140

During commissioning Contractual -- 20

During operations Managerial 5 12

Skilled 15 38

Un-skilled 40 100


9.0 Environmental Management Plan

Having a concern for environment, we have planned to have best possible Environment

Management System. The details are given below.

Based on overall process study/ manufacturing details, etc. following are the details of

pollution potentials v/s. mitigation measures proposed by us in areas of waste water

management/ air pollution/ hazardous waste handling and management respectively as per

the details given below.

9.1 Wastewater Management

The category-wise bifurcation of the anticipated wastewater generation details is given in

Table-8.

Table -8

Category-wise Wastewater Generation

Particulars Existing

(KL/Day)

Proposed

(KL/Day)

Total

(KL/Day)

Process & Process washing 37.50 118.00 155.50

Equipment & Floor Washing 2.00 2.00 4.00

Boiler 1.50 15.00 16.50

Cooling 0.00 0.5 0.50

Domestic 1.00 4.00 5.00

Gardening 0.00 0.00 0.00

Softener back wash 0.00 2.00 2.00

Total Industrial

Domestic

41.00 137.50 178.50

1.00 4.00 5.00

Note: 97 KLD waste water from Beta Blue is utilized in CPC Blue washing process. Hence,

total wastewater to ETP is 179.5 KL/Day.


Figure 3: Water Balance Diagram

*Note: 97 KLD waste water from Beta Blue will be utilized in CPC Blue.

The domestic wastewater is diverted to septic tank, from where it is sent to the aeration tank

for treatment. The same system will be followed for proposed expansion.

The effluent from the proposed expansion in production activities will be treated with

primary & secondary treatment and discharged to GIDC underground drainage.

Table -9

Total – 268.3 KL/D

Fresh 195.00 KL/D, Recycle

189.00KL/D

Total – 543.42 KL/D

Fresh 184.50 KL/D, Recycle 189.00

KL/D

Gardening 4.5

KL/D

Domestic 6.0

KL/D

Process

227.00

KL/D

Fresh

22.00 KL/D

Boiler

110.00

KL/D

Equi. &

Floor

Washing

4.00 KL/D

Cooling

5.00 KL/D

Softener

backwash

2.00 KL/D

Recycle

*97.00

KL/D

16.50 KL/D

Losses

5.50

KL/D

155.50

KL/D

Recycle

88.00 KL/D

Fresh

4.00 KL/D

4.00 KL/D

Cooling

5.00 KL/D

0.50 KL/D 2.00 KL/D

Recycle

4.00 KL/D

Fresh 1.00 KL/D

Losses

1.00 KL/D

Fresh 2.00

KL/D

Septic Tank

5.00 KL/D


Expected Characteristics of Wastewater

Sr.

No.

Parameter

Characteristics

Untreated Treated

1. pH < 2 6.5-9.5

2. O&G < 10 < 2

2. SS 150 – 300 < 100

3. COD 5000 – 6000 < 100

4. BOD 1500 - 2500 < 30

The expected characteristics of wastewater are provide in Table –9 and the existing

monitoring report is attached as Annexure -IV and details of the individual units of

proposed ETP are shown in the following figure. The acceptance letter to accept the

proposed treated effluent for further treatment and discharge in to the GIDC underground

drainage line to Final Effluent treatment Plant (FETP) of M/s. Bharuch Eco-aqua

Infrastructure Ltd. is attached as Annexure –V.

Figure 4: Details of ETP


Table -10

Details of Effluent Treatment Plant

Particulars Capacity Total Capacity

Existing ETP Proposed ETP

Oil & Grease (Inlet Chamber) 6.9 M3 --- 6.9 M

3

Equalization /Neutralization Tank 72.8 M3 X 2

Nos.

81.9 M3 227.5 M

3

Primary Settling Tank 47.2 M3 --- 47.2 M3

Primary Holding Tank --- 106.1 M3 X 2

Nos.

212.2 M3

Aeration Tank 353 M3 353 M

3 706 M

3

Secondary Settling Tank 52.8 M3 --- 52.8 M

3

Secondary effluent holding Tank 22.5 M3 --- 22.5 M

3

Treated effluent collection Tank 22.5 M3 --- 22.5 M

3

Pressure Sand Filter 2.5 M3 --- 2.5 M3

Pressure Carbon Filter 2.0 M3 --- 2.0 M

3

9.2 Air Emission Control

We have 1 IBR Boiler of 2TPH capacity. We propose to utilize the same for meeting the

stream requirements in the proposed activities and also we are going to install another 1 IBR

Boiler of (2x4TPH) capacity.

The utility emissions are listed in following table and the existing emission report attached

as Annexure -VI


Table -11

Utility Emissions and Control Measures

Installation Fuel Fuel Qty. Probable

Pollutants

Emission

Rate

Air Pollution

Control

System

Existing Installations

Boiler IBR

(2 TPH)

Natural gas 2280

M3/day

SPM *34

mg/NM3

Common Stack.

Stack details:

H: 11m,

D: 0.6m

Thermic fluid

heater

(6 Lac K. cal.)

Natural gas 1296

M3/day

SOx * 0.35

ppm

NOx * 1.07

ppm

Proposed Additional Installation

Boiler IBR

(2x 4TPH)

Natural gas/

Coal

6840

M3/day/

10 TPM

SPM <150

mg/NM3

Bag Filter

System,

Stack details:

H: 22m,

D: 0.8m

SOx < 100 ppm

NOx < 50 ppm

Thermic fluid

heater

(15 Lac K. cal)

Natural gas 3240

M3/day

SPM <150

mg/NM3

Stack details:

H: 22m,

D: 0.8m SOx < 100 ppm

NOx < 50 ppm

D. G. Set

(500 KVA)

LDO

120 Lit/Hr SPM <150

mg/NM3

Stack details:

H: 11m,

D: 0.3m SOx < 100 ppm

NOx < 50 ppm

*Note: Data as per third party monitoring report July 2008.


Table -12

Details of Air Emissions (Process)

Sr.

No.

Vent

attached

to

Probable

Pollutant

emissions

Pollutant

release

rate

(Kg/Hr)

Air

Pollution

Control

Device

Height

of the

Vent

(m)

Diameter

of the Vent

(m)

Existing installations

1. GLR – 1 NH3 18.25* Scrubber – 1

(Series)

16 m 0.4 m

2. GLR – 2 Scrubber – 2

(Series)

Proposed additional installations

3. GLR – 3 NH3 107.62* Scrubber – 3

(Parallel &

Series)

26 m 0.4 m


(Parallel &

Series)


(Parallel &

Series)


(Parallel &

Series)

7. Spin Flash

Drier

Particulate

matter

< 18.4 Bag Filter 22 m

0.6m x

0.8m

*Note: Emission Rates are without APCD.


Figure 5: Details of Scrubber

9.3 Hazardous Waste Management

The following Hazardous waste will be generated from the operational activities. All the

waste will be stored separately in a designated storage area.

The acceptance letter of common landfill and common incineration facilities for acceptance

of additional waste are enclosed as Annexure -VII

Pollutant

From

Process

To the Stack

Circulation

Tank No. 1

Circulation

Tank No. 2 Water Water


Table -13

Details of Hazardous Waste

Name of the

Waste

Physical

Property Cat.

Quantity Mode of Disposal

Existing Proposed Total

Used / Spent

Oil

Liquid 5.1 4.5

Lit/M

25 Lit/M 29.5

Lit/M

Sold out to MoEF

approved vendor/

Disposed off to

common

Incineration site

Discarded

containers/

Barrels/

Liner

-- 33.3 Drum:

2-3 Nos./M

Liner: 600

Nos./M

Liner:

2000

Nos./M

Drum:

2-3

Nos./M

Liner:

2600

Nos./M

Sold out to approved

vendor/ Re-used

Chemical

Sludge from

ETP

Solid 26.2 60

MT/M

400

MT/M

460

MT/M

Dispose to CSWDS,

BEIL

Dilute

H2SO4

Liquid D2 60

MT/M

1937

MT/M

1997

MT/M

Reused in

Manufacturing of

CPC Blue

9.4 Hazardous Chemicals Management and Handling

The detail of Hazardous Chemicals is attached as Annexure -VIII.


9.5 Solvent Recovery

O- Nitro Toluene or Nitro benzene is the only solvent to be used in the process. There shall

be in process recovery & there will be no generation of spent solvent.

Figure 6: G.A. Drawing of Solvent Recovery System

Since the boiling point of ONT & NB is high, we propose to use single condenser system

consisting of cooling water circulation.


9.6 Noise Control

The major noise generating installation is the Ball Mil and D.G. Set. The DG Set will be

installed in a closed room, Acoustic enclosure will be provided around D.G. Set and ear

plugs will also be provided to the personnel. The Ball mill will be installed on sturdy

concrete foundation, yellow soil will be filled surrounding the foundation to reduce the

damage to other civil structures due to the vibrational noise. With all these precautions the

noise level will be < 90 dB (A).

9.7 Health and Safety

The details of safety measures provided and safety procedure followed at our unit are as

below:

Table -14

Safety Details

Sr.

No. Particulars Remarks/ Details

1. Safety Officer Safety officer is available

2. Manual call bells Yes

3. Emergency Control Room At main gate security office

4. Emergency Sirens Yes

5. Assembly Point 1 point

6. Ambulance Point Near main gate

7. First Aid facility Provided at prominent places and trained

first aiders available

8. Personal Protective

Equipments

Hand gloves, gum boots, safety shoes, dust

masks, safety goggles, and apron.

9. Health Check ups Regular health checkups at every six months.

10. Regular Training Provided

11. Safety & Health Records Maintained as per factory act

12. MSDS MSDS available at prominent places for

ready references


9.8 Environment, Health & Safety Management Cell

We will appoint separate cell setup to keep a close watch on the performance of the

pollution control equipments, emissions from the sources and the quality of surrounding

environment in accordance with the monitoring program. The cell will also include the

safety cell for observing, inspecting and regulating the safety measures inside the plant

campus. The cell will be responsible for maintaining records of all the data, documents and

information in line with the statutory requirements.

In charge

ETP

ETP

Operator

ETP

Chemist

Trained

Fire fighters

Manager

Shift In charge

Managing Partner


9.9 Post Project Environment Monitoring Plan

The proposed post-project monitoring plan to ensure effective implementation of EHS

Management system is given below:

Table -15

Environmental Monitoring Plan

Component Parameter Frequency

Air – Ambient SPM, RSPM, SO2, NOx Every six month

Process Stack

monitoring

HCl, SO2 Quarterly

Noise

monitoring

Noise levels in decibels Quarterly at all noise

generating equipments &

plant boundary

Haz. Waste

management

Maintaining records of generation,

receipt & disposal in Form-3

Daily

Filing of annual returns in Form-4

for haz. Waste handling

Every year by 31st Jan

Maintaining records of

transportation in Form-9

While sending for disposal

Submission of returns of used oil in

Form-13

Every year by 31st Jan

CC&A Obtaining consent to operate (and

renewal) under Air & Water Acts

and authorization under HW rules.

Before expiry of validity

Water cess Filing of annual returns for cess

incurred on water consumption

Every year by 30th Sept

Environmental

Statement

Submission of audit statement in

form-V

Every year by 30th Sept

Compliance of

EC conditions

Submission of compliance reports Half yearly on 1st June &

1st Dec


9.10 Greenbelt Development

The existing green belt area is around 1210 m2 i.e. ~20% of the total plot area. Moreover,

we have developed an area of around 500 m2

around the plant boundary. The green belt area

is shown in the Site Plan.

9.11 Budgetary Provisions

The recurring cost provisions for environment, health, safety and social development is

considered to be around Rs. 35.00 Lacs per annum.

Table -16

Budgetary Provisions

Sr.

No. Component

Provision per annum

(Rs. in Lacs)

1 Effluent treatment charges (to ETL) 19.00

2 Charges disposable of solid waste at TSDF

(to BEIL)

9.00

3 Monitoring charges 1.50

4 Health and safety 2.50

5 Greenbelt development 1.80

6 Social development 1.20

Total 35.00

10 .0 SITE ANALYSIS

10.1 CONNECTIVITY The site is located at Plot no. 3441-A, 3439, 3440 & 3443, GIDC Estate, Ankleshwar – 393

002. Dist. Bharuch, Gujarat. The land and Infrastructure is already available and the raw

materials are easily available through the easy transport via road connectivity.

Ankleshwar Industrial Estate was set up by Gujarat Industrial Development Corporation in

early 70s. This industrial estate is spread over an area of 1600 hectares in close proximity to

National Highway No.8 and Delhi-Mumbai Railway Line. Being an ideal location for

industrialization, as on date, more than 1500 industries, consisting of chemicals, pesticides,

pharmaceuticals, bulk drugs, petroleum products, engineering, textiles, plastics, rubber and

packaging etc. are located in this industrial estate.


The town is known for its industrial township called GIDC (Gujarat Industrial Development

Corporation). Ankleshwar has an office of the ONGC (Oil and Natural Gas Corporation

Limited). GIDC is organizing Trade fare and Industrial expo occasionally to attract large

number of industries all over from India. It also helps to get customer on large basis.

Ankleshwar is connected by Indian National Highway 8 (Mumbai to New Delhi) and by

the Western Railway Division of Indian Railways. The railway division also runs

the broad gauge train services to Rajpipla. The 133 year-old Golden Bridge connects

Ankleshwar to Bharuch across the Narmada on the station front while a new bridge

connects the highway, the other bridge on the highway is now ready to use.

Ankleshwar City Bus stand is located on Station Road (i.e. located in the City, the western

section).

Development project of Ankleshwar Airport & City Bus are in pipe line in last stage.

Ankleshwar is an educated city. It has an average literacy rate of 79%, higher than the

national average of 59.5%; with 56% of the males and 44% of females literate.

Ankleshwar JN Rail Way Station, Sanjali Rail Way Station are the very nearby railway

station to Ankleshwar GIDC. However Surat Rail Way Station is major railway station 56

KM near to Ankleshwar GIDC.

Healthcare

Hospitals include are the

• Jayaben Modi Hospital,

• Sarvajanik Hospital,

• Sanjivani Hospital

• Sardar Patel Hospital.

• And now ESIC's (Employee State Insurance Corporation)New Hospital is under

Construction.

• In April 2014, the "New Life" private hospital was constructed in Jasaat Plaza (Station

Road). It is conveniently served by Ankleshwar's main bus & railway stations.

Shopping and Recreation:

• There is a lake in GIDC & City area. Situated in front of GIDC Lake, Lakeview Plaza

Mall is city's first truly integrated mall for restaurants, entertainment and hotel stay.

• Nav Graha Jain Mandir (G.I.D.C), Manav Mandir, Sai & Swaminarayan

Temple are big temples in Ankleshwar. Ankleshwar City is also having big Mosques

Halimsha Datar Bhandari, Garib nawaz, etc.

• Centers of Brahma Kumaris World Spiritual University is located in both GIDC and

City area which helps you to know your true self with the help of Free Rajyoga Meditation

Classes.

• There are parks such as The Millennium Park and old parks in Ankleshwar city, the

GIDC Water Reservoir, and sports center.

• There are swimming pools, Joggers park, children's park, Rotary library and other

recreation centers in the GIDC area.


• There is an Open Air Theater in GIDC Area. Chauta Bazar is the biggest shopping

area in Ankleshwar.

10.2 LAND USE AND LAND OWNERSHIP

The proposed project site is located Plot no. 3441-A, 3439, 3440 & 3443, GIDC Estate,

Ankleshwar – 393 002. Dist. Bharuch, Gujarat. The total plot area of the unit is 6000. The

geographical location is Latitude: 21o 37’ 35.06” N, Longitude: 73

o 00’ 42.86” E. The unit

is having Existing EC on dated 13/03/2009, File No. J-11011/993/2008-IA II(I).

10.3 LAND USE

The proposed project site is located at Plot no. 3441-A, 3439, 3440 & 3443, GIDC Estate,

Ankleshwar – 393 002. Dist. Bharuch, Gujarat. The plot is notified by GIDC for industrial

purpose.

10.4 EXISTING INFRASTRUCTURE The project is located in a well-developed zone, which have all essential facilities such as

well-connected road network with ease of transportation, arrangement for supply of water

and power to industries, effluent disposal facilities etc.

10.5 SOIL CLASSIFICATION

The soils of the district are derived from the Deccan trap which is main rock formation of

the district. The soil of the district can be classified as light, medium and heavy according to

depth, texture and location. There is sandy loam to loamy in texture, brownish black in

color.

10.6 CLIMATE DATA

As per gathered meteorological data, the maximum temperature is 43°C, where as the

minimum temperature is 14.8°C. The relative humidity levels varied from 13% to 86%.

The maximum and minimum as well as relative humidity for a period of March, 2014 to

May, 2014 are presented in Table 15.


TABLE 17

DETAILS OF MICRO METEOROLOGICAL DATA

(Data from Indian Meteorological Department, Ahmadabad)

Based on the above metrological data, wind rose has been prepared for the summer season

period from March 2014 to May 2014. As per the metrological data, it shows that the

average wind speed in March, April, and May 2014 is 2.76 m/s with wind direction

blowing to NE.

The wind rose prepared from same data is shown at Figure 7.

FIGURE7

WIND ROSE DIAGARM FOR PERIOD (MARCH TO MAY, 2014)

10.7 SOCIAL INFRASTRUCTURE

Population density and sex ratio of Bharuch District was reported 238 persons/sq.km. and

920 females per 1000 males respectively in 2011 census report. Total literacy of Bharuch

District was found 81.51 %.The basic amenities like primary and secondary education

schools, community health workers, primary health sub centre, private practitioners, primary

Month Temperature(oc) Humidity (%) Rain fall

(mm)

Maximum Minimum Maximum Minimum Maximum

MARCH 2014 38.2 14.8 84 13 0

APRIL 2014 43 22.8 86 14 0

MAY 2014 42.4 27.2 83 15 0.8


health centre, maternity and child welfare, dispensaries, T.B clinic, family welfare centre,

hospital, drinking water, transportation facilities, electricity , telephone etc. are available.

manufacturing of organic pigments - welcome to...

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