manufacture of organic photovoltaics

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Prof. Dr. E. SIDDIK ICLI Solar Energy Institute, Ege University, İzmir Director of Turkish PV Technology Platform (UFTP)" MANUFACTURE OF ORGANIC PHOTOVOLTAICSSOLAR TURKEY Green Power Conferences 20-21 September 2011, Renaissance Polat Istanbul Hotel, Istanbul, Turkey

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Page 1: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Prof. Dr. E. SIDDIK ICLI

Solar Energy Institute, Ege University, İzmir

Director of Turkish PV Technology Platform (UFTP)"

“MANUFACTURE OF ORGANIC PHOTOVOLTAICS”

SOLAR TURKEY Green Power Conferences

20-21 September 2011, Renaissance Polat Istanbul Hotel, Istanbul, Turkey

Page 2: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Ege University Solar Energy Institute (SEI):

(http://eusolar.ege.edu.tr/)

• SEI was established in 1978 for graduate education and research on

solar energy and its applications containing two divisions named Energy

and Energy Technology.

• Along with the solar energy, the other renewable energy resources like

wind, biomass and geothermal, are being studied.

• Solar electricity researches in SEI are being conducted by two

work groups – PV Group and DSSC Group.

PV group concentrates on the lamination of silicon solar cells,

design, utilization, testing and performance analysis of PV

power system in different topologies.

DSSC group studies the development of organic dye-

sensitized solar cells.

Page 3: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

3. GENERATION PHOTOVOLTAICS

Nanotechnology-Molecular Technology

ORGANIC PHOTOVOLTAIC-OFV Technologies

1 – Organic Photovoltaics (Polymer based) - OFV

2 – Dye Sensitized Solar Cells – DSSC (or DSC)

Approximately 40% of the total energy production & 70% of electricity production is consumed in buildings in Europe and US today

Page 4: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Nano-”Molecular” Technology

Page 5: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

T C O

VB

TiO2

CB

S/S+

S*/S+

3,7eV

ELEKTROLYTE (I-/I3

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4,85 eV

4,2eV

7,4eV

4,7eV

Counter electrode

V=Voc

EF

6,1eV

PDI

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Re-load

Function of a Solar Cell Based On Organic Dyes

PDI/PMI; Ered=-1.05 V, Eox=1.25 V, Band gap=2.3 V,

PDI; HOMO=5.9 eV, LUMO=3.6 eV (vs. Vacuum) TiO2;

LUMO=4.2 eV

Page 6: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

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Module Production Otomatic Serigraphy

PRODUCTION OF 30x60 cm MODULE OF DSSC Solar Energy Institute of Ege University

Page 7: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Production of OFV/DSSC at Solar Energy Institute Laboratories

Page 8: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

2007 DSSC PANEL

DSSC Panel Produce 25 W/m2

DSSC Module, 3%

Page 9: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

-15

-10

-5

0

Cu

rren

t D

en

sit

y[m

A/c

m

2]

0.80.60.40.20.0Potential [V]

•100% AM1.5

Efficie ncy 11.04%

•65% AM1.5

•9.5% AM1.5

Efficie ncy 11.18%

Efficie ncy 10.87%

Page 10: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Artificial Plant With Leaves Exhibited At EXPO 2005

Page 11: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

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“Plastic” Solar Cell Module

Page 12: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

This work presents that visible light soaking alone is not a dominant stress factor (use

light soaking 2,5 sun equivalent intensity).

Separation between the effects of

1. the stresses of visible light soaking,

2. UV illumination and

3. thermal treatment

on long term stability is possible in Dye Sensitized Solar Cells (DSSC).

UV stability has been achieved by using MgI2 as additive to the electrolyte.

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Page 13: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

THERMAL STABILITY

Best stability result (efficiency) achieved so far with thermal ageing at 60 and 85o C without light soaking .The electrolyte in the 60o C test is based on dimethylpropyl imidazolium iodide (DMPII), LiI, I2, TBP and pripionitrile. In the 85o C test the electrolyte also contained Mg I2 , in the following compositions: 1.5 M hexylmethylimidazolium iodide (HMII), 0.12 M Mg I2 , 0,6 M TBP in propionitrile (PN) solvent

Thermal stress appears on of the most critical factors determining the long term stability of nc-DSC and is strongly related to the chemical composition of electrolyte solvents and additives.

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Page 14: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Semiconducting and Metallic Polymers Functional Ink Plastic

ROLL-to-ROLL Processs

Plastic Substrate for Organic based Solar Cells

Page 15: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Surface modification

Roll-to-roll process

Page 16: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

AVUSTRALIA DYESOL ENGLAND G24 INNOVATIONS Firms

www.g24i.com

www.dyesol.com

Page 17: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

GENCOA Ltd., Dresden, Germany

Page 18: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

One advantage of dye solar cell (DSC) modules is the combination of photovoltaic(PV) solar electricity with decorative aspects.

Their report on the recent results achieved in the frame of the German project ColorSol.

The project focuses on the application field of building-integrated PVs ( facades, PV- glazing, etc. ).

Prototypes of glass facade elements (70cm x 200cm) have been developed which consist of several serially inter connected DSC modules each with a size of 30 cm x 30 cm.

Photo of a semi-transparent, glass frit-sealed dye solar module Mounted on an outdoor test stand at the

FRAUNHOFER ISE, Freiburg, GERMANY. 18

Page 19: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Atmospheris Tests of Constructed DSC Panel

in comparison with Si-Crystal and Si-Amorphous Panels

Page 20: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Figure 1. show us that DSC modules yearly generated 10% more electricity than conventional

crystalline-Si modules of the same rated output power in clear and sunny days.

Figure 2. show us that DSC modules yearly generated 20% more electricity than conventional

crystalline-Si modules of the same rated output power in cloudy days.

Fig. 2: Generated electricity for cloudy days between

December and July for the DSC modules and the Si module.

Fig. 1: Generated electricity for clear and

sunny days between December and July for

the DSC modules and the Si module.

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Page 21: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Upscale DSSC size to commercial size, their group was involved in developing a commercial DSC panel, which could show the industrial way and prospect.

The DSSC panels that have 500 W power in total were used in a primary power-station and were tested in situ during running every day. The performance of DSC panel has no dramatic decrease in running during the past 354 days (in case of no electrolyte leak and damage)

Fig. 6. Picture of 500 W DSSC primary power-station. 21

Page 22: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Fig. 10. Photo of DSC module glass facade demonstrator as presented at the Fraunhofer booth during the 22nd European Photovoltaic Solar Energy Conference, Milano, Italy2007.(200 cm x 60 cm )

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Page 23: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Fig. 13. Full size 2 x 32-cell proto type modules in roof station.

Dye sensitized solar cells (DSSCs) area low-cost alternative to photovoltaic silicon and thin film cells on the basis of materials (bulk titania powder in place of high purity semi conductors such as silicon) and process costs.

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Page 24: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Upscale DSSC size to commercial size, their group was involved in developing a commercial DSC panel, which could show the industrial way and prospect.

The DSSC panels that have 500 W power in total were used in a primary power-station and were tested in situ during running every day. The performance of DSC panel has no dramatic decrease in running during the past 354 days (in case of no electrolyte leak and damage)

Fig. 6. Picture of 500 W DSSC primary power-station. 24

Page 25: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

Fig. 5. Exterior view of the module panel of DSSC developed by Fujikura.

The developed large area module has realized a panel configuration (1190 mm x 840 mm ) consisting of an array of 16 cells (410mm x 140 mm). They expect this will be the next-generation solar cell.

A developed single and continuous screen printing process to fabricate the electrode elements such as the current collecting grid, the insulating layer the power generation layer brings DSSC technology even closer to commercial applications.

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Page 26: MANUFACTURE OF ORGANIC PHOTOVOLTAICS

34th Executive Committee Meeting, Anaheim, California, 29-30 Oct., 2009