manufacturers of c.i. & ductile iron components - super craft...

www.supercraftfoundry.com

Manufacturers ofC.I. & Ductile Iron Components

An ISO/TS 16949 Certified

About Super CraftFoundry


Super Craft Foundry (SCF) is one of the leading Brake DrumProducers supplying to major Automotive OEM’s in the country.

Foundry also supplies a wide range of high precision & world classQuality, fully machined castings to Automotive OEM’s & otherEngineering industries for various reputed customers across the country.

At present SCF Group is having production capacity of –50,000 MT per annum.


Policy

• Approach towards zero defect.• Use of continuous improvement techniques towards

Productivity & Quality.• Continuously upgrading skill levels of every employee with

proper training.

Our Vision

We at SUPER CRAFT (SCF) shall enhance the level of customer satisfaction in terms of Quality, Delivery and Cost through strategy of continuous improvement and team work.We incorporate the use of energy efficient alternatives and eco-friendly technology while making our products.

Our Mission

• 1994 Established with capacity of 100 MT per month

• 1998 Expansion with 500 MT per month

• 2004 Installed additional molding line with 1.5 ton dual track furnace & capacity enhanced to 1000 MT per month.

• Company obtained ISO 9000 Certificate.

• 2007 2 nd Expansion –Additional molding line with 1 ton dual track furnace &capacity enhanced to 2400 MT per month.

• 2008 Company obtained ISO/TS 16949 Certificate.

• 2009 Installed Sand Cooler of ‘Kunkel Wagner’ make.

• 2010 Company obtained approval of Mfg. Certificate from –‘GL (Germanischer Lloyd) & DNV ( Det Norske Veritas).

• 2011 New Foundry (Unit II) with automatic molding line &Sand Plant is started at Miraj MIDC with Installed capacity of 2000 MT per month.

• 2013 Special Citation of Distinction Award from –TATA MOTORS at Macau-2013


Milestones

Home

PRODUCTS

OurClients Award

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Melting Molding

Core Shop

PatternShop

Foundry

QualityControl Foundry

ShotBlasting

ProductionFacilities

PackingFacilities

QualityControl

Machining

Machining

Contact Us

Foundry


Unit- I Unit- II

Capacity : 2400 MT/Month

Product Wt. Range : 5 kg - 100 kg.

Box Size : 510 x 510 x 325 / 180 mm610 x 660 x 325 / 250 / 180 mm660 x 710 x 325 / 250 mm

Capacity : 2000 MT/Month


Box Size : 660 x 660x 355 / 250 mm

Foundry


Foundry

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Dust Collector

Unit- I Unit- II

Melting


Melting Furnace : 1) Induction ( Inductotherm Make )

1500 kg ,1250 KW Dual track – 1 No.

2) Induction ( Inductotherm Make)1000 kg ,1000 KW Dual track – 1 No.

3) Induction ( Electrotherm Make )1500 kg ,1200 KW – 1 No.

Melting Furnace : Induction ( Inductotherm Make)1500 kg ,1500 KW Dual track – 2 Nos.

Main Menu

Molding


Unit- I Unit- II

Box Size : 510 x 510 x 325 / 180 mm610 x 660 x 325 / 250 / 180 mm660 x 710 x 325 / 250 mm

Product : 5 kg - 100 kg.Wt. Range

Box Size : 660 x 660 x 355 / 250 mm


Main Menu

Core Shop


Unit- I Cold Box Core Shooter : Capacity – 1 kg to 30 kg.Plate Size – 400mm x 750mm

Main Menu

Shell Core Shooter : Capacity – 0.5 kg to 6 kg.Plate Size – 450mm x 600mm

Pattern Shop


Engineering CapabilitiesPattern Storage

Shot Blasting & Fettling


Complete in-house Shot Blasting & Fettling facility in Unit – l & Unit - ll

Casting handling systemin Unit - ll

Main Menu

Machining


SCF has a Machining Division by the name of Swift Enterprise Pvt. Ltd. It is situated in Six Locations.

It is engaged in Precision machining & Sub-assemblies.

Our machining Division is well equipped with all modern machines like CNC, VMC, HMC, VTL &SPM’s to process any kind of critical castings.

Machining

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Machining


Machining - Production Facilities


CNC, VMC & VTL Machines

HMC, VMC for Machining of Head, Block & other critical castings.



Stretch Wrap Machine

Machining – Packing Facilities


Quality Control - Machining


CMM ( 600 x 800 x 500 mm )

DYNAMIC BALANCING MC

ROUGHNESS TESTER

DFT Meter

Facilities of Design, Develop of Jigs and Fixtures.

Main Menu

Sand Lab :- Sand Sieve Shaker- Mould Hardness Tester- Permeability Meter- Moisture Tester- Hot Tensile Tester- Wet Tensile Tester- GCS Machine- Shatter Index- Mold Permeability Meter- Hot Plate- Weighing Balance- Oven

Chemical Lab :For Analysis of incoming Raw MaterialBy wet analysis.


Quality Control - Foundry

Quality Control - Foundry


• Optical Brinnel Hardness Tester

• Universal Testing Machine

• Spectrometer

• Image Analyzer

• Impact Testing Machine

Met. Lab :

Main Menu

Products


Products


Brake Drums, Hubs & Brake Discs ( LCV’s, MCV’s & HCV’s )

Products


Brake Components (Passenger Cars)

Products


Chassis Components ( LCV’s & HCV’s )

Products


Engine & Gear Box Components

Products


Ductile Iron Components (for Windmill application)

Products


Actuating Discs

Products


Carrier Housings

Main Menu


Our Clients

• TATA Motors (CVBU, PCBU)

• Asia Motor Works

• Automotive Axles Ltd.

• Mahindra Vehicle Manufacturers Ltd.

• Brakes India Ltd.

• Ashok Leyland Nissan

• Fiat India Automobiles Ltd.

• Volvo Eicher

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Achievement

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Special Citation of Distinction Award fromTATA MOTORS at Macau-2013


Plot No.90, L. K. Akiwate Ind. Estate,Jaysingpur-416 144, Dist : Kolhapur, ( Maharashtra State ), INDIA

Tel : +91 2322 661313, Fax : +91 2322 221106E-mail : [email protected]

Corporate Office :

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manufacturers of c.i. & ductile iron components - super craft...

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