manual_rotary_heat_sealers_f108tx.pdf

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F:\ISO...\Web...\Manual Rotary Heat Sealer F108TX....pdf

Manual Rotary Heat Sealers

Type: F108TX

List of content : Page:

Introduction 2

General description 3

Application 4

Safety precautions 5

Transport and storage 6

Installation 7

First Set-up 8

Connection drawing 9

Operating instructions 10 - 15

Maintenance & Support- Preventive Maintenance 16

- Technical data 16- Maintenance 17- Accessories and replacements 18- Troubleshooting 19- Technical drawings 19 - 22- Support 23

Documents- Declaration of conformity 24- Test certificate 25


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Introduction

Thank you for selecting and purchasing a Famos Heat Sealer.

This machine is an excellent choice which safeguards and enhances the packaging

of your instruments for many years.

Famos has put a lot of effort into the design and production of this heat sealer andguarantees the availability of spare parts for a minimum of ten years after theequipment has been supplied to you.

All Famos Heat Sealers are delivered with a two year warranty after production datewith exception of parts which wear and tear due to normal use.All these parts will be available at your local Famos dealer.

In case of any requirement for after-sales support, please refer to the chapter

Maintenance and Support or contact your local supplier.

Yours Sincerely,

Famos bv

Statement to this manualFamos bv has made an incredible effort to make this manual free of inaccuracies and omissions. However Famos bv assumes

no responsibility or liability for: errors contained in this manual, incidental, special or consequential damages arising out of thefurnishing of this manual, the use of this manual in operating the equipment, or in connection with the performance of theequipment when so operated.

TrademarksThe Famos logo is a trademark of Famos bv , All rights reserved.

Proprietary NoticeThe digital embedded software included in your heat sealer is Copyright 2003 Famos bv. All rights reserved. This softwaremay not be reproduced, modified, displayed, transferred, or copied in any form or in any manner or on any media, in whole or inpart, without the prior express written permission of Famos bv

CopyrightCopyright 2005 Famos bv , Noorderpoort 20, 5916PJ Venlo The Netherlands. All rights reserved. This document may not be

copied, in whole or in part, not transferred to any other media or language, without prior written permission of Famos bv.


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General description

This heat sealer is especially designed for the heat sealing of packaging materialused to protect instruments.

Sealing other materials than indicated on page 4 could cause serious damage to theheat sealer and all resulting costs will not be covered within the guarantee period.When there are doubts if your Famos heat sealer is suitable to seal your packagingmaterial, contact your Famos dealer or Famos directly.

All Famos rotary heat sealers conform to the Dutch and German Directives (R3280 enDIN 58.953 Teil 7) that are drawn up for sealing packing material as indicated on page4.

The Famos heat sealer is NOT a medical device as per the current Medical Device

Directive (MDD).

WARNING___________________________________________________________

Federal law prohibits use of the sealers in the direct presence of patients (for example,in operation theatres). The minimum distance between the heat sealing machines andpatients should be 1.5m.___________________________________________________________WARNING


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Application

The Famos rotary heat sealer is suitable for sealing the following materials:

Laminate packing materialSterilization, paper packing material suitable for heat sealing

Tyvek (if sealer is manufactured as a Tyvek sealer)

For the correct temperature setting of the heat sealer for the different packing materialswe refer to the manufacturer of these packaging materials.

The Famos rotary heat sealer is not suitable for sealing the following material:

Polyethylene foilSoft PVC foil

Hard PVC foil

Polyamide foil

Polypropylene foil

The above list is just a small summary of known materials which are not suitable to besealed with a rotary heat sealer. Many more materials are not suitable to be sealed withthis kind of a heat sealer. When you have doubts please contact your Famos dealer.

(To seal above mentioned materials please contact your dealer for an alternative

Famos sealer).


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Safety precautions

WARNING not to open________________________________________________

The heat sealer should not be opened by unauthorized staff to avoid any injuriescaused by electric shock or by the transport mechanism.___________________________________________________________WARNING

Guarantee and warranty will become void as soon as the heat sealer has beenopened by unauthorized staff without prior written permission by Famos bv .

WARNING Ventilator__________________________________________________

Obstructing the ventilator at the bottom of the heat sealer could cause overheating tothe electronic components within the heat sealer. This could cause serious damageto the heat sealer. Please check the cleanliness of the finger protector grill of thisventilator regularly, to avoid clogging which will cause improper cooling.Cleaning the grill should be done with the power supply socket disconnected from theheat sealer.___________________________________________________________WARNING

WARNING Automatic feed-in _________________________________________

Although the automatic paper feed-in of the heat sealer is protected, one shouldprevent small articles (like small tips of instruments) from being fed in together withthe packaging. These objects may cause internal damage to the transportationmechanism as well as to your instruments. Never put objects other than packagingmaterial into the heat sealer.___________________________________________________________WARNING

WARNING Power supply ______________________________________________

The only power supply cable which may be used to connect your heat sealer to thepower supply socket is the one which is supplied together with the machine. Otherpower supply cables may not be used.___________________________________________________________WARNING


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Transport and storage

The heat sealer should always be transported in its original box or appropriate return

box provided and stowed in such a way that the machine can not move within its box.Using other packaging materials than the originals can lead to damage on the in- andoutside of the heat sealer. For packaging instructions please contact your Famosdealer.

There are no special storage instructions except that the casing should be kept dry.

Please store the standard transport box, including filling foam, for future use, as youmight like to ship the heat sealer for preventive maintenance or calibration. This willensure a maximum level of protection (if properly placed) against transportationdamages.


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Installation

Your heat sealer has been carefully packed and stowed to avoid any damage during

transportation. The packaging has been tested and will protect the heat sealer duringnormal transportation handling.

REMARK _____________________________________________________________

Before unpacking, please check whether the packaging is OK. If this is not the caseplease notify the forwarder to claim transport damages. Famos is not responsible forthese damages and does not accept any claim arising from this.____________________________________________________________ REMARK

Although each delivery has been checked prior to shipment, please check thecontent. If something is missing please report immediately to your local Famosdistributor.

The transportation box contains the following:

- Heat sealer- Power supply cable- CD-ROM with:

o Users manual in printable PDF formato Short manual for basic use of your heat sealo Material sample sealed

In order to guarantee correct functioning it is recommended to install the heat sealer ata spot:

- where the machine has enough space for ventilation.- where it is not exposed to direct sunlight or some other heat source.- where it is not subject to vibrations or shocks.- where it is dust free.

REMARK _____________________________________________________________

Direct sunlight can activate the transportation mechanism within the machine which isswitched on by an opto-sensor which is sensitive to light (for F108TI and F108TX only).____________________________________________________________ REMARK


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First set up

Verify that if the on/off switch is off (please refer to drawing rear side view on page 9).If the on/off switch is positioned at 0 it means that the machine is switched off.

REMARK_____________________________________________________________

Connect the power supply cable to the heat sealer first and then to a grounded socketwith the correct voltage (according to type label at the rear side of the sealer) by meansof the supplied power cable.

ALWAYS USE A GROUNDED POWER SUPPLY SOCKET WHICH IS APROVED

_____________________________________________________________ REMARK

Switch the on/off switch to I .

At this time the heat sealers display will mention temperature is too low, please wait.From this moment on it takes 5 minutes before the pre-set temperature (at 180) isreached.

Two beeps will indicate that the pre-set temperature has been reached and the displaywill switch to the stand-by screen. Now the heat sealer is ready for use.

REMARK_____________________________________________________________

Before you start sealing your packaging, please check the required temperature levelas specified by your packaging material supplier / manufacturer. If the temperature isnot 180C (degrees Celsius), adjust the temperature accordingly (please refer to theoperating instructions)._____________________________________________________________ REMARK


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Connection drawing

Rear view of the Heat Sealer


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Operating instructions

Content

Part 1 General control feasibilities- Control panel 11- Changing the temperature 12- Reverse transport 12- Temperature control 13- Day counter 14- Changing the counter signal 15

Famos bv, Venlo. The right to make changes is reserved.


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Part 1: General control feasibilities

Control panel

Keys

Temperature adjustment Adjusting the sealing temperature.

Reverse transport key Transporting the packaging to the left

Production counter Adjusting the production counter

Production counter alarm To set the alarm for the production counter


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Changing the temperature:

Press one of the two buttons and keep it pressed for two seconds until thefollowing screen will appear.

By keeping one of the two buttons pressed (+ or -) the temperature will start to run randomfrom 100C until 199C. Release the button when you have reached the required temperature.

When the set temperature is reached, insert the packaging material on the left hand of themachine. The optical sensor in the machine will detect the material and the transportation belts

will guide the pack through the machine.

If packaging material gets stuck in the machine do not try to tear it out. Press the red

reverse button and keep it pressed until the material will leave the machine again on the

left hand side. If the material does not come out fully, contact your local dealer for

assistance.


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Temperature control

The heat sealer will take approximately 5 minutes to heat up from room temperature to 180C.During the sealing process there can be a small deviation in temperature with a maximum of5C, after which the heat sealer will not allow the user to proceed until the set temperature has

been reached again.

When the new set temperature is higher than the present temperature the heat sealer will showthe following screen. The heat sealer will beep when the set temperature is reached.

When the new set temperature is lower than the present temperature the heat sealer will showthe following screen. The heat sealer will beep when the set temperature is reached.


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Day counter

The day counter is displayed in the right upper corner of the display (#:000).

During a day of sealing the counter will show how many packs have been sealed.To reset the day counter press the button for a few seconds. The day counterwill now be set on 000 again.

After the machine has been switched on and off the day counter will be reset to 000again.


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Changing the counter signal:

The counter signal is used to warn the user by a beep at the time the pre selected quantity of

packs have been sealed. This option is useful when larger quantities of packs have to besealed.

Press the button and keep it pressed for two seconds until the following screen willappear.

By keeping one of the two buttons pressed the counter will start to run until amaximum of 999. Release the button when you have reached the required point where you

would like to receive a warning.

By pressing on of the two buttons one can switch on or off the counter

signal.

When the heat sealer has given a beep you can set a new counter signal again to the

pre-set value entered before. To do this reset the day counter to 000 again.


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Maintenance & Support

Preventive maintenance

In order to guarantee an optimal functioning of the heat sealer and in order to preventcorrective maintenance, we advise to have the machine checked and cleaned at least twicea year. During this inspection the following parts are checked on wear and tear and ifnecessary replaced.

- 12.210.300 Transport belts- 30.200.039 Teflon strip on heating elements- 30.200.041 Teflon strip on guiding bars

For the article numbers and descriptions of all other parts we refer to your dealer and/or tothe technical documentation.

Technical data

- Temperature range : 100 - 200 C- Running speed : 9 m/min- Seal seam width : 15 mm (grooved seal) 12mm (flat seal)- Sealing force : 100 10% Newton- Fuses : 2 x 3.15AT, 1 x 1,6AT, 1 x 250MAT (220/240VAC)

: 2 x 5AT, 1 x 3,15AT, 1 x 500MAT (100/120VAC)- Power consumption : max. 365 W, average 180 W- Main voltage : 220/240VAC 50/60Hz, 100/120 VAC 60Hz- Dimensions : 405x290x160 mm- Weight : 12 Kg

WarningTo avoid the risk of electric shock do not open the casing of the sealer.

Repairs should be undertaken by experts only which are authorized by Famos bv.


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Maintenance

Routine maintenanceThere is no need for routine maintenance other than regularly cleaning the ventilator on thebottom of the machine. This will prevent dust from clogging the grills of the finger protector,which would result in insufficient cooling.

Preventive maintenanceThe Famos Heat Sealers are subject to preventive maintenance once a year. In some countriesa higher rate of preventive maintenance is required by guidelines of the local CentralSterilization Organization. Please check whether this is applicable to your area.


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Accessories and replacements

The following accessories and parts are available:

Accessories

Art.nr. Description30.200.040 Front table for F108 series30.100.047 Roller front table for F108 series

Spare parts

Famos will stock spare parts for all its heat sealers, 10 years old or less. In many cases evenspare parts for machines older than 10 years are available.

When ordering parts it is very important to mention the model number as well as theserial number of your heat sealer.The serial number is displayed on the back of yourheat sealer.

During preventive maintenance the following parts are checked for wear and tear and ifnecessary replaced.

Art.nr. Description

12.210.300 Transportation belts (2 pcs / sealer)30.200.039 Teflon strip for heating elements (2 pcs / sealer)30.200.041 Teflon strip for guiding bars (2 pcs / sealer)30.100.174 Timing belt pulley ( 3pcs / sealer)

Replacement parts

When ordering replacement parts always mention the serial number of your heatsealer with the order. The serial number is displayed on the back of your heat sealer.

Art.nr. Description29.330.058 Keyboard F108TX

98.200.089 Display F10829.320.037 Fan F108 60x60mm98.200.097 Main PCB board F108 TX98.200.044 Motor 220/240VAC98.200.093 Motor 100/120VAC (USA)


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Troubleshooting

Symptom Possible Cause Solution

No Display, fan Power supply Check power cableCheck if power supply is switched ON

Temperature is Wrong temperature Check temperature setting in menunot reached setting.

Seal is not OK Temperature Check temperature settings in menuService Have the machine checked by your dealer

_____________________________________________________________________


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Support

Support is available wherever Famos heat sealers are installed and in operation.

- Distributor

The official distributor of Famos will be best equipped to support our machines.

Famos distributors are trained and skilled professionals who can help you to maintain andrepair your Famos heat sealer.In most circumstances Famos distributor have spare parts in stock. These are readilyavailable.If you dont know the Famos distributor, please contact Famos bv directly [email protected] call +31-77-354.88.00

- Supplier of your packaging materialsIf the sealing of packaging material is not successful, please contact your supplier of thepackaging material as in most cases they will support you in solving your problem.

- Direct contactIf you cannot find your local Famos distributor, contact Famos bv directly. Our websitewww.famos.nlhas details of our product range as well as further contact details.
mailto:[email protected]:[email protected]://www.famos.nl/http://www.famos.nl/http://www.famos.nl/mailto:[email protected]


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Certificate of Conformity

and

Certificate of Origin

EC declaration of compliance

In accordance with Appendix 11 sub A of Directive 98/37/EG which dates from 1998,we hereby declare that the listed products conform with the published specification and

comply with the requirements of the following European Directives and Standards andto their current amendments:

Machines guideline 98/37/EGEuropean standard EN 60335-1:2002 + A:112004 + A1:2004

EN 60335-2-45:2003EN 50366:2003

EMC guideline (Guideline 89/336/EEG)Low voltage guideline 2006/95/EG

All heat sealers have been fully tested and comply with the latest European guidelinesfor heat sealing machines.

Product

Type

F108 series from 01-01-2008

Certificate of origin

Herewith it is certified that the listed equipment has been manufactured in a member state (TheNetherlands) of the European Community.

Famos bv

T.J.E. van Gardingen

General Manager


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