manual técnico - sj-645%20e%20745%20ex

SERVICE NOTES

Copyright © 2007 ROLAND DG CORPORATION

8801-08

SJ-645EXSJ-745EX

TERMS OF USE

Users of this Service Note shall be deemed to agree with the following Terms of Use.

1. USERS

This Service Note is only for authorized persons with user ID and password issued by Roland DG Corporation.

2. PURPOSE

Authorized persons can use this Service Note only for the purposes of selling and providing to the customers

maintenance service of SJ-745EX/645EX.

3. REUSE

Authorized persons shall not disclose, transfer, rent or distribute this Service Note to, or allow this Service Note to

be used in any manner by, any third party other than authorized persons.

4. REPRODUCTION

Authorized persons shall not copy, change or alter this Service Note without permission of Roland DG Corporation.

5. EFFECT OF VIOLATION

Regardless of circumstances, we will vigorously respond to any violation hereof, through legal action.

Confi dential

Windows and MS-DOS are registered trademark or trademark of Microsoft Corporation in the United States and/or other countries.

1 Structure & Spare Parts1-1 COVERS ....................................................................................................................................................................1-11-2 FRAME .....................................................................................................................................................................1-31-3 CARRIAGE .................................................................................................................................................................1-51-4 DRIVE UNIT ..............................................................................................................................................................1-71-5 CHASSIS ...................................................................................................................................................................1-91-6 PINCH ROLLER ......................................................................................................................................................1-111-7 STAY ROLL ..............................................................................................................................................................1-121-8 WIPER SYSTEM .....................................................................................................................................................1-131-9 PUMP SYSTEM .......................................................................................................................................................1-141-10 INK SYSTEM ...........................................................................................................................................................1-171-11 BASE FRAME ..........................................................................................................................................................1-181-12 ACCESSORIES & STAND .......................................................................................................................................1-191-13 TUC-1 CONTROLLER .............................................................................................................................................1-201-14 TUC-1 OTHERS .......................................................................................................................................................1-211-15 TUC-1 ACCESSORIES ............................................................................................................................................1-221-16 TU-750/650/550 .......................................................................................................................................................1-22

2 Electrical Section2-1 WIRING MAP .............................................................................................................................................................2-12-2 MAIN BOARD ............................................................................................................................................................2-42-3 HEAD / SERVO BOARD .........................................................................................................................................2-122-4 SUB BOARD ............................................................................................................................................................2-242-5 TUC-1 ......................................................................................................................................................................2-302-6 HEATER BOARD ......................................................................................................................................................2-312-6 MAINTENANCE PARTS LIST .................................................................................................................................2-333 Replacement of Main Parts3-1 HEAD REPLACEMENT ............................................................................................................................................3-13-2 WIPER REPLACEMENT ...........................................................................................................................................3-83-3 CAP TOP REPLACEMENT .....................................................................................................................................3-103-4 CARRIAGE MOTOR REPLACEMENT ....................................................................................................................3-153-5 PUMP REPLACEMENT ...........................................................................................................................................3-193-6 INK TUBE REPLACEMENT ....................................................................................................................................3-233-7 BOARDS REPLACEMENT ......................................................................................................................................3-273-8 BATTERY REPLACEMENT .....................................................................................................................................3-393-9 CARRIAGE WIRE REPLACEMENT ........................................................................................................................3-433-10 ENCODER SCALE REPLACEMENT ......................................................................................................................3-48

4 Adjustment4-1 Special Tools ..............................................................................................................................................................4-14-2 SERVICE MODE .......................................................................................................................................................4-24-3 HOW TO UPGRADE FIRMWARE ............................................................................................................................4-164-4 HEAD ALIGNMENT ..................................................................................................................................................4-194-5 CAP HEIGHT ADJUSTMENT ..................................................................................................................................4-294-6 LINEAR ENCODER SETUP ....................................................................................................................................4-314-7 LIMIT POSITION & CUT DOWN POSITION INITIALIZE ........................................................................................4-324-8 PAPER SIDE SENSOR ADJUSTMENT ..................................................................................................................4-344-9 CALIBRATION (FEEDING DIRECTION) .................................................................................................................4-374-10 CARRIAGE WIRE TENSION ADJUSTMENT ..........................................................................................................4-394-11 NETWORK BOARD INITIALIZE .............................................................................................................................. 4-424-12 OPERATION OF THE HEATER CONTROLLER .....................................................................................................4-444-13 SETTING THE PARAMETER OF THE HEATER CONTROLLER ..........................................................................4-45 5 Supplemental Information5-1 SENSOR MAP ............................................................................................................................................................5-1

6 Troubleshooting6-1 WHITE FINE LINES / BANDING / MISSING DOT / SCRATCHY

PRINTING / BLURRED PRINTING ...........................................................................................................................6-16-2 IT DOESN’T PRINT AT ALL .......................................................................................................................................6-26-3 INK DROPS ON MEDIA .............................................................................................................................................6-26-4 SHIFTING IN PRINTING ............................................................................................................................................6-36-5 VERTICAL BANDING .................................................................................................................................................6-36-6 MEDIA SHIFTING .......................................................................................................................................................6-36-7 MOTOR ERROR .......................................................................................................................................................6-46-8 ERROR MESSAGE ....................................................................................................................................................6-5 SERVICE CALL ...............................................................................................................................................................6-56-9 HEATER TEMPERATURE FAILS TO REACH THE PRESET VALUE .......................................................................6-66-10 RESULTS OF PRINTING ARE COARSE ..................................................................................................................6-66-11 ERROR MESSAGE (HEATER CONTROLLER) .........................................................................................................6-7

7 Service Activities7-1 INSTALLATION CHECK LIST ....................................................................................................................................7-17-2 MAINTENANCE CHECK LIST .................................................................................................................................7-207-3 Specifi cation .............................................................................................................................................................7-22

Contents

Revision Record

RevisonNo. Date Description of Changes Approval Issued

0 2005.2.22 First Edition Inagaki Sato

1 2005.2.25 1-2 FRAME, 1-12 ACCESSORIES & STAND_ Part No. has been revised. Inagaki Nakatani

2 2005.6.22 1-11BASE FRAME_ Part No. has been revised.6-7 Motor Error codes have been added. Kato Hioki

3 2005.8.51-4 DRIVE UNIT 1-5 CHASSIS _ Parts have been revised.

2-7 : MAINTENANCE PARTS LIST_Electrical Parts has been revised.4-3 : HOW TO UPGRADE FIRMWARE Step8_The key has been corrected.

Kato Mabuchi

4 2006.1.12 1-8 WIPER SYSTEM, 1-3 HEAD CARRIAGE_Parts have been revised.7-2 MAINTENANCE CHECK LIST_Check Points has been revised. Kato Misako

5 2006.12.19 3-8 BATTERY REPLACEMENT_Procedures have been revised.1-9 PUMP SYSTEM_Parts have been revised. Kato Misako

6 2007.4.26 1-7 : STAY ROLL, 1-9: PUMP SYSTEM, 1-15 : TUC-1 ACCESSORIES, 2-1 :WIRING MAP Parts have been revised. Kato Misako

7 2007.5.21 Sect1 : Parts have been revised. Kato Mabuchi

8 2007.11.221-3 HEAD CARRIAGE, 1-4 DRIVE UNIT, 1-9 PUMP SYSTEM,

1-15 : TUC-1 ACCESSORIES Parts have been revised.Sect3 : "WARNING" has been revised.

Kato Misako

To Ensure Safe Work

To Ensure Safe Work

About and Notices.

Used for instructions intended to alert the operator to the risk of death or severe injury should the unit be used improperly.

Used for instructions intended to alert the operator to the risk of injury or material damage should the unit be used improperly.* material damage refers to damage or other adverse effects caused with respect to the home and all its furnishings, as well to domestic animals or pets.

About the Symbols

The symbol alerts the user to items that must never be carried out (are forbidden). The specifi c thing that must not be done is indicated by the design contained within the circle.The symbol at left means not to touch.

The symbol alerts the user to things that must be carried out. The specifi c thing that must be done is indicated by the design contained within the circle. The symbol at left means the power-cord plug must be unplugged from the outlet.

The symbol alerts the user to important instructions or warnings. The specifi c meaning of the symbol is determined by the design contained within the triangle. The symbol at left means anger of electrocution

In addition to the and symbols, the symbols shown below are also used.

: Tips and advise before the adjustment.

About the Labels Affi xed to the Unit

HIGH VOLTAGE,HANDLING ATTENTION• Do not touch during power on Electric shock, Compornents damage• Do not repair. Replace power unit.• Do not replace fuse. Can not be recovered.

About the Labels Affi xed to the Unit These labels are affi xed to the body of this product. The following fi gure describes the location.

Electric charge.Do not touch when power is on.

Do not recharge, short-circuit, disassemble the lithium battery, nor put it into fi re.It may cause heat, explosion and fi re.

Put tape around the lithium battery for insulation for disposal or preservation.It may cause heat, explosion and fi re.

Turn off the primary power SW before servicing.

1 Structure & Spare Parts1-1 COVERS

1-1

S6

12

9

14

S6

S1

S101

S1

S10

S6

S9

S6

10

11

2

1516

S6

S7

S533

18

17

S3

3233

S5

S7

6

7

S6

13S5

22

23

24

28

25

6

19

31S5

S10

S2

5

S11

S2

S10

S11

5

S10

S2

S10

S2

34

21

208

30

S6S6

3

4

S8

S8

S8

S6

S4

35

S8

S827

26

1

29

1-1 COVERS

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-Parts No. Parts Name Parts No. Parts Name

1 11879107 ABSORBER TK-12 * * S1 31029816AS BUSH SET,ROLL 3*4 100 PCS.

22095147 APRON,B SJ-640 * S2 31029819AS BUSH SET,ROLL 3*9 100 PCS.

22095138 APRON,B SJ-740 * S3 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

22095149 APRON,F SJ-640 * S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

22095139 APRON,F SJ-740 * S5 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

22095148 APRON,F UNDER SJ-640 * S6 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.

22095140 APRON,F UNDER SJ-740 * S7 31149703AS RING SET,E-RING ETW-4 100 PCS.

5 22025986 COVER,I/S SJ-540 * * S8 31019137 SCREW,BINDING M3*8 NI+EXT.TW

6 22025966 COVER,I/S MOTOR SJ-740 * * S9 31019161 SCREW,BINDING M4*8 NI+ETX.TW

7 22025972 COVER,INNER I/S FJ-540 * * S10 31049171AS SCREW SET,CAP M3*12 NI 50 PCS.

8 22045378 COVER,PANEL SJ-745EX * * S11 31139104 SCREW,PLAPOINT M4*6 BK FE

9 22025964 COVER,PLATE L FJ-540 * *

22045182 COVER,RAIL B SJ-640 *

22025981 COVER,RAIL B SJ-740 *

22045180 COVER,RAIL F SJ-640 *

22025982 COVER,RAIL F SJ-740 *

12 22025673 COVER,SIDE L FJ-540 * *

13 22025674 COVER,SIDE R FJ-540 * *

22025967 COVER,TOP L FJ-540 *

22025968 COVER,TOP L SJ-740 *

15 22025970 COVER,TOP R FJ-540 * *

16 22225101 ESCUTCHEON FJ-500 * *

22195157 FRAME,COVER F SJ-645EX *

22195156 FRAME,COVER F SJ-745EX *

21655269 HOLDER,COVER F SJ-640 *

21655253 HOLDER,COVER F SJ-740 *

19 21645106 HOOK,INT SW FJ-540 * *

20 22495211 KEYTOP,DS-LD1H BLK * *

21 22495210 KEYTOP,DS-LX1H BLK * *

22 22535287 LABEL,CAUTION CARRIAGE #LA266 * *

23 22535394 LABEL,CLAMP MEDIA FJ-540 #LA502 * *

24 22535483 LABEL,CORPORATE LOGOTYPE #LA696 * *

25 22535390 LABEL,EMERGENCY STOP #LA496 * *

26 22535529 LABEL,HEATER SJ-745EX #LA759 * *

22535523 LABEL,LOGO SJ-645EX #LA750 *

22535522 LABEL,LOGO SJ-745EX #LA749 *

28 22535535 LABEL,SOLJET PRO2V #LA777 * *

29 22535330 LABEL,WARNING SOL INK #LA396 * *

30 W811904230 PANEL BOARD ASS'Y FJ-540 * *

31 22055356 PLATE, F COVER CM-500 * *

22055608 PLATE,COVER F SJ-640 *

22055551 PLATE,COVER F SJ-740 *

33 22155958 SHAFT,COVER F FJ-540 * *

34 21475194 SHEET,PANEL SJ-745EX * *

35 21425110 WASHER,COVER FJ-50 * *

1-2

32

27

18

4

3

2

17

14

11

10

SJ-645EXSJ-745EX

1-2 FRAME

1-3

31

2828

28

9

9

4848

49

4147

45

40

5850

55

5751

52

S25

1

9

1480

15

2063

68 77

77

77

2

75

3432

33

334

8

6

76

44

S7

S7

S7

S7

S21

S15

S12

S12

S15

S15

S12

S18

S7

S7

S7S7

S24

S24

S24

S24

S25

S28

22

S29

S9

S9

7

S31

S26

1110

1754

56S2

7

5

17

13

60

S5

S8

S8

S26

62

16

62

2519

2373

7467

79

S14

S14

S15

S15 S2

3

S23S1

2

S23S2

3

S23

26

27 4342

12

18

19

21

21

53

5359

59

72

74

61

70

71

6724

78

S1

S6

S15

S14

S14

S21

S21

S7

S13

S7

S7

S15

S15

S15

S9

S9

S10

S11 S1

1

S16

S17

S17

S19

S19

S15

S23

S23S2

3

S23

46

29

82

S20

65S3

0 S4

69

S2

66

S13

30

64

�

64

64

S20

S20

83 S21

S21

S20

81

For S

J-74

5EX

S7 S22

80S2

2

80

1-2 FRAME

PARTS LIST -Main Parts-Parts No. Parts Name Parts No. Parts Name

1 11879122 ABSORBER,K-16 * * 22295274 SHAFT,FEED SJ-640 *2 11909133 ADAPTER,SCREW 2FAI FJ-50 * * 22155966 SHAFT,FEED SJ-740 *3 11909167 ADAPTER,SCREW 3FAI FJ-540 * * 21475154 SHEET,LINEAR SCALE SJ-640 *4 11909168 ADAPTER,TUBE 2-3FAI FJ-540 * * 22665276 SHEET,LINEAR SCALE SJ-740 *

22805514 ASS'Y G-ROLLER SJ-640 * 58 21475143 SHEET,RAIL CABLE SJ-740 * *22805473 ASS'Y G-ROLLER SJ-740 * 59 22125432 SHUTTER,FAN FJ-540 * *

6 22805478 ASS'Y,TUBING 2*20MM FJ-540 * * 60 22125431 SHUTTER,GRIT FJ-540 * *7 22805466 ASS'Y,TUBING 2*2100MM SJ-740 * * 61 21625101 SHUTTER,PLATEN HU-540 * *8 22805468 ASS'Y,TUBING 3*1500MM SJ-740 * * 62 22185128 SLIDER CLAMP MEDIA FJ-500 * *9 22355816 BASE,SHAFT SQUARE FJ-540 * * 63 22175122 SPRING,BACK UP PNC-960 * *

10 22175870 BEARING 10-19ZZ * * 64 22625106 SPRING,PLATEN HEATER HU-540 * *11 22115106 BEARING HOUSING A 211-106 * * 65 22625122 SPRING,PREHEATER SJ-745EX * *

22005141 BED,F SJ-640 * 66 22625123 SPRING,US-602 SJ-745EX * *22005138 BED,F SJ-740 * 67 22715337 STAY,BED JOINTFJ-540 * *22005140 BED,SJ-640 * 68 22715346 STAY,PLATE CABLE 2 FJ-540 * *22005136 BED,SJ-740 * 69 22715478 STAY,PREHEATER SPRING SJ-745EX * *

14 12159573 BUSH,80F-0603 * * 70 22715335 STAY,P-SENSOR B FJ-540 * *15 11769118 CLAMP,FCM2-S6-14 * * 71 22715336 STAY,P-SENSOR F FJ-540 * *16 21765122 CLAMP,MEDIA FJ-540 * * 72 22715318 STAY,RAIL CABLE FJ-540 * *17 22165165 COLLAR * * 73 22715341 STAY,RAIL CABLE RIGHT FJ-540 * *

22025974 COVER,FEED MOTOR FJ-540 * 74 22715319 STAY,RAIL GUIDE FJ-540 * *22025973 COVER,FEED MOTOR SJ-740 * 75 22715376 STAY,TUBE 2 FJ-540 * *

19 22025991 COVER,INNER I/S TOP SJ-740 * * 76 22135441 STOPPER,LINEAR SCALE FJ-540 * *20 22235415 CUSHION,PLATE CABLE FJ-540 * * 77 22135365 STOPPER,SHAFT SQUARE CX-24 * *21 21715110 FAN,SCBD24H7-016 * * 78 22325447 SUPPORT,FRAME L FJ-540 * *22 12399352 FILTER(E) FRC-45-12-6.5 * * 79 22325448 SUPPORT,FRAME R FJ-540 * *23 22195154 FRAME,DRIVE PULLEY SJ-745EX * * 80 22785105 SUPPORT,SHAFT SQUARE FJ-540 * *24 22115882 FRAME,MIDDLE L FJ-540 * * 81 25415104 THERMISTOR LCA-PT-N * *25 22115894 FRAME,MIDDLE R2 FJ-540 * * 82 22805512 THERMOSTAT,BED * *26 22115891 FRAME,SIDE L FJ-540 * * 83 22805513 THERMOSTAT,PLATEN * *27 W811904240 GRIT ENCODER BOARD ASS'Y FJ-540 * *28 22135559 GUIDE,TUBE 8 FJ-500 * * PARTS LIST -Supplemental Parts-

7843501600 HEATER,BED HU-640 100-117V * Parts No. Parts Name

7843504300 HEATER,BED HU-640 220-240V * S1 31029804AS BUSH SET,ROLL 3*5.5 100 PCS.

7838801600 HEATER,BED HU-740 100-117V * S2 31499101AS CLAMP SET,BASE SKM-1 50PCS.

7838803400 HEATER,BED HU-740 220-240V * S3 31379102 CLAMP,FLAT CABLE FCS-25P

7843501500 HEATER,PLATEN HU-640EX 100-117V * S4 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

7843503300 HEATER,PLATEN HU-640EX 220-240V * S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

7838801500 HEATER,PLATEN HU-740 100-117V * S6 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

7838803300 HEATER,PLATEN HU-740 220-240V * S7 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

31 21655131 HOLDER,LINEAR SCALE CJ-70 * * S8 31119904 PIN,SPRING 2.5*8 SUS STRAIGHT

32 11659149 HOLDER,RING O 2FAI FJ-50 * * S9 31129102 PIPE,POLYCA 4*8*10

33 11659249 HOLDER,RING O 3FAI FJ-540 * * S10 31409702 SADDLE,LOCKING EDGE LES-1010

40 21895161 L-BEARING,SSR15XW2GE+2560LY * S11 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

21895154 L-BEARING SSR15XW2UE+2740LY * S12 31409811 SADDLE,LOCKING WIRE LWS-1211Z

41 22145455 LEVER,SHAFT FJ-540 * * S13 31019117AS SCREW SET,BINDING M3*8 BC 100 PCS.

42 21575109 NUT,BOSS H14MM S3MM N3MM * * S14 31019137 SCREW,BINDING M3*8 NI+EXT.TW

43 22055559 PLATE,AUTOCUT JOINT SJ-740 * * S15 31019161 SCREW,BINDING M4*8 NI+ETX.TW

44 22055552 PLATE,INNER I/S FJ-540 * * S16 31019702AS SCREW SET,BIND P-TIGHT 3*6 BC 100PCS.

45 22055316 PLATE,LINEAR SCALE CJ-70 * * S17 31049107AS SCREW SET,CAP M3*12 BC 20 PCS.

22055609 PLATE,SHUTTER SJ-640 * S18 31049155AS SCREW SET,CAP M3*12 BC+PW 20 PCS.

22055563 PLATE,SHUTTER SJ-740 * S19 31049172 SCREW,CAP M3*20 NI

47 22055585 PLATE,STAY CABLE 2 FJ-540 * * S20 31049119 SCREW,CAP M3*4 BC

48 22055561 PLATE,TUBE GUIDE FJ-540 * * S21 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.

22645120 RAIL,CABLE SJ-640 * S22 31049142AS SCREW SET,CAP M3*6 BC MEC 20 PCS.

22185439 RAIL,CABLE SJ-740 * S23 31049117 SCREW,CAP M4*12 BC+PW 4*9*0.8

22645121 RAIL,GUIDE SJ-640 * S24 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.

22185441 RAIL,GUIDE SJ-740 * S25 31069104 SCREW,CAP M4*6+FL C

22645119 RAIL,LINEAR SCALE SJ-640 * S26 31089110AS SCREW SET,PAN M3*4 C+PW 100 PCS.

22185435 RAIL,LINEAR SCALE SJ-740 * S27 31199704 SCREW SET,SET WP M3*8 BC 20 PCS.

52 11509111 ROLLER,STAY CABLE FJ-600 * * S28 31239112 SCREW,W-SEMS M3*45 BC

53 15099115 SENSOR-INTERRUPTER GP2A25NJ * * S29 31239103AS SCREW SET,W-SEMS M3*8 BC+PW 50PCS.

22075121 SET,G-ROLLER FJ-600 * S30 31249201AS WASHER SET,PLAIN 3*6*0.5 C 100PCS.

22075125 SET,G-ROLLER SJ-740 * TAPE REFLECTION FNS50 (cut when using)

22295275 SHAFT, SQUARE SJ-640 * SJ-645EX : L=1800MM,

22155959 SHAFT, SQUARE SJ-740 * SJ-745EX : L=2000MM

1-4

S31 31549107

54

55

56

57

46

49

50

51

5

12

13

18

29

30

SJ-645EXSJ-745EX

SJ-645EXSJ-745EX

REVISED1

1-3 CARRIADGE

1-5

CAR

RIA

DG

E BO

ARD

PAR

T

1

2

3

11

58

12

13

14

17

16

18

19

2021

22

24

25

27

28

29

30

3132

6

34

35

37

38

39

41

42

43

53

4655

7

5144

47

10

4

36

48

5426

57

5056

45

40

52

S8

S8

S8

S5

S19

S4

S5

S20

S22

S17

S11

S6

S5

S5

S5

18S6

S6

S12

S10

S2

S18

S1S2

1S4S2

3

S24

S16

S16

S16

S5

S16

S14

S13

S5

S7

S5S7

S7

S17

S9

S9

54

S5

31

27

S5

S4

33

16

S5

5

8

23

15

S19

49

S5

9

S15

S3

S5

Rev

ised

4

Rev

ised

8

1-3 CARRIADGE


1 21905170 ADAPTER,CARRIAGE L FJ-540 * * 46 21495115 SCREW,BLADE SET CM-500 * *

2 21905169 ADAPTER,CARRIAGE R FJ-540 * * 47 22155960 SHAFT,HEXAGON CARRIAGE FJ-540 * *

3 21905166 ADAPTER,HEAD FJ-540 * * 48 22185127 SLIDER,CARRIAGE FJ-540 * *

4 11909133 ADAPTER,SCREW 2FAI FJ-50 * * 49 22165216 SPACER,U/D LEVER FJ-540 * *

5 22805292 ASS'Y,CLAMP BLADE CM-500 * * 50 22175154 SPRING,BLADE UP CM-500 * *

6 1000002201 ASSY,HEAD INKJET SOL XC-540 * * 51 22175159 SPRING,CARRIAGE SIDE FJ-50 * *

7 22805291 ASS'Y,HOLDER BLADE CM-500 * * 52 22175520 SPRING,HEAD ADJUST 500 FJ-540 * *

8 22805396 ASS'Y,PLATE CAM SLIDE * * 53 22175519 SPRING,HEAD PLESS 500 FJ-540 * *

9 22805476 ASS'Y,PLATE DAMPER FJ-540 * * 54 22625109 SPRING,PULL CARRIAGE 3500 FJ-540 * *

10 22805466 ASS'Y,TUBING 2*2100MM SJ-740 * * 55 22175155 SPRING,SCREW CM-500 * *

11 22355815 BASE, HOLDER CARRIAGE FJ-540 * * 56 22715322 STAY,HOLDER CARRIAGE FJ-540 * *

12 22355814 BASE,CARRIAGE AL FJ-540 * * 57 22715321 STAY,SENSOR CARRIAGE FJ-540 * *

13 22355656 BASE,CUTTER CM-500 * * 58 22715323 STAY,WIRE CARRIAGE FJ-540 * *

14 23505851 CABLE ASSY HEAD U/D SENS FJ-540 * * *Revised 8: Refer to Service Information SJ745EX-010.15 23505853 CABLE ASS'Y,P-SIDE SENSOR FJ-540 * * *Revised 4: Refer to Service Information SJ745EX-004.16 23475206 CABLE-CARD 21P1 330L BB * *

23475218 CABLE-CARD 36P1 2710L BB HIGH-V * PARTS LIST -Supplemental Parts-23475198 CABLE-CARD 36P1 2940L BB * Parts No. Parts Name

18 21775103 CAM,CARRIAGE FJ-540 * * S1 31029801AS BUSH SET,ROLL 2*4 100PCS

19 22025958 COVER,CARRIAGE F PC FJ-540 * * S2 31029803AS BUSH SET,ROLL 3*5 20 PCS.

20 22025957 COVER,CARRIAGE T FJ-540 * * S3 31329501AS CLAMP SET,PUSH MOUNT RT30SSF5 20PCS.

21 22025959 COVER,CARRIAGE BOARD FJ-540 * * S4 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

22 22025960 COVER,HEAD BOARD FJ-540 * * S5 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

12049145 COVER,TKP0180-2B R50-81 * S6 31149703AS RING SET,E-RING ETW-4 100 PCS.

12029990 COVER,TKP0180-2B R50-87 * S7 31299102AS RIVET SET,NYLON P2655B 20 PCS.

24 6081181200 ASSY,INK DAMPER 3 2 FAI SJ-540 * * S8 31159901AS RIVET SET,NYLON P3045W 20 PCS.

25 12399352 FILTER(E) FRC-45-12-6.5 * * S9 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

26 22115888 FRAME,CARRIAGE BASE FJ-540 * * S10 31019118AS SCREWSET,BINDING M3*10 BC 100 PCS.

27 22115889 FRAME,CARRIAGE SIDE U/D FJ-540 * * S11 31019120 SCREW,BINDING M3*15 BC

28 22115890 FRAME,CARRIAGE U/D FJ-540 * * S12 31019116AS SCREW SET,BINDING M3*6 BC 100 PCS.

29 22115798 FRAME,CUTTER FJ-500 * * S13 31019137 SCREW,BINDING M3*8 NI+EXT.TW

30 22135602 GUIDE,CABLE FJ-500 * * S14 31049104 SCREW,CAP M2.6*4 BC

31 22135618 GUIDE,CARRIAGE CAP FJ-540 * * S15 31049142AS SCREW SET,CAP M3*6 BC MEC 20 PCS.

32 22135440 GUIDE,HEAD AL FJ-540 * * S16 31069104 SCREW,CAP M4*6+FL C

33 22135559 GUIDE,TUBE 8 FJ-500 * * S17 31679902AS SCREW SET C-SEMS M2*8 C 100 PCS.

34 21655247 HOLDER,CABLE SJ-740 * * S18 31169103AS SCREW SET,FLAT M3*6 BC 100 PCS.

35 21655251 HOLDER,CUTTER FJ-540 * * S19 31089121AS SCREW SET,PAN M2.3*8 NI+PW 100PCS

36 11659149 HOLDER,RING O 2FAI FJ-50 * * S20 31199905AS SCRW SET,SET CONE M3*16 BC 20PCS.

37 22145454 LEVER,CARRIAGE FJ-540 * * S21 31229103AS SCREW SET,TRUSS M2*6 BC 100 PCS.

38 W811904250 LINEAR ENCODER BOARD ASS'Y FJ-540 * * S22 31179908AS SCREW SET,UREA M3*20 N-1 WH 50PCS

39 W811904260 PAPERSIDE SENSOR BOARD ASS'Y * * S23 31239106AS SCREW SET,W-SEMS M4*8 BC 50 PCS.

40 15229705 PHOTO INTERRUPTER GP1A71A1 * * S24 31249402AS WASHER SET,EXTERNAL TOOTH M4 C100PCS

41 22055557 PLATE,ENC SENS FJ-540 * *

42 22055547 PLATE,GND FJ-540 * *

43 22055486 PLATE,HOLD FILTER W11 CX-500 * *

44 22055548 PLATE,SLIDER CARRIAGE FJ-540 * *

45 W8119042C0 PRINT CARRIAGE BOARD ASS'Y * *

17

23

1-6

SJ-645EXSJ-745EX

SJ-645EXSJ-745E

Revised 4

Revised 8

1-4 DRIVE UNIT

1-7

38

41

44

S28

S23

S28

1

4

2

5

5

6

38

8

7

9

10

10

14

16

19

18

20

21

23

27

25

24

26

22

34

32

31

30

19

16

33

39

37

3528

43

40

51

4629

54

50

13

43

45

S1

S1

S1

S1

S1

S1

S2

S2

S4S4 S4

S4S4

S5

S8

S6

S6

S7

S7

S7S7

S7

S6

S6

S6

S7

S7

S7

S7

S27

S10

S7

S10

S11

S14

S13

S13

S12

S16

S15 S1

5

S15

S15

S15

S21

S16

S23

S16

S17

S23

S23

S23

S23

S22

S24

S24

S25

S24

S26

S25

S27

S27

S23

S20

13

21

17

S6S4

S6S4

S4

S6

S14

S14S1

9

47

42 S9

S3

36S1953

1115

52

12

S18

S18

49

S9

48

S15

55

Rev

ised

3

Rev

ised

6

Rev

ised

8

Rev

ised

8

1-4 DRIVE UNIT


1 12359113 ABSORBER TK-2320 * * 51 22715249 STAY,SHAFT PULLEY FJ-500 * *

2 7811909000 ASSY,FEED MOTOR FJ-540 * * 52 22715475 STAY,THERMOSTAT SJ-745EX * *

3 22805474 ASS'Y,PULLEY HD48.46S16 SJ-740 * * 53 23115108 SW,PXR-4 * *

4 7811909010 ASSY,SCAN MOTOR 2 FJ-540 * * 21945146 WIRE SJ-640 *

5 22355807 BASE,RAIL FJ-540 * * 21945143 WIRE SJ-740 *

6 22355811 BASE,SCAN MOTOR FJ-540 * * 55 22715506 STAY,HC BOARD L SJ-745EX * *

7 22175870 BEARING 10-19ZZ * *

8 22175815 BEARING F8-16ZZ * * PARTS LIST -Supplemental Parts-9 12159573 BUSH,80F-0603 * * Parts No. Parts Name

10 12159563 BUSH,80F-1006 * * S1 31029101 BUSH,NB-1911 23415281 CABLE-ASSY ACJ-SW 5EX * * S2 31329602AS CLAMP SET,INSULOK T-18L 100 PCS.12 23415266 CABLE-ASSY ESD SJ-1000 * * S3 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

13 23505846 CABLE-ASSY FEED-MOTOR74 SJ-740 * * S4 31379116 CLAMP,WIRE T30MR

14 23505833 CABLE-ASSY FRONT-COVER SW FJ-540 * * S5 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

15 23415282 CABLE-ASSY HUJ-SW 5EX * * S6 31289111AS CUPSCREW SET, M4*6 NI 100 PCS.

16 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 * * S7 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.

17 23505845 CABLE-ASSY SCAN-MOTOR FJ-540 * * S8 31289107 CUPSCREW,3*12 NI

18 21745109 COLLAR.LEVER FJ-540 * * S9 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

19 22025963 COVER,I/S SW FJ-540 * * S10 31119904 PIN,SPRING 2.5*8 SUS STRAIGH

20 22025980 COVER,INT SW FJ-540 * * S11 31129102 PIPE,POLYCA 4*8*10

21 12399334 FILTER(E),TFC-16-8-13 * * S12 31149704AS RING SET,E-RING ETW-6 SUS 100 PCS.

22 21995124 FLANGE,MOTOR FEED FJ-540 * * S13 31149705 RING,E-RING ETW-7 SUS

23 21995122 FLANGE,MOTOR FJ-540 * * S14 31409702 SADDLE,LOCKING EDGE LES-1010

24 22115882 FRAME,MIDDLE L FJ-540 * * S15 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

25 22115894 FRAME,MIDDLE R2 FJ-540 * * S16 31019149 SCREW,BINDING M2.3*8 BC

26 22115891 FRAME,SIDE L FJ-540 * * S17 31019115AS SCREW SET,BINDING M3*4 BC 100 PCS.

27 21685149 GEAR,H235S20(B8) T2 * * S18 31019137 SCREW,BINDING M3*8 NI+EXT.TW

28 21685119 GEAR,S300S10 * * S19 31019161 SCREW,BINDING M4*8 NI+ETX.TW

29 25095120 GRID ENCODER TS5217N561 FJ-540 * * S20 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.

30 22115121 HOUSING,R-BEARING FRAME FJ-540 * * S21 31049170AS SCREW SET,CAP M3*8 NI 50 PCS.

31 22485104 KNOB FJ-50 * * S22 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.

32 22485117 LEVER,CAM PINCH SJ745EX * * S23 31049117 SCREW,CAP M4*12 BC+PW 4*9*0.8

33 12399102 MAGNET CATCH TL-105 * * S24 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.

34 15229705 PHOTO INTERRUPTER GP1A71A1 * * S25 31049175AS SCREW SET,CAP M4*20 NI 20 PCS.

35 22055554 PLATE,LEVER LINK FJ-540 * * S26 31049137AS SCREW SET,CAP M4*25 BC 20 PCS.

36 13129170 POWER SW AJ7201B * * S27 31069104 SCREW,CAP M4*6+FL C

37 21975156 PULLEY,HD48.46S16(B40C45.5 F53) * * S28 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.

38 21975154 PULLEY,UD49.2S4(B4.6C6.6) * *

39 15229506 SENSOR INTERRUPTER,GP1A05A5 * *

40 22155963 SHAFT,PULLEY SJ-740 * *

41 22125429 SHUTTER,F-M-R FJ-540 * *

42 W880101420 SJ-745EX HU JUNCTION BOARD * *

43 22175157 SPRING,C P-ROLLER CM-500 * *

44 22035161 STAND,LEVER FJ-500 * *

45 22035193 STAND,PULLEY FJ-540 * *

46 22715320 STAY,FA-CODER FJ-540 * *

47 22715505 STAY,HC BOARD R SJ-745EX * *

48 22715484 STAY,PANEL CABLE GUIDE SJ-745EX * *

49 22715244 STAY,SENSOR CARRIAGE FJ-500 * *

50 22715325 STAY,SENSOR PINCH FJ-540 * *

1-8

54

SJ-645EXSJ-745EX

SJ-645EXSJ-745EX

Revised 3

Revised 37811909000 ASSY,FEED MOTOR FJ-540Refer to the Service Information : SJ-745EX-002Revised 67811909010 ASSY,SCAN MOTOR 2 FJ-540Refer to the Service Information : SJ-745EX-005

Revised 6

Revised 8

Revised 8

1-5 CHASSIS

1-9

3

7

613

14

16

18

19

21 22

23

26

29

30

31

31

31

3132

33

35

25

S2

S3S4

S4

S4

S5 S5

S5

S5

S5

S14

S4

S13

S17

S17

S16

CN

2

CN

3

8

11

S12

5

9

10

17

4

1215

34

S5

S12

27

S8

411

37

S5

S5

S12

2428

236

4039

S5

S14

S15

S15

S15

S7

S8S9

S10

S10

S10

S12

S11

S11

S12 S1

1

S11

S12

S15

20

S6

S6

S6

S6

S1

S12

S5

S6

S5

S5

S5

S5

38

Rev

ised

3

1-5 CHASSIS


1 W880101410 AC JUNCTION BOARD SJ-745EX * * S1 31379111 CLAMP,CABLE CKS-13-H

2 22805353 ASSY,NETWORK BOARD FJ-500 * * S2 31379102 CLAMP,FLAT CABLE FCS-25P

3 15009101 BATTERY CR2032 * * S3 31379101 CLAMP,FLAT CABLE FCS-50P

4 23505848 CABLE-ASSY G-ENCODER74 SJ-740 * * S4 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

5 23505999 CABLE-ASSY HEAD BOARD FAN FJ-540 * * S5 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

6 23505462 CABLE-ASSY AC NEUTRAL BLUE FJ-50 * * S6 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

7 23505463 CABLE-ASSY AC LIVE BROWN FJ-50 * * S7 31279116 LABEL,EARTH MARK-1 NO. E-580

8 23505842 CABLE-ASSY PAPER-SENS FJ-540 * * S8 31279121 LABEL,FLASH-LIGHTING NO.E-582

9 23505840 CABLE-ASSY POWER HEAD FJ-540 * * S9 31279191 LABEL,WARNING FUSE REPLACE #347

10 23505841 CABLE-ASSY POWER SERVO FJ-540 * * S10 31299102AS RIVET SET,NYLON P2655B 20 PCS.

11 23505843 CABLE-ASSY PRI-CAR SENS FJ-540 * * S11 31409702 SADDLE,LOCKING EDGE LES-1010

12 23415287 CABLE-ASSY,5EX HU SIGNAL * * S12 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

13 23415288 CABLE-ASSY,AC GROUND GREEN 5EX * * S13 31019123 SCREW,BINDING M3*30 BC

14 23415277 CABLE-ASSY,5EX POWER AC * * S14 31019137 SCREW,BINDING M3*8 NI+EXT.TW

15 23415275 CABLE-ASSY,5EX POWER SUPPLY * * S15 31019161 SCREW,BINDING M4*8 NI+ETX.TW

16 23475196 CABLE-CARD 24P1 850L BB * * S16 31169103AS SCREW SET,FLAT M3*6 BC 100 PCS.

17 23475197 CABLE-CARD 25P1 105L BB * * S17 31209118 SPACER,WPCS-12S-4.0

18 23475203 CABLE-CARD 26P1 810L BB * *

19 22815157 CHASSIS, SJ-745EX * *

20 22025971 COVER,CHASSIS FJ-540 * *

21 1000000012 FAN,109R0624H459 * *

22 12399351 FILTER(E) FRC-40-12-6.5 * *

23 12399331 FILTER(E),FPC-31-12 * *

12559104 FUSE,ULTSC N1 6.3A/125V 100-117V * *

12559572 FUSE 5X20CEE-3.15AT WICKMANN 200-240V * *

25 W811904020 HEAD BOARD FJ-540 * *

26 14049102 INLET,SUP-J10G-E * *

27 22535257 LABEL,CAUTION VOLTAGE #LA167 * *

31279109 LABEL,FUSE 6.3A/125V #LA626 100-117V * *

31279128 LABEL,FUSE T3.15A/250V NO.E-573 200-240V * *

29 22535117 LABEL,POWER CM-500 NO.893 * *

30 7853905000 MAIN BOARD ASS'Y SJ-1000 * *

31 22055487 PLATE,HOLD FILTER W26 CX-500 * *

32 22055565 PLATE,NET CARD FJ-540 * *

33 13129170 POWER SW AJ7201B * *

34 22425112U0 POWER UNIT SWITCHING FJ-540 * *

35 W811904010 SERVO BOARD FJ-540 * *

36 21475147 SHEET,COATING SEAL FJ-540 * *

37 22715483 STAY HTR CABLE GUIDE SJ-745EX * *

38 22715494 STAY SB SHILD SJ-745EX * *

39 22715326 STAY SERVO BOARD FJ-540 * *

40 22715327 STAY,CHASSIS FAN FJ-540 * *

41 22715477 STAY,HEATER J BOARD SJ745EX * *

24

28

1-10

SJ-645EXSJ-745EX

Revised 3

1-6 PINCH ROLLER


1 21775101 CAM,SHAFT P-ROLLER CJ-500 * * S1 31119108 PIN,PARALLEL 3*30 SUS H7

2 22115893 FRAME,PINCH FJ-540 * *

3 22145216 LEVER,PINCH FJ-540 * *

4 22055549 PLATE,LEVER PINCH FJ-540 * *

5 21565105 P-ROLLER FD8S3(B15L30) * *

6 22175521 SPRING,PINCH ROLLER 930 FJ-540 * *

7 22715260 STAY,PINCH SPRING 2 FJ-500 * *

1-11

2

4

5

3

6

S1

7

1

SJ-645EXSJ-745EX

1-7 STAY ROLL


1 22145214 ARM,BUSH L FJ-500 * * S1 31019116AS SCREW SET,BINDING M3*6 BC 100 PCS.

2 22145271 ARM,BUSH R2 FJ-540 * * S2 31049157 SCREW,CAP M6*20 BC+PW+SW

3 22805230 ASS'Y, SCREW TUC-60/70 * * S3 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

4 12159550 BUSH,LFF-1410 * * S4 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.

5 11959116 DAMPER,ROTARY TM-252-1.5-RR * * S5 31109806AS NUT SET,HEXAGON M6 BC 100 PCS.

6 21655289 HOLDER,SLIDER FJ-540 * * S6 31149707AS RING SET,E-RING ETW-12 SUS 20 PCS.

7 22715267 STAY,GUIDE MEDIA 2 FJ-500 * * S7 31049156 SCREW,CAP M6*8 BC+FL

22645118 RAIL,GUIDE MEDIA SJ-640 *

22185437 RAIL,GUIDE MEDIA SJ-740 *

22645122 RAIL,ROLL SJ-640 *

22185434 RAIL,ROLL SJ-740 *

10 22295220 SHAFT,ROLL L FJ-500 * *

11 22295219 SHAFT,ROLL R FJ-500 * *

12 22185103 SLIDER,1 TUC-60/70 * *

13 22055560 PLATE,RAIL GUIDE MEDIA FJ-540 * *

14 22715248 STAY,OIL DAMPER FJ-500 * *

15 22715241 STAY,RAIL ROLL FJ-500 * *

16 22055568 PLATE,RAIL ROLL SJ-740 *

1-12

8

9

S1

12

12

12

12

S1

S1

S16

10

S4

S64

1 4S6

3S4

S7

S7S4

15

13

9

8

7

S7

S7S4

5

S3

14

S6 4

4

2

S611

S4

S4S4

15

S2

16

SJ-645EXSJ-745EX

Revised 6

Revised 6

Revised 6

Revised 6

1-8 WIPER SYSTEM

PARTS LIST -Main Parts- * No.13 REVISED 4 Refer to Service Information : SJ745EX-004

Parts No. Parts Name Parts No. Parts Name

1 22145221 ARM,SERGE MIST SJ-540 * * 33 22185444 RAIL,WIPER R FJ-540 * *

2 22355812 BASE,WIPER FJ-540 * * 34 15229506 SENSOR,INTERRUPTER GP1A05A5 * *

3 22355813 BASE,WIPER MOTOR FJ-540 * * 35 22155962 SHAFT,HEXAGON WIPER FJ-540 * *

4 11929138 BELT,408P2M4-530 * * 36 22295132 SHAFT,IDLE PULLEY STX-7 * *

5 12159536 BUSH,B-S6-17 * * 37 22155961 SHAFT,WIPER FJ-540 * *

7 23505996 CABLE-ASSY WIPER SENS FJ-540 * * 38 22125433 SHUTTER,WIPE F FJ-540 * *

8 21775103 CAM,CARRIAGE FJ-540 * * 39 22185127 SLIDER,CARRIAGE FJ-540 * *

9 22025977 COVER,SERGE MIST FJ-540 * * 40 22175159 SPRING,CARRIAGE SIDE FJ-50 * *

10 22025985 COVER,WIPE R FJ-540 * * 41 1000000029 SPRING,PULL WIPE 2000 FJ-540 * *

11 22025953 COVER,WIPER FJ-540 * * 42 22175140 SPRING,TENSHONER STX-7 * *

12 22045141 COVRE,SCRAPER SP-300 * * 43 22715324 STAY,SENS WIPE U/D FJ-540 * *

13 1000000415 FILTER(M),SERGE MIST 3 SJ-540 * * 44 21445106 TRAY,WIPE FJ-540 * *

14 22275122 FILTER(M),INNER SERGE MIST SJ-540 * * 45 11379105 WIPER,HEAD ASP FJ-50 * *

15 21995104 FLANGE,PULLEY STX-7 * * 46 21375107 WIPER,SCRAPER FJ-540 * *

16 22115887 FRAME,WIPER FJ-540 * *

17 22115886 FRAME,WIPER U/D FJ-540 * *

18 21685122 GEAR,S10S20 * * PARTS LIST -Supplemental Parts-19 21685144 GEAR,S53S5(B15) * * Parts No. Parts Name

20 21685143 GEAR,S90(B5M0.8HEX6) * * S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

21 21655250 HOLDER,SCRAPER FJ-540 * * S2 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

22 21655245 HOLDER,WIPER FJ-540 * * S3 31149703AS RING SET,E-RING ETW-4 100 PCS.

23 22435106 MOTOR,103-593-1041 * * S4 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

24 21545159 PAD,WIPE F SJ-540 * * S5 31019120 SCREW,BINDING M3*15 BC

25 21545160 PAD,WIPER TRAY SJ-540 * * S6 31019160 SCREW,BINDING M3*25 BC LL

26 22055555 PLATE,SENS WIPE U/D FJ-540 * * S7 31069101 SCREW,CAP M3*6+FL C

27 22055537 PLATE,SERGE MIST FJ-540 * * S8 31049173AS SCREW SET,CAP M4*10 NI 50 PCS.

28 22055548 PLATE,SLIDER CARRIAGE FJ-540 * * S9 31089117 SCREW,PAN M3*6 NI+PW

29 21975124 PULLEY,T14P2S4+GEAR S53 * * S10 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.

30 21975123 PULLEY,WD6.94S9 * * S11 31258119 TUBE,SPIRAL SPP-08L L=320MM

31 22185443 RAIL,GUIDE WIPER FJ-540 * * S12 31258122 TUBE,VINYL 12*16(10M) L=450MM

32 22185445 RAIL,WIPER L FJ-540 * * S13 31249952 WASHER,POLYSLIDER 2.6*5*.5 CUT

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SJ-645EXSJ-745EX

SJ-645EXSJ-745EX

Revised 4

Revised 4

Revised 4

Revised 4

1-9 PUMP SYSTEM(SJ-745EX:S/No.ZV21472 and below)(SJ-645EX:S/No.ZV20961 and below)


1 7576340000 SC-500 PUMP ASS'Y FOR SOL INK * * 30 22155956 SHAFT,GUIDE TABLE FJ-540 * *

2 1000002794 ASSY,CAP-TOP XC-540 * * 31 22155957 SHAFT,SCREW M8 FJ-540 * *

3 1000000529 BASE,BOTTOM 2 FJ-540 * * 32 22165178 SPACER,6FAI FJ-50 * *

4 22355801 BASE,TABLE MOTOR FJ-540 * * 33 22175334 SPRING,CAP HEAD FJ-540 * *

5 21925137 BELT,166P2M4-530 * * 34 22175332 SPRING,PLATE BUSH FJ-540 * *

6 12159589 BUSH,S10-1050 * * 35 22175326 SPRING,TABLE FJ-540 * *

7 22335146 CAP,TABLE SPRING FJ-540 * * 36 22175324 SPRING,TABLE MOTOR FJ-540 * *

8 21365121 CASE,CAP TOP FJ-540 * * 37 22715364 STAY,NUT SP-300 * *

9 22025671 COVER,CAP CASE FJ-540 * * 38 22135436 STOPPER,GUIDE SHAFT FJ-540 * *

10 22565406 DRIVE PULLEY * * 39 22325444 SUPPORT,TUBE 16FAI FJ-540 * *

11 22115876 FRAME,BACK UP FJ-540 * * 40 22325452 SUPPORT,TUBE FR 16FAI FJ-540 * *

12 22115875 FRAME,FRONT CAP FJ-540 * * 41 21965150 TABLE,CAP-CASE 3 FJ-540 * *

13 22115896 FRAME,MAIN CAP 2 FJ-540 * * 42 22805477 ASS'Y,TUBING 1.4*30MM * *

14 22115895 FRAME,SIDE CAP 2 FJ-540 * * 43 23415278 CABLE-ASSY,PUMP MOTOR 2 FJ-540 * *

15 21685122 GEAR,S10S20 * *

16 21685120 GEAR,S34S4.3 * * PARTS LIST -Supplemental Parts-17 22135616 GUIDE,CAP CASE FJ-540 * * Parts No. Parts Name

18 22135614 GUIDE,SIDE FRAME FJ-540 * * S1 31029105 BUSH,NB-8

19 21655264 HOLDER,TABLE SPRING SP-300 * * S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

20 21645105 HOOK,CAP CASE FJ-540 * * S3 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

21 22435106 MOTOR,103-593-1041 * * S4 31289108AS CUPSCREW SET, M3*8 NI 100 PCS.

22 21575126 NUT,TABLE FJ-540 * * S5 31109601 NUT,SQUARE M3 FE C

23 21545161 PAD,TUBING SJ-540 * * S6 31149703AS RING SET,E-RING ETW-4 100 PCS.

24 22055602 PLATE,NUT SP-300 * * S7 31409702 SADDLE,LOCKING EDGE LES-1010

25 22055540 PLATE,PUMP MOTOR FJ-540 * * S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

26 22055579 PLATE,SHUTTER TABLE 2 FJ-540 * * S9 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.

27 22055541 PLATE,TABLE MOTOR FJ-540 * * S10 31019116AS SCREW SET,BINDING M3*6 BC 100 PCS.

28 11889107 R-BEARING,D10S6(B3FL) * * S11 31019117AS SCREW SET,BINDING M3*8 BC 100 PCS.

29 15229506 SENSOR INTERRUPTER,GP1A05A5 * * S12 31258122 TUBE,VINYL 12*16(10M) L=400MM

*Revised 8: Refer to Service Information SJ745EX-011. S13 31258119 TUBE,SPIRAL SPP-08L L=320MM

1-14

SJ-645EXSJ-745EX

SJ-645EXSJ-745EX

17

1718

15

16

35

36

33

21S12

37

38

39

41

42

9

S1 S1

S2

S3

S3

S3

S3

S3

S3

S3

S3

S3S328

S3

S3

S3

S3

S6

43

1

2

3

4

8

7

7

56

666

10

12

11

14

13

14

18

10

21

22

20

19

19

26

25

24

27

23

31

28

30

29

34 34

34

34

35

S3

S3

S3

S3

S3

S4

S5

S5 S8

S7

S8

S8

S8

S8

S9

S10

S10

S10

S11 S11S8

32

S13

40

Revised 6

Revised 6

Revised 7

Revised 8

Revised 8

1-9 PUMP SYSTEM(SJ-745EX:S/No.ZV21473 and above)(SJ-645EX:S/No.ZV20962 and above)

*Revised 8: Refer to Service Information SJ745EX-011.*Revised 5: Refer to Service Information SJ745EX-008.

1-15

17

1718

35

36

33

37

38

41

42

9

S1S1

S2S3

S3

S3

S3

S3

S3

S3S3

28

S3

S3

S6

S13

2

4

8

7

7

566

66

10

12

11

14

13

14

18

10

21

22

20

19

19

26

24

27

4944

49

48

5051

46

45 S14

15

43

21

S9S14

S14

S15

S8

S15

3

S14

S14

S14

S7

23

S12

40

50

50

31

28

30

29

3434

34

34

35

S3

S3

S3

S3

S3

S5

S5S8

S7

S8

S8

S8

S10

S10

S10

S11

S11

S8

47

52

52

Rev

ised

5

SJ-

745E

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ZV21

473

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abov

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J-64

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2096

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472

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Rev

ised

6

Rev

ised

8

1-9 PUMP SYSTEM(SJ-745EX:S/No.ZV21473 and above)(SJ-645EX:S/No.ZV20962 and above)


2 1000002794 ASSY,CAP-TOP XC-540 * * CABLE-ASSY,PUMP MOTOR 3 FJ-540

3 1000000529 BASE,BOTTOM 2 FJ-540 * * SJ-745EX:S/No.ZV21473 and above

4 22355801 BASE,TABLE MOTOR FJ-540 * * SJ-645EX:S/No.ZV20962 and above

5 21925137 BELT,166P2M4-530 * * CABLE-ASSY,PUMP MOTOR 2 FJ-540

6 12159589 BUSH,S10-1050 * * SJ-745EX:S/No.ZV21472 and below

7 22335146 CAP,TABLE SPRING FJ-540 * * SJ-645EX:S/No.ZV20961 and below

8 21365121 CASE,CAP TOP FJ-540 * *

9 22025671 COVER,CAP CASE FJ-540 * *

10 22565406 DRIVE PULLEY * *

11 22115876 FRAME,BACK UP FJ-540 * *

12 22115875 FRAME,FRONT CAP FJ-540 * * PARTS LIST -Supplemental Parts-13 22115896 FRAME,MAIN CAP 2 FJ-540 * * Parts No. Parts Name

14 22115895 FRAME,SIDE CAP 2 FJ-540 * * S1 31029105 BUSH,NB-8

15 21685122 GEAR,S10S20 * * S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

17 22135616 GUIDE,CAP CASE FJ-540 * * S3 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

18 22135614 GUIDE,SIDE FRAME FJ-540 * * S5 31109601 NUT,SQUARE M3 FE C

19 21655264 HOLDER,TABLE SPRING SP-300 * * S6 31149703AS RING SET,E-RING ETW-4 100 PCS.

20 21645105 HOOK,CAP CASE FJ-540 * * S7 31409702 SADDLE,LOCKING EDGE LES-1010

21 22435106 MOTOR,103-593-1041 * * S8 31409801AS SADDLE,LOCKING WIRE LWS-0711Z 20PCS.

22 21575126 NUT,TABLE FJ-540 * * S9 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.

23 21545161 PAD,TUBING SJ-540 * * S10 31019116AS SCREW SET,BINDING M3*6 BC 100 PCS.

24 22055602 PLATE,NUT SP-300 * * S11 31019117AS SCREW SET,BINDING M3*8 BC 100 PCS.

26 22055579 PLATE,SHUTTER TABLE 2 FJ-540 * * S12 31258122 TUBE,VINYL 12*16(10M) L=400MM

27 22055541 PLATE,TABLE MOTOR FJ-540 * * S13 31258119 TUBE,SPIRAL SPP-08L L=320MM

28 11889107 R-BEARING,D10S6(B3FL) * * S14 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.29 15229506 SENSOR INTERRUPTER,GP1A05A5 * * S15 31409811 SADDLE,LOCKING WIRE LWS-1211Z 20PCS30 22155956 SHAFT,GUIDE TABLE FJ-540 * *

31 22155957 SHAFT,SCREW M8 FJ-540 * *

33 22175334 SPRING,CAP HEAD FJ-540 * *

34 22175332 SPRING,PLATE BUSH FJ-540 * * *Revised 5: Refer to Service Information SJ745EX-008.35 22175326 SPRING,TABLE FJ-540 * * *Revised 8: Refer to Service Information SJ745EX-011.36 22175324 SPRING,TABLE MOTOR FJ-540 * *

37 22715364 STAY,NUT SP-300 * *

38 22135436 STOPPER,GUIDE SHAFT FJ-540 * *

40 22325452 SUPPORT,TUBE FR 16FAI FJ-540 * *

41 21965150 TABLE,CAP-CASE 3 FJ-540 * *

42 22805477 ASS'Y,TUBING 1.4*30MM * *

43 1000002100 BASE,PUMP PRO2 SJ-540 * *

44 1000002095 FITTING,TUBE PP VFY206 * *

45 1000001585 PLATE,P-MOTOR XC-540 * *

46 1000002019 STOPPER,PUMP XC-540 * *

47 1000002108 CABLE-ASSY,PUMP EXTENSION SJ-540 * *

48 1000002120 TUBE,EPDM ID2-OD4 200MM * *

49 1000002121 TUBE,EPDM ID2-OD4 150MM * *

50 1000002123 TUBE,EPDM ID2-OD4 50MM * *

51 6700319010 ASSY,PUMP SUB XC-540 * *

1-16

52

*

*

23415278

1000002458 *

*

SJ-645EX

SJ-745EX

Revised 5

Revised 5

SJ-745EXSJ-645EX

Revised 6

Revised 7

Revised 8

1-10 INK SYSTEM


1 11909133 ADAPTER,SCREW 2FAI FJ-50 * * S1 31329601AS CLAMP SET,INSULOK T-18S 100 PCS.

2 22805479 ASS'Y,TUBING 2*100MM FJ-540 * * S2 31289112AS CUPSCREW SET,M3*10 NI 100 PCS.

3 23475201 CABLE-CARD 6P1 255L BB * * S3 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

4 22045384 COVER,HTR WIRE SJ-745EX * * S4 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.

5 22025984 COVER,I/C FJ-540 * * S5 31409811 SADDLE,LOCKING WIRE LWS-1211Z

6 11659218 HOLDER,I/C SC-500 * * S6 31019161 SCREW,BINDING M4*8 NI+ETX.TW

7 11659149 HOLDER,RING O 2FAI FJ-50 * * S7 31019801 SCREW,BINDING S-TIGHT M3*6 C

8 W811502110 INKTANK BOARD ASS'Y * *

9 22535521 LABEL,SET INK SJ-745EX #LA748 * *

10 22535328 LABEL,USE ONLY SOL INK #LA387 * *

11 22535330 LABEL,WARNING SOL INK #LA396 * *

12 22055594 PLATE,INK CARTRIDGE HOLDER SP-300 * *

13 22055699 PLATE,INK CMCM SJ-745EX * *

14 22055567 PLATE,INK JOINT FJ-540 * *

15 22625103 SPRING,PRESS CARTRIDGE SP-300 * *

16 22035195 STAND,INK CARTRIDGE SJ-745EX * *

17 22715317 STAY,STAND I/C FJ-540 * *

18 21435109 TUBE,SILICONE 3*5*8 * *

1-17

12

7

8

14

13

16

17

17

715

3

1

6

5

10

9

S1

S2

S2

S2

S4

S4S4

S4

S6

S6

S6

18

S7

2

S4

S4

S2

2

1

S2

11

S3

4

S5

SJ-645EXSJ-745EX

1-11 BASE FRAME

PARTS LIST -Main Parts- PARTS LIST -Supplemental Parts-


22845116 BASE,AL SJ-640 * S1 31289109AS CUPSCREW SET,M3*4 NI 100 PCS.

22805475 ASS'Y BASE,AL SJ-740 * S2 31289110AS CUPSCREW SET, M4*8 BC 100 PCS.

2 23505997 CABLE-ASSY 3-COVER SW FJ-540 * * S3 31109802 NUT,HEXAGON M4 C

3 23415279 CABLE-ASSY CAP MOTOR 2 FJ-540 * * S4 31409702 SADDLE,LOCKING EDGE LES-1010

4 23505856 CABLE-ASSY CAP SENS FJ-540 * * S5 31019703 SCREW,BINDING P-TIGHT 3*8 BC

5 23505850 CABLE-ASSY FAN MOTOR FJ-540 * * S6 31049117 SCREW,CAP M4*12 BC+PW 4*9*0.8

7 23505835 CABLE-ASSY SW JUNCTION74 SJ-740 * * S7 31049174AS SCREW SET,CAP M4*15 NI 20 PCS.

8 23415280 CABLE-ASSY WIPER MOTOR 2 FJ-540 * * S8 31069104 SCREW,CAP M4*6+FL C

9 W811904270 FAN JUNCTION BOARD ASSY * * S9 31049157 SCREW,CAP M6*20 BC+PW+SW

10 22195155 FRAME,SIDE R SJ-745EX * * S10 31369101 SPACER,PCB SUPPORT PCB-8L

11 21655257 HOLDER,ARM FJ-540 * *

12 W811904220 MOTSENS JUNCTION BOARD ASSY * *

13 21575109 NUT,BOSS H14MM S3MM N3MM * *

14 22165213 SPACER,BED LOWER FJ-540 * *

15 22165212 SPACER,BED UPPER FJ-540 * *

16 22325451 SUPPORT,TUBE FF2 16FAI FJ-540 * *

17 22785104 SUPPORT,BASE AL SJ-640 *

22325445 SUPPORT,BASE AL SJ-740 *

1-18

1

SJ-645EXSJ-745EX

REVISED2

5

78

34

2

S5

15

S7

S3

S4

S8

14S4

11

9

S10

1S9

S9

11

S2

16

S1

1312

S6

10

17

1-12 ACCESSORIES & STAND


1 11879122 ABSORBER,K-16 * * 23 22535393 LABEL,BOTTLE INK FJ-540 #LA501 * *

2 13499111 AC CORD H05VV-F 240VE 10A S * * 22535526 LABEL,CARTON SJ-645EX #LA753 *

3 13499109 AC CORD SJT 117V 10A 3PVC * * 22535525 LABEL,CARTON SJ-745EX #LA752 *

4 23495214 AC CORD VCTF 100V 7A 3P-S * * 26015502 MANUAL,USE EN SJ-745EX(ENGLISH) * *

5 23495124 AC-CORD 3ASL/100 240VA 10A SAA * * 26015527 MANUAL,USE JP SJ-745EX(JAPANESE) * *

6 23495125 AC-CORD H05VV 230V 10A S * * 22155139 PIPE,MEDIA SUPPORT SJ-640 *

7 13499209 ADAPTER PLUG (100V) * * 22155137 PIPE,MEDIA SUPPORT SJ-740 *

8 22145219 ARM,BASE AL FJ-540 * * 27 22155133 PIPE,TOOL D9*L150 FJ-540 * *

7843400400 ASS'Y,STAND SJ-640 * 28 22055569 PLATE,BOTTLE INK FJ-540 * *

7811700400 ASS'Y,STAND SJ-740 * 29 22035194 STAND,BASE FJ-540 * *

10 22805480 ASS'Y,STOPPER CARRIAGE FJ-540 * * 30 22135446 STOPPER,DRAIN TUBE FJ-540 * *

11 22805481 ASS'Y,STOPPER RAIL SJ-740 * * 31 12569656 TWEEZERS PTS-01 * *

12 22355817 BASE,BOTTLE INK FJ-540 * * 32 11379105 WIPER,HEAD ASP FJ-50 * *

13 11849102 BLADE,OLFA AUTO CUTTER XB10 * *

14 13439801 CABLE-AC 3P CHINA 10A/250V S * * Parts No. Parts Name

22605466 CARTON,SET SJ-640 * S1 31289105AS CUPSCREW SET, M3*6 BC 100 PCS.

7811700300 CARTON,SET SJ-740 * S2 31279201 LABEL,REPACKAGE #LA16

16 11369122 CASE,PE BOTTLE 1-4638-03 * * S3 31119701 PIN,SNAP M14 SUS

17 12329505 CASTER,BWS-50BN * * S4 31049123 SCREW,CAP M6*20 BC

18 ST-037 CLEAN STICK TX712A * * S5 31049157 SCREW,CAP M6*20 BC+PW+SW

19 21995106 FLANGE,GUIDE 2 PNS-70 * * S6 31049156 SCREW,CAP M6*8 BC+FL

20 12139657 GUIDE,INK FUNNEL PE 6-316-03 * * S7 31249220AS WASHER SET,PLAIN 6.5*16*1 BC 100PCS.

21 22565682 HEXAGONAL WRENCH 5 * * S8 31249221AS WASHER SET,PLAIN 8*18*1.6 C 100PCS.

22 21655254 HOLDER,FUNNEL FJ-540 * * S9 31249310 WASHER,SP M8 C

9

15

1-19

24

25

26

S3

29

S7 S6 S5 21 27

9 15

24

240VE 117V 230V

240V 230VC

2 3 6

5 14

7

19

18 13 31

25

2028

22

S1

S1

23

12

1

8

S2

30

32

16

S4

26

17

S7

S9

S1

1011

4

SJ-645EXSJ-745EX

SJ-645EXSJ-745EX

REVISED1

REVISED1

REVISED1

1-13 TUC-1 CONTROLLER


1 22805225 ASS'Y,COVER GEAR TUC-60/70 S1 31049159 SCREW SET,CAP DIPPING VCP-3 BK 50 PCS.

2 22805229 ASS'Y,GEAR S80S60 TUC-60/70 S2 31109501 NUT,WELL-NUT B-832

3 22805226 ASS'Y,MOTOR TUC-60/70 S3 31119701 PIN,SNAP M14 SUS

4 22805485 ASS'Y,FRAME R TUC-1 S4 31149502 RING,EXTERNAL C STW-14 SUS

5 21985112 BRACKET,TUC-60/70 S5 31019135AS SCREW SET,BIND M3*6 NI 100 PCS.

6 23505370 CABLE-ASSY 3P FBSW TUC-60/70 S6 31019129 SCREW SET,BINDING M4*15 NI 100 PCS.

7 23505371 CABLE-ASSY 3P MODESW TUC-60/70 S7 31019151 SCREW,BINDING M5*10 BC

8 23505372 CABLE-ASSY 4P POWER TUC-60/70 S8 31049120AS SCREW SET,CAP M4*6 BC 20 PCS.

9 23505373 CABLE-ASSY DIN TUC-60/70 S9 31199701AS SCREW SET,SET WP M3*3 C 20 PCS.

10 13369134 CONNECTOR TCS-2230-01-1101 S10 31239101 SCREW SET, W-SEMS M3*6 3CBC 100PCS

11 22025669 COVER,TUC-1 S11 31239107AS SCREW SET,W-SEMS M4*10 BC 50 PCS.

12 21995107 FLANGE,MOTOR TUC-60/70 S12 31049136AS SCRWE SET,CAP M4*20 BC 20 PCS.

13 21685115 GEAR,S24S6(B6.5C12) TUC-60/70

14 21655244 HOLDER,ADAPTER TUC-1

15 7599609000 MAIN BOARD ASS'Y TUC-1

16 13129170 POWER SW AJ7201B

17 22295148 SHAFT,M4TAP TUC-60/70

18 22295149 SHAFT,SUPPORT TUC-60/70

19 13119310 SW,M-2013J-G

20 13119311 SW,M-2018J-G

1-20

Revised 7

Revised 7

Revised 7

1-14 TUC-1 OTHERS

PARTS LIST -Main Parts-


1 22805231 ASS'Y,ARM TUC-60/70 S1 31279149 LABEL DO NOT KICK

2 22805227 ASS'Y,MIRROR TUC-60/70 S2 31119701 PIN,SNAP M14 SUS

3 22805230 ASS'Y,SCREW TUC-60/70 S3 31149503 RING,C CTW-14 SUS

4 22805228 ASS'Y,SENSOR TUC-60/70 S4 31019116AS SCREW SET,BINDING M3*6 BC 100 PCS.

5 21985113 BRACKET,SENSOR TUC-60/70 S5 31049112 SCREW,CAP M4*10 BC

6 22115714 FRAME,L TUC-60/70 S6 31179902AS SCREW SET,UREA M3*6 N-1 BK 20 PCS.

7 21655139 HOLDER,SLIDER TUC-60/70 S7 31239107AS SCREW SET,W-SEMS M4*10 BC 50 PCS.

8 21545125 PAD,STAY TUC-60/70 S8 31239101 SCREW SET, W-SEMS M3*6 3CBC 100PCS

9 22295147 SHAFT,TUC-60/70 S9 31239104 SCREW,W-SEMS M3*15 BC

10 22185103 SLIDER,1 TUC-60/70

11 22185102 SLIDER,GUIDE TUC-60/70

12 22715134 STAY,MIRROR TUC-60/70

13 22715131 STAY,SENSOR LOW TUC-60/70

14 22715132 STAY,SENSOR UP TUC-60/70

15 22135337 STOPPER,MIRROR TUC-60/70

PARTS LIST -Supplemental Parts-

1-21

Revised 7

1-15 TUC-1 ACCESSORIES

*Revised 6: Refer to the Service Information TUC1-001.PARTS LIST -Main Parts- *Revised 8: Refer to the Service Information TUC1-002.

Parts No. Parts Name Parts No. Parts Name1 23495214 AC CORD VCTF 100V 7A 3P-S 15 23495118 CABLE-AC,2P 100V 2.5M TW2 13499109 AC CORD SJT 117V 10A 3PVC 16 23495119 CABLE-AC,2P 117V 2.5M TW3 23495124 AC CORD 3ASL/100 240VA 10A SAA 17 23495123 CABLE-AC,2P 240VA 2.5M TW4 13499111 AC CORD H05VV-F 240VE 10A S 18 23495122 CABLE-AC,2P 240VE 2.5M TW5 23495125 AC CORD H05VV 230V 10A S 19 23495120 CABLE-AC,2P 230V 2.5M TW6 13439801 CABLE-AC 3P CHINA 10A/250V S 20 13499220 CABLE-AC GB-6A 250V(230VC)7 13499209 ADAPTER PLUG (100V)8 22605275 CARTON,TUC-60/70 PARTS LIST -Supplemental Parts-9 21995106 FLANGE,GUIDE 2 PNS-70 Parts No. Parts Name

10 26015383 MANUAL, USE JP/EN TUC-1 S1 31379103 CLAMP,FLAT CABLE FCN-301011 22425111 POWER UNIT,AC-ADP.DCP-801 S2 31469101 CODE-KEEP,K-10612 21935130 TOOL,HEXAGON 3 ZN S3 31049147 SCREW,CAP M4*40 BC13 21935131 TOOL,HEXAGON 6 ZN S4 31049120 SCREW,CAP M4*6 BC14 1000003501 POWER UNIT,AC-ADP.DCP-A01 S5 31049148 CAP-SCREW,8*10 NI

1-16 TU-750/650


22185426 RAIL,SLIDER TU-650 * 7 22805406 ASS'Y,SLIDER ADJUST TU-550 * *

22185400 RAIL,SLIDER TU-750 * 22605344 CARTON,SET TU-650 *

2 12339121 CAP,50*30 * * 7813802000 CARTON,SET TU-750 *

22155128 PIPE,TAKE UP TU-650 * 9 22155136 PIPE,MEDIA SUPPORT TU-750 *

22155134 PIPE,TAKE UP TU-750 * PARTS LIST -Supplemental Parts-22135596 GUIDE,MEDIA TU-650 * Parts No. Parts Name

22135619 GUIDE,MEDIA TU-750 * S1 31119702 PIN SNAP M16

5 22325428 SUPPORT,MEDIA TU-550 * * S2 31049105AS SCREW SET,CAP M3*6 BC 20 PCS.

6 22805230 ASS'Y,SCREW TUC-60/70 * * S3 31249209AS WASHER SET,PLAIN 4*8*0.5 BC 100PCS.

1-22

1

8

4

3

6 7 5

1

2

3

4

8

S1 S3 S2

9

SJ-645EXSJ-745EX

Revised 8

Revised 6

Revised 7

15,16,17,18,19,20 14

Revised 6

SJ-645EXSJ-745EX

Revised 8

2-1

2

2-1 WIRING MAP

2 Electrical Section

Rev

ised

6

2-2

2

SJ-645/745EX WIRING MAP

CABLE LISTParts No. Parts Name 645EX 745EX

1 23505462 CABLE-ASSY AC NEUTRAL BLUE FJ-50 * *2 23505463 CABLE-ASSY AC LIVE BROWN FJ-50 * *3 23415288 CABLE-ASSY AC GROUND GREEN 5EX * *4 23415277 CABLE-ASSY 5EX POWER AC * *5 23505840 CABLE-ASSY POWER HEAD FJ-540 * *6 23505841 CABLE-ASSY POWER SERVO FJ-540 * *7 23505999 CABLE-ASSY HEAD BOARD FAN FJ-540 * *

23505847 CABLE-ASSY FEED-MOTOR54 FJ-540 100-117VCABLE-ASSY FEED-MOTOR74 SJ-740 100-117VCABLE-ASSY FEED-MOTOR74 SJ-740 220-240V * *

9 23415275 CABLE-ASSY 5EX POWER SUPPLY * *10 23505845 CABLE-ASSY SCAN-MOTOR FJ-540 * *11 23505850 CABLE-ASSY FAN-MOTOR FJ-540 *

23505849 CABLE-ASSY G-ENCODER54 FJ-540CABLE-ASSY G-ENCODER74 SJ-740 100-117VCABLE-ASSY G-ENCODER74 SJ-740 220-240V * *

23505836 CABLE-ASSY SW JUNCTION54 SJ-540 CABLE-ASSY SW JUNCTION74 SJ-740 100-117VCABLE-ASSY SW JUNCTION74 SJ-740 220-240V * *

14 23505834 CABLE-ASSY MAINT-COVER SW FJ-540 * *15 23415287 CABLE-ASSY 5EX HU SIGNAL * *16 23505996 CABLE-ASSY WIPER SENS FJ-540 * *17 23415280 CABLE-ASSY WIPER MOTOR 2 FJ-540 * *18 23505856 CABLE-ASSY CAP SENS FJ-540 * *19 23415279 CABLE-ASSY CAP MOTOR 2 FJ-540 * *

CABLE-ASSY PUMP MOTOR 2 FJ-540SJ-745EX:S/No.ZV21472 and belowSJ-645EX:S/No.ZV20961 and below

CABLE-ASSY,PUMP MOTOR 3 FJ-540SJ-745EX:S/No.ZV21473 and above SJ-645EX:S/No.ZV20962 and above

21 23505833 CABLE-ASSY FRONT-COVER SW FJ-540 * *22 23505997 CABLE-ASSY 3-COVER SW FJ-540 * *23 23505842 CABLE-ASSY PAPER-SENS FJ-540 * *24 23505843 CABLE-ASSY PRI-CAR SENS FJ-540 * *25 23505852 CABLE-ASSY LINEAR-ENCODER FJ-540 * *26 23505851 CABLE-ASSY HEAD U/D SENS FJ-540 * *27 23415281 CABLE-ASSY ACJ-SW 5EX * *28 23415282 CABLE-ASSY HUJ-SW 5EX * *

29-129-2*1

30 23415266 CABLE-ASSY ESD SJ-1000 * *31 23505853 CABLE-ASSY P-SIDE SENS FJ-540 * *

*1 Only for SJ-645/745EX 100V-117V

8

23415278

20

*

*1000002458

1223505848

1323505835

CABLE-ASSY 5EX POWER HU **

23505846

*

*

23415276

Revised 6

2-3

2

2-4

2

2-2 MAIN BOARDArrangement Diagram_ Component Side

It indicates the version of the Main Board.

DIP SW SC-545EX SJ-645/745EXbit 1 ON -bit 2 ON ONbit 3 - -bit 4bit 5bit 6bit 7 ON ONbit 8

Model Selection

Always OFF

Always OFF

Reserved

2-5

2

12 3 4 510 9 8 7

6

RA

7 EXBA10E103J

12 3 4 510 9 8 7

6

RA

8 EXBA10E103J

12345 10987

6R

A6 EXBA10E103J

R19

10K

R20

10K

R52

33R

5333

R63

33

R64

33

R54

33

12

3

4

5

10

9

8

76

RA

5

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

4

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

3

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

2

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

12

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

11

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

10

EX

BA

10E

103J

12

3

4

5

10

9

8

76

RA

9

EX

BA

10E

103J

D7D8

D1

D2

D3

D4

D5

D6

D7

D9

D8

D12

D13

D14

D15

D10

D11

D0

D4

D5D6

D9

D10

D11

D3

D12D1

D2

D13

D14

D15

D0

D46

D32

D33

D34

D35

D36

D37

D38

D39

D42

D43

D44

D45

D40

D41

D47

D36

D37

D38

D39

D42

D43D40

D41

D46

D33

D34

D35

D44

D45

D32

D47

D29

D27

D26

D22

D23

D24

D25

D20

D21

D51

D52

D53

D54

D55D56

D57

D58

D59

D62

D63D48

D49

D60

D61D50

D27

D26D25D20D21

D22

D23D24

D28D19

D28

D19

D16D31

D17

D18

D30

D31

D29

D16

D17

D18D30

D52

D53

D54

D55

D56

D57

D58

D59

D51D62

D49

D60

D61

D50D63

D48

A1

A0

A22

A23

A24

A25

A18

A21

A19

A20

A1

A0

A22

A23

A24

A25

A18

A21

A19

A20

A4

A5

A6

A12

A13

A14

A15

A16

A17

A10

A11

A2

A3

A4

A5

A6

A2

A3

A7

A8

A9

A2

A3

A4

A5

A6

A7

A8

A9

A7

A8

A9

A12

A10

A11

A13

A14

A15

A16

A17

A3

A4

A5

A6

A7

A8

A9

A12

A13

A14

A15

A16

A10

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14R

A15

RA

16

RA

10R

A11

VC

C3

VC

C3

VC

C3

VC

C3

R82

10

R83

10

R84

10

VC

C3

Y1

FA

365

16.6

66M

Hz

R85

0C

10 CE

9p

C11

CE

9p

CK

EW

3V

DD

QV

5V

SS

QU

5W

E5/

CA

S5/

DQ

M5

Y3

WE

1/C

AS

1/D

QM

1Y

4

A17

Y5

VD

DQ

V6

VS

SQ

U6

A16

W6

A15

Y6

VD

DV

7V

SS

U7

A13

Y7

VS

SQ

U8

A12

W8

A10

W9

D30P20

D17P19

D16N19

VDDQL18 VSSQL17

VSSQK17

VDDQM18 VSSQM17

D31N20

CS1 C1

D52J20

CS0C2

CS4 D4

CS5 D3

WE

7/C

AS

7/D

QM

7/R

EG

W18

D23

Y19

D59J19

VSSQN17

RDY B2

RESET B1T

CL

KA

17

MD

8/R

TS

2B

16

VD

DQ

C15

VSSQR4VDDQ R3

D3 T2D12 T1VSS

P4

D2 R2

VSSQM4VDDQM3D1 P2

D14 P1D0 N2D15

N1VSSQL4VDDQ L3

D39 M2

D38L2

VSSQ K4VDDQ K3D37

K1

D36 J1

VSSQJ4VDDQJ3D35 H1

D44 H2D34 G1

VSSQ H4

D33 F1D46F2VSSG4VDD G3

D32 E1D47 E2

A6

Y12

A4

Y13

VD

DQ

V11

VS

SQ

U11

VD

DQ

V9

VD

DQ

V10

VS

SQ

U9

A3

W13

A2

Y14

CS

2Y

15

D42K2

VD

DQ

V8

D27U20

D57L20

VDDQF18

D45G2

D40M1

VDDP3

WE

0/C

AS

0/D

QM

0W

5

A11

Y8

A5

W12

D51H20

IRL1C19

VD

DQ

C13

CS6D2

VSSP17 D18R19 D29R20

VDDQN18

VD

DQ

V13

D24

W19

A9

Y9

A7

Y10

A8

W10

CK

IOY

11

DR

EQ

0U

17

D43 J2

A14

W7

D26V20

D56M20D54L19

D48E20VDDQ H3

D41 L1

WE

4/C

AS

4/D

QM

4W

4

NC

V4

CK

IO2

W11

VS

SQ

D15

A21

B13

VDDQK18

MD2/RXD2D18

D58K19

D53K20

VS

SQ

U12

A19

B14

A18

A15

VS

SD

14V

DD

C14

SC

K2/

MR

ES

ET

A16

MD

7/T

XD

B15

D13 R1

VS

SQ

D13

A20

A14

DR

AK

1V

12D

RA

K0

U13

RX

DV

17

DR

EQ

1U

18D

25W

20

VDDQT18

VS

SQ

U10

CS

3W

14

VD

DQ

B17

D60H19 D50G20

D61G19 VDDQJ18 VSSQJ17 D49F20

D62F19VDDG18 VSS

G17

D63E19

CAD17VSSC17

VSS-RTCB18 VDD-RTCA18

VDDQR18

D20U19

D21V19

VSSQT17

D55M19

CT

S2

C16

VSSQF17

BSD1

VSSQ E4

RD2 E3

VDDQ F3

VSSQF4

EXTAL2A19

XTAL2B19

NMIA20

IRL3C18

MD1/TXD2D19

MD0/SCKD20

VSSQE17 RD/WR2E18

D22

Y20

IRL2B20

VDDP18

D28T20

D19T19

VSSQR17

IRL0C20

D7 Y2

BREQ/BSACK V3

D6 Y1D9 W1VSSQ T4VDDQ

T3D5V2D10 V1

D4 U2

D8 W2

BACK/BSREQU3

D11 U1

RA

SW

15

WE

3/C

AS

3/D

QM

3/IC

IOW

RW

17

WE

2/C

AS

2/D

QM

2/IC

IOR

DY

17

VD

DQ

V15

RD

/C

AS

S/

FRA

ME

Y16

VS

SU

14

VD

DV

14

WE

6/C

AS

6/D

QM

6Y

18V

DD

QV

16V

SS

QU

16

VS

SQ

U15

RD

/W

RW

16

DA

CK

1B

9

A0

C8

VD

DQ

C10

ST

AT

US

0A

8A

1D

8

ST

AT

US

1B

8

MD

6/IO

IS16

A7

VS

SQ

D10

VD

DQ

C12

VD

DQ

C11

MD

4/C

E2B

A10

A24

A12

VS

SQ

D12

A23

B12

A22

A13

VS

SQ

D11

MD

5/R

AS

2B

10

DA

CK

0A

9

A25

B11

MD

3/C

E2A

A11

VS

S-C

PG

B3

VD

D-C

PG

A3

XTA

LA

2

NC

U4

NC

V18

NC

C5

NC

D16

EX

TA

LA

1

VS

S-P

LL1

D5

VS

SD

7

NC

N4

NC

C6

VD

D-P

LL2

A4

VS

S-P

LL2

D6

VD

D-P

LL1

B4

TD

OA

6

NC

H18

NC

N3

VD

DQ

C9

TM

SB

6

VD

DC

7

AS

EB

RK

/B

RK

AC

KB

7V

SS

QD

9

NC

H17

CK

IO2E

NB

C3

TRS

TC

4T

DI

B5

TC

KA

5

IC16

HD

64

17

29

7B

P2

67

VC

C3

PC

7 CE

1u

PC

9

CE

1u

VC

C1

.5V

CC

3

PC

3

CE

1u

PC

2

CE

1u

VC

C1

.5VC

C3

PC

10 CE

1u

PC

12 CE

1u

VC

C1

.5

VC

C3

PC

5

CE

1u

PC

4

CE

1u

/CS0

/IRL3/IRL2/IRL1/IRL0

/CS4/CS5/CS6

R22

10K

T17

R23

10K

VC

C3

T21

R14 10

K

VC

C3

T6

R15

10K

VC

C3

T7

T197

T19

8

T15

T16

T10

4

T11

T8

T4

R12

10K

VC

C3

/R

ES

ET

/RESET

RA

[0.

.25]

DQ

M7

DQ

M6

DQ

M3

DQ

M2

/W

R

/R

D

/R

AS

/C

S2

/C

S3

DQ

M0

DQ

M1

DQ

M4

DQ

M5

CK

E

RRXD2

R73

10K

TX

D2

R10

10K

VC

C3

/W

E0

R18

10K

T10

R21

10K

T12

R9

10K

R74

2.2KT

1T

2T

3

/RD2

/W

R2

R76

2.2K

R75

2.2K

T14

T13

R50

33R

5133

R48

33R

4933

R46

33R

4733

R44

33R

4533

R42

33R

4333

R40

33R

4133

R57

33

R58

33

R55

33

R56

33

R61

33

R62

33

R59

33

R60

33

R67

33

R68

33

R65

33

R66

33VC

C3

VC

C1

.5

PC

8

CE

1u

PC

1

CE

1u

PC

6

CE

1u

PC

11 CE

1u

R13

10k

VC

C3

T5

R17

10K

T9

RR

XD

Cm

d_M

toS

/C

md_

HS

_M

toS

/C

md_

HS

_S

toM

FBK

16

RE

F1

S1

9

S2

8

CLK

A1

2

CLK

A2

3

CLK

A3

14

CLK

A4

15

CLB

A1

6

CLK

B2

7

CLK

B3

10

CLK

B4

11

IC46

CY

2308

-2

CLK

120

R99

33

R97 10

k

R98

10k

R10

033

CLK

120_

1

CLK

120_

2

R10

133

R10

233

CLK

60_

1

CLK

60_

2

R95

10K

VC

C3

VC

C3

PC

29C

E0.

1u

/M

RD

/M

WE

0

/C

S0

/R

ES

ET

123456789101112131415161718192021 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

CN

12

PS

-40P

E-D

4T1-

PN

1

VC

C3

VC

C

1

2

3JP

1

JP3

MD

[0.

.15]

MA

[0.

.25]

D0

29

D1

31

D2

33

D3

35

D4

38

D5

40

D6

42

D7

44

D8

30

D9

32

D10

34

D11

36

D12

39

D13

41

D14

43

D15

45

A1

24

A2

23

A3

22

A4

21

A5

20

A6

19

A7

18

A8

8

A9

7

A10

6

A11

5

A12

4

A13

3

A14

2

A15

1

A16

48

A17

17

RY

/B

Y15

A0

25

VC

C3

37

CE

26

OE

28

WE

11

RP

12

WP

/A

CC

14

VIH

47

GN

D27

GN

D46

A18

16

A20

10A

199

IC63

MB

M29

LV16

0B-9

0PF

TN

(H

Y29

LV32

0)

ST

AT

US

0

MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15 MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9M

A10

MA

11M

A12

MA

13M

A14

MA

15M

A16

MA

17M

A18

MA

19M

A20

MA

21

MA

1M

A2

MA

3M

A4

MA

5M

A6

MA

7M

A8

MA

9

MA

10M

A11

MA

12M

A13

MA

14M

A15

MA

16M

A17

MA

18

MA

25

R86

10K

T18

T19

T20

R11

1

0

VC

C3

R11

433

R11

533

/W

E1

TP

15

/CS1

R12133R12033R11933R11833R11733

R12233

R11633

PC

64

CE

0.1u

VC

C3

+C

2110

u/16

V

+C

2210

u/16

V

+C

2310

u/16

V

T22

2

T22

3

/W

E0

DQ

M0

DQ

M1

DQ

M4

DQ

M5

CK

E

/W

E1

DQ

M7

DQ

M3

DQ

M2

/W

R

/R

D

/R

AS

/C

S2

/C

S3

DQ

M6

/RESET/CS0/CS1/CS4/CS5/CS6

/RD2

/WR2

VD

D2

GN

D3

OU

T1

Cd

5

IC21

RN

5VD

29A

56

IC20

C

74LV

C14

89

IC20

D

74LV

C14

R93

1K

VC

C3

/R

ES

ET

VC

C3

TP

2

R94

1K

VC

C3

PC

65

CE

0.1u

VC

C3

PC

30

CE

0.1u

C1

CE

0.1u

TP

3

RR

XD

2

PC

66

CE

0.1u

VC

C3

R24

10K

Cm

d_S

toM

VC

C3

ST

AT

US

0

RR

XD

RX

D2

R96

10K

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC8

74LV

C54

1

CLK

120_

1

CLK

120_

2

CLK

60_

1

CLK

60_

2

ST

AT

US

1

ST

AT

US

1T

225

T22

4

A17

A18

A19

A20

A21

A22

A23

A24

A25

R14

233

R14

033

R14

133

R13

833

R13

933

R13

633

R13

733

R13

433

R13

533

RA

17R

A18

RA

19R

A20

RA

21R

A22

RA

23R

A24

RA

25

A0

A1

A2

RA

0R

A1

RA

2R

133

33

R13

133

R13

233

5 544 66

33 7 722

8 811

RA

19E

XB

V8V

330J

5 544 66

33 7

72

2 8 811

RA

20E

XB

V8V

330J

DD46DD33

DD34

DD35DD44

DD45

DD32DD47

5 5446 6337 722 8

81

1

RA

21E

XB

V8V

330J

55

44 6 633

7 722 88

11

RA

22E

XB

V8V

330J

55

44 6

63

3 7 7228 811

RA

32E

XB

V8V

330J

5 544 66

33 7 722

8 811

RA

33E

XB

V8V

330J

5 5446 633 7

72

2 88

11

RA

34E

XB

V8V

330J

5 5446 6337 722 8

81

1

RA

35E

XB

V8V

330J

55

44 6 633

7 7228 811

RA

36E

XB

V8V

330J

55

44 6

63

3 7 7228 811

RA

37E

XB

V8V

330J

5 5446 633 7

72

2 88

11

RA

38E

XB

V8V

330J

5 5446 633 7

72

2 88

11

RA

39E

XB

V8V

330J

55

44 6 633

7 7228 811

RA

40E

XB

V8V

330J

55

44 6

63

3 7 7228 811

RA

41E

XB

V8V

330J

5 5446 633 7

72

2 8 811

RA

42E

XB

V8V

330J

5 5446 633 7

72

2 88

11

RA

43E

XB

V8V

330J

DD

[0.

.63]

DD3

DD2

DD14

DD15

DD36

DD37

DD38

DD39

DD42

DD43

DD40

DD41

DD7

DD8

DD4

DD5

DD6

DD9

DD10

DD11

DD12

DD1

DD13

DD0

DD27

DD26

DD25

DD20

DD21

DD22DD23

DD24

DD28DD19

DD31

DD29

DD16

DD17

DD18

DD30

DD52

DD53

DD54

DD55DD56

DD57

DD58

DD59

DD51

DD62DD49

DD60

DD61DD50

DD63DD48

D46D33

D34

D35D44

D45

D32D47

D3

D2

D14

D15

D36

D37

D38

D39

D42

D43

D40

D41

D7

D8

D4

D5

D6

D9

D10

D11

D12

D1

D13

D0

D27

D26

D25

D20

D21

D22D23

D24

D28D19

D31

D29

D16

D17

D18

D30

D52

D53

D54

D55D56

D57

D58

D59

D51

D62D49

D60

D61D50

D63D48

VC

C3

Main Board _ 1/7 Circuit Diagram

2-6

2


A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC51

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC52

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC53

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

IC54

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC55

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC56

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC57

uPD

4512

8163

G5-

A75

-9JF

A0

23

A1

24

A2

25

A3

26

A4

29

A5

30

A6

31

A7

32

A8

33

A9

34

A10

/A

P22

A11

35

RA

S18

UD

QM

39

CA

S17

WE

16

LDQ

M15

D0

2

D1

4

D2

5

D3

7

D4

8

D5

10

D6

11

D7

13

D8

42

D9

44

D10

45

D11

47

D12

48

D13

50

D14

51

D15

53

GN

D6

VC

C3

1

GN

D12

GN

D28

VC

C3

3

VC

C3

9

BA

121

BA

020

CS

19

CK

E37

CLK

38

GN

D41

VC

C3

14

GN

D46

GN

D52

VC

C3

43

VC

C3

49

VC

C3

27

GN

D54

A12

36

IC58

uPD

4512

8163

G5-

A75

-9JF

VC

C3 P

C37

CE

0.1u

VC

C3 P

C38

CE

0.1u

VC

C3 P

C39

CE

0.1u

VC

C3 P

C40

CE

0.1u

VC

C3 P

C44

CE

0.1u

VC

C3 P

C43

CE

0.1u

VC

C3 P

C42

CE

0.1u

VC

C3 PC

41

CE

0.1u

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15

RA

16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

15R

A16

RA

10R

A11

RA

3R

A4

RA

5R

A6

RA

7R

A8

RA

9

RA

12R

A13

RA

14

RA

10R

A11

DD

[0.

.63]

RA

[3.

.17]

/R

AS

/R

D/

WR

/C

S2

DQ

M7

DQ

M6

CK

EC

LK12

0_1

DQ

M3

DQ

M2

/C

S3

DQ

M5

DQ

M4

DQ

M1

DQ

M0

CLK

120_

2

LAB

/B

A1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/

BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC60

SN

74LV

CH

1624

5AD

GG

-EL

VC

C3

VC

C3

PC

32

CE

0.1u

PC

31

CE

0.1u

LAB

/B

A1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/

BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC61

SN

74LV

CH

1624

5AD

GG

-EL

VC

C3

VC

C3

PC

35

CE

0.1u

PC

33

CE

0.1u

DD

[0.

.63]

MD

0M

D1

MD

2M

D3

MD

4M

D5

MD

6M

D7

MD

8M

D9

MD

10M

D11

MD

12M

D13

MD

14M

D15

/W

R2

MD

[0.

.15]

RA

1

RA

2R

A3

RA

4R

A5

RA

6R

A7

RA

8R

A9

RA

10R

A11

RA

12R

A13

RA

14R

A15

RA

16R

A17

RA

18R

A19

RA

20R

A21

MA

1

MA

2M

A3

MA

4M

A5

MA

6M

A7

MA

8M

A9

MA

10M

A11

MA

12M

A13

MA

14M

A15

MA

16M

A17

MA

18M

A19

MA

20M

A21

RA

[0.

.25]

MA

[0.

.25]

RA

22M

A22

MA

25

/C

S0

TP

1

LAB

/B

A1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/

BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC7

SN

74LV

CH

1624

5AD

GG

-EL

VC

C3

VC

C3

PC

36

CE

0.1u

PC

34

CE

0.1u

MA

0R

A0

RA

23R

A24

RA

25

MA

23M

A24

TP

5M

A19

TP

8

TP

6

MA

22

MA

20

TP

9

TP

7

MA

23

MA

21

TP

10M

A24

TP

4M

A0

/R

D/

WE

0

/W

R/

CS

1

/M

RD

/M

WE

0

TP

14TP12

TP13

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

DD

32D

D33

DD

34D

D35

DD

36D

D37

DD

38D

D39

DD

40D

D41

DD

42D

D43

DD

44D

D45

DD

46D

D47

DD

48D

D49

DD

50D

D51

DD

52D

D53

DD

54D

D55

DD

56D

D57

DD

58D

D59

DD

60D

D61

DD

62D

D63

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

DD

32D

D33

DD

34D

D35

DD

36D

D37

DD

38D

D39

DD

40D

D41

DD

42D

D43

DD

44D

D45

DD

46D

D47

DD

48D

D49

DD

50D

D51

DD

52D

D53

DD

54D

D55

DD

56D

D57

DD

58D

D59

DD

60D

D61

DD

62D

D63

R15

1N

ON

R14

90

R15

2N

ON

R15

00

R15

3N

ON

RA

17

R23

60

2-7

2


BU

SY

/A

CK

/F

AU

LTS

ELE

CT

CD

0C

D1

CD

2C

D3

CD

4C

D5

CD

6C

D7

/S

TB

/A

UT

OF

D

/IN

IT/

SE

LEC

TIN

PE

RR

OR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

857

RE

-403

60-7

30B

(D

29)

_(

NO

N)

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC13 74

LS24

5

R77

3.9K

(N

ON

)

R79

33(

NO

N)

C6

CE

1000

p(N

ON

)55

44

66

33

77

22

88

11R

A15

EX

BV

8V33

0J(

NO

N)

55

44

66

33

77

22

88

11R

A17

EX

BV

8V33

0J(

NO

N)

55

44

66

33

77

22

88

11R

A16

EX

BV

8V33

0J(

NO

N)

55

44

66

33

77

22

88

11

RA

18

EX

BV

8V33

0J(

NO

N)

1 2 3 4 5

10 9 8 7 6

RA

23

EX

BA

10E

332J

(N

ON

)

VC

C

5 544 6 633 7 722 8 811

RA

27

EX

BV

8V10

2J(

NO

N)

1 2 3 4 5

10 9 8 7 6

RA

24

EX

BA

10E

332J

(N

ON

)

VC

C

PC

68N

ON

PC

67N

ON

/A

CK

BU

SY

PE

RR

OR

/F

AU

LTS

ELE

CT

/IN

IT/

SE

LEC

TIN

/A

UT

OF

D/

ST

B

CD

[0.

.7]

RE

VE

RS

E_

DIR

VC

C

PC

70

CE

0.1u

VC

C

BU

SY

_N

ET

/A

CK

_N

ET

/F

AU

LT_

NE

TS

ELE

CT

_N

ET

ND

0N

D1

ND

2N

D3

ND

4N

D5

ND

6N

D7

/S

TB

_N

ET

/A

UT

OF

D_

NE

T

/IN

IT_

NE

T/

SE

LEC

TIN

_N

ET

PE

RR

OR

_N

ET

1 2 3 4 5

10 9 8 7 6

RA

25

EX

BA

10E

332J

VC

C

5 544 6 633 7 722 8 811

RA

28

EX

BV

8V10

2J

1 2 3 4 5

10 9 8 7 6

RA

26

EX

BA

10E

332J

VC

C

PC

72C

E0.

1uP

C71

CE

0.1u

/A

CK

_N

ET

BU

SY

_N

ET

PE

RR

OR

_N

ET

/F

AU

LT_

NE

TS

ELE

CT

_N

ET

/IN

IT_

NE

T/

SE

LEC

TIN

_N

ET

/A

UT

OF

D_

NE

T/

ST

B_

NE

T ND

[0.

.7]

RE

VE

RS

E_

DIR

_N

ET

VC

C

VC

C

D0

D1

D2

D3

D4

D5

D6

D7

/A

CK

BU

SY

PE

RR

OR

SE

LEC

T/

AU

TO

FD

/S

TB

/IN

IT/

FA

ULT

NC

/S

ELE

CT

IN

NC

NC

NC

/R

ES

ET

NC

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

VC

CV

CCTO

NE

TW

OR

K

TO

CE

NT

RO

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC11

74LS

245(

NO

N)

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC12

74LS

245(

NO

N)

VC

C

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC14

74LS

245

R16

10KV

CC

3

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC6

74LV

C24

5

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DB

0

DB

[0.

.7]

DB

7D

B6

DB

5D

B4

DB

3D

B2

DB

1

/G

AT

E/

WR

2

DD

[0.

.63]

PC

69

CE

0.1u

VC

C3

R81

120

1%

R88

120

1%

VC

C

VC

C3

R91

270

1%

R89

120

1%

VC

C1.

8

VIN

1

VC

2

VO

3

VA

DJ

4

GND 5

IC19

PQ

070X

Z1H

Z

R92

120

1%

R90

1K 1

%

VC

C1.

5

12

IC20

A

74LV

C14

34

IC20

B

74LV

C14

+C

810

0u/

25V

+C

910

0u/

25V

+C

1210

0u/

25V

R10

6

10k

R10

5

10k

R10

4

10k

/H

RE

SE

T

VD

D2

GN

D3

OU

T1

Cd

5

IC62

RN

5VD

29A

C13

CE

0.01

u

R10

81K

VC

C3

VC

C3

PC

45

CE

0.1u

VC

C3

VI

3

ADJ 1

VO

2IC

18LT

1086

CM

VI

3

ADJ 1

VO

2IC

17LT

1086

CM

VC

C3

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC15

TC

74V

HC

T54

1AF

T

C14

CE

0.1u

C15

CE

0.1u

C16

CE

0.1u

D1

1SS

355(

NO

N)

D5

1SS

355

D6

1SS

355

D7

1SS

355+

C25

NO

N

+C

7

NO

NR

80

120

1%R

78

270

1%

R11

0

120

1%

1.25

(1+

390/

240)

+24

0(12

0E-6

)=

3.31

V

1.25

(1+

120/

270)

+12

0(12

0E-6

)=

1.82

V

1.25

(1+

240/

1000

)=

1.55

V

TP

24

TP

25

TP

26

TP17DB1

TP18DB2

TP19DB3

TP20DB4

TP21DB5

TP22DB6

TP23DB7

TP16DB0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 202122232425262728293031323334353637383940

CN

9

PS

-40S

G-D

4TS

1-1

+C

2610

0u/

25V

VC

C

12

CN

13

B2P

S-V

HD

8S

ML-

210M

TR23

5

270

1%

2-8

2

DB

[0.

.7]

CD

[0.

.7]

CD

3C

D4

CD

2

CD

5

CD

1

CD

6

CD

0

CD

7

/W

2

D0

7

D1

6

D2

5

D5

30

D6

29

D7

28

/F

F9

D3

4

D4

31

/R

ES

ET

25

GND 16VCC32

NC1 NC12

NC17 NC27

Q0

10

Q1

11

Q2

13

Q4

19Q

314

Q5

20

Q6

21

Q7

22

Q8

15D

83

/R

18

/E

F24

/F

L/R

T26

/X

O/

HF

23/

XI

8

IC22

IDT

72V

03L3

5J-P

R(

NO

N)

VC

C3

/R

ES

ET

/D

IRE

CT

_R

D

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

FA

[16

..25]

DB

[0.

.7]

CD

[0.

.7]

PC

46

NO

NR

25

10KV

CC

3

CE

NT

_E

CP

_I/

F(

NO

NE

)/

CE

NT

_W

E/

RE

VE

RS

E

CD

3C

D4

CD

2

CD

5

CD

1

CD

6

CD

0

CD

7

PC

75

NO

N

PC

74

NO

N

PC

73

NO

N

VC

C3

VC

C3

VC

C3

ND

[0.

.7]

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

/W

2

D0

7

D1

6

D2

5

D5

30

D6

29

D7

28

/F

F9

D3

4

D4

31

/R

ES

ET

25

GND 16VCC32

NC1 NC12

NC17 NC27

Q0

10

Q1

11

Q2

13

Q4

19Q

314

Q5

20

Q6

21

Q7

22

Q8

15D

83

/R

18

/E

F24

/F

L/R

T26

/X

O/

HF

23/

XI

8

IC23

IDT

72V

03L3

5J-P

R

VC

C3

/R

ES

ET

/D

IRE

CT

_R

D_

NE

T

ND

[0.

.7]

PC

49

CE

0.1u

R28 10

KVC

C3

/C

EN

T_

WE

_N

ET

/R

EV

ER

SE

_N

ET

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

PC

78

CE

0.1u

PC

77

CE

0.1u

PC

76

CE

0.1u

VC

C3

VC

C3

VC

C3 S

TB

_C

LK_

NE

T

ST

B_

CLK

NE

T_

EC

P_

I/F

OC

1

CLK

11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC24

74LV

C57

4(N

ON

)

OC

1C

LK11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC25

74LV

C57

4(N

ON

)

OC

1

CLK

11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC26

74LV

C57

4 OC

1C

LK11

1D2

2D3

3D4

4D5

5D6

6D7

7D8

8D9

1Q19

2Q18

3Q17

4Q16

5Q15

6Q14

7Q13

8Q12

IC27

74LV

C57

4

GN

D1

TD

I2

I/O

8 A

13

I/O

9 A

34

I/O

10 A

55

I/O

11 A

76

I/O

12 A

97

I/O

13 A

118

I/O

14 A

139

I/O

15 A

1510

I1/

CLK

011

VC

C3

12

GN

D13

I1/

CLK

114

I/O

16 B

1515

I/O

17 B

1316

I/O

18 B

1117

I/O

19 B

918

I/O

20 B

719

I/O

21 B

520

I/O

22 B

321

I/O

23 B

122

TM

S23

TC

K24

GN

D25

GND 26

GND 27

I/O24 B14 28

IO/25 B12 29

I/O26 B10 30

I/O27 B8 31

I/O28 B6 32

I/O29 B4 33

I/O30 B2 34

I/O31 B0 35

I2 36

VCC3 37

GND 38

GND 39

VCC3 40

I/O32 C0 41

I/O33 C2 42

I/O34 C4 43

I/O35 C6 44

I/O36 C8 45

I/O37 C10 46

I/O38 C12 47

I/O39 C14 48

GND 49

GND 50

GN

D51

EN

AB

LE52

I/O

40 C

153

I/O

41 C

354

I/O

42 C

555

I/O

43 C

756

I/O

44 C

957

I/O

45 C

1158

I/O

46 C

1359

I/O

47 C

1560

I3/

CLK

261

VC

C3

62G

ND

63I4

/C

LK3

64I/

O48

D15

65I/

O49

D13

66I/

O50

D11

67I/

O51

D9

68I/

O52

D7

69I/

O53

D5

70I/

O54

D3

71I/

O55

D1

72T

RS

T73

TD

O74

GN

D75

GND76 GND77 I/O56 D1478 I/O57 D1279 I/O58 D1080 I/O59 D881 I/O60 D682 I/O61 D483 I/O62 D284 I/O63 D085 I586 VCC387 GND88 GND89 VCC390 I/O0 A091 I/O1 A292 I/O2 A493 I/O3 A694 I/O4 A895 I/O5 A1096 I/O6 A1297 I/O7 A1498 GND99 GND100

IC2

M4A

3-12

8/64

TQ

FP

100

VC

C3

TO

_M

AC

H2

TD

I/

CS

4/

CS

6

/W

E0

/R

D2

CLK

60_

1

/R

ES

ET

TM

ST

CK

STB_CLK /INT1284/CENT_WE

/INT_CENT_HALF

/DIRECT_RD

ST

B_

CLK

_N

ET

/INT1284_NET

/C

EN

T_

WE

_N

ET

/INT_NET_HALF

PE

RR

OR

_N

ET

/F

AU

LT_

NE

TS

ELE

CT

_N

ET

/S

ELE

CT

IN_

NE

T/

INIT

_N

ET

/D

IRE

CT

_R

D_

NE

T

/A

CK

_N

ET

BU

SY

_N

ET

/S

TB

_N

ET

/A

UT

OF

D_

NE

T

PC

47

CE

0.1u

PC

48

CE

0.1u

VC

C3

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

CD

3C

D4

CD

2

CD

5

CD

1

CD

6

CD

0

CD

7

ND

3N

D4

ND

2

ND

5

ND

1

ND

6

ND

0

ND

7

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

DB

[0.

.7]

/F

IFO

_E

MP

TY

/F

IFO

_H

ALF

/F

IFO

_F

ULL

/F

IFO

_R

D/

FIF

O_

WR

/F

IFO

_W

R_

NE

T

/F

IFO

_R

D_

NE

T

/F

IFO

_E

MP

TY

_N

ET

/F

IFO

_H

ALF

_N

ET

/F

IFO

_F

ULL

_N

ET

TD

I

TM

S

TC

K

TD

O

VC

C3 R

29

10K

VC

C3

R26

10K

1 2 3 4 5 6 7 8

CN

10

5339

8-08

90

/R

EV

ER

SE

_N

ET

RE

VE

RS

E_

DIR

_N

ET

R27

10k

MA

CH

1

12345678

161514131211109

SW

1K

SD

-08

12345 10987

6R

A1 EXBA10E103J

/GATE

PERROR

/FAULTSELECT

/SELECTIN/INIT

/ACKBUSY

/STB/AUTOFD

/REVERSEREVERSE_DIR

FA

22F

A23

FA

24F

A25

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC9

74LV

C54

1(N

ON

)

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC10

74LV

C54

1

TP27TP28TP29

TP30TP31TP32

/CS1


2-9

2

LAB

/B

A1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/

BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC28

SN

74LV

CH

1624

5AD

GG

-EL

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC33

TC

74V

HC

T54

1AF

T

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC34

TC

74V

HC

T54

1AF

T

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC35

TC

74V

HC

T54

1AF

T

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC36

TC

74V

HC

T54

1AF

T

F0_

DA

C_

A0

F0_

DA

C_

A1

F0_

DA

C_

A2

F0_

DA

C_

A3

F0_

DA

C_

A4

F0_

DA

C_

A5

F0_

DA

C_

A6

F0_

DA

C_

A7

F0_

DA

C_

A8

F0_

DA

C_

A9

F0_

DA

C_

B0

F0_

DA

C_

B1

F0_

DA

C_

B2

F0_

DA

C_

B3

F0_

DA

C_

B4

F0_

DA

C_

B5

F0_

DA

C_

B6

F0_

DA

C_

B7

F0_

DA

C_

B8

F0_

DA

C_

B9

F0_

DA

C_

LAT

0F

0_D

AC

_LA

T1

F0_

DA

C_

LAT

2F

0_D

AC

_LA

T3

LLA

T[

0..3

]

CC

H[

0..3

]

NN

CH

G[

0..3

]

SS

I[0.

.3]

_A

SI0

_A

SI1

_A

SI2

_A

SI3

_A

SS

I[0.

.3]

_B

SS

CK

[0.

.3]

SI0

_B

SI1

_B

SI2

_B

SI3

_B

/F

F0_

DA

C_

RE

SE

T/

FF

1_D

AC

_R

ES

ET

FF

0_D

AC

_A

[0.

.9]

FF

0_D

AC

_B

[0.

.9]

FF

0_D

AC

_LA

T[

0..3

]

LAT

0LA

T1

LAT

2LA

T3

CH

0C

H1

CH

2C

H3

NC

HG

0N

CH

G1

NC

HG

2N

CH

G3

SC

K0

SC

K1

SC

K2

SC

K3

/F

0_D

AC

_R

ES

ET

/F

1_D

AC

_R

ES

ET

PC

79

CE

0.1u

VC

C

PC

80

CE

0.1u

VC

C

PC

81

CE

0.1u

VC

C

PC

82

CE

0.1u

VC

C3 P

C83

CE

0.1u

VC

C3 P

C84

CE

0.1u

VC

C3

PC

85

CE

0.1u

VC

C

VC

C3

VC

C3

PC

51

CE

0.1u

PC

50

CE

0.1u

LAB

/B

A1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/

BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC29

SN

74LV

CH

1624

5AD

GG

-EL

VC

C3

VC

C3

PC

54

CE

0.1u

PC

52

CE

0.1u

LAB

/B

A1

LB0

2

LB1

3

GN

D4

LB2

5

LB3

6

VC

C3

7

LB4

8

LB5

9

GN

D10

LB6

11

LB7

12

HB

013

HB

114

GN

D15

HB

216

HB

317

VC

C3

18

HB

419

HB

520

GN

D21

HB

622

HB

723

HA

B/

BA

24/

HO

E25

HA

726

HA

627

GN

D28

HA

529

HA

430

VC

C3

31H

A3

32H

A2

33G

ND

34H

A1

35H

A0

36LA

737

LA6

38G

ND

39LA

540

LA4

41V

CC

342

LA3

43LA

244

GN

D45

LA1

46LA

047

/LO

E48

IC30

SN

74LV

CH

1624

5AD

GG

-EL

VC

C3

VC

C3

PC

55

CE

0.1u

PC

53

CE

0.1u

DD

[0.

.63]

DD

0D

D1

DD

2D

D3

DD

4D

D5

DD

6D

D7

DD

8D

D9

DD

10D

D11

DD

12D

D13

DD

14D

D15

DD

16D

D17

DD

18D

D19

DD

20D

D21

DD

22D

D23

DD

24D

D25

DD

26D

D27

DD

28D

D29

DD

30D

D31

FD

0F

D1

FD

2F

D3

FD

4F

D5

FD

6F

D7

FD

8F

D9

FD

10F

D11

FD

12F

D13

FD

14F

D15

FD

16F

D17

FD

18F

D19

FD

20F

D21

FD

22F

D23

FD

24F

D25

FD

26F

D27

FD

28F

D29

FD

30F

D31

RA

[0.

.25]

RA

16R

A17

RA

18R

A19

RA

20R

A21

FA

16F

A17

FA

18F

A19

FA

20F

A21

/W

E1

/R

D2

/C

S5

/A

LT_

WE

/A

LT_

RD

/A

LT_

CS

/W

R2

RA

22F

A22

VC

CIN

T1

I/O

2

I/O

3

I/O

4

I/O

5

I/O

6

I/O

7

I/O

8

I/O

9

I/O

10

I/O

11

VC

CIO

312

I/O

13

I/O

14

I/O

15

I/O

16

I/O

17

I/O

18

GN

D19

I/O

20

I/O

21

I/O

22

I/O

23

I/O

24

I/O

25

GN

D26

VC

CIN

T27

GN

D28

^M

SE

L029

^M

SE

L130

CLK

1p31

CLK

LK_

EN

A32

^nC

ON

FIG

33

CLK

3p34

I/O

35

I/O

36

I/O

37

I/O

38

I/O

39

I/O

40

I/O

41

GN

D42

I/O

43

I/O

44

VC

CIO

545

I/O

46

I/O

47

I/O

48

I/O

49

I/O

50

I/O

51

I/O

52

I/O

53

I/O

54

I/O

55

GN

D56

I/O

57

I/O

58

I/O

59

VC

CIN

T60

I/O 61

I/O 62

I/O 63

I/O 64

I/O 65

I/O 66

VCCIO4 67

I/O 68

I/O 69

I/O 70

I/O 71

I/O 72

I/O 73

I/O 74

I/O 75

I/O 76

I/O 77

GND 78

I/O 79

I/O 80

I/O 81

I/O 82

I/O 83

I/O 84

I/O 85

#TMS 86

#TCK 87

FAST3 88

GND 89

VCCINT 90

FAST4 91

^nSTATUS 92

^CONF_DONE 93

I/O 94

I/O 95

I/O 96

VCCIO7 97

I/O 98

I/O 99

I/O 100

I/O 101

I/O 102

I/O 103

I/O 104

I/O 105

I/O 106

I/O 107

GND 108

I/O 109

I/O 110

I/O 111

I/O 112

I/O 113

I/O 114

I/O 115

I/O 116

I/O 117

I/O 118

I/O 119

VCCIO7 120

I/O

121

VC

CIN

T12

2I/

O12

3I/

O12

4I/

O12

5I/

O12

6I/

O12

7I/

O12

8I/

O12

9I/

O13

0I/

O13

1G

ND

132

I/O

133

I/O

134

I/O

,LO

CK

413

5I/

O13

6G

ND

137

I/O

,LO

CK

213

8C

LKLK

_O

UT

2p13

9I/

O14

0G

ND

_C

KO

UT

214

1V

CC

_C

KO

UT

214

2I/

O14

3V

CC

_C

KLK

214

4V

CC

INT

145

GN

D14

6G

ND

_C

KLK

214

7V

CC

IO6

148

#T

DI

149

^nC

E15

0C

LK2p

151

^D

CLK

152

^D

AT

A0

153

CLK

4p15

4C

LKLK

_F

B2p

155

I/O

156

I/O

157

GN

D_

CK

LK4

158

VC

C_

CK

LK4

159

I/O

160

I/O

161

GN

D16

2I/

O16

3I/

O16

4G

ND

165

I/O

166

I/O

167

I/O

168

I/O

169

I/O

170

I/O

171

I/O

172

I/O

173

I/O

174

I/O

175

I/O

176

VC

CIO

817

7I/

O17

8V

CC

INT

179

I/O

180

I/O181 I/O182 I/O183 I/O184 I/O185 I/O186 I/O187 GND188 I/O189 I/O190 I/O191 I/O192 I/O193 I/O194 I/O195 I/O196 I/O197 I/O198 VCCIO1199 I/O200 I/O201 I/O202 I/O203 I/O204 I/O205 I/O206 I/O207 #TDO208 FAST2209 VCCINT210 GND211 FAST1212 ^nCEO213 #TRST214 I/O215 I/O216 I/O217 GND218 I/O219 I/O220 I/O221 I/O222 I/O223 I/O224 I/O225 I/O226 I/O227 I/O228 VCCIO2229 I/O230 I/O231 I/O232 I/O233 I/O234 I/O235 I/O236 I/O237 I/O238 I/O239 GND240

IC31

EP

20K

100E

QC

240-

3

VC

C1.

8V

CC

3P

C16

CE

1uP

C15

CE

1u

VC

C1.

8

PC

13C

E1u

VC

C3

PC

14C

E1u

VC

C1.

8

PC

19

CE

1u

VC

C3

PC

20

CE

1u

PC

18

CE

1uVC

C3

PC

17

CE

1u

VC

C1.

8

F0_

SA

_A

0F

0_S

A_

A1

F0_

SA

_A

2F

0_S

A_

A3

F0_

SA

_A

4F

0_S

A_

A5

F0_

SA

_A

6F

0_S

A_

A7

F0_

SA

_A

8F

0_S

A_

A9

F0_

SA

_A

10

F0_

SA

_A

11F

0_S

A_

A12

F0_

SA

_D

0

F0_

SA

_D

1F

0_S

A_

D2

F0_

SA

_D

3F

0_S

A_

D4

F0_

SA

_D

5F

0_S

A_

D6

F0_

SA

_D

7F

0_S

A_

D8

/A

LT_

CO

NF

IG

T205

T204

T203 F0_

SA

_D

9F

0_S

A_

D10

F0_

SA

_/

SW

E

F0_

SA

_D

11

F0_

SA

_/

SO

E

F0_

SA

_D

12F

0_S

A_

D13

F0_

SA

_D

14F

0_S

A_

D15

F0_

SB

_A

0F

0_S

B_

A1

F0_

SB

_A

2

F0_SB_D0F0_SB_D1

F0_SB_D2F0_SB_D3F0_SB_D4F0_SB_D5F0_SB_D6F0_SB_D7F0_SB_D8F0_SB_D9F0_SB_D10F0_SB_D11

F0_SB_D12F0_SB_D13F0_SB_D14F0_SB_D15

/ALT_RESET

T116

T118T117

CLK

60_

2

/ALT_STATUS/ALT_CONF_DONE

T119

T121T120

T122T123

F0_

DA

C_

B9

F0_

DA

C_

B8

F0_

DA

C_

B7

F0_

DA

C_

B6

T10

6

T10

5T

110

F0_

DA

C_

B5

F0_

DA

C_

B4

T10

8

T10

7/

ALT

_D

CLK

/A

LT_

DA

TA

T10

9T

111

F0_

DA

C_

B3

F0_

DA

C_

B2

F0_

DA

C_

B1

F0_

DA

C_

B0

/F

0_D

AC

_R

ES

ET

F0_

DA

C_

A9

F0_

DA

C_

A8

F0_

DA

C_

A7

F0_

DA

C_

A6

F0_

DA

C_

A5

F0_

DA

C_

A4

F0_

DA

C_

A3

F0_

DA

C_

A2

F0_

DA

C_

A1

F0_

DA

C_

A0

T202/ALT_CS

/ALT_WE/CE

T201

/ALT_RDENC_PHAENC_PHB/F0_INTREQ

T200T199

FD0FD1FD2FD3FD4FD5FD6

FD7FD8FD9


FD17FD18FD19FD20FD21FD22FD23FD24

FD25FD26FD27

FD28FD29FD30FD31

FA17FA18FA19FA20FA21

FA22

FA16

F0_

DA

C_

LAT

0F

0_D

AC

_LA

T1

F0_

DA

C_

LAT

2F

0_D

AC

_LA

T3

SC

K0

SC

K1

SC

K2

SC

K3

SI0

_A

SI1_ASI2_ASI3_ASI0_BSI1_BSI2_BSI3_B

LAT3LAT2LAT1LAT0

CH0CH1CH2CH3NCHG0NCHG1NCHG2NCHG3

FA

[16

..25]

FD

[0.

.31]

/R

ES

ET

/H

RE

SE

T

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC41

74LV

C54

1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC42

74LV

C54

1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC40

74LV

C54

1

FF

0_D

AC

_A

0F

F0_

DA

C_

A1

FF

0_D

AC

_A

2F

F0_

DA

C_

A3

FF

0_D

AC

_A

4F

F0_

DA

C_

A5

FF

0_D

AC

_A

6F

F0_

DA

C_

A7

FF

0_D

AC

_A

8F

F0_

DA

C_

A9

FF

0_D

AC

_B

0F

F0_

DA

C_

B1

FF

0_D

AC

_B

2F

F0_

DA

C_

B3

FF

0_D

AC

_B

4F

F0_

DA

C_

B5

FF

0_D

AC

_B

6F

F0_

DA

C_

B7

FF

0_D

AC

_B

8F

F0_

DA

C_

B9

FF

0_D

AC

_LA

T0

FF

0_D

AC

_LA

T1

FF

0_D

AC

_LA

T2

FF

0_D

AC

_LA

T3

SS

I0_

AS

SI1

_A

SS

I2_

AS

SI3

_A

SS

I0_

BS

SI1

_B

SS

I2_

BS

SI3

_B

LLA

T0

LLA

T1

LLA

T2

LLA

T3

CC

H0

CC

H1

CC

H2

CC

H3

NN

CH

G0

NN

CH

G1

NN

CH

G2

NN

CH

G3

SS

CK

0S

SC

K1

SS

CK

2S

SC

K3

/F

0_D

AC

_R

ES

ET

A4

1A

32

A2

3A

14

A0

5

CE

6

D0

7

D1

8

D2

9

D3

10

D4

13

D5

14

D6

15

D7

16

WE

17

A15

18A

1419

A13

20A

1221

NC

22

NC

23

A11

24A

1025

A9

26A

827

NC

28

D8

29

D9

30

D10

31

D11

32

D12

35

D13

36

D14

37

D15

38

BLE

39B

HE

40

OE

41

A7

42A

643

A5

44

IC48

CY

7C10

21B

V33

-12Z

C

A4

1A

32

A2

3A

14

A0

5

CE

6

D0

7

D1

8

D2

9

D3

10

D4

13

D5

14

D6

15

D7

16

WE

17

A15

18A

1419

A13

20A

1221

NC

22

NC

23

A11

24A

1025

A9

26A

827

NC

28

D8

29

D9

30

D10

31

D11

32

D12

35

D13

36

D14

37

D15

38

BLE

39B

HE

40

OE

41

A7

42A

643

A5

44

IC47

CY

7C10

21B

V33

-12Z

C

T17

7T

178

T17

9T

180

T18

1T

182

T18

3T

184

T18

5T

186

T18

7T

188

T18

9

T15

9T

160

T16

1T

162

T16

3T

164

T16

5T

166

T16

7T

168

T16

9T

170

T17

1T

172

T17

3T

174

T14

6T

147

T14

8T

149

T15

0T

151

T15

2T

153

T15

4T

155

T15

6T

157

T15

8

T12

8T

129

T13

0T

131

T13

2T

133

T13

4T

135

T13

6T

137

T13

8T

139

T14

0T

141

T14

2T

143

T14

5

T14

4

T17

5

T17

6

F0_

SB

_D

0F

0_S

B_

D1

F0_

SB

_D

2F

0_S

B_

D3

F0_

SB

_D

4F

0_S

B_

D5

F0_

SB

_D

6F

0_S

B_

D7

F0_

SB

_D

8F

0_S

B_

D9

F0_

SB

_D

10F

0_S

B_

D11

F0_

SB

_D

12F

0_S

B_

D13

F0_

SB

_D

14F

0_S

B_

D15

F0_

SB

_/

SW

E

F0_

SB

_/

SO

E

F0_

SB

_A

0F

0_S

B_

A1

F0_

SB

_A

2F

0_S

B_

A3

F0_

SB

_A

4F

0_S

B_

A5

F0_

SB

_A

6F

0_S

B_

A7

F0_

SB

_A

8F

0_S

B_

A9

F0_

SB

_A

10F

0_S

B_

A11

F0_

SB

_A

12

F0_

SB

_D

0F

0_S

B_

D1

F0_

SB

_D

2F

0_S

B_

D3

F0_

SB

_D

4F

0_S

B_

D5

F0_

SB

_D

6F

0_S

B_

D7

F0_

SB

_D

8F

0_S

B_

D9

F0_

SB

_D

10F

0_S

B_

D11

F0_

SB

_D

12F

0_S

B_

D13

F0_

SB

_D

14F

0_S

B_

D15

F0_

SB

_A

0F

0_S

B_

A1

F0_

SB

_A

2F

0_S

B_

A3

F0_

SB

_A

4F

0_S

B_

A5

F0_

SB

_A

6F

0_S

B_

A7

F0_

SB

_A

8F

0_S

B_

A9

F0_

SB

_A

10F

0_S

B_

A11

F0_

SB

_A

12

F0_

SA

_/

SW

E

F0_

SA

_/

SO

E

F0_

SA

_D

0F

0_S

A_

D1

F0_

SA

_D

2F

0_S

A_

D3

F0_

SA

_D

4F

0_S

A_

D5

F0_

SA

_D

6F

0_S

A_

D7

F0_

SA

_D

8F

0_S

A_

D9

F0_

SA

_D

10F

0_S

A_

D11

F0_

SA

_D

12F

0_S

A_

D13

F0_

SA

_D

14F

0_S

A_

D15

F0_

SA

_A

0F

0_S

A_

A1

F0_

SA

_A

2F

0_S

A_

A3

F0_

SA

_A

4F

0_S

A_

A5

F0_

SA

_A

6F

0_S

A_

A7

F0_

SA

_A

8F

0_S

A_

A9

F0_

SA

_A

10F

0_S

A_

A11

F0_

SA

_A

12

F0_

SA

_A

0F

0_S

A_

A1

F0_

SA

_A

2F

0_S

A_

A3

F0_

SA

_A

4F

0_S

A_

A5

F0_

SA

_A

6F

0_S

A_

A7

F0_

SA

_A

8F

0_S

A_

A9

F0_

SA

_A

10F

0_S

A_

A11

F0_

SA

_A

12

F0_

SA

_D

0F

0_S

A_

D1

F0_

SA

_D

2F

0_S

A_

D3

F0_

SA

_D

4F

0_S

A_

D5

F0_

SA

_D

6F

0_S

A_

D7

F0_

SA

_D

8F

0_S

A_

D9

F0_

SA

_D

10F

0_S

A_

D11

F0_

SA

_D

12F

0_S

A_

D13

F0_

SA

_D

14F

0_S

A_

D15

/C

S5

DDA_MtoS

DDA_StoMDDA_CLK

RA

23R

A24

RA

25

FA

23F

A24

FA

25

R87

10K

R10

710

K

C17

CE

22p

C18

CE

22p

R11

2

NO

N

PC

56

CE

0.1u

PC

57

CE

0.1u

VC

C3

VC

C3

R12

5

NO

N

VC

C3

R12

6

NO

N

VC

C3

R12

4

NO

N

VC

C3

R12

3

NO

N

VC

C3

R14

333

R14

433

R14

533

R14

633

R14

733

R14

833

F0_SB_A9F0_SB_A10F0_SB_A11F0_SB_A12

F0_

SB

_A

6F

0_S

B_

A7

F0_

SB

_A

8

F0_

SB

_A

3F

0_S

B_

A4

F0_

SB

_A

5

F0_SB_/SWEF0_SB_/SOE

R15

40

R15

50

R15

60

R15

70

R15

80

R15

90

R16

00

R16

10

R16

20

R16

30

R16

40

R16

50

R16

60

R16

70

R16

80

R16

90

R17

00

R17

10

R17

20

R17

30

R17

40

R17

50

R17

60

R17

70

R2330

R22

7

0 R22

8

0

R22

5

0 R22

6

0


2-10

2


A4

1A

32

A2

3A

14

A0

5

CE

6

D0

7

D1

8

D2

9

D3

10

D4

13

D5

14

D6

15

D7

16

WE

17

A15

18A

1419

A13

20A

1221

NC

22

NC

23

A11

24A

1025

A9

26A

827

NC

28

D8

29

D9

30

D10

31

D11

32

D12

35

D13

36

D14

37

D15

38

BLE

39B

HE

40

OE

41

A7

42A

643

A5

44

IC50

CY

7C10

21B

V33

-12Z

C

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC37

TC

74V

HC

T54

1AF

T

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC38

TC

74V

HC

T54

1AF

T

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC39

TC

74V

HC

T54

1AF

T

F1_

DA

C_

A0

F1_

DA

C_

A1

F1_

DA

C_

A2

F1_

DA

C_

A3

F1_

DA

C_

A4

F1_

DA

C_

A5

F1_

DA

C_

A6

F1_

DA

C_

A7

F1_

DA

C_

A8

F1_

DA

C_

A9

F1_

DA

C_

B0

F1_

DA

C_

B1

F1_

DA

C_

B2

F1_

DA

C_

B3

F1_

DA

C_

B4

F1_

DA

C_

B5

F1_

DA

C_

B6

F1_

DA

C_

B7

F1_

DA

C_

B8

F1_

DA

C_

B9

F1_

DA

C_

LAT

0F

1_D

AC

_LA

T1

F1_

DA

C_

LAT

2F

1_D

AC

_LA

T3

LLA

T[

4..7

]

CC

H[

4..7

]

NN

CH

G[

4..7

]

SS

I[4.

.7]

_A

SI4

_A

SI5

_A

SI6

_A

SI7

_A

SS

I[4.

.7]

_B

SS

CK

[4.

.7]

SI4

_B

SI5

_B

SI6

_B

SI7

_B

FF

1_D

AC

_A

[0.

.9]

FF

1_D

AC

_B

[0.

.9]

FF

1_D

AC

_LA

T[

0..3

]

LAT

4LA

T5

LAT

6LA

T7

CH

4C

H5

CH

6C

H7

NC

HG

4N

CH

G5

NC

HG

6N

CH

G7

SC

K4

SC

K5

SC

K6

SC

K7

PC

86

CE

0.1u

VC

C

PC

87

CE

0.1u

VC

C

PC

88

CE

0.1u

VC

C

PC

89

CE

0.1u

VC

C3 P

C90

CE

0.1u

VC

C3 P

C91

CE

0.1u

VC

C3

VC

CIN

T1

I/O

2

I/O

3

I/O

4

I/O

5

I/O

6

I/O

7

I/O

8

I/O

9

I/O

10

I/O

11

VC

CIO

312

I/O

13

I/O

14

I/O

15

I/O

16

I/O

17

I/O

18

GN

D19

I/O

20

I/O

21

I/O

22

I/O

23

I/O

24

I/O

25

GN

D26

VC

CIN

T27

GN

D28

^M

SE

L029

^M

SE

L130

CLK

1p31

CLK

LK_

EN

A32

^nC

ON

FIG

33

CLK

3p34

I/O

35

I/O

36

I/O

37

I/O

38

I/O

39

I/O

40

I/O

41

GN

D42

I/O

43

I/O

44

VC

CIO

545

I/O

46

I/O

47

I/O

48

I/O

49

I/O

50

I/O

51

I/O

52

I/O

53

I/O

54

I/O

55

GN

D56

I/O

57

I/O

58

I/O

59

VC

CIN

T60

I/O 61

I/O 62

I/O 63

I/O 64

I/O 65

I/O 66

VCCIO4 67

I/O 68

I/O 69

I/O 70

I/O 71

I/O 72

I/O 73

I/O 74

I/O 75

I/O 76

I/O 77

GND 78

I/O 79

I/O 80

I/O 81

I/O 82

I/O 83

I/O 84

I/O 85

#TMS 86

#TCK 87

FAST3 88

GND 89

VCCINT 90

FAST4 91

^nSTATUS 92

^CONF_DONE 93

I/O 94

I/O 95

I/O 96

VCCIO7 97

I/O 98

I/O 99

I/O 100

I/O 101

I/O 102

I/O 103

I/O 104

I/O 105

I/O 106

I/O 107

GND 108

I/O 109

I/O 110

I/O 111

I/O 112

I/O 113

I/O 114

I/O 115

I/O 116

I/O 117

I/O 118

I/O 119

VCCIO7 120

I/O

121

VC

CIN

T12

2I/

O12

3I/

O12

4I/

O12

5I/

O12

6I/

O12

7I/

O12

8I/

O12

9I/

O13

0I/

O13

1G

ND

132

I/O

133

I/O

134

I/O

,LO

CK

413

5I/

O13

6G

ND

137

I/O

,LO

CK

213

8C

LKLK

_O

UT

2p13

9I/

O14

0G

ND

_C

KO

UT

214

1V

CC

_C

KO

UT

214

2I/

O14

3V

CC

_C

KLK

214

4V

CC

INT

145

GN

D14

6G

ND

_C

KLK

214

7V

CC

IO6

148

#T

DI

149

^nC

E15

0C

LK2p

151

^D

CLK

152

^D

AT

A0

153

CLK

4p15

4C

LKLK

_F

B2p

155

I/O

156

I/O

157

GN

D_

CK

LK4

158

VC

C_

CK

LK4

159

I/O

160

I/O

161

GN

D16

2I/

O16

3I/

O16

4G

ND

165

I/O

166

I/O

167

I/O

168

I/O

169

I/O

170

I/O

171

I/O

172

I/O

173

I/O

174

I/O

175

I/O

176

VC

CIO

817

7I/

O17

8V

CC

INT

179

I/O

180

I/O181 I/O182 I/O183 I/O184 I/O185 I/O186 I/O187 GND188 I/O189 I/O190 I/O191 I/O192 I/O193 I/O194 I/O195 I/O196 I/O197 I/O198 VCCIO1199 I/O200 I/O201 I/O202 I/O203 I/O204 I/O205 I/O206 I/O207 #TDO208 FAST2209 VCCINT210 GND211 FAST1212 ^nCEO213 #TRST214 I/O215 I/O216 I/O217 GND218 I/O219 I/O220 I/O221 I/O222 I/O223 I/O224 I/O225 I/O226 I/O227 I/O228 VCCIO2229 I/O230 I/O231 I/O232 I/O233 I/O234 I/O235 I/O236 I/O237 I/O238 I/O239 GND240

IC32

EP

20K

100E

QC

240-

3

VC

C1.

8V

CC

3P

C24

CE

1uP

C23 CE

1u

VC

C1.

8

PC

21

CE

1u

VC

C3

PC

22

CE

1u

VC

C1.

8

PC

27

CE

1u

VC

C3

PC

28

CE

1u

PC

26

CE

1u

VC

C3

PC

25

CE

1u

VC

C1.

8

T216

T215

T214

F1_

SA

_/

SW

EF

1_S

A_

/S

OE

F1_SB_/SWEF1_SB_/SOE

/ALT_RESET

T27

T29T28

CLK

60_

2

T30

T32T31

T33T34

T19

1

T19

0T

195

T19

4

T19

3

T19

2T

196

/F

1_D

AC

_R

ES

ET

T213/ALT_CS

/ALT_WE

T212

/ALT_RD

/F1_INTREQT210

T209T208

T207T206


FD7FD8FD9


FD17FD18FD19FD20FD21FD22FD23FD24

FD25FD26FD27

FD28FD29FD30FD31

FA17FA18FA19FA20FA21

FA22

FA16

SC

K4

SC

K5

SC

K6

SC

K7

SI4

_A

SI5_ASI6_ASI7_ASI4_BSI5_BSI6_BSI7_B

LAT7LAT6LAT5LAT4

CH4CH5CH6CH7

F1_

SB

_D

0F

1_S

B_

D1

F1_

SB

_D

2F

1_S

B_

D3

F1_

SB

_D

4F

1_S

B_

D5

F1_

SB

_D

6F

1_S

B_

D7

F1_

SB

_D

8F

1_S

B_

D9

F1_

SB

_D

10F

1_S

B_

D11

F1_

SB

_D

12F

1_S

B_

D13

F1_

SB

_D

14F

1_S

B_

D15

F1_

SB

_/

SW

E

F1_

SB

_/

SO

E

F1_

SB

_A

0F

1_S

B_

A1

F1_

SB

_A

2F

1_S

B_

A3

F1_

SB

_A

4F

1_S

B_

A5

F1_

SB

_A

6F

1_S

B_

A7

F1_

SB

_A

8F

1_S

B_

A9

F1_

SB

_A

10F

1_S

B_

A11

F1_

SB

_A

12

A4

1A

32

A2

3A

14

A0

5

CE

6

D0

7

D1

8

D2

9

D3

10

D4

13

D5

14

D6

15

D7

16

WE

17

A15

18A

1419

A13

20A

1221

NC

22

NC

23

A11

24A

1025

A9

26A

827

NC

28

D8

29

D9

30

D10

31

D11

32

D12

35

D13

36

D14

37

D15

38

BLE

39B

HE

40

OE

41

A7

42A

643

A5

44

IC49

CY

7C10

21B

V33

-12Z

C

F1_

SA

_/

SW

E

F1_

SA

_/

SO

E

F1_

SA

_D

0F

1_S

A_

D1

F1_

SA

_D

2F

1_S

A_

D3

F1_

SA

_D

4F

1_S

A_

D5

F1_

SA

_D

6F

1_S

A_

D7

F1_

SA

_D

8F

1_S

A_

D9

F1_

SA

_D

10F

1_S

A_

D11

F1_

SA

_D

12F

1_S

A_

D13

F1_

SA

_D

14F

1_S

A_

D15

FD

[0.

.31]

FA[16..25]

/C

E

T21

1

F1_

SA

_A

0F

1_S

A_

A1

F1_

SA

_A

2F

1_S

A_

A3

F1_

SA

_A

4F

1_S

A_

A5

F1_

SA

_A

6F

1_S

A_

A7

F1_

SA

_A

8F

1_S

A_

A9

F1_

SA

_A

10F

1_S

A_

A11

F1_

SA

_A

12

F1_

SA

_A

0F

1_S

A_

A1

F1_

SA

_A

2F

1_S

A_

A3

F1_

SA

_A

4F

1_S

A_

A5

F1_

SA

_A

6F

1_S

A_

A7

F1_

SA

_A

8F

1_S

A_

A9

F1_

SA

_A

10

F1_

SA

_A

11F

1_S

A_

A12

F1_

SA

_D

0

F1_

SA

_D

1F

1_S

A_

D2

F1_

SA

_D

3F

1_S

A_

D4

F1_

SA

_D

5F

1_S

A_

D6

F1_

SA

_D

7F

1_S

A_

D8

F1_

SA

_D

9F

1_S

A_

D10

F1_

SA

_D

11F

1_S

A_

D12

F1_

SA

_D

13

F1_

SA

_D

14F

1_S

A_

D15

F1_

SB

_A

0F

1_S

B_

A1

F1_

SB

_A

2

F1_

SB

_A

3F

1_S

B_

A4

F1_

SB

_A

5

F1_

SB

_A

6F

1_S

B_

A7

F1_

SB

_A

8

F1_SB_A9F1_SB_A10F1_SB_A11F1_SB_A12F1_SB_D0F1_SB_D1

F1_SB_D2F1_SB_D3F1_SB_D4F1_SB_D5F1_SB_D6F1_SB_D7F1_SB_D8F1_SB_D9F1_SB_D10F1_SB_D11

F1_SB_D12F1_SB_D13F1_SB_D14F1_SB_D15

F1_

DA

C_

B2

F1_

DA

C_

B3

F1_

DA

C_

B4

F1_

DA

C_

B5

F1_

DA

C_

B6

F1_

DA

C_

B7

F1_

DA

C_

B8

F1_

DA

C_

B9

F1_

DA

C_

B0

F1_

DA

C_

B1

F1_

DA

C_

LAT

0F

1_D

AC

_LA

T1

F1_

DA

C_

LAT

2F

1_D

AC

_LA

T3

F1_

DA

C_

A0

F1_

DA

C_

A1

F1_

DA

C_

A2

F1_

DA

C_

A3

F1_

DA

C_

A4

F1_

DA

C_

A5

F1_

DA

C_

A6

F1_

DA

C_

A7

F1_

DA

C_

A8

F1_

DA

C_

A9

ENC_PHAENC_PHB

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC43

74LV

C54

1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC44

74LV

C54

1

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC45

74LV

C54

1

FF

1_D

AC

_A

0F

F1_

DA

C_

A1

FF

1_D

AC

_A

2F

F1_

DA

C_

A3

FF

1_D

AC

_A

4F

F1_

DA

C_

A5

FF

1_D

AC

_A

6F

F1_

DA

C_

A7

FF

1_D

AC

_A

8F

F1_

DA

C_

A9

FF

1_D

AC

_B

0F

F1_

DA

C_

B1

FF

1_D

AC

_B

2F

F1_

DA

C_

B3

FF

1_D

AC

_B

4F

F1_

DA

C_

B5

FF

1_D

AC

_B

6F

F1_

DA

C_

B7

FF

1_D

AC

_B

8F

F1_

DA

C_

B9

FF

1_D

AC

_LA

T0

FF

1_D

AC

_LA

T1

FF

1_D

AC

_LA

T2

FF

1_D

AC

_LA

T3

SS

I4_

AS

SI5

_A

SS

I6_

AS

SI7

_A

SS

I4_

BS

SI5

_B

SS

I6_

BS

SI7

_B

LLA

T4

LLA

T5

LLA

T6

LLA

T7

CC

H4

CC

H5

CC

H6

CC

H7

NN

CH

G4

NN

CH

G5

NN

CH

G6

NN

CH

G7

SS

CK

4S

SC

K5

SS

CK

6S

SC

K7

FF

0_D

AC

_LA

T1

FF

0_D

AC

_LA

T2

FF

0_D

AC

_LA

T3

/F

F1_

DA

C_

RE

SE

T

LLA

T1

LLA

T2

LLA

T3

LLA

T0

CC

H1

CC

H2

CC

H3

CC

H0

NN

CH

G1

NN

CH

G2

NN

CH

G3

NN

CH

G0

SS

I1_

AS

SI2

_A

SS

I3_

AS

SI0

_A

SS

I1_

BS

SI2

_B

SS

I3_

BS

SI0

_B

SS

CK

1S

SC

K2

SS

CK

3S

SC

K0

NN

CH

G6

NN

CH

G7

SS

I5_

AS

SI6

_A

SS

I7_

A

SS

I4_

A

SS

I5_

BS

SI6

_B

SS

I7_

B

SS

I4_

B

SS

CK

5S

SC

K6

SS

CK

7

SS

CK

4

NN

CH

G5

FF

1_D

AC

_LA

T1

FF

1_D

AC

_LA

T2

FF

1_D

AC

_LA

T3

LLA

T5

LLA

T6

LLA

T7

LLA

T4

CC

H5

CC

H6

CC

H7

CC

H4

NN

CH

G4

FF

1_D

AC

_LA

T0

/P

_S

IDE

_S

EN

S

EN

C_

PH

B

HE

AD

_U

/D

_1

HE

AD

_U

/D

_2

P_

SID

E

EN

C_

PH

A

HE

AD

_T

H

VC

CV

CC

/F

F0_

DA

C_

RE

SE

TF

F0_

DA

C_

LAT

0

HD

_P

OW

ER

42V

_S

EN

SE

FF

0_D

AC

_A

0F

F0_

DA

C_

A1

FF

0_D

AC

_A

2F

F0_

DA

C_

A3

FF

0_D

AC

_A

4F

F0_

DA

C_

A5

FF

0_D

AC

_A

6F

F0_

DA

C_

A7

FF

0_D

AC

_A

8F

F0_

DA

C_

A9

FF

0_D

AC

_B

0F

F0_

DA

C_

B1

FF

0_D

AC

_B

2F

F0_

DA

C_

B3

FF

0_D

AC

_B

4F

F0_

DA

C_

B5

FF

0_D

AC

_B

6F

F0_

DA

C_

B7

FF

0_D

AC

_B

8F

F0_

DA

C_

B9

FF

1_D

AC

_A

0F

F1_

DA

C_

A1

FF

1_D

AC

_A

2F

F1_

DA

C_

A3

FF

1_D

AC

_A

4F

F1_

DA

C_

A5

FF

1_D

AC

_A

6F

F1_

DA

C_

A7

FF

1_D

AC

_A

8F

F1_

DA

C_

A9

FF

1_D

AC

_B

0F

F1_

DA

C_

B1

FF

1_D

AC

_B

2F

F1_

DA

C_

B3

FF

1_D

AC

_B

4F

F1_

DA

C_

B5

FF

1_D

AC

_B

6F

F1_

DA

C_

B7

FF

1_D

AC

_B

8F

F1_

DA

C_

B9

PS

FA

N_

ON

1222

2324

2526

2728

2930

3132

3334

3536

3738

3940

4142

4344

4546

4748

4950

5152

5354

5556

5758

5960

34

56

78

910

1112

1314

1516

1718

1920

216162

6364

6566

6768

6970

7172

7374

7576

7778

7980

8182

8384

8586

8788

8990

9192

9394

9596

9798

9910

010

110

210

310

410

510

610

710

810

911

011

111

211

311

411

511

611

711

811

912

012

212

312

412

512

612

712

812

913

013

113

213

313

413

513

613

713

813

914

0

121

CN

11

TX

24-1

40R

-LT

-H1

FF

0_D

AC

_A

0F

F0_

DA

C_

A1

FF

0_D

AC

_A

2F

F0_

DA

C_

A3

FF

0_D

AC

_A

4F

F0_

DA

C_

A5

FF

0_D

AC

_A

6F

F0_

DA

C_

A7

FF

0_D

AC

_A

8F

F0_

DA

C_

A9

FF

0_D

AC

_B

0F

F0_

DA

C_

B1

FF

0_D

AC

_B

2F

F0_

DA

C_

B3

FF

0_D

AC

_B

4F

F0_

DA

C_

B5

FF

0_D

AC

_B

6F

F0_

DA

C_

B7

FF

0_D

AC

_B

8F

F0_

DA

C_

B9

FF

1_D

AC

_A

1F

F1_

DA

C_

A3

FF

1_D

AC

_A

5F

F1_

DA

C_

A7

FF

1_D

AC

_A

9

FF

1_D

AC

_A

0F

F1_

DA

C_

A2

FF

1_D

AC

_A

4F

F1_

DA

C_

A6

FF

1_D

AC

_A

8

FF

1_D

AC

_B

0F

F1_

DA

C_

B2

FF

1_D

AC

_B

4F

F1_

DA

C_

B6

FF

1_D

AC

_B

8

FF

1_D

AC

_B

1F

F1_

DA

C_

B3

FF

1_D

AC

_B

5F

F1_

DA

C_

B7

FF

1_D

AC

_B

9

SS

I4_

AS

SI5

_A

SS

I6_

AS

SI7

_A

SS

CK

4S

SC

K5

SS

CK

6S

SC

K7

SS

I4_

BS

SI5

_B

SS

I6_

BS

SI7

_B

LLA

T4

LLA

T5

LLA

T6

LLA

T7

CC

H4

CC

H5

CC

H6

CC

H7

NN

CH

G4

NN

CH

G5

NN

CH

G6

NN

CH

G7

FF

1_D

AC

_LA

T0

FF

1_D

AC

_LA

T1

FF

1_D

AC

_LA

T2

FF

1_D

AC

_LA

T3

/F

1_D

AC

_R

ES

ET

/F

F1_

DA

C_

RE

SE

T

FF

0_D

AC

_LA

T0

FF

0_D

AC

_LA

T1

FF

0_D

AC

_LA

T2

FF

0_D

AC

_LA

T3

SS

I0_

AS

SI1

_A

SS

I2_

AS

SI3

_A

SS

I0_

BS

SI1

_B

SS

I2_

BS

SI3

_B

LLA

T0

LLA

T1

LLA

T2

LLA

T3

CC

H0

CC

H1

CC

H2

CC

H3

NN

CH

G0

NN

CH

G1

NN

CH

G2

NN

CH

G3

SS

CK

0S

SC

K1

SS

CK

2S

SC

K3

/F

F0_

DA

C_

RE

SE

T

EN

C_

PH

AE

NC

_P

HB

PS

FA

N_

ON

/P

_S

IDE

_S

EN

SH

EA

D_

U/

D_

2

HE

AD

_T

H

P_

SID

E

42V

_S

EN

SE

HE

AD

_U

/D

_1

HD

_P

OW

ER

T39

T40

T41

T91

F1_

SA

_D

0F

1_S

A_

D1

F1_

SA

_D

2F

1_S

A_

D3

F1_

SA

_D

4F

1_S

A_

D5

F1_

SA

_D

6F

1_S

A_

D7

F1_

SA

_D

8F

1_S

A_

D9

F1_

SA

_D

10F

1_S

A_

D11

F1_

SA

_D

12F

1_S

A_

D13

F1_

SA

_D

14F

1_S

A_

D15

F1_

SB

_A

0F

1_S

B_

A1

F1_

SB

_A

2F

1_S

B_

A3

F1_

SB

_A

4F

1_S

B_

A5

F1_

SB

_A

6F

1_S

B_

A7

F1_

SB

_A

8F

1_S

B_

A9

F1_

SB

_A

10F

1_S

B_

A11

F1_

SB

_A

12

T92

T93

T94

T95

T96

T97

T98

T99

T10

0T

101

T10

2T

103

F1_

SB

_D

0F

1_S

B_

D1

F1_

SB

_D

2F

1_S

B_

D3

F1_

SB

_D

4F

1_S

B_

D5

F1_

SB

_D

6F

1_S

B_

D7

F1_

SB

_D

8F

1_S

B_

D9

F1_

SB

_D

10F

1_S

B_

D11

F1_

SB

_D

12F

1_S

B_

D13

F1_

SB

_D

14F

1_S

B_

D15

T73

T74

T75

T76

T77

T78

T79

T80

T81

T82

T83

T84

T85

T86

T87

T88

T60

T61

T62

T63

T64

T65

T66

T67

T68

T69

T70

T71

T72

F1_

SA

_A

0F

1_S

A_

A1

F1_

SA

_A

2F

1_S

A_

A3

F1_

SA

_A

4F

1_S

A_

A5

F1_

SA

_A

6F

1_S

A_

A7

F1_

SA

_A

8F

1_S

A_

A9

F1_

SA

_A

10F

1_S

A_

A11

F1_

SA

_A

12

T42

T43

T44

T45

T46

T47

T48

T49

T50

T51

T52

T53

T54

T55

T56

T57

T58 T59

T90

T89

/A

LT_

DC

LK/

ALT

_D

AT

A

/A

LT_

CO

NF

IG

/ALT_STATUS/ALT_CONF_DONE

C19

CE

22p

C20

CE

22p

+C

2410

0u/

25VV

CC

R11

3

NO

N

PC

58

CE

0.1u

PC

59

CE

0.1u

VC

C3

VC

C3

R13

0

NO

N

VC

C3

R12

9

NO

N

VC

C3

R12

8

NO

N

VC

C3

R12

7

NO

N

VC

C3

NCHG4NCHG5NCHG6NCHG7

R17

80

R17

90

R18

00

R18

10

R18

20

R18

30

R18

40

R18

50

R18

60

R18

70

R18

80

R18

90

R19

00

R19

10

R19

20

R19

30

R19

40

R19

50

R19

60

R19

70

R19

80

R19

90

R20

00

R20

10

T22

7

T22

8T

226

R22

9

0 R23

0

0

R23

1

0 R23

2

0

R2340

2-11

2


/A

D_

CS

AD

_C

KA

D_

IN

VC

C

PC

63

CE

0.1u

AD

_O

UT

HE

AD

_T

H

P_

SID

E

CR

OP

MA

RK

PIN

CH

_R

OLL

_U

/D

FR

ON

T_

CO

VE

RM

AIN

TE

NA

NC

E_

CO

VE

R R

RE

AR

_P

AP

ER

FR

ON

T_

PA

PE

RC

UT

TIN

G_

CA

RR

IAG

E_

OR

G

PR

INT

_C

AR

RIA

GE

_O

RG

LCD

_E

LCD

_R

W

/LE

D/

SW

0

/H

RE

SE

T

LCD

_R

S

DB

[0.

.7]

/P

AN

EL

/S

W1

/LC

D_

CS

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

A0

2

A1

3

A2

4

A3

5

A4

6

A5

7

A6

8

A7

9

B0

18

B1

17

B2

16

B3

15

B4

14

B5

13

B6

12

B7

11

E19

DIR

1

IC4

74LV

C24

5

PC

92

CE

0.1u

PC

94

CE

0.1u

VC

C3

VC

C

/S

W2

PC

93

CE

0.1u

VC

C3

HE

AD

_T

H

P_

SID

E

CR

OP

MA

RK

R30

33R

3133

R32

33R

3333

R34

33R

3533

R36

33

C3

CE

1u

R38

33

R37

33 C4

CE

1u

C2

CE

1u

R69

NO

N

VC

C

R39

33 C5

CE

1u

42V

_S

EN

SE

1 2 3

CN

4

5339

8-03

90

VC

C

R4

10K

R2

10K

R3

10K

R5

10K

R6

10K

R7

10K

R8

10K

CR

OP

MA

RK

PIN

CH

PO

SC

RO

P_

ON

/S

ER

IAL_

ST

AR

T/

SR

VB

RD

_R

ES

ET

/M

TR

ER

R/

LES

ST

HA

NF

/IN

TD

DA

DD

A_

Mto

SD

DA

_S

toM

/C

md_

HS

_M

toS

/C

md_

HS

_S

toM

Cm

d_M

toS

Cm

d_S

toM

DD

A_

CLK

5 544

6 633

7 722

8 811

RA

13

EX

BV

8V10

3J

5 544

6 633

7 722

8 811

RA

14

EX

BV

8V10

3J

VC

C3

TO

SE

RV

O B

OA

RD

TO

SE

NS

OR

/LE

SS

TH

AN

S

R72

2.2K

TX

D2

RX

D2

VC

C

TO

MO

NIT

OR

SE

RIA

L

1 2 3 4 5

CN

5

5339

8-05

90

VC

C

1 2 3 4 5 6

CN

6

NO

N

VC

C3

TO

SC

AN

NE

R

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN

7

5280

8-25

90

F0O

UT

F0I

N

AIN

03

AIN

14

AIN

25

AIN

36

CS

2

CK

12

DI

13

VD

D14

DO

10

SA

RS

11

VR

EF

9

AG

ND

8

VS

S7

IC64

TLC

0834

ID

R70

33

GN

D1

TD

I2

I/O

8 A

13

I/O

9 A

34

I/O

10 A

55

I/O

11 A

76

I/O

12 A

97

I/O

13 A

118

I/O

14 A

139

I/O

15 A

1510

I1/

CLK

011

VC

C3

12

GN

D13

I1/

CLK

114

I/O

16 B

1515

I/O

17 B

1316

I/O

18 B

1117

I/O

19 B

918

I/O

20 B

719

I/O

21 B

520

I/O

22 B

321

I/O

23 B

122

TM

S23

TC

K24

GN

D25

GND 26

GND 27

I/O24 B14 28

IO/25 B12 29

I/O26 B10 30

I/O27 B8 31

I/O28 B6 32

I/O29 B4 33

I/O30 B2 34

I/O31 B0 35

I2 36

VCC3 37

GND 38

GND 39

VCC3 40

I/O32 C0 41

I/O33 C2 42

I/O34 C4 43

I/O35 C6 44

I/O36 C8 45

I/O37 C10 46

I/O38 C12 47

I/O39 C14 48

GND 49

GND 50

GN

D51

EN

AB

LE52

I/O

40 C

153

I/O

41 C

354

I/O

42 C

555

I/O

43 C

756

I/O

44 C

957

I/O

45 C

1158

I/O

46 C

1359

I/O

47 C

1560

I3/

CLK

261

VC

C3

62G

ND

63I4

/C

LK3

64I/

O48

D15

65I/

O49

D13

66I/

O50

D11

67I/

O51

D9

68I/

O52

D7

69I/

O53

D5

70I/

O54

D3

71I/

O55

D1

72T

RS

T73

TD

O74

GN

D75

GND76 GND77 I/O56 D1478 I/O57 D1279 I/O58 D1080 I/O59 D881 I/O60 D682 I/O61 D483 I/O62 D284 I/O63 D085 I586 VCC387 GND88 GND89 VCC390 I/O0 A091 I/O1 A292 I/O2 A493 I/O3 A694 I/O4 A895 I/O5 A1096 I/O6 A1297 I/O7 A1498 GND99 GND100

IC1

M4A

3-12

8/64

TQ

FP

100

TD

O

/C

S6

FA

22F

A23

FA

24F

A25

/W

E0

/R

D2

CLK

60_

1

/R

ES

ET

/INTDDA

/F1_INTREQ/F0_INTREQ

/INT_CENT_HALF/INT_NET_HALF

/INT1284/INT1284_NET

TM

ST

CK

/IRL0/IRL1/IRL2/IRL3

/A

LT_

RE

SE

T

/A

LT_

CO

NF

_D

ON

E

/P

AN

EL

/SW0

/S

W1

/S

W2

/LED

/LCD_CSLCD_ELCD_RS

PC

60

CE

0.1u

PC

61

CE

0.1u

VC

C3

/P_SIDE_SENS

/A

D_

CS

AD

_C

K

AD

_IN

AD

_O

UT

HEAD_U/D_1

HEAD_U/D_2

1 2 3 4 5 6CN

2

5339

8-06

90

TO

PA

PE

R S

EN

SO

R

TO

CU

T C

AR

I OR

G

R1

10k

CROP_ON

PINCHPOSPSFAN_ON

MA

CH

2

TO

_M

AC

H2

HD_POWER

DB

[0.

.7]

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

LCD_RW

/A

LT_

CO

NF

IG

/A

LT_

DA

TA

/A

LT_

DC

LK

/A

LT_

ST

AT

US

DB

[0.

.7]

DB

0D

B1

DB

2D

B3

DB

4D

B5

DB

6D

B7

/S

EN

SO

R

RT

C_

CE

RT

C_

CLK

RT

C_

WD

AT

A

/S

EN

SO

RR

TC

_W

R

VC

C3

EXTIN

/SERIAL_START/SRVBRD_RESET

/MTRERR

/LESSTHANF/LESSTHANS

F0INF0OUT

EX

TIN

R10

3

33

R10

9

10k

VC

C

RT

C_

CE

RT

C_

CLK

RT

C_

DA

TA

RT

C_

WR

R11

10K

VC

C3

PC

62

CE

0.1u

21

BT

1 BC

R20

V4

CR

2032

-RT

C B

AC

KU

PH

OLD

ER

BA

TT

ER

Y B

CR

20V

4

1213

IC20

F

74LV

C14

1011

IC20

E

74LV

C14

/W

R2

FA

22F

A23

FA

24F

A25

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC3

TC

74V

HC

T54

1AF

T

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC5

74LV

C54

1

5 544 6 633 7 722 8 811

RA

29E

XB

V8V

103J

5 544 6 633 7 722 8 811

RA

30

EX

BV

8V10

3J

55

44

66

33

77

22

88

11

RA

31

EX

BV

8V10

3J

VC

C3

VC

C3

T21

9T

220

D2

1SS

355

D3

1SS

355

TP

70T

P71

TP

72

TP

73T

P74

TP

75T

P76

TP

77T

P78

TP

79

TP

80T

P81

TP

82

TP

83T

P84

TP

85T

P86

TP

87

TP

69

TP

63T

P64

TP

65T

P66

TP

57

TP

67

TP

58

TP

68

TP

59

TP

88

TP

60

TP

89

TP

61

TP

90

TP

62

TP

91T

P92

TP

93T

P94

TP

95

42V

_S

EN

SE

Cm

d_M

toS

Cm

d_S

toM

R20

20

R20

30

R20

40

R20

50

R20

60

R20

70

R20

80

R20

90

R21

00

R21

10

R21

20

R21

30

R21

40

R21

50

R21

60

R21

70

R21

80

VC

C

TO

PA

NE

L B

OA

RD

TP

33T

P34

TP

35T

P36

TP

37T

P38

TP

39T

P40

TP

41T

P42

TP

43T

P44

TP

45T

P46

TP

47

TP

48

TP

49

TP

50T

P51

TP

52

CS

112

DIN

3

CLK

4

CS

011

DO

UT

13

VC

C8

GN

D1

TP

14

WE

2

L49

L510

L37

L26

L15

IC59

RT

C-4

553

RTC_DATA

RT

C_

WD

AT

A

VC

C3

TP96

TP97

TP98

TP99

R22

0

NO

N

R22

2

10K

VC

C3

R21

9

NO

N

R22

1

10K

VC

C3

MA

INT

EN

AN

CE

_C

OV

ER

LR

223

33

1 2 3 4 5 6CN

3

5301

4-06

10

1 2 3 4

CN

14

5339

8-04

90

R22

410

KV

CC

TO

CO

VE

R S

W

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

CN

1

5280

8-24

90

R23

710

K

VC

C3

R23

810

K

VC

C3

R23

9

10k

VC

C

2-12

2

2-3 HEAD / SERVO BOARD

Arrangement Diagram_ Component SideIt indicates the version of the Main Board.

2-13

2

Arrangement Diagram_ Soldering Side

2-14

2

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC58

E09

A19

RA

TR

492S

C28

73

PC

58C

E0.

1u

C18

2C

E0.

1u

TP

1

VC

C

R48

6

1

R33

8

510

TR

332S

A12

13

TR

502S

C41

31

TR

342S

A17

46

R47

843

R47

0

10

R33

0

510

R46

243

+C

178

22u/

50V

C17

0C

E0.

022u

R32

24

.7 /

0.2

5W

VH

V0

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC50

E09

A19

RA

TR

172S

C28

73

PC

50C

E0.

1u

C16

2C

E0.

1u

TP

2

VC

C

R45

4

1

R31

3

510

TR

12S

A12

13

TR

182S

C41

31

TR

22S

A17

46

R44

643

R43

8

10

R30

4

510

R43

043

C15

0C

E0.

022u

FF

0_D

AC

_A

[0.

.9]

R29

64

.7 /

0.2

5W

PC

66

CE

0.1u

VC

C

VC

C3

SI0

_Y

B

SI0

_Z

B

SI0

_Y

A

SI0

_Z

A

SC

K0_

YB

SC

K0_

ZB

SC

K0_

YA

SC

K0_

ZA

CO

M0_

A

CO

M0_

B

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

35

36F

MN

-BT

K

1A1

2A7

3A9

4A15

G4

G12

1Y2

1Z3

2Y6

2Z5

3Y10

3Z11

4Y14

4Z13

IC72

HD

1510

31F

PE

L

PC

72

CE

0.1u

VC

C3

R39

110

0

R39

410

0

R39

510

0

R39

610

0

R39

210

0

R39

310

0

C23

9

CE

100pC24

0

CE

100pC

241

CE

100p

R49

50

R49

80

R49

90

R50

00

R49

60

R49

70

C24

2

CE

100pC

243

CE

100pC

244

CE

100p

R55

610

R52

310

R55

810

R55

710

R55

510

R52

410

R52

610

R52

510

C21

8C

E22

0p

C20

0C

E22

0p

C21

9C

E22

0p

C20

1C

E22

0p

LLA

T0

CC

H0

NN

CH

G0

LLA

T1

CC

H1

NN

CH

G1

SS

I0_

B

SS

I0_

A

SS

CK

0

LAT

0

CH

0

NC

HG

0

LAT

1

CH

1

NC

HG

1

VH

V0

VC

C

LAT

0

CH

0

NC

HG

0

SC

K0_

YA

SC

K0_

ZA

SI0

_Y

AS

I0_

ZA

SC

K0_

YB

SC

K0_

ZB

SI0

_Y

BS

I0_

ZB

VH

V0

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

HE

AD

_T

H

P_

SID

EG

ND

GN

D

GN

D

GN

DG

ND

VC

C

CO

M0_

A

CO

M0_

A

CO

M0_

A

CO

M0_

B

CO

M0_

B

CO

M0_

B

GN

D

LAT

0

CH

0

NC

HG

0

SC

K0_

YA

SC

K0_

ZA

SI0

_Y

AS

I0_

ZA

SC

K0_

YB

SC

K0_

ZB

SI0

_Y

BS

I0_

ZB

/F

F0_

DA

C_

RE

SE

T

FF

0_D

AC

_B

0F

F0_

DA

C_

B1

FF

0_D

AC

_B

2F

F0_

DA

C_

B3

FF

0_D

AC

_B

4F

F0_

DA

C_

B5

FF

0_D

AC

_B

6F

F0_

DA

C_

B7

FF

0_D

AC

_B

8F

F0_

DA

C_

B9

FF0_

DA

C_

A0

FF0_

DA

C_

A1

FF0_

DA

C_

A2

FF0_

DA

C_

A3

FF0_

DA

C_

A4

FF0_

DA

C_

A5

FF0_

DA

C_

A6

FF0_

DA

C_

A7

FF0_

DA

C_

A8

FF0_

DA

C_

A9

HE

AD

0

+42

V R31

722

K

R31

21K

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC67

TC

74V

HC

T54

1AF

T

/F

F1_

DA

C_

RE

SE

T

LLA

T1

LLA

T2

LLA

T3

LLA

T0

CC

H1

CC

H2

CC

H3

CC

H0

NN

CH

G1

NN

CH

G2

NN

CH

G3

NN

CH

G0

SS

I1_

AS

SI2

_A

SS

I3_

AS

SI0

_A

SS

I1_

BS

SI2

_B

SS

I3_

BS

SI0

_B

SS

CK

1S

SC

K2

SS

CK

3S

SC

K0

NN

CH

G6

NN

CH

G7

SS

I5_

AS

SI6

_A

SS

I7_

A

SS

I4_

A

SS

I5_

BS

SI6

_B

SS

I7_

B

SS

I4_

B

SS

CK

5S

SC

K6

SS

CK

7

SS

CK

4

NN

CH

G5

FF

1_D

AC

_LA

T0

FF

1_D

AC

_LA

T1

FF

1_D

AC

_LA

T2

LLA

T5

LLA

T6

LLA

T7

LLA

T4

CC

H5

CC

H6

CC

H7

CC

H4

NN

CH

G4

FF

1_D

AC

_LA

T3

/P

_S

IDE

_S

EN

SH

EA

D_

U/

D_

HH

EA

D_

U/

D_

L

P_

SID

E

EN

C_

PH

A

HE

AD

_T

H

VC

CV

CC

HD

_P

OW

ER

FF0_

DA

C_

A1

FF0_

DA

C_

A3

FF0_

DA

C_

A5

FF0_

DA

C_

A7

FF0_

DA

C_

A9

FF

0_D

AC

_B

0F

F0_

DA

C_

B2

FF

0_D

AC

_B

4F

F0_

DA

C_

B6

FF

0_D

AC

_B

8

FF1_

DA

C_

A0

FF1_

DA

C_

A1

FF1_

DA

C_

A2

FF1_

DA

C_

A3

FF1_

DA

C_

A4

FF1_

DA

C_

A5

FF1_

DA

C_

A6

FF1_

DA

C_

A7

FF1_

DA

C_

A8

FF1_

DA

C_

A9

FF

1_D

AC

_B

0F

F1_

DA

C_

B1

FF

1_D

AC

_B

2F

F1_

DA

C_

B3

FF

1_D

AC

_B

4F

F1_

DA

C_

B5

FF

1_D

AC

_B

6F

F1_

DA

C_

B7

FF

1_D

AC

_B

8F

F1_

DA

C_

B9

PS

FAN

_O

N

FF1_

DA

C_

A1

FF1_

DA

C_

A3

FF1_

DA

C_

A5

FF1_

DA

C_

A7

FF1_

DA

C_

A9

FF1_

DA

C_

A0

FF1_

DA

C_

A2

FF1_

DA

C_

A4

FF1_

DA

C_

A6

FF1_

DA

C_

A8

FF

1_D

AC

_B

0F

F1_

DA

C_

B2

FF

1_D

AC

_B

4F

F1_

DA

C_

B6

FF

1_D

AC

_B

8

FF

1_D

AC

_B

1F

F1_

DA

C_

B3

FF

1_D

AC

_B

5F

F1_

DA

C_

B7

FF

1_D

AC

_B

9

42V

_S

EN

SE

FF

0_D

AC

_LA

T0

FF

0_D

AC

_B

[0.

.9]

SS

CK

1S

SC

K3

SS

CK

0S

SC

K2

SS

I1_

AS

SI3

_A

SS

I1_

BS

SI3

_B

SS

I0_

AS

SI2

_A

SS

I0_

BS

SI2

_B

LLA

T1

LLA

T3

LLA

T0

LLA

T2

CC

H0

CC

H2

CC

H1

CC

H3

NN

CH

G0

NN

CH

G2

NN

CH

G1

NN

CH

G3

SS

CK

5S

SC

K7

SS

CK

4S

SC

K6

SS

I5_

AS

SI7

_A

SS

I5_

BS

SI7

_B

SS

I4_

AS

SI6

_A

SS

I4_

BS

SI6

_B

LLA

T5

LLA

T7

LLA

T4

LLA

T6

CC

H5

CC

H7

CC

H4

CC

H6

NN

CH

G5

NN

CH

G7

NN

CH

G4

NN

CH

G6

12

2223

2425

2627

2829

3031

3233

3435

3637

3839

4041

4243

4445

4647

4849

5051

5253

5455

5657

5859

60

34

56

78

910

1112

1314

1516

1718

1920

216162

6364

6566

6768

6970

7172

7374

7576

7778

7980

8182

8384

8586

8788

8990

9192

9394

9596

9798

9910

010

110

210

310

410

510

610

710

810

911

011

111

211

311

411

511

611

711

811

912

012

212

312

412

512

612

712

812

913

013

113

213

313

413

513

613

713

813

914

0

121

CN

33

TX

25-1

40P

-LT

-H1

LLA

T0

CC

H0

NN

CH

G0

LLA

T1

CC

H1

NN

CH

G1

SS

I0_

B

SS

I0_

A

SS

CK

0

EN

C_

PH

A

FF

0_D

AC

_LA

T0

FF

0_D

AC

_LA

T2

FF

1_D

AC

_LA

T0

FF

1_D

AC

_LA

T2

/F

F1_

DA

C_

RE

SE

TF

F1_

DA

C_

LAT

1F

F1_

DA

C_

LAT

3

/P

_S

IDE

_S

EN

SH

EA

D_

U/

D_

LP

SFA

N_

ON

HE

AD

_T

H

P_

SID

E

HE

AD

_U

/D

_H

HD

_P

OW

ER

TP

22T

P27

TP

20T

P25

TP

23T

P28

TP

21T

P26

TP

24T

P29

TP

30T

P33

TP

32T

P35

TP

31T

P34

C19

3C

E0.

1u

HE

AD

_T

H

P_

SID

E

FF

0_D

AC

_LA

T1

FF

0_D

AC

_LA

T3

EN

C_

PH

B

/F

F0_

DA

C_

RE

SE

T

FF0_

DA

C_

A0

FF0_

DA

C_

A2

FF0_

DA

C_

A4

FF0_

DA

C_

A6

FF0_

DA

C_

A8

FF

0_D

AC

_B

1F

F0_

DA

C_

B3

FF

0_D

AC

_B

5F

F0_

DA

C_

B7

FF

0_D

AC

_B

9

FF0_

DA

C_

A0

FF0_

DA

C_

A2

FF0_

DA

C_

A4

FF0_

DA

C_

A6

FF0_

DA

C_

A8

FF

0_D

AC

_B

1F

F0_

DA

C_

B3

FF

0_D

AC

_B

5F

F0_

DA

C_

B7

FF

0_D

AC

_B

9

/F

F0_

DA

C_

RE

SE

TF

F0_

DA

C_

LAT

1F

F0_

DA

C_

LAT

3

R25

615

0R

264

150

R27

015

0R

262

150

R25

415

0

R27

215

0R

276

NO

NR

285

150

R29

115

0R

289

150

R28

415

0R

279

150

R26

115

0R

269

150

R26

715

0R

259

150

R25

015

0R

252

150

R27

415

0R

425

150

R29

415

0R

293

150

R28

715

0R

280

150

FF

0_D

AC

_LA

T2

FF

0_D

AC

_LA

T0

FF0_

DA

C_

A1

FF0_

DA

C_

A3

FF0_

DA

C_

A5

FF0_

DA

C_

A7

FF0_

DA

C_

A9

FF

0_D

AC

_B

0F

F0_

DA

C_

B2

FF

0_D

AC

_B

4F

F0_

DA

C_

B6

FF

0_D

AC

_B

8R

281

150

R27

515

0

R29

215

0R

288

150

R25

315

0

R28

215

0

R28

615

0

R25

115

0R

258

150

R26

615

0R

268

150

R26

015

0

R27

815

0

R27

7N

ON

R29

015

0R

295

150

R27

315

0

R42

415

0

R28

315

0

R25

515

0R

263

150

R27

115

0R

265

150

R25

715

0

R41

70

R37

6N

ON

R41

50

R38

1N

ON

R41

60

R38

6N

ON

R34

90

R36

6N

ON

R35

10

R36

7N

ON

R37

30

R36

8N

ON

R42

00

R42

30

R41

90

R42

20

R41

80

R42

10

R35

20

R36

30

R36

10

R36

40

R37

70

R36

50

R35

30

R35

70

R37

90

R35

60

R38

50

R38

00

R35

40

R35

80

R35

50

R35

90

R37

20

R36

00

R37

80

R39

0N

ON

R38

20

R38

9N

ON

R38

70

R38

8N

ON

R36

20

R36

9N

ON

R37

40

R37

0N

ON

R37

50

R37

1N

ON

VH

V0

EN

C_

PH

B

Head Board _ 1/6 Circuit Diagram

2-15

2


D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC59

E09

A19

RA

TR

362S

C28

73

PC

59C

E0.

1u

C17

4C

E0.

1u

TP

3

VC

C

R45

9

1

R32

6

510

TR

522S

A12

13

TR

352S

C41

31

TR

512S

A17

46

R46

343

R47

4

10

R33

4

510

R47

943

+C

158

NO

N

C18

7C

E0.

022u

R34

24

.7 /

0.2

5W

VH

V0

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC51

E09

A19

RA

TR

42S

C28

73

PC

51C

E0.

1u

C15

4C

E0.

1u

TP

4

VC

C

R42

6

1

R30

0

510

TR

202S

A12

13

TR

32S

C41

31

TR

192S

A17

46

R43

143

R44

2

10

R30

8

510

R44

743

C16

6C

E0.

022u

FF

0_D

AC

_A

[0.

.9]

R31

84

.7 /

0.2

5W

PC

73

CE

0.1u

VC

C3

VC

C3

SI1

_Y

B

SI1

_Z

B

SI1

_Y

A

SI1

_Z

A

SC

K1_

YB

SC

K1_

ZB

SC

K1_

YA

SC

K1_

ZA

CO

M1_

A

CO

M1_

B

1A1

2A7

3A9

4A15

G4

G12

1Y2

1Z3

2Y6

2Z5

3Y10

3Z11

4Y14

4Z13

IC73

HD

1510

31F

PE

L

/F

F0_

DA

C_

RE

SE

T

SS

I1_

B

SS

I1_

A

SS

CK

1

FF

0_D

AC

_LA

T1

FF

0_D

AC

_B

[0.

.9]

HD

_P

OW

ER

VH

V0

3 1

2T

R66

DT

C11

4EK

+42

V

C19

1

CE

1.0u

+C

186

470u

/63

V

C21

6C

E0.

1u

+C

217

220u

/10

V

VC

C

C23

3C

E0.

1u

+27

V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

36

36F

MN

-BT

K

VH

V0

VC

C

LAT

1

CH

1

NC

HG

1

SC

K1_

YA

SC

K1_

ZA

SI1

_Y

AS

I1_

ZA

SC

K1_

YB

SC

K1_

ZB

SI1

_Y

BS

I1_

ZB

VH

V0

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

/P

_S

IDE

_S

EN

SG

ND

HE

AD

_U

/D

_H

HE

AD

_U

/D

_L

GN

D

GN

D

GN

D

GN

D

VC

C

CO

M1_

A

CO

M1_

A

CO

M1_

A

CO

M1_

B

CO

M1_

B

CO

M1_

B

GN

D

LAT

1

CH

1

NC

HG

1

SC

K1_

YA

SC

K1_

ZA

SI1

_Y

AS

I1_

ZA

SC

K1_

YB

SC

K1_

ZB

SI1

_Y

BS

I1_

ZB

HE

AD

1

VH

V0

FF

0_D

AC

_B

0F

F0_

DA

C_

B1

FF

0_D

AC

_B

2F

F0_

DA

C_

B3

FF

0_D

AC

_B

4F

F0_

DA

C_

B5

FF

0_D

AC

_B

6F

F0_

DA

C_

B7

FF

0_D

AC

_B

8F

F0_

DA

C_

B9

FF0_

DA

C_

A0

FF0_

DA

C_

A1

FF0_

DA

C_

A2

FF0_

DA

C_

A3

FF0_

DA

C_

A4

FF0_

DA

C_

A5

FF0_

DA

C_

A6

FF0_

DA

C_

A7

FF0_

DA

C_

A8

FF0_

DA

C_

A9

C23

2C

E0.

1u

+42

V

PS

FAN

_O

N

R38

35.

6K

R38

43.

3K

D92

D2F

L20U

3 1

2T

R67

DT

C11

4EK

+27

V

C26

4C

E0.

1u

TR

682S

J529

S

R49

4

390/

1W

VC

C

VC

C3

SS

I1_

B

SS

I1_

A

SS

CK

1

C26

5C

E0.

1u+

C19

7

100u

/10

V

VH

V1

VH

V2

VH

V3

R55

910

R52

810

R56

110

R56

210

R56

010

R52

710

R52

910

R53

010

C22

0C

E22

0p

C20

2C

E22

0p

C22

1C

E22

0p

C20

3C

E22

0p

+C

196

22u/

50V

TP

38T

P43

TP

36T

P41

TP

39T

P44

TP

37T

P42

TP

40T

P45

TP

46T

P49

TP

48T

P51

TP

47T

P50

C19

2C

E0.

1u

/P

_S

IDE

_S

EN

S

HE

AD

_U

/D

_L

HE

AD

_U

/D

_H

IN1

GN

D2

OU

T3

IC79

uPC

2933

T

D90

1SS

355

F4

FU

SE

MM

CT

3.1

5A E

T

F3

FU

SE

MM

CT

3.1

5A E

T

F2

FU

SE

MM

CT

3.1

5A E

T

F1

NO

N

1 2 3 4 5 6 7 8 9 10

CN

34

B10

PS

-VH

To

Coo

ling

FA

N1 2

CN

30

5267

-02A

1 2

CN

32

NO

N

1 2 3 4

CN

31

5339

8-04

90

TH

1

103H

T

TR

652S

J535

R34

61K

/0.

5W

R34

72.

2K/

0.5W

2-16

2

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC60

E09

A19

RA

TR

532S

C28

73

PC

60C

E0.

1u

C18

3C

E0.

1u

TP

5

VC

C

R48

7

1

R33

9

510

TR

372S

A12

13

TR

542S

C41

31

TR

382S

A17

46

R48

043

R47

1

10

R33

1

510

R46

443

+C

179

NO

N

C17

1C

E0.

022u

R32

34

.7 /

0.2

5W

VH

V1

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC52

E09

A19

RA

TR

212S

C28

73

PC

52C

E0.

1u

C16

3C

E0.

1u

TP

6

VC

C

R45

5

1

R31

4

510

TR

52S

A12

13

TR

222S

C41

31

TR

62S

A17

46

R44

843

R43

9

10

R30

5

510

R43

243

C15

1C

E0.

022u

R29

74

.7 /

0.2

5W

PC

74

CE

0.1u

VC

C3

VC

C3

SI2

_Y

B

SI2

_Z

B

SI2

_Y

A

SI2

_Z

A

SC

K2_

YB

SC

K2_

ZB

SC

K2_

YA

SC

K2_

ZA

CO

M2_

A

CO

M2_

B

1A1

2A7

3A9

4A15

G4

G12

1Y2

1Z3

2Y6

2Z5

3Y10

3Z11

4Y14

4Z13

IC74

HD

1510

31F

PE

L

PC

68

CE

0.1u

VC

C

LAT

2

CH

2

NC

HG

2

LAT

4

CH

4

NC

HG

4

/F

F0_

DA

C_

RE

SE

TF

F0_

DA

C_

LAT

2

FF

0_D

AC

_A

[0.

.9]

FF

0_D

AC

_B

[0.

.9]

FF

0_D

AC

_B

0F

F0_

DA

C_

B1

FF

0_D

AC

_B

2F

F0_

DA

C_

B3

FF

0_D

AC

_B

4F

F0_

DA

C_

B5

FF

0_D

AC

_B

6F

F0_

DA

C_

B7

FF

0_D

AC

_B

8F

F0_

DA

C_

B9

FF0_

DA

C_

A0

FF0_

DA

C_

A1

FF0_

DA

C_

A2

FF0_

DA

C_

A3

FF0_

DA

C_

A4

FF0_

DA

C_

A5

FF0_

DA

C_

A6

FF0_

DA

C_

A7

FF0_

DA

C_

A8

FF0_

DA

C_

A9

LLA

T2

CC

H2

NN

CH

G2

LLA

T4

CC

H4

NN

CH

G4

SS

I2_

B

SS

I2_

A

SS

CK

2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

37

36F

MN

-BT

K

VH

V1

LAT

2

CH

2

NC

HG

2

SC

K2_

YA

SC

K2_

ZA

SI2

_Y

AS

I2_

ZA

SC

K2_

YB

SC

K2_

ZB

SI2

_Y

BS

I2_

ZB

VH

V1

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

EN

C_

PH

_A

EN

C_

PH

_B

GN

D

GN

D

GN

D

GN

DG

ND

CO

M2_

A

CO

M2_

A

CO

M2_

A

CO

M2_

B

CO

M2_

B

CO

M2_

B

GN

D

LAT

2

CH

2

NC

HG

2

SC

K2_

YA

SC

K2_

ZA

SI2

_Y

AS

I2_

ZA

SC

K2_

YB

SC

K2_

ZB

SI2

_Y

BS

I2_

ZB

HE

AD

2

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC68

TC

74V

HC

T54

1AF

T

LLA

T2

CC

H2

NN

CH

G2

LLA

T4

CC

H4

NN

CH

G4

SS

I2_

B

SS

I2_

A

SS

CK

2

R39

710

0

R40

010

0

R40

110

0

R40

210

0

R39

810

0

R39

910

0 C24

5

CE

100pC

246

CE

100pC24

7

CE

100p

R50

10

R50

40

R50

50

R50

60

R50

20

R50

30

C24

8

CE

100pC24

9

CE

100pC25

0

CE

100p

R56

410

R53

110

R56

610

R56

510

R56

310

R53

210

R53

410

R53

310

C22

2C

E22

0p

C20

4C

E22

0p

C22

3C

E22

0p

C20

5C

E22

0p

TP

54T

P59

TP

52T

P57

TP

55T

P60

TP

53T

P58

TP

56T

P61

TP

62T

P65

TP

64T

P67

TP

63T

P66

C19

4C

E0.

1u

C23

4C

E10

00p

R49

21k

EN

C_

PH

AR

490

33

VC

C

12

IC66

A

74LV

C14

VC

C3 P

C67

CE

0.1u

C26

3C

E10

00p

R49

31k

EN

C_

PH

BR

491

33

VC

C

34

IC66

B

74LV

C14

56

IC66

C

74LV

C14

89

IC66

D

74LV

C14

1011

IC66

E

74LV

C14

1213

IC66

F

74LV

C14

R34

8

0 R35

0

0

VH

V1


2-17

2

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC62

E09

A19

RA

TR

402S

C28

73

PC

62C

E0.

1u

C17

5C

E0.

1u

TP

9

VC

C

R46

0

1

R32

7

510

TR

562S

A12

13

TR

392S

C41

31

TR

552S

A17

46

R46

543

R47

5

10

R33

5

510

R48

143

+C

159

22u/

50V

C18

8C

E0.

022u

R34

34

.7 /

0.2

5W

VH

V1

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC54

E09

A19

RA

TR

82S

C28

73

PC

54C

E0.

1u

C15

5C

E0.

1u

TP

10

VC

C

R42

7

1

R30

1

510

TR

242S

A12

13

TR

72S

C41

31

TR

232S

A17

46

R43

343

R44

3

10

R30

9

510

R44

943

C16

7C

E0.

022u

FF

1_D

AC

_A

[0.

.9]

R31

94

.7 /

0.2

5W

PC

75

CE

0.1u

VC

C3

VC

C3

SI4

_Y

B

SI4

_Z

B

SI4

_Y

A

SI4

_Z

A

SC

K4_

YB

SC

K4_

ZB

SC

K4_

YA

SC

K4_

ZA

CO

M4_

A

CO

M4_

B

1A1

2A7

3A9

4A15

G4

G12

1Y2

1Z3

2Y6

2Z5

3Y10

3Z11

4Y14

4Z13

IC75

HD

1510

31F

PE

L

PC

69

CE

0.1u

VC

C

LAT

5

CH

5

NC

HG

5

LAT

6

CH

6

NC

HG

6

FF

1_D

AC

_B

[0.

.9]

/F

F1_

DA

C_

RE

SE

TF

F1_

DA

C_

LAT

0

FF

1_D

AC

_B

0F

F1_

DA

C_

B1

FF

1_D

AC

_B

2F

F1_

DA

C_

B3

FF

1_D

AC

_B

4F

F1_

DA

C_

B5

FF

1_D

AC

_B

6F

F1_

DA

C_

B7

FF

1_D

AC

_B

8F

F1_

DA

C_

B9

FF1_

DA

C_

A0

FF1_

DA

C_

A1

FF1_

DA

C_

A2

FF1_

DA

C_

A3

FF1_

DA

C_

A4

FF1_

DA

C_

A5

FF1_

DA

C_

A6

FF1_

DA

C_

A7

FF1_

DA

C_

A8

FF1_

DA

C_

A9

LLA

T5

CC

H5

NN

CH

G5

LLA

T6

CC

H6

NN

CH

G6

SS

I4_

B

SS

I4_

A

SS

CK

4

HE

AD

4

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC69

TC

74V

HC

T54

1AF

T

LLA

T5

CC

H5

NN

CH

G5

LLA

T6

CC

H6

NN

CH

G6

SS

I4_

B

SS

I4_

A

SS

CK

4

R40

310

0

R40

610

0

R40

710

0

R40

810

0

R40

410

0

R40

510

0

C25

1

CE

100p

C25

2

CE

100pC25

3

CE

100p

R50

70

R51

00

R51

10

R51

20

R50

80

R50

90

C25

4

CE

100pC25

5

CE

100pC25

6

CE

100p

R56

710

R53

610

R56

910

R57

010

R56

810

R53

510

R53

710

R53

810

C22

4C

E22

0p

C20

6C

E22

0p

C22

5C

E22

0p

C20

7C

E22

0p

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

38

36F

MN

-BT

K

VH

V1

VC

C

VH

V1

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

GN

D

GN

D

VC

C

CO

M4_

A

CO

M4_

A

CO

M4_

A

CO

M4_

B

CO

M4_

B

CO

M4_

B

GN

D

LAT

4

CH

4

NC

HG

4

SC

K4_

YA

SC

K4_

ZA

SI4

_Y

AS

I4_

ZA

SC

K4_

YB

SC

K4_

ZB

SI4

_Y

BS

I4_

ZB

VH

V1

LAT

4

CH

4

NC

HG

4

SC

K4_

YA

SC

K4_

ZA

SI4

_Y

AS

I4_

ZA

SC

K4_

YB

SC

K4_

ZB

SI4

_Y

BS

I4_

ZB

TP

86T

P91

TP

84T

P89

TP

87T

P92

TP

85T

P90

TP

88T

P93

TP

94T

P97

TP

96T

P99

TP

95T

P98

C23

5C

E0.

1u


2-18

2


D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC63

E09

A19

RA

TR

572S

C28

73

PC

63C

E0.

1u

C18

4C

E0.

1u

TP

11

VC

C

R48

8

1

R34

0

510

TR

412S

A12

13

TR

582S

C41

31

TR

422S

A17

46

R48

243

R47

2

10

R33

2

510

R46

643

+C

180

NO

N

C17

2C

E0.

022u

R32

44

.7 /

0.2

5W

VH

V2

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC55

E09

A19

RA

TR

252S

C28

73

PC

55C

E0.

1u

C16

4C

E0.

1u

TP

12

VC

C

R45

6

1

R31

5

510

TR

92S

A12

13

TR

262S

C41

31

TR

102S

A17

46

R45

043

R44

0

10

R30

6

510

R43

443

C15

2C

E0.

022u

R29

84

.7 /

0.2

5W

PC

76

CE

0.1u

VC

C3

VC

C3

SI5

_Y

B

SI5

_Z

B

SI5

_Y

A

SI5

_Z

A

SC

K5_

YB

SC

K5_

ZB

SC

K5_

YA

SC

K5_

ZA

CO

M5_

A

CO

M5_

B

1A1

2A7

3A9

4A15

G4

G12

1Y2

1Z3

2Y6

2Z5

3Y10

3Z11

4Y14

4Z13

IC76

HD

1510

31F

PE

L

/F

F1_

DA

C_

RE

SE

TF

F1_

DA

C_

LAT

1

FF

1_D

AC

_A

[0.

.9]

FF

1_D

AC

_B

[0.

.9]

LAT

5

CH

5

NC

HG

5

SC

K5_

YA

SC

K5_

ZA

SI5

_Y

AS

I5_

ZA

SC

K5_

YB

SC

K5_

ZB

SI5

_Y

BS

I5_

ZB

HE

AD

5

FF

1_D

AC

_B

0F

F1_

DA

C_

B1

FF

1_D

AC

_B

2F

F1_

DA

C_

B3

FF

1_D

AC

_B

4F

F1_

DA

C_

B5

FF

1_D

AC

_B

6F

F1_

DA

C_

B7

FF

1_D

AC

_B

8F

F1_

DA

C_

B9

FF1_

DA

C_

A0

FF1_

DA

C_

A1

FF1_

DA

C_

A2

FF1_

DA

C_

A3

FF1_

DA

C_

A4

FF1_

DA

C_

A5

FF1_

DA

C_

A6

FF1_

DA

C_

A7

FF1_

DA

C_

A8

FF1_

DA

C_

A9

SS

I5_

B

SS

I5_

A

SS

CK

5

SS

I5_

B

SS

I5_

A

SS

CK

5

R57

210

R53

910

R57

410

R57

310

R57

110

R54

010

R54

210

R54

110

C22

6C

E22

0p

C20

8C

E22

0p

C22

7C

E22

0p

C20

9C

E22

0p

GN

D

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

39

36F

MN

-BT

K

VH

V2

VC

C

VH

V2

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

D

GN

D

GN

DG

ND

VC

C

CO

M5_

A

CO

M5_

A

CO

M5_

A

CO

M5_

B

CO

M5_

B

CO

M5_

B

LAT

5

CH

5

NC

HG

5

SC

K5_

YA

SC

K5_

ZA

SI5

_Y

AS

I5_

ZA

SC

K5_

YB

SC

K5_

ZB

SI5

_Y

BS

I5_

ZB

TP

102

TP

107

TP

100

TP

105

TP

103

TP

108

TP

101

TP

106

TP

104

TP

109

TP

110

TP

113

TP

112

TP

115

TP

111

TP

114

C23

6C

E0.

1u

VH

V2

2-19

2

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC64

E09

A19

RA

TR

442S

C28

73

PC

64C

E0.

1u

C17

6C

E0.

1u

TP

13

VC

C

R45

8

1

R32

8

510

TR

602S

A12

13

TR

432S

C41

31

TR

592S

A17

46

R46

743

R47

6

10

R33

6

510

R48

343

+C

160

22u/

50V

C18

9C

E0.

022u

R34

44

.7 /

0.2

5W

VH

V2

D6

28

D7

27

D8

26

D9

25

D1

3D

04

LAT

5

RS

T6

D5

29D

430

D3

1

VC

C45

22

TE

ST

23

NP

NB

20

FB18

PN

PB

16

VC

C5

24

D2

2

DP

9

DP

11

DP

12

DP

13

DP

15

DP

17

DP

19

DP

21

GN

D5

7

GN

D45

10

VO

UTG

ND

14

DA

OU

T8

IC56

E09

A19

RA

TR

122S

C28

73

PC

56C

E0.

1u

C15

6C

E0.

1u

TP

14

VC

C

R42

8

1

R30

2

510

TR

282S

A12

13

TR

112S

C41

31

TR

272S

A17

46

R43

543

R44

4

10

R31

0

510

R45

143

C16

8C

E0.

022u

R32

04

.7 /

0.2

5W

PC

77

CE

0.1u

VC

C3

VC

C3

SI6

_Y

B

SI6

_Z

B

SI6

_Y

A

SI6

_Z

A

SC

K6_

YB

SC

K6_

ZB

SC

K6_

YA

SC

K6_

ZA

CO

M6_

A

CO

M6_

B

1A1

2A7

3A9

4A15

G4

G12

1Y2

1Z3

2Y6

2Z5

3Y10

3Z11

4Y14

4Z13

IC77

HD

1510

31F

PE

L

PC

70

NO

N

VC

C

LAT

3

CH

3

NC

HG

3

LAT

7

CH

7

NC

HG

7

/F

F1_

DA

C_

RE

SE

TF

F1_

DA

C_

LAT

2

FF

1_D

AC

_A

[0.

.9]

FF

1_D

AC

_B

[0.

.9]

FF

1_D

AC

_B

0F

F1_

DA

C_

B1

FF

1_D

AC

_B

2F

F1_

DA

C_

B3

FF

1_D

AC

_B

4F

F1_

DA

C_

B5

FF

1_D

AC

_B

6F

F1_

DA

C_

B7

FF

1_D

AC

_B

8F

F1_

DA

C_

B9

FF1_

DA

C_

A0

FF1_

DA

C_

A1

FF1_

DA

C_

A2

FF1_

DA

C_

A3

FF1_

DA

C_

A4

FF1_

DA

C_

A5

FF1_

DA

C_

A6

FF1_

DA

C_

A7

FF1_

DA

C_

A8

FF1_

DA

C_

A9

LLA

T3

CC

H3

NN

CH

G3

LLA

T7

CC

H7

NN

CH

G7

SS

I6_

B

SS

I6_

A

SS

CK

6

LAT

6

CH

6

NC

HG

6

SC

K6_

YA

SC

K6_

ZA

SI6

_Y

AS

I6_

ZA

SC

K6_

YB

SC

K6_

ZB

SI6

_Y

BS

I6_

ZB

HE

AD

6

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC70

NO

N

LLA

T3

CC

H3

NN

CH

G3

LLA

T7

CC

H7

NN

CH

G7

SS

I6_

B

SS

I6_

A

SS

CK

6

R40

9N

ON

R41

2N

ON

R41

3N

ON

R41

4N

ON

R41

0N

ON

R41

1N

ON

C25

7

NO

N

C25

8

NO

N

C25

9

NO

N

R51

3N

ON

R51

6N

ON

R51

7N

ON

R51

8N

ON

R51

4N

ON

R51

5N

ON

C26

0

NO

N

C26

1

NO

N

C26

2

NO

N

R57

510

R54

410

R57

710

R57

810

R57

610

R54

310

R54

510

R54

610

C22

8C

E22

0p

C21

0C

E22

0p

C22

9C

E22

0p

C21

1C

E22

0p

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

CN

40

36F

MN

-BT

K

VH

V2

VC

C

VH

V2

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

GN

D

GN

D

VC

C

CO

M6_

A

CO

M6_

A

CO

M6_

A

CO

M6_

B

CO

M6_

B

CO

M6_

B

GN

D

LAT

6

CH

6

NC

HG

6

SC

K6_

YA

SC

K6_

ZA

SI6

_Y

AS

I6_

ZA

SC

K6_

YB

SC

K6_

ZB

SI6

_Y

BS

I6_

ZB

VH

V2

TP

118

TP

123

TP

116

TP

121

TP

119

TP

124

TP

117

TP

122

TP

120

TP

125

TP

126

TP

129

TP

128

TP

131

TP

127

TP

130

C23

7C

E0.

1u


2-20

2

Servo Board _ 1/4 Circuit Diagram

Y1

8.0M

Hz

55

44

66

33

77

22

88

11

RA

24

EX

BV

8V47

0J

C111CE1000p

C112CE1000p

C68CE22p

R90

10K

C110CE1000p

C113CE1000p

3 1

2Q

2

DT

C11

4EK

VC

C

C69CE18p

R12

310

0K 0

.1%

C96CE0.022u

R215

100K 0.1%

R15

61.

0K

XP

WM

-X

PW

M+

1098

+-IC26

C34

03A

VC

C

R144470

VC

C

R211 12K 0.1%

R13

122

0

LED

2

SE

L641

0E

R210 12K 0.1%

R2164.7K 0.1%

R2094.7K 0.1%

R12

00.

1ohm

/1W

VC

C

1 2 3 4 5

CN

953

398-

0590

C126

CE0.22u/50V

C86

CE

0.02

2u

VM

VC

C

R12

210

0K 0

.1%

R214

100K 0.1%

121314

+-IC26

D34

03A

VC

C

R21312K 0.1%

R21212K 0.1%

R1244.7K 0.1%

R1254.7K 0.1%

/X

_A

/X

_B

/Y

_B

/Y

_A

VC

C3

39

P20

/P

O0/

TIO

CA

3/(

IRQ

8)52

P21

/P

O1/

TIO

CB

3/(

IRQ

9)53

P22

/P

O2/

TIO

CC

3/(

IRQ

10)54

P23

/P

O3/

TIO

CD

3/(

IRQ

11)55

P11

/P

O9/

TIO

CB

044

P10

/P

O8/

TIO

CA

043

P70/EDREQ0/(DREQ0)34

P71/EDREQ1/(DREQ1)35

WD

TO

VF

37

GND99

P30

/T

XD

0/Ir

TX

D13

9P

31/

TX

D1

138

P32

/R

XD

0/Ir

RX

D13

7

P33

/R

XD

113

5P

34/

SC

K0

134

P35

/S

CK

1/(

OE

)13

3

P80

/E

DR

EQ

2/(

IRQ

0)14

0

P81

/E

DR

EQ

3/(

IRQ

1)14

1

P82

/E

TE

ND

2/(

IRQ

2)14

2

P83/ETEND3/(IRQ3) 2

GND76

PD0/D880

PD1/D979

PD2/D1078

PD3/D1177

PE

0/D

071

PE

1/D

170

PE

2/D

269

PE

3/D

368

PE

4/D

466

PE

5/D

565

PE

6/D

664

PE

7/D

763

VCC396

PB0/A8 15

PB1/A916

PB2/A1017

PB3/A11 18

PB4/A1220

PB5/A1321

PB6/A14 22

PB7/A15 23

PLLVSS92

PC0/A0 6

PC1/A17

PC2/A28

PC3/A3 9

PC4/A4 10

PC5/A5 11

MD2 1MD

114

4M

D0

143

PA4/A2029

PA5/A2130

PA6/A22 31

PA7/A23 32

VC

C3

67

XTAL98

EXTAL97

GN

D47

NM

I38

RES93

STBY100

PF7/CLKOUT95

P75

/E

DA

CK

1/(

DA

CK

1)42

GND 19

P84/EDACK2/(IRQ4)3

P85/EDACK3/(IRQ5) 4

PD4/D1275

PD5/D1374

PC7/A7 14PC6/A6 13

PA1/A1725

P65/TMO1/DACK1/IRQ1384


P63/TMCI1/TEND1/IRQ1182

P17

/P

O15

/T

IOC

B2/

TC

LKD

/E

DR

AK

351

P15

/P

O13

/T

IOC

B1/

TC

LKC

49

P13

/P

O11

/T

IOC

D0/

TC

LKB

46

P12

/P

O10

/T

IOC

C0/

TC

LKA

45GND

26

PA3/A19 28PA2/A18 27

PA0/A16 24

P54

/A

N12

/IR

Q4

127

P53

/A

DT

RG

/IR

Q3

110

AV

SS

131

P47

/A

N7/

DA

112

6P

46/

AN

6/D

A0

125

P45

/A

N5

124

P44

/A

N4

123

P43

/A

N3

120

P42

/A

N2

119

P41

/A

N1

118

P40

/A

N0

117

VR

EF

121

AV

CC

122

PLLVCC94

FW

E62

GND12

P25

/P

O5/

TIO

CB

4/(

IRQ

13)57

P14

/P

O12

/T

IOC

A1

48

VCC3 5

VC

C3

116

P50/TXD2/IRQ0107

GN

D13

6

P51/RXD2/IRQ1108 P52

/S

CK

2/IR

Q2

109

P24

/P

O4/

TIO

CA

4/(

IRQ

12)56

P26

/P

O6/

TIO

CA

5/E

DR

AK

0/(

IRQ

14)58

P27

/P

O7/

TIO

CB

5/E

DR

AK

1/(

IRQ

15)59

P73

/E

TE

ND

1/(

TE

ND

1)40

NC 33P

74/

ED

AC

K0/

(D

AC

K0)

41

P72/ETEND0/(TEND0) 36

P16

/P

O14

/T

IOC

A2/

ED

RA

K2

50

P60

/T

MR

I0/

DR

EQ

0/IR

Q8

60


P61

/T

MR

I1/

DR

EQ

1/IR

Q9

61

PD6/D1473

PD

7/D

1572

P56

/A

N14

/D

A2/

IRQ

612

9

P57

/A

N15

/D

A3/

IRQ

713

0

NC

132

PF0/WAIT85PF1/UCAS/IRQ1486PF2/LCAS/IRQ1587 PF3/LWR

88 PF4/HWR89 PF5/RD90

PF6/AS91

PG0/CS0101 PG1/CS1102 PG2/CS2103

PG3/CS3104PH0/CS4105 PH1/CS5

106P

H2/

CS

6/(

IRQ

6)11

1

PH

3/C

S7/

OE

/(

IRQ

7)11

2

PG

4/B

RE

QO

113

PG

5/B

AC

K11

4

PG

6/B

RE

Q11

5

P55

/A

N13

/IR

Q5

128

IC12

H8S

/26

7X-Q

FP

144

R136220

VM

VC

C3

VC

C3

PC

21C

E0.

1u

C94CE1.0u

C99CE0.022u

R15

71.

0K

R147470

C95CE0.022u

R14

5

47K

R143470

C98

CE0.022u

R1462.2K

R15

81.

0K

VC

C3

T32

T31

R10

2

1.0K

VF

WE

12

3

4

5

10

9

8

76

RA

3E

XB

A10

E10

3J

12

3

4

5

10

9

8

76

RA

9E

XB

A10

E10

3J

12

3

4

5

10

9

8

76

RA

2E

XB

A10

E10

3J

12 3 4 5

10

9 8 76

RA8EXBA10E103J

T35

T34

T36

T37

T29

T30

PC

9C

E0.

1u

PC

10C

E0.

1u

PC

20C

E0.

1u

T19

VC

C3

Cm

d_S

toM

Cm

d_M

toS

/C

md_

HS

_S

toM

INTD

DA

DD

A_

Mto

SD

DA

_C

LK

VC

C3

55

44

66

33

77

22

88

11

RA

25

EX

BV

8V10

2J

FL3

8E

XC

ML2

0A39

0

FL2

0E

XC

ML2

0A39

0 FL1

9E

XC

ML2

0A39

0

FL2

1E

XC

ML2

0A39

0

/C

md_

HS

_M

toS

/R

ES

ET

To

FE

ED

MO

TO

R

To

SC

AN

MO

TO

R

C72CE1000p

C74CE1000p

C76CE1000p

C77

CE1000p

R93

10K

+C

9110

0u/

63V

R831.8K

C127

CE0.22u/50V

VA

[0.

.15]

C97

CE

0.1u

VC

C3

VA14VA13VA12VA11VA10VA9VA8VA7VA6VA5VA4VA3VA2VA1

/VRD

/VHWR

/VCS1

I/O0 11

I/O1 12

I/O213

I/O315

I/O4 16

I/O5 17

I/O6 18

I/O719

WE 27

CS20

OE 22

A021

A123

A224

A325

A426

A51

A62

A73

A84

A95

A106

A117

A128

A139

A1410

VCC328

GND14

IC11

CY

7C13

99

VD

0V

D1

VD

2V

D3

VD

4V

D5

VD

6V

D7

VA0

/V

RD

/VCS1

/V

HW

R

VD

[0.

.15]

VC

C3

12

3

4

5

10

9

8

76 R

A14

EX

BA

10E

103J

VC

C3

12

3

4

5

10

9

8

76 R

A13

EX

BA

10E

103J

VA14VA13VA12VA11VA10VA9VA8

VA7VA6VA5VA4VA3VA2VA1VA0

VA15

VA14VA13VA12

VA11VA10VA9VA8VA7VA6

VA5VA4VA3VA2VA1VA0

VA

[0.

.15]

VA15

VD

[0.

.15]

T46T42

T39T45T41T38T44T40

R13

810

KR

137

10K

(N

ON

)

DD

A_

Sto

M

R84

2.2K

VD8VD9VD10VD11

VD12VD13VD14

VD15

VD8VD9VD10VD11VD12VD13VD14VD15

VD8VD9VD10VD11VD12VD13VD14VD15

12345 10987

6

RA5EXBA10E103J

SCLK

R92

1.0K

R91

2.2K

R14133

VC

C3

12345 10987

6

RA1EXBA10E103J

VC

C3

R14010K

R13910K

VC

C3

monitor

Test0Test1

Test2Test3Test4Test5Test6Test7

GN

D1

NC

2N

C3

OU

T2

4V

S5

OU

T1

6B

OO

T1

7IN

18

NC

9G

ND

10G

ND

11

NC

12

IN2

13

BO

OT

214

Vre

f15

SE

NS

E16

EN

AB

LE17

NC

18

NC

19

GN

D20IC

24

L620

1PS

C12

8C

E0.

022u

PW

M_

EN

C11

8

CE

0.22

u

1 2 3 4 5 6 7 8

CN

15

5339

8-08

90

VC

C

C13

6C

E0.

1u

PhA

+

PhB

+

VC

C3

12345 10987

6

RA7EXBA10E103J

T23

T24

T28

/P

WM

_E

Nin

VC

C

VD

D11

HIN

12

LIN

14

SD

13

VS

S15

N.C

4

N.C

10

N.C

16

VB

7

HO

8

VS

6

VC

C3

LO

1

CO

M2

N.C

5

N.C

9

IC31

IR21

12S

R197

10

C125CE0.1u

C11

6C

E0.

1u

C109

CE0.1u

R20

522

Q10

FS30

AS

J-2

Q7

FS30

AS

J-2

R19

122

C135CE0.22u/50V

VM

+15

VC

C

VD

D11

HIN

12

LIN

14

SD

13

VS

S15

N.C

4

N.C

10

N.C

16

VB

7

HO

8

VS

6

VC

C3

LO

1

CO

M2

N.C

5

N.C

9

IC30

IR21

12S

R195 10

C124

CE0.1u

C11

5C

E0.

1u

C107

CE0.1u

R20

422

Q9

FS30

AS

J-2

C132CE0.22u/50V

VM

+15

R17

310

K

VC

C3

TDI_1

TMSTCK

PC

12C

E1.

0u

PC

26C

E1.

0u

I/O11

I/O1I/O2 I/O

3 TDI4 CLK0/I05

GND7 TCK8

NC6

I/O9I/O10

I/O12

I/O

13

I/O

14

I/O

15

VC

C3

17

GN

D19

I/O

16

NC

18

I/O

20

I/O

21

I/O

22

I/O

44

NC

42

I/O

40

I/O

39

I/O

38

GN

D43

VC

C3

41

I/O

37

I/O 36I/O 35I/O

34I/O33

NC 30

I/O 27I/O 26

TDO 32GND 31

CLK1/I129TMS 28

I/O25

I/O

24I/

O23

I/O

45I/

O46

I/O

47I/

O48

IC17

M4A

3-64

/32

-TQ

FP

48

TDO

1213

IC22

F

74LV

C14

56IC

22C

74LV

C14

1011

IC22

E74

LVC

148

9IC

22D

74LV

C14

/X

M_

A

/X

M_

B

/Y

_B

/Y

_A

34IC

22B

74LV

C14

12IC

22A

74LV

C14

/X

G_

A

/X

G_

B

C130CE1000p

C133CE1000p

R20

247

0

R20

647

0

R203 1.0K

R207 1.0K

To

GR

IT E

NC

OD

ER

BO

AR

D

SO

L_C

UR

NT

Y_

CU

RN

TX

_C

UR

NT

X_

CU

RN

T

Y_

CU

RN

T

SolPh

Sol

PW

M

SolDecay/SOL_EN

/H

8S_

RE

SE

T

/PWM_EN

YP_PWMYP_DIR

YM_PWM

YP

_P

WM

YM_DIR

YP

_D

IR

Y_

PW

M

YM

_P

WM

YM

_D

IR

/P

WM

_E

N

Y_

PW

MFA

NP

WM

1

T33

Y_DIR

XP

WM

+X

PW

M-

XP

WM

+X

PW

M-

/X

_A

/X

_B

/X

_A

/X

_B

/X

M_

A/

XM

_B

/X

G_

A/

XG

_B

/H

8S_

RE

SE

T

Mtr

Pow

er

/PWM_ENin

Y_

DIR

/M

TR

ER

R

/LESSTHANF/LESSTHANS

DD

A_

Mto

SD

DA

_S

toM

/C

md_

HS

_M

toS

/C

md_

HS

_S

toM

Cm

d_M

toS

Cm

d_S

toM

DD

A_

CLK

T26

T27

/S

RV

BR

D_

RE

SE

T

/Y

_A

/Y

_B

SelPWMMode

SCLKR16133

Sel

PW

MM

ode

/S

eria

lSta

rt

R19

310

0

R18

310

0

R18

410

0 R17

522

R17

422

R17

222

R17

122

R17

022

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC20

74V

HC

T54

1

C134CE0.22u/50V

C131CE0.22u/50V

FAN

PW

M2

R88

10K

R87

10K

R20

80.

1ohm

/1W

R12

10.

1ohm

/1W

Q6

FS30

AS

J-2

R19

022

R10

32.

2K

F0outF0in

1

2

3

JP1

Pad

R80

NO

N

VC

C3

R81

10K

VF

WE

VF

WE

C108

CE1000p

CP

U ID

:00

01

R79

0

T56

T57

T54

T49T48

T51

T50T53T52T55

VC

C

PC

13C

E0.

1u

G_

CC

WG

_C

W

G_

CC

WG

_C

W

VC

C3 P

C31

CE

0.1u

1 2 3 4 5 6 7 8

CN

17

5267

-08A

1 2 3 4 5 6 7

CN

18

5267

-07A

/E

NC

_C

HE

CK

/E

NC

_C

HE

CK

PW

M_

EN

PW

M_

EN

Mode

Mod

e

Y_

PW

MM

inus

Y_

PW

MM

inus

C12

2

CE

0.22

u/50

V

C12

1C

E0.

22u/

50V

+15

R19815K

VM

+15R196

15K

VM

C67

CE

1000

pC

71C

E10

00p

C78

CE

1000

pC

79C

E10

00p

D75UDZS16B

D76UDZS16B

C93

CE

0.1u

1 32

D80

DA

N20

2K

1 32

D79

DA

N20

2K

2-21

2


D42

D2F

S6(

NO

N)

L1

L R

CH

895-

181K

(N

ON

)

+C

3710

u/10

0V(

NO

N)

D69

D2F

S6

L4 L R

CH

895-

181K

+C

5810

u/10

0V

Dra

in1

8

Dra

in1

7

Dra

in2

6

Dra

in2

5

Sou

rce1

1

Gat

e12

Sou

rce2

3

Gat

e24

IC28

UP

A17

59

Mtr

W_

1_M

trW

_0_

Mtr

WD

cy

Mtr

I3_

1_M

trI3

_0_

Mtr

I3D

cy

Mtr

I2_

1_

Mst

ep0A

Mst

ep0B

Mst

ep1A

Mst

ep1B

Mst

ep_

Hol

d

D70

D2F

S6

L3 L R

CH

895-

181K

+C

5310

u/10

0V

Dra

in1

8

Dra

in1

7

Dra

in2

6

Dra

in2

5

Sou

rce1

1

Gat

e12

Sou

rce2

3

Gat

e24

IC27

UP

A17

59

55

44

66

33

77

22

88

11

RA

4E

XB

V8V

101J

MtrI2_0_

Mtr

I2D

cy

MtrI1_1_MtrI1_0_

Mtr

I1D

cy

MtrI0_1_MtrI0_0_

Mtr

I0D

cy

MtrH_1_MtrH_0_

Mtr

HD

cy

MtrC1_1_MtrC1_0_

Mtr

C1D

cy

MtrC0_1_MtrC0_0_

CLK

32

/C

S2

/LWR

R60

1.2o

hm/

1W

+27

@F

anF

A@

Fan

0

@F

AN

PW

M2

Ctr

g_R

XD

Ctr

g_T

XD

SE

LS

EL1

SE

L2R

ST

/StepDrvEnable

/RD

Mtr

C0D

cy

@/

Sen

sR0

@/

Sen

sR1

GN

D1

TD

I2

I/O

8 A

13

I/O

9 A

34

I/O

10 A

55

I/O

11 A

76

I/O

12 A

97

I/O

13 A

118

I/O

14 A

139

I/O

15 A

1510

I1/

CLK

011

VC

C3

12

GN

D13

I1/

CLK

114

I/O

16 B

1515

I/O

17 B

1316

I/O

18 B

1117

I/O

19 B

918

I/O

20 B

719

I/O

21 B

520

I/O

22 B

321

I/O

23 B

122

TM

S23

TC

K24

GN

D25

GND 26

GND27

I/O24 B1428

IO/25 B12 29

I/O26 B10 30

I/O27 B831

I/O28 B632

I/O29 B4 33

I/O30 B2 34

I/O31 B0 35

I236

VCC337

GND 38

GND 39

VCC340

I/O32 C041

I/O33 C2 42

I/O34 C4 43

I/O35 C6 44

I/O36 C845

I/O37 C10 46

I/O38 C12 47

I/O39 C14 48

GND49

GND50

GN

D51

EN

AB

LE52

I/O

40 C

153

I/O

41 C

354

I/O

42 C

555

I/O

43 C

756

I/O

44 C

957

I/O

45 C

1158

I/O

46 C

1359

I/O

47 C

1560

I3/

CLK

261

VC

C3

62G

ND

63I4

/C

LK3

64I/

O48

D15

65I/

O49

D13

66I/

O50

D11

67I/

O51

D9

68I/

O52

D7

69I/

O53

D5

70I/

O54

D3

71I/

O55

D1

72TR

ST

73T

DO

74G

ND

75

GND76 GND77 I/O56 D1478

I/O57 D1279I/O58 D1080 I/O59 D8

81 I/O60 D682I/O61 D483I/O62 D284 I/O63 D0

85 I586 VCC387

GND88 GND89 VCC390 I/O0 A091

I/O1 A292I/O2 A493 I/O3 A6

94 I/O4 A895 I/O5 A1096

I/O6 A1297 I/O7 A1498 GND99 GND100

IC10 M4A

3-64

/64

TQ

FP

100

VC

C3

TD

I

TM

ST

CK

TD

I_1

PC

18C

E1.

0uP

C19

CE

1.0u

PC

16C

E1.

0u PC

17C

E1.

0u

A1

A2

A3

A4

A[

1..4

]

D[

0..3

]

D0

D1

D2

D3

12

3

4

5

10

9

8

76

RA

6E

XB

A10

E10

2JVC

C3

R14922K

R151150

R9822K

R99150

VC

C

Se

nso

r(R

ese

rve

)

-FA

N+

FAN

C80

CE

470p

C10

0

CE

470p

TD

I

TM

S

TC

K

TD

O

VC

C3 R46

10K

VC

C3

R49

10K

1 2 3 4 5 6 7 8

CN

5

5339

8-08

90

1 2 3

CN

7

5339

8-03

90To

FA

N J

UN

CT

ION

BO

AR

D

D51

D2F

S6

+C

4210

u/10

0VL2 L

RC

H89

5-18

1KT

o H

EA

D B

OA

RD

@F

AN

PW

M1

MtrA

_P

BM

trA_

PA

Mst

ep2B

Mst

ep2A

Mtr

AD

cy/

Sen

sCov

VC

C3

VC

C+

41

Sol

_R

ush

Sol

_H

old

To

IN

KT

AN

K B

OA

RD

for

TU

Ser

ial_

IN

Se

ria

l_C

LK

Ser

ial_

LOA

D

Ser

ial_

OU

T

1 2 3 4 5 6

CN

8

5280

8-06

91

VC

C VC

C

R89

100

R39

100

C75

CE

470p

C34

CE

470p

Ser

TU

_IN

Ser

Ctrg

_O

UT

Ser

TU

_O

UT

Ser

Ctr

g_LO

AD

Ser

TU

_LO

AD

Ser

Ctr

g_C

LK

Ser

TU

_C

LK

Ser

500_

CLK

Ser

500_

LOA

DS

er50

0_O

UT

Ser

Ctr

g_IN

R82

100

C70

CE

470p

Ser

500_

IN

R15

010

0

C10

1C

E47

0p

R14

210

0

C73

CE

470p

R86

10K

VC

C

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

CN

6

5280

8-28

91(

NO

N)

R14

810

0

R97

100

Dra

in1

8

Dra

in1

7

Dra

in2

6

Dra

in2

5

Sou

rce1

1

Gat

e12

Sou

rce2

3

Gat

e24

IC29

UP

A17

59(

NO

N)

@S

ol_

R13

410

0

R13

50

T8

D52

D1F

L20U

(N

ON

)

D71

D1F

L20U

(N

ON

)+27

Sol

_+

Sol

_-

T2

1 2 3 4 5 6 7

CN

3

5339

8-07

90

TP

139

TP

140

TP

141

TP

142

TP

71TP

69 TP

66TP

65

TP89

TP90

TP91

TP92

TP95

TP96

TP97

TP98

TP99TP107

TP106

TP102

TP101

TP132

TP131

TP130

TP129

TP126

TP125

TP

146

TP

145

TP

144

TP

152TP

138

TP

153

TP

85T

P78

TP

88TP

94 TP

105

TP

75T

P93

TP

133

TP

135

TP

137

TP

136

TP

134

TP

100

TP

3

TP

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P82

TP

143

TP

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P79

TP

80

T7

T6

T5

T63

for

50

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VC

C19

AL

M24

PH

A26

PH

B17

EN

A A

27

EN

A B

16

VR

EF

A23

VR

EF

B20

CR

25N

C4

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A22

RSA5

RSB 10

NC 13

VS

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VM

MA

1

VM

MB

14

OU

T1

3

OU

T2

7

OU

T3

8

OU

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12

LG

A28

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B15

DE

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GN

DH

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NC

2

NC

6

NC

9

NC

11

NC

13

IC23

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0

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C119CE820p

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C11

4

NO

N

R17

8

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FL1

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0

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0

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D81

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R11110K

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R11410K

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Sol

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Sol

PW

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117

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7

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R116

12K 0.1%R2004.7K 0.1%

R1154.7K 0.1%

SO

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Sol

Dec

ay

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4 11

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md_

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Cm

d_M

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Cm

d_S

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DD

A_

CLK

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rop_

ON

1 2 3 4 5 6 7 8 910 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

CN

1152

808-

2591

F0i

n

VD

D2

GN

D3

OU

T1

Cd

5

IC21

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12

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VC

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D78

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355

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1

GND 3

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2

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355

isp

Do

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d

for

50

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To

CU

T C

AR

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OA

RD

TP

168T

P16

9 TP

167TP

166 TP

160

TP

161

TP

165

TP

164

TP

163

TP

162

R187 10K

VC

C3

R186 10K

R185 10K

Ser

ial_

ST

OR

E

TP

62

D1

2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

E1

1

E2

19

IC9

74V

HC

T54

1

SerTU_STORE

R38

10K

VC

C

1 2 3 4 5 6 7 8 9

CN

14

5267

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(N

ON

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910

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87C

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nabl

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VC

C PC

15

CE

0.1u

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T22

T25

T21

T20

T9

T10

T12

T13

T15

T16

T59

T60

T61

T62

T67

T68

T73

T74

T75

T76

T77

T78

T79

T80

T81

T82

T83

T84

1 2 3 4 5 6 7 8 9 10 11 12

CN

13

5280

8-12

91

1 2 3 4 5 6

CN

16

B6P

-VH

VC

C3 PC

29

CE

0.1u

R85

33

1 2 3 4 5 6

CN

10

5339

8-06

90(

NO

N)

R16

4N

ON

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8410

0u/

25V

1 2 3 4

CN

4

5339

8-04

90

Th

erm

FAN

PW

M2

R11

0N

ON

TP

124

RX

110

0K

CX

1

NO

N

To

MA

IN B

OA

RD

2-22

2


VC

C3

39

P20

/P

O0/

TIO

CA

3/(

IRQ

8)52

P21

/P

O1/

TIO

CB

3/(

IRQ

9)53

P22

/P

O2/

TIO

CC

3/(

IRQ

10)54

P23

/P

O3/

TIO

CD

3/(

IRQ

11)55

P11

/P

O9/

TIO

CB

044

P10

/P

O8/

TIO

CA

043

P70/EDREQ0/(DREQ0) 34

P71/EDREQ1/(DREQ1) 35

WD

TO

VF

37

GND99

P30

/T

XD

0/Ir

TX

D13

9P

31/

TX

D1

138

P32

/R

XD

0/Ir

RX

D13

7

P33

/R

XD

113

5P

34/

SC

K0

134

P35

/S

CK

1/(

OE

)13

3

P80

/E

DR

EQ

2/(

IRQ

0)14

0

P81

/E

DR

EQ

3/(

IRQ

1)14

1

P82

/E

TE

ND

2/(

IRQ

2)14

2

P83/ETEND3/(IRQ3) 2

GND76

PD0/D880

PD1/D979

PD2/D1078

PD3/D1177

PE

0/D

071

PE

1/D

170

PE

2/D

269

PE

3/D

368

PE

4/D

466

PE

5/D

565

PE

6/D

664

PE

7/D

763

VCC396

PB0/A8 15

PB1/A9 16

PB2/A10 17

PB3/A1118

PB4/A12 20

PB5/A13 21

PB6/A14 22

PB7/A1523

PLLVSS92

PC0/A06

PC1/A1 7

PC2/A2 8

PC3/A39

PC4/A410

PC5/A5 11

MD21M

D1

144

MD

014

3

PA4/A20 29

PA5/A21 30

PA6/A2231

PA7/A2332

VC

C3

67

XTAL98

EXTAL97

GN

D47

NM

I38

RES93

STBY100

PF7/CLKOUT95

P75

/E

DA

CK

1/(

DA

CK

1)42

GND19

P84/EDACK2/(IRQ4) 3

P85/EDACK3/(IRQ5) 4

PD4/D1275

PD5/D1374

PC7/A714PC6/A6 13

PA1/A17 25P65/TMO1/DACK1/IRQ1384



P17

/P

O15

/T

IOC

B2/

TC

LKD

/E

DR

AK

351

P15

/P

O13

/T

IOC

B1/

TC

LKC

49

P13

/P

O11

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IOC

D0/

TC

LKB

46

P12

/P

O10

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IOC

C0/

TC

LKA

45

GND 26

PA3/A1928PA2/A1827

PA0/A16 24

P54

/A

N12

/IR

Q4

127

P53

/A

DT

RG

/IR

Q3

110

AV

SS

131

P47

/A

N7/

DA

112

6P

46/

AN

6/D

A0

125

P45

/A

N5

124

P44

/A

N4

123

P43

/A

N3

120

P42

/A

N2

119

P41

/A

N1

118

P40

/A

N0

117

VR

EF

121

AV

CC

122

PLLVCC94

FW

E62

GND 12

P25

/P

O5/

TIO

CB

4/(

IRQ

13)57

P14

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O12

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IOC

A1

48

VCC35

VC

C3

116

P50/TXD2/IRQ0107

GN

D13

6

P51/RXD2/IRQ1108 P

52/

SC

K2/

IRQ

210

9

P24

/P

O4/

TIO

CA

4/(

IRQ

12)56

P26

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O6/

TIO

CA

5/E

DR

AK

0/(

IRQ

14)58

P27

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O7/

TIO

CB

5/E

DR

AK

1/(

IRQ

15)59

P73

/E

TE

ND

1/(

TE

ND

1)40

NC 33

P74

/E

DA

CK

0/(

DA

CK

0)41

P72/ETEND0/(TEND0)36

P16

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O14

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IOC

A2/

ED

RA

K2

50

P60

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MR

I0/

DR

EQ

0/IR

Q8

60


P61

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MR

I1/

DR

EQ

1/IR

Q9

61

PD6/D1473

PD

7/D

1572

P56

/A

N14

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A2/

IRQ

612

9

P57

/A

N15

/D

A3/

IRQ

713

0

NC

132

PF0/WAIT85 PF1/UCAS/IRQ1486 PF2/LCAS/IRQ1587

PF3/LWR88PF4/HWR89 PF5/RD

90 PF6/AS91

PG0/CS0101PG1/CS1102 PG2/CS2

103 PG3/CS3104 PH0/CS4105

PH1/CS5106

PH

2/C

S6/

(IR

Q6)

111

PH

3/C

S7/

OE

/(

IRQ

7)11

2

PG

4/B

RE

QO

113

PG

5/B

AC

K11

4

PG

6/B

RE

Q11

5

P55

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N13

/IR

Q5

128

IC15

H8S

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7X-Q

FP

144

VC

C3

VC

C3

D8D9D10D11

D12D13D14

D15

D0

D1

D2

D3

D4

D5

D6

D7

12

3

4

5

10

9

8

76

RA

12E

XB

A10

E10

3J

12 3 4 510 9 8 7

6

RA11EXBA10E103J

D7

D0

D1

D2

D3

D4

D5

D6

D8D9D10D11D12D13D14D15

VC

C3

VC

C3

A1A2A3A4A5

A6A7A8A9A10A11

A12A13A14A15

12

3

4

5

10

9

8

76

RA

20E

XB

A10

E10

3J

12

3

4

5

10

9

8

76

RA

19E

XB

A10

E10

3J

A1A2A3A4A5A6A7

A8A9A10A11A12A13A14A15

VC

C3

I/O

011

I/O

112

I/O

213

I/O

315

I/O

416

I/O

517

I/O

618

I/O

719

WE

27

CS

20

OE

22

A0

21

A1

23

A2

24

A3

25

A4

26

A5

1

A6

2

A7

3

A8

4

A9

5

A10

6

A11

7

A12

8

A13

9

A14

10

VC

C3

28G

ND

14

IC16

CY

7C13

99

D0

D1

D2

D3

D4

D5

D6

D7

I/O

011

I/O

112

I/O

213

I/O

315

I/O

416

I/O

517

I/O

618

I/O

719

WE

27

CS

20

OE

22

A0

21

A1

23

A2

24

A3

25

A4

26

A5

1

A6

2

A7

3

A8

4

A9

5

A10

6

A11

7

A12

8

A13

9

A14

10

VC

C3

28G

ND

14

IC13

CY

7C13

99

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S1

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S1

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WR

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D

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WR

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WR

A1

A2

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

A15

D8

D9

D10

D11

D12

D13

D14

D15

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WR

VC

C3

VC

C3

PC

25C

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1uP

C24

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0.1uA

1A

2A

3A

4A

5A

6A

7A

8A

9A

10A

11A

12A

13A

14A

15

LED

1

SE

L641

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3 1

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12

3

4

5

10

9

8

76

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01.

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220

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12345

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5339

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C

1011

IC19

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74LV

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98

IC19

D

74LV

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R16710K

R16810K

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910

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R15

910

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E

1

2

3

JP2

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6N

ON

VC

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A16A16

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5

10

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76

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12

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2

D2

3

D3

4

D4

5

D5

6

D6

7

D7

8

D8

9

Q1

18

Q2

17

Q3

16

Q4

15

Q5

14

Q6

13

Q7

12

Q8

11

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4

D4

5

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6

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7

D7

8

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17

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15

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Q7

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D

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PW

M2

@F

AN

PW

M1

@F

AN

PW

M2

Se

ria

l_C

LK

Ser

ial_

LOA

DS

eria

l_O

UT

Ser

ial_

IN

12

3

4

5

10

9

8

76

RA

23E

XB

A10

E10

3J

VC

C3

T66

T72

T65

T71

T64

T70

/S

tepD

rvE

nabl

e1/

Ste

pDrv

Ena

ble2

/S

tepD

rvE

nabl

e

/S

tepD

rvE

nabl

e

1234567891011121314151617181920212223242526

CN

1

5280

8-26

91

1234567891011121314151617181920212223242526

CN

2

5280

8-26

91

R12

100

R11

100

R9

100

R10

100

R13

100

@/

Sen

sR0

@/

Sen

sR1

R9510K

TP

38T

P37

TP

36T

P34

TP

29T

P26

TP

23T

P18

TP

27T

P30

TP

19T

P17

TP

8

TP

1T

P2

Sol

_+

Sol

_-

TP

154

T17

TP

155

TP

147

TP

157

TP

159

TP

156

TP

158

56

IC19

C

74LV

C14

1213

IC19

F

74LV

C14

R15333

R10

910

KR

108

10K

Ser

ial_

ST

OR

E

R10

70

CP

U ID

:00

10

TP

58T

P76

TP

74T

P73

TP

68T

P64

TP

57T

P53

TP

40T

P39

Th

erm

R166 12K 0.1%

C10

6C

E1.

0u

T14

T18

T4

T11

2-23

2

VC

C19

AL

M24

PH

A26

PH

B17

EN

A A

27

EN

A B

16

VR

EF

A23

VR

EF

B20

CR

25N

C4

VS

A22

RSA 5

RSB10

NC 13

VS

B21

VM

MA

1

VM

MB

14

OU

T1

3

OU

T2

7

OU

T3

8

OU

T4

12

LG

A28

LG

B15

DE

CA

Y18

GN

DH

S1

GN

DH

S2

NC

2

NC

6

NC

9

NC

11

NC

13

IC5

MT

D20

05F

R41

220

C41

CE

820p

R43

1.0o

hm/

1W

VM

TD

R40

220

R42

1.0o

hm/

1W

C40

CE

820p

R52

10K

VC

C

C45

CE

3900

p

VC

C

R54

1.0K

R51

3.3K

C47

CE

0.04

7u

C46

CE

0.04

7u

R53

1.0K

R50

3.3K

Mtr

I1_

0_

Mtr

I1_

1_

MtrI

1_P

AM

trI1

_P

BM

trI1

Dcy

FL2

5E

XC

ML2

0A39

0

FL2

3

EX

CM

L20A

390

FL2

2

EX

CM

L20A

390

FL2

4

EX

CM

L20A

390

D41

D1F

S6

D37

D1F

S6

D39

D1F

S6

D35

D1F

S6

VC

C19

AL

M24

PH

A26

PH

B17

EN

A A

27

EN

A B

16

VR

EF

A23

VR

EF

B20

CR

25N

C4

VS

A22

RSA 5

RSB 10

NC13

VS

B21

VM

MA

1

VM

MB

14

OU

T1

3

OU

T2

7

OU

T3

8

OU

T4

12

LG

A28

LG

B15

DE

CA

Y18

GN

DH

S1

GN

DH

S2

NC

2

NC

6

NC

9

NC

11

NC

13

IC8

MT

D20

05F

R66

220

C60

CE

820p

R68

0.68

ohm

/1W

VM

TD

R65

220

R67

0.68

ohm

/1W

C59

CE

820p

R76

10K

VC

C

C64

CE

3900

p

VC

C

R78

1.0K

R75

3.3K

C66

CE

0.04

7u

C65

CE

0.04

7u

R77

1.0K

R74

3.3K

Mtr

C0_

0_

Mtr

C0_

1_

MtrC

0_P

AM

trC

0_P

BM

trC

0Dcy

FL3

7E

XC

ML2

0A39

0

FL3

5

EX

CM

L20A

390

FL3

4

EX

CM

L20A

390

FL3

6

EX

CM

L20A

390

D68

D1F

S6

D64

D1F

S6

D66

D1F

S6

D62

D1F

S6

R4

220

C2

CE

820p

R3

0.68

ohm

/1W

(N

ON

)

VM

TD

R1

220

R2

0.68

ohm

/1W

(N

ON

)

C1

CE

820p

R15

10K

VC

C

C11

CE

3900

p

VC

C

R16

1.0K

R17

3.3K

C13

CE

0.04

7u

C10

CE

0.04

7u

R14

1.0K

R12

6

3.3K

Mtr

I0_

0_

Mtr

I0_

1_

MtrI

0_P

AM

trI0

_P

BM

trI0

Dcy

FL8

EX

CM

L20A

390

FL6

EX

CM

L20A

390

FL5

EX

CM

L20A

390

FL7

EX

CM

L20A

390

D21

D1F

S6(

NO

N)

D19

D1F

S6(

NO

N)

D20

D1F

S6(

NO

N)

D18

D1F

S6(

NO

N)

R25

220

C21

CE

820p

R24

0.68

ohm

/1W

VM

TD

R22

220

R23

0.68

ohm

/1W

C20

CE

820p

R31

10K

VC

C

C25

CE

3900

p

VC

C

R32

1.0K

R33

3.3K

C27

CE

0.04

7u

C24

CE

0.04

7u

R30

1.0K

R12

8

3.3K

Mtr

I2_

0_

Mtr

I2_

1_

MtrI

2_P

AM

trI2

_P

BM

trI2

Dcy

FL1

6E

XC

ML2

0A39

0

FL1

4

EX

CM

L20A

390

FL1

3

EX

CM

L20A

390

FL1

5

EX

CM

L20A

390

D29

D1F

S6

D27

D1F

S6

D28

D1F

S6

D26

D1F

S6

R8

220

C4

CE

820p

R7

0.68

ohm

/1W

VM

TD

R5

220

R6

0.68

ohm

/1W

C3

CE

820p

R19

10K

VC

C

C15

CE

3900

p

VC

C

R20

1.0K

R21

3.3K

C17

CE

0.04

7u

C14

CE

0.04

7u

R18

1.0K

R12

7

3.3K

Mtr

I3_

0_

Mtr

I3_

1_

MtrI

3_P

AM

trI3

_P

BM

trI3

Dcy

FL4

EX

CM

L20A

390

FL2

EX

CM

L20A

390

FL1

EX

CM

L20A

390

FL3

EX

CM

L20A

390

D25

D1F

S6

D23

D1F

S6

D24

D1F

S6

D22

D1F

S6

VC

C19

AL

M24

PH

A26

PH

B17

EN

A A

27

EN

A B

16

VR

EF

A23

VR

EF

B20

CR

25N

C4

VS

A22

RSA 5

RSB10

NC 13

VS

B21

VM

MA

1

VM

MB

14

OU

T1

3

OU

T2

7

OU

T3

8

OU

T4

12

LG

A28

LG

B15

DE

CA

Y18

GN

DH

S1

GN

DH

S2

NC

2

NC

6

NC

9

NC

11

NC

13

IC7

MT

D20

05F

R62

220

C57

CE

820p

R64

0.68

ohm

/1W

VM

TD

R61

220

R63

0.68

ohm

/1W

C56

CE

820p

R71

10K

VC

C

C61

CE

3900

p

VC

C

R73

1.0K

R70

3.3K

C63

CE

0.04

7u

C62

CE

0.04

7u

R72

1.0K

R69

3.3K

FL3

3E

XC

ML2

0A39

0

FL3

1

EX

CM

L20A

390

FL3

0

EX

CM

L20A

390

FL3

2

EX

CM

L20A

390

D60

D1F

S6

D56

D1F

S6

D58

D1F

S6

D54

D1F

S6

VC

C19

AL

M24

PH

A26

PH

B17

EN

A A

27

EN

A B

16

VR

EF

A23

VR

EF

B20

CR

25N

C4

VS

A22

RSA 5

RSB10

NC 13

VS

B21

VM

MA

1

VM

MB

14

OU

T1

3

OU

T2

7

OU

T3

8

OU

T4

12

LG

A28

LG

B15

DE

CA

Y18

GN

DH

S1

GN

DH

S2

NC

2

NC

6

NC

9

NC

11

NC

13

IC6

MT

D20

05F

(N

ON

)

R45

220

C44

CE

820p

R48

1.0o

hm/

1W(

NO

N)

VM

TD

R44

220

R47

1.0o

hm/

1W(

NO

N)

C43

CE

820p

R57

10K

VC

C

C48

CE

3900

p

VC

C

R59

1.0K

R56

3.3K

C50

CE

0.04

7u

C49

CE

0.04

7u

R58

1.0K

R55

3.3K

Mtr

C1_

0_

Mtr

C1_

1_

MtrC

1_P

AM

trC

1_P

BM

trC

1Dcy

FL2

9EX

CM

L20A

390

FL2

7

EX

CM

L20A

390

FL2

6

EX

CM

L20A

390

FL2

8

EX

CM

L20A

390

D50

D1F

S6(

NO

N)

D46

D1F

S6(

NO

N)

D48

D1F

S6(

NO

N)

D44

D1F

S6(

NO

N)

Mtr

W_

0_

Mtr

W_

1_

Mtr

W_

PA

Mtr

W_

PB

Mtr

WD

cy

R29

220

C23

CE

820p

R28

0.68

ohm

/1W

VM

TD

R26

220

R27

0.68

ohm

/1W

C22

CE

820p

R35

10K

VC

C

C29

CE

3900

p

VC

C

R36

1.0K

R37

3.3K

C31

CE

0.04

7u

C28

CE

0.04

7u

R34

1.0K

R12

9

3.3K

Mtr

H_

0_

Mtr

H_

1_

MtrH

_P

AM

trH_

PB

Mtr

HD

cy

FL1

2E

XC

ML2

0A39

0

FL1

0

EX

CM

L20A

390

FL9

EX

CM

L20A

390

FL1

1

EX

CM

L20A

390

D33

D1F

S6

D31

D1F

S6

D32

D1F

S6

D30

D1F

S6

/S

tepD

rvE

nabl

e1

PU

MP

2

Re

serv

eC

AP

UP

/D

OW

N

PU

MP

1P

UM

P3

(R

ese

rve

)

PU

MP

4

WIP

ER

HE

IGH

T

WIP

ER

/S

tepD

rvE

nabl

e2R94

1.0K

R96

1.0K

VC

CV

CC

+A

_C

0

-A_

C0

+B

_C

0

-B_

C0

+A

_I0

-A_

I0+

B_

I0

-B_

I0

+A

_I1

-A_

I1+

B_

I1

-B_

I1

+A

_I2

-A_

I2+

B_

I2

-B_

I2

+A

_I3

-A_

I3+

B_

I3

-B_

I3

+A

_W

-A_

W+

B_

W

-B_

W

+A

_C

1

-A_

C1

+B

_C

1

-B_

C1

+A

_H

-A_

H+

B_

H

-B_

H

VM

TD +

C81

1000

u/63

V

T1

T3

PC

8C

E0.

1u

PC

1C

E0.

1uP

C5

CE

0.1u P

C7

CE

0.1u

PC

2C

E0.

1u

PC

3C

E0.

1u

PC

4C

E0.

1u

PC

6C

E0.

1u

D61

D1F

S6

D65

D1F

S6

D63

D1F

S6

D67

D1F

S6

VM

TD

D4

D1F

S6(

NO

N)

D2

D1F

S6(

NO

N)

D3

D1F

S6(

NO

N)

D1

D1F

S6(

NO

N)V

MT

D

D40

D1F

S6

D36

D1F

S6

D38

D1F

S6

D34

D1F

S6

VM

TD

D53

D1F

S6

D57

D1F

S6

D55

D1F

S6

D59

D1F

S6

VM

TD

D8

D1F

S6

D6

D1F

S6

D7

D1F

S6

D5

D1F

S6

VM

TD

D12

D1F

S6

D10

D1F

S6

D11

D1F

S6

D9

D1F

S6

VM

TD

D16

D1F

S6

D14

D1F

S6

D15

D1F

S6

D13

D1F

S6

VM

TD

D49

D1F

S6(

NO

N)

D45

D1F

S6(

NO

N)

D47

D1F

S6(

NO

N)

D43

D1F

S6(

NO

N)V

MT

D

VC

C25

AL

M3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

RSA 11

RSB17

PG13

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG

A7

LG

B21

DE

CA

Y24

NC

9

NC

15

NC

16

IC3

MT

D20

05

VC

C25

AL

M3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

RSA 11

RSB17

PG13

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG

A7

LG

B21

DE

CA

Y24

NC

9

NC

15

NC

16

IC4

MT

D20

05

VC

C25

AL

M3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

RSA 11

RSB 17

PG13

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG

A7

LG

B21

DE

CA

Y24

NC

9

NC

15

NC

16

IC1

MT

D20

05(

NO

N)

VC

C25

AL

M3

PH

A5

PH

B23

EN

A A

6

EN

A B

22

VR

EF

A2

VR

EF

B26

CR

4N

C19

VS

A1

RSA 11

RSB 17

PG13

VS

B27

VM

MA

8

VM

MB

20

OU

T1

10

OU

T2

12

OU

T3

14

OU

T4

18

LG

A7

LG

B21

DE

CA

Y24

NC

9

NC

15

NC

16

IC2

MT

D20

05

TP

42

TP

43

TP

44

TP

54

TP

46

TP

41T

P45

TP

48

TP

49

TP

50

TP

55

TP

52

TP

51T

P47

TP

10T

P9

TP

5

TP

21

TP

12

TP

11T

P4

TP

14T

P13

TP

7

TP

22

TP

16

TP

15T

P6

TP

127

TP

108 TP

116

TP

122

TP

128

TP

115 T

P11

4

TP

120T

P14

8 TP

150

TP

112

TP

119

TP

84T

P83

TP

111T

P14

9 TP

151

TP

110

TP

118

TP

104 TP

103

TP

123T

P10

9 TP

117

TP

113

TP

121

TP

87T

P86

C26

CE

0.22

u/50

V

C32

CE

0.22

u/50

V

C30

CE

0.22

u/50

V

C33

CE

0.22

u/50

V

C12

CE

0.22

u/50

V

C18

CE

0.22

u/50

V

C16

CE

0.22

u/50

V

C19

CE

0.22

u/50

V

C55

CE

0.22

u/50

V

C54

CE

0.22

u/50

V

C39

CE

0.22

u/50

V

C38

CE

0.22

u/50

V

C52

CE

0.22

u/50

V

C51

CE

0.22

u/50

V

C36

CE

0.22

u/50

V

C35

CE

0.22

u/50

V

TP

63

TP

59

TP

72

TP

67

TP

70

TP

61

TP

60

TP

56

TP

31

TP

25

TP

24

TP

20

TP

32

TP

28

TP

35

TP

33


2-24

2

2-4 SUB BOARD

Arrangement Diagram_ Component Side

It indicates the version of the Main Board.

2-25

2

CA

BLE

-AS

S'

Y P

-SID

E S

EN

S F

J-54

0

CA

BLE

-AS

S'

Y L

INE

AR

-EN

C F

J-54

0

CO

NN

EC

TO

R M

DF

7-16

P-2

.54D

SA

CO

NN

EC

TO

R 5

2806

-241

0

Arrangement Diagram_ Soldering Side

2-26

2

Sub Board _ 1/4 Circuit Diagram

2-27

2


2-28

2


R28

330

C41

CE

0.1u

+C

38

10u/

50V

VH

V0

1 2 3 4

CN

60

5326

1-04

90

VC

C

EN

C_

PH

A

EN

C_

PH

B

C43

CE

0.1u

+C

42

47u/

16V

VC

C

VC

C

123456789101112131415161718192021

CN

56

5220

7-21

90

GN

D

VH

V0

GN

DC

OM

0_B

NC

HG

0V

CC

GN

DC

OM

0_B

GN

DC

OM

0_B

GN

D

GN

DLA

T0

GN

D

GN

DC

H0

NC

SC

K0_

ZB

SC

K0_

YB

SI0

_Z

BS

I0_

YB

123456789101112131415161718192021

CN

59

5220

7-21

90

GN

DH

EA

D_

TH

GN

DC

OM

0_A

NC

HG

0

VC

C

GN

DC

OM

0_A

GN

DC

OM

0_A

GN

D

GN

D

LAT

0G

ND

GN

DC

H0

NC

SC

K0_

ZA

SC

K0_

YA

SI0

_Z

AS

I0_

YA

VH

V0

VC

C

VC

C

C40

CE

0.1u

+C

39

10u/

50V

VH

V1

0 H

EA

D1

HE

AD

2 H

EA

D

To

LIN

EA

R E

NC

OD

ER

BO

AR

D

123456789101112131415161718192021

CN

48

5220

7-21

90

GN

D

VH

V0

GN

DC

OM

1_B

NC

HG

1V

CC

GN

DC

OM

1_B

GN

DC

OM

1_B

GN

D

GN

DLA

T1

GN

D

GN

DC

H1

NC

SC

K1_

ZB

SC

K1_

YB

SI1

_Z

BS

I1_

YB

123456789101112131415161718192021

CN

50

5220

7-21

90

GN

DN

C

GN

DC

OM

1_A

NC

HG

1

VC

C

GN

DC

OM

1_A

GN

DC

OM

1_A

GN

D

GN

D

LAT

1G

ND

GN

DC

H1

NC

SC

K1_

ZA

SC

K1_

YA

SI1

_Z

AS

I1_

YA

VH

V0

VC

C

VC

C

123456789101112131415161718192021

CN

43

5220

7-21

90

GN

D

VH

V1

GN

DC

OM

2_B

NC

HG

2V

CC

GN

DC

OM

2_B

GN

DC

OM

2_B

GN

D

GN

DLA

T2

GN

D

GN

DC

H2

NC

SC

K2_

ZB

SC

K2_

YB

SI2

_Z

BS

I2_

YB

123456789101112131415161718192021

CN

45

5220

7-21

90

GN

DN

C

GN

DC

OM

2_A

NC

HG

2

VC

C

GN

DC

OM

2_A

GN

DC

OM

2_A

GN

D

GN

D

LAT

2G

ND

GN

DC

H2

NC

SC

K2_

ZA

SC

K2_

YA

SI2

_Z

AS

I2_

YA

VH

V1

VC

C

VC

C

TP

69

TP

55T

P62

TP

61

TP

67T

P72

TP

59T

P60

TP

66

TP

73T

P76

TP

68T

P65

TP

45

TP

28T

P11

TP

27

TP

12T

P29

TP

13T

P30

TP

22

TP

26T

P10

TP

25T

P14

TP

1

TP

37T

P34

TP

31

TP

19T

P15

TP

32T

P23

TP

18

TP

7T

P3

TP

4T

P9

123456789101112131415161718192021222324252627282930313233343536

CN

37

36F

MN

-ST

K

VH

V0

VC

C

VH

V0

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

HE

AD

_T

H_

BU

P_

SID

EG

ND

GN

D

GN

D

GN

DG

ND

VC

C

CO

M0_

A

CO

M0_

A

CO

M0_

A

CO

M0_

B

CO

M0_

B

CO

M0_

B

GN

D

LAT

0

CH

0

NC

HG

0

SC

K0_

YA

SC

K0_

ZA

SI0

_Y

AS

I0_

ZA

SC

K0_

YB

SC

K0_

ZB

SI0

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BS

I0_

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123456789101112131415161718192021222324252627282930313233343536

CN

36

36F

MN

-ST

K

VH

V0

VC

C

VH

V0

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

/P

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IDE

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EN

SG

ND

HE

AD

_U

/D

_H

HE

AD

_U

/D

_L

GN

D

GN

D

GN

D

GN

D

VC

C

CO

M1_

A

CO

M1_

A

CO

M1_

A

CO

M1_

B

CO

M1_

B

CO

M1_

B

GN

D

LAT

1

CH

1

NC

HG

1

SC

K1_

YA

SC

K1_

ZA

SI1

_Y

AS

I1_

ZA

SC

K1_

YB

SC

K1_

ZB

SI1

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BS

I1_

ZB

VH

V0

HE

AD

_U

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123456789101112131415161718192021222324252627282930313233343536

CN

35

36F

MN

-ST

K

VH

V1

VH

V1

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

EN

C_

PH

A

EN

C_

PH

BG

ND

GN

D

GN

D

GN

DG

ND

CO

M2_

A

CO

M2_

A

CO

M2_

A

CO

M2_

B

CO

M2_

B

CO

M2_

B

GN

D

LAT

2

CH

2

NC

HG

2

SC

K2_

YA

SC

K2_

ZA

SI2

_Y

AS

I2_

ZA

SC

K2_

YB

SC

K2_

ZB

SI2

_Y

BS

I2_

ZB

EN

C_

PH

A

/P

_S

IDE

_S

EN

S

VC

C

3 21

8 4+ -

IC10

A

BA

1035

8F

31

2

TR

1

DT

B12

3EK

R35

2.2K

C45

CE

1000

pR

30

3.3K

R38

NO

N

R29

1K

R32

82

R31

100

VR

122

K

1 2 3

CN

52

5326

1-03

90

C47

CE

1000

p

5 67

+ -

IC10

B

BA

1035

8F

VC

C

C44

CE

0.1u

HE

AD

_U

/D

_L

/P

_S

IDE

_S

EN

SE

NC

_P

HB

D2

1SS

355

D1

1SS

355

VH

V0

VH

V1

R41

10K

1%

VC

C

R36

NO

N

R34

0

R39

0

LED

9

SE

L641

0E-T

P5

PR

INT

CA

RR

IAG

E B

OA

RD

1/

2

2-29

2


123456789101112131415161718192021

CN

55

5220

7-21

90

GN

D

VH

V1

GN

DC

OM

4_B

NC

HG

4V

CC

GN

DC

OM

4_B

GN

DC

OM

4_B

GN

D

GN

DLA

T4

GN

D

GN

DC

H4

NC

SC

K4_

ZB

SC

K4_

YB

SI4

_Z

BS

I4_

YB

123456789101112131415161718192021

CN

58

5220

7-21

90

GN

DN

C

GN

DC

OM

4_A

NC

HG

4

VC

C

GN

DC

OM

4_A

GN

DC

OM

4_A

GN

D

GN

D

LAT

4G

ND

GN

DC

H4

NC

SC

K4_

ZA

SC

K4_

YA

SI4

_Z

AS

I4_

YA

VH

V1

VC

C

VC

C

C37

CE

0.1u

+C

36

10u/

50V

VH

V2

4 H

EA

D5

HE

AD

6 H

EA

D

123456789101112131415161718192021

CN

47

5220

7-21

90

GN

D

VH

V2

GN

DC

OM

5_B

NC

HG

5V

CC

GN

DC

OM

5_B

GN

DC

OM

5_B

GN

D

GN

DLA

T5

GN

D

GN

DC

H5

NC

SC

K5_

ZB

SC

K5_

YB

SI5

_Z

BS

I5_

YB

123456789101112131415161718192021

CN

49

5220

7-21

90

GN

DN

C

GN

DC

OM

5_A

NC

HG

5

VC

C

GN

DC

OM

5_A

GN

DC

OM

5_A

GN

D

GN

D

LAT

5G

ND

GN

DC

H5

NC

SC

K5_

ZA

SC

K5_

YA

SI5

_Z

AS

I5_

YA

VH

V2

VC

C

VC

C

123456789101112131415161718192021

CN

42

5220

7-21

90

GN

D

VH

V2

GN

DC

OM

6_B

NC

HG

6V

CC

GN

DC

OM

6_B

GN

DC

OM

6_B

GN

D

GN

DLA

T6

GN

D

GN

DC

H6

NC

SC

K6_

ZB

SC

K6_

YB

SI6

_Z

BS

I6_

YB

123456789101112131415161718192021

CN

44

5220

7-21

90

GN

DN

C

GN

DC

OM

6_A

NC

HG

6

VC

C

GN

DC

OM

6_A

GN

DC

OM

6_A

GN

D

GN

D

LAT

6G

ND

GN

DC

H6

NC

SC

K6_

ZA

SC

K6_

YA

SI6

_Z

AS

I6_

YA

VH

V2

VC

C

VC

C

TP

78

TP

54T

P53

TP

56

TP

57T

P58

TP

63T

P64

TP

77

TP

75T

P74

TP

70T

P71

TP

39

TP

42T

P41

TP

40

TP

43T

P47

TP

44T

P46

TP

48

TP

50T

P51

TP

52T

P49

TP

2

TP

38T

P36

TP

35

TP

17T

P8

TP

5T

P6

TP

16

TP

33T

P24

TP

20T

P21

HE

AD

_U

/D

_L

123456789101112131415161718192021222324252627282930313233343536

CN

34

36F

MN

-ST

K

VH

V1

VC

C

VH

V1

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

GN

D

GN

D

VC

C

CO

M4_

A

CO

M4_

A

CO

M4_

A

CO

M4_

B

CO

M4_

B

CO

M4_

B

GN

D

LAT

4

CH

4

NC

HG

4

SC

K4_

YA

SC

K4_

ZA

SI4

_Y

AS

I4_

ZA

SC

K4_

YB

SC

K4_

ZB

SI4

_Y

BS

I4_

ZB

VH

V1

HE

AD

_U

/D

_H

VC

C

To

HE

AD

UP

/D

OW

N S

EN

SO

R

123456789101112131415161718192021222324252627282930313233343536

CN

33

36F

MN

-ST

K

VH

V2

VC

C

VH

V2

GN

DG

ND

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

D

GN

D

GN

DG

ND

VC

C

CO

M5_

A

CO

M5_

A

CO

M5_

A

CO

M5_

B

CO

M5_

B

CO

M5_

B

GN

D

LAT

5

CH

5

NC

HG

5

SC

K5_

YA

SC

K5_

ZA

SI5

_Y

AS

I5_

ZA

SC

K5_

YB

SC

K5_

ZB

SI5

_Y

BS

I5_

ZB

123456789101112131415161718192021222324252627282930313233343536

CN

32

36F

MN

-ST

K

VH

V2

VC

C

VH

V2

GN

D

GN

D

GN

D

GN

D

GN

D

GN

D

GN

DG

ND

GN

DG

ND

GN

DG

ND

GN

D

GN

D

GN

D

VC

C

CO

M6_

A

CO

M6_

A

CO

M6_

A

CO

M6_

B

CO

M6_

B

CO

M6_

B

GN

D

LAT

6

CH

6

NC

HG

6

SC

K6_

YA

SC

K6_

ZA

SI6

_Y

AS

I6_

ZA

SC

K6_

YB

SC

K6_

ZB

SI6

_Y

BS

I6_

ZB

VH

V2

1 2 3 4 5 6

CN

46

5326

1-06

90

VH

V2

R26

1KR

271K

PR

INT

CA

RR

IAG

E B

OA

RD

2/

2

2-30

2

TO POWER SW

1

2

CN1

HEC2305-01-250

123

CN3

B3P-VH

+5V

+

C1210u/35V

C21CE2200p

R144.7K

R1515K

C20CE0.033u

11

66

7 7

55

44

33

22

IC3 L4960

D3D5S6M

D4

1SS355

L1

CL02BE181

+

C9100u/63V

R3100K

TO POWER SW

19V

+

C8100u/63V

C3CE0.1u

C10non C5

CE0.1u

123

CN2

B3P-VH

FL1

EXCELDR35V

FL1

EXCELDR35V

TRIG2

Q 3R4

CVolt5 THR 6

DIS 7

VC

C8

GN

D1

IC2

NE555P

R5

4.7K

R4

47K

C17CE0.022uC13

CE0.01u

PWM f : 128Hz

Duty : 47% (L=ON)

+5V

+5V+5V

R110K

+ C1110u/35V

C27CE0.1u

C1CE0.1u

C4CE0.1u

SNS7

RSTIN2

CT3

RST 5

VREF 1

+5

8G

ND

4

IC1TL7705CP-B

R210K

CLK1

/RESET

+5VC2CE0.1u

OPEN:MUTEON

+19V

+5V

+5V

+19V

EN11

IN15

IN27

VREF9

BOOT1 4

OUT1 3

OUT2 1

BOOT2 8

SE

NS

E10

VS

2

GN

D6

IC6

L6203

D1D2FL20U

C19CE0.022u

C18CE0.022u

R200.56/2W

D2D2FL20U

R101K

C31CE0.22u

C7CE0.1u

C14CE0.01u

R174.7K

C15CE0.01u

C6CE0.1u

C16CE0.01u

R194.7K

FB3

INV12

NONI11

INV215

NONI216

+5

12R

EF

14

C1 8

E1 9

E2 10

OC13 DEAD4

C2 11

C5

R6

GN

D7

IC5

UPC494GS

R164.7K

12

CN9

5566-02A

+

C26220u/63V

IN1

R184.7K

R91K

+5V

MTRON

IN2REDBLACK

123

CN6

5267-03A

+19V

R13

33

R81K

+5V

SENS1SENSOR INPUT

CX29

R61K

+5V

R71K

+5V

TO MODE SELECT SW

TAKEUP ON CW

OFF

TAKEUP ON CCW

TO MANUAL SW

FORWARD

OFF

REVERSE

1234

CN5

5267-04A

12345

CN4

5267-05A

1234

8765

1234

8765 MODE_CW

MODE_CCWTMFORTMBACK1

234

8765

1234

8765

RA2

EXBV8V330J

RA1EXBV8V330J

12 3

4SW1SW2

R111K

+5V

R12

SW11K

KHS02E

+5V

GNDTD1I/O8 B7I/O9 B6I/O10 B5I/O11 B4I/O12 B3I/O13 B2I/O14 B1I/O15 B0I0/CLK0VCCGNDI1/CLK1I/O16 C0I/O17 C1I/O18 C2I/O19 C3I/O20 C4I/O21 C5I/O22 C6I/O23 C7TMSTCKGND

GND

/TRSTI/O55 G7I/O54 G6I/O53 G5I/O52 G4I/O51 G3I/O50 G2I/O49 G1I/O48 G0I4/CLK3

GNDVCC

I3/CLK2I/O47 F0I/O46 F1I/O45 F2I/O44 F3I/O43 F4I/O42 F5I/O41 F6I/O40 F7

TMSTCK

GND

GN

DG

ND

I/O7

A7

I/O6

A6

I/O5

A5

I/O4

A4

I/O3

A3

I/O2

A2

I/O1

A1

I/O0

A0

VC

CG

ND

GN

DV

CC I5

I/O63

H0

I/O62

H1

I/O61

H2

I/O60

H3

I/O59

H4

I/O58

H5

I/O57

H6

I/O56

H7

GN

DG

ND

GN

DG

ND

I/O24

D7

I/O25

D6

I/O26

D5

I/O27

D4

I/O28

D3

I/O29

D2

I/O30

D1

I/O31

D0

I2 VC

CG

ND

GN

DV

CC

I/O32

E0

I/O33

E1

I/O34

E2

I/O35

E3

I/O36

E4

I/O37

E5

I/O38

E6

I/O39

E7

GN

DG

ND

123456789

10111213141516171819202122232425

100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

75747372717069686766656463626160595857565554535251

IN1

TD1/RESET

TMBACKTMFOR

MODE_CCWMODE_CW

CLK1

TMSTCK

TU STORETU OUTTU LOADTU CLK

TU IN

MTRONIN2

+5V

TD0

SENS1

SW1SW2

C23CE1.0uF

C22CE1.0uF

C25CE1.0uF

C24CE1.0uF

2-5 TUC-1

MAIN BOARD

MOTOR

SENSOR

SW cw/ ccw

SW Forward/ Reverce

POWER SW

AC POWER

CN6CN9

CN3 CN2

CN1 CN5 CN4

Main Board _ Circuit Diagram

WIRING MAP _ TUC-1

2-31

2

2-6 HEATER BOARDArrangement Diagram_Component Side

2-32

2

Heater Board_Circuit Diagram

2-33

2

2-7 MAINTENANCE PARTS LIST _ Electrical Parts

MAIN BOARDIC No. Parts No. Description FunctionIC17 15169124 LM1086IS-ADJ +3.3V VOLTAGE REGULATORIC18 15169124 LM1086IS-ADJ +1.8V VOLTAGE REGULATOR

SERVO BOARDIC No. Parts No. Description Function

IC2 15189105 MTD2005 MOTOR DRIVER for Right PUMPIC3 15189105 MTD2005 MOTOR DRIVER for Left PUMPIC4 15189105 MTD2005 MOTOR DRIVER for Middle PUMPQ4 15119122 2SJ535 MOTOR POWER SUPPLY

HEAD BOARDIC No. Parts No. Description FunctionIC50 15159127 E09A19RA D/A CONVERTER(CYAN)IC51 15159127 E09A19RA D/A CONVERTER(MAGENTA)IC52 15159127 E09A19RA D/A CONVERTER(YELLOW)IC54 15159127 E09A19RA D/A CONVERTER(BLACK)IC55 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA/MAGENTA)IC56 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN/CYAN)IC58 15159127 E09A19RA D/A CONVERTER(CYAN)IC59 15159127 E09A19RA D/A CONVERTER(MAGENTA)IC60 15159127 E09A19RA D/A CONVERTER(YELLOW)IC62 15159127 E09A19RA D/A CONVERTER(BLACK)IC63 15159127 E09A19RA D/A CONVERTER(LIGHT MAGENTA/MAGENTA)IC64 15159127 E09A19RA D/A CONVERTER(LIGHT CYAN/CYAN)TR2 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)TR3 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)TR6 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)TR7 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)TR10 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR11 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR18 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)TR19 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)TR22 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)TR23 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)TR26 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR27 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR34 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(CYAN)TR35 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(MAGENTA)TR38 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(YELLOW)TR39 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(BLACK)TR42 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR43 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR50 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(CYAN)TR51 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(MAGENTA)TR54 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(YELLOW)TR55 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(BLACK)TR58 15129122 2SC4131 TRANSISTOR for HEAD DRIVER(LIGHT MAGENTA/MAGENTA)TR59 15129121 2SA1746 TRANSISTOR for HEAD DRIVER(LIGHT CYAN/CYAN)TR65 15119122 2SJ535 HEAD POWER SUPPLY

F2 12559102 MMCT 3.15A HEAD POWER FUSE(LIGHT CYAN/LIGHT MAGENTA)F3 12559102 MMCT 3.15A HEAD POWER FUSE(YELLOW/BLACK)F4 12559102 MMCT 3.15A HEAD POWER FUSE(CYAN/MAGENTA)

Revised 3

3-1

3 Replacement of Main PartsThe necessary adjustments after the replacement of each part, and the referential time for each work aredescribed as follows.

HEAD REPLACEMENT : 12min.(1 Head)1. THERMISTER CHECK2. HEAD ALIGNMENT3. HEAD INFORMATION CLEAR4. CHECKING THE CAP HEIGHT *7 Adj. Time : 40min.< Total Time : 70min.>

WIPER REPLACEMENT : 5min.< Total Time : 5min. >

CAP TOP REPLACEMENT : 30min.(6 pcs.) 1. CHECKING THE CAP HEIGHT *7 Adj. Time : 2min.

< Total Time : 32min. >

CARRIAGE MOTOR REPLACEMENT : 20min.1. SERVO LOCK CHECK2. AGING3. MOTOR HOURS CLEAR Adj. Time : 5min.< Total Time : 25min. >

PUMP REPLACEMENT : 25min.(3 pcs.)1. PUMP TIMES CLEAR< Total Time : 25min. >

MAIN BOARD REPLACEMENT : 15min.1. DIP SW SETTING2. BATTERY INSTALLATION3. FIRMWARE INSTALLATION4. SYSTEM PARAMETER INITIALIZE5. HEAD RANK SETTING6. SERIAL NUMBER INPUT *17. CAP & WIPER CHECK *28.CHECKING THE CAP HEIGHT *79. SENSOR CHECK10. LIMIT & CUT DOWN POSITION INITIALIZE11. LINEAR ENCODER SETUP12. PAPER SIDE SENSOR ADJUSTMENT13. INK TYPE SETTING14. HEAD ALIGNMENT15. CALIBRATION Adj. Time : 67min.< Total Time : 82min. >

NETWORK BOARD REPLACEMENT : 10min.1. FIRMWARE UPGRADE2. IP ADDRESS SETTING Adj. Time : 7min.< Total Time : 17min. >

HEAD BOARD REPLACEMENT : 10min.1. THERMISTER CHECK2. HEAD UP/DOWN SENSOR CHECK *33. FAN ON THE HEAD BOARD CHECK Adj. Time : 13min.< Total Time : 23min. >

SERVO BOARD REPLACEMENT : 25min.1. AGING Adj. Time : 5min.< Total Time : 30min. >

BATTERY REPLACEMENT : 7min.1. BATTERY FLAG CLEAR *4< Total Time : 7min. >

PANEL BOARD REPLACEMENT : 7min.1. LCD/LED//BUZ CHECK *52. KEY CHECK *6 Adj. Time : 3min.< Total Time : 10min. >

CARRIAGE BOARD REPLACEMENT : 15min.1. HEAD UP/DOWN SENSOR CHECK *32. THERMISTER CHECK3. PAPER SIDE SENSOR ADJUSTMENT Adj. Time : 5min.<Total Time : 20min.>

INK TUBE REPLACEMENT : 75min. (12 pcs.)< Total Time : 75min. >

CARRIAGE WIRE REPLACEMENT : 45min.1. WIRE TENSION ADJUSTMENT2. LIMIT & CUT DOWN POSITION INITIALIZE3. LINEAR ENCODER SETUP Adj. Time : 15min.< Total Time : 60min. >

LINEAR ENCODER REPLACEMENT : 25min.1. LINEAR ENCODER SETUP Adj. Time : 3min.< Total Time : 28min. >

*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].*3 It can be performed in the [SERVICE MENU] > [SENSOR CHECK].*4 It can be performed in the [SERVICE MENU] > [CLOCK CHECK].*5 It can be performed in the [SERVICE MENU] > [LCD/LED/BUZ CHK].*6 It can be performed in the [SERVICE MENU] > [KEY CHECK].*7 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].

3-2

3-1 HEAD REPLACEMENT

Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

To prevent static damage, discharge static electricity from your body before you touch any ofelectronic components. You can do so by touching an unpainted metal surface on the chassis.

You can also take the following steps to prevent damage from electrostatic discharge (ESD):

When unpacking a static-sensitive component from its shipping carton, do not remove thecomponent from the antistatic packing material until you are ready to install the componentto the machine. Just before unwrapping the antistatic packaging, be sure to discharge staticelectricity from your body.

When transporting a sensitive component, first place it in an antistatic container orpackaging.

Handle all sensitive components in a static-safe area. If possible, use antistatic floor padsand workbench pads.

Revised 8

3-3

4 In [HEAD RANK] menu, select the Head No. of thehead that you are going to replace and input the HEADRANK written on the new head.Input the HEAD RANK by selecting the digit with theLeft and Right keys, and changing the parameters withthe Up and Down keys.Press the [ENTER] key to save the settings.

** The Head No. becomes [HEAD 1], [HEAD 2], [HEAD3] from the head at the left end in order.

HEAD RANKHEAD 1

[ ]

[ ]

[ENTER]

SERVICE MENUHEAD RANK

HEAD RANK 15CY2F2F (1/5)

HEAD RANK

3 Input the HEAD RANK of the head which is going to beinstalled.Turn on the SUB POWER SW while pressing the Left,Right and Down keys to enter the SERVICE MODE.

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

Make sure to input the HEAD RANK beforereplacing the head, because the sticker whichthe head rank is written on will be hiddenonce the head is installed.

2 From the menu (NOT from the service menu), select[INK CONTROL] > [PUMP UP], and select the groupwhich you want to remove the INK of.

5CY2F2F

[ ]

MENUINK CONTROL

INK CONTROLPUMP UP

PUMP UPALL

PUMP UPA GROUP

PUMP UPB GROUP

PUMP UPC GROUP

PUMP UPA-B GROUP

PUMP UPB-C GROUP

PUMP UPA-C GROUP

3-4

5

6

7

Be sure to turn off the MAIN POWER SWwhen replacing the head. The head or mainboard could break, otherwise. I t isrecommended to disconnect the AC code.

[ ]

[ ]

[ENTER]

SERVICE MENUCAP&WIPER CTRL

CAP&WIPER CTRLCAP

CAPOPEN

Turn off the SUB POWER SW, and then turn off theMAIN POWER SW.

MAIN POWER SW

< REAR VIEW >

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The CAPPING UNIT movesdown and allows you to move the HEAD CARRIAGE byhand.

8 Remove the CARRIAGE COVER.CARRIAGE COVER

Remove the RIGHT I/S COVER.

RIGHT I/S COVER

3-5

12 Remove the SPRING, and remove the 3 screws fixingthe HEAD in order as shown in the figure.Then, pull the HEAD towards the front and pull it up toremove it.

SPRING

1

2

3

11 Disconnect the 2 flexible cables from the HEAD.

10 Remove the HEAD BOARD COVER (the transparentcover).

9 Remove the DAMPER PLATE and remove the 2 INKDAMPERs from the HEAD which will be replaced.

Do not hold both sides of the INK DAMPER sohard. It could break.Be sure to remove and fix the INK DAMPERwith the HEAD BOARD COVER fixed. Itprevents the ink from dropping on the HEADBOARD.

DAMPER PLATE

3-6

13

15

14

Remove the HEAD from the ADAPTER and fix the newHEAD to the ADAPTER.

Make sure to fix the HEAD by pressing it to thebottom left corner of the ADAPTER.Use the 2kgf·cm torque driver (ST-056) totighten up the screws.

Install the HEAD to the head carriage and fix the 3screws temporarily. Then, fix the SPRING and tightenup the 3 screws in order as shown in the figure.

Connect the 2 flexible cables to the HEAD BOARD.

Do not connect cable to the wrong connecter.

ADAPTER

HEAD

Use the 2kgf·cm torque driver (ST-056) totighten up the screws.

16 Fix the HEAD BOARD COVER temporarily.

The HEAD BOARD COVER should be fixed toprevent the ink from dropping on the HEADBOARD when fixing the INK DAMPERs. It isnot necessary to fix the cover with the NYLONLIVET, because the cover needs to be removedfor the HEAD ALIGNMENT.

SPRING

1

2

3

3-7

18

19


[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

MENUINK CONTROL

INK CONTROLHEAD REPLACE

HEAD REPLACEALL

HEAD REPLACEA GROUP

HEAD REPLACEB GROUP

HEAD REPLACEC GROUP

HEAD REPLACEA-B GROUP

HEAD REPLACEB-C GROUP

HEAD REPLACEA-C GROUP

From the menu (NOT from the service menu), select[INK CONTROL] > [HEAD REPLACE], and select thegroup which you want to fill INK of, and press theENTER key.

17 Replace the 2 new INK DAMPERs, and fix to the HEAD.

Do not hold both sides of the INK DAMPER sohard. It could break.You can connect either INK DAMPER to theeither connector on the HEAD, however,basically please connect the INK DAMPERwhich has the Ink Tube with 2 lines to rear sideand connect the INK DAMPER which has theInk Tube with 1 line to front side.

Make sure to replace the DAMPERs when theHEAD is replaced.

3-8

20 Enter the SERVICE MODE and perform the followingadjustments.

1. THERMISTER CHECK2. HEAD ALIGNMENT3. HEAD INFORMATION CLEAR4. CHECKING THE CAP HEIGHT

< NOTE for fixing the DAMPER PLATE >When you fix the DAMPER PLATE after the aboveadjustments, make sure not to press it down to theDAMPERs.

* Fix the screws at the bottom of the long screw hole.

DAMPER PLATE

[ ]

SERVICE MENUHISTORY MENU

HISTORY MENUHEAD GROUP

HEAD GROUPCLEAR H1

HEAD GROUPCLEAR H2

HEAD GROUPCLEAR H3

HEAD GROUPCLEAR H4

HEAD GROUPCLEAR H5

HEAD GROUPCLEAR H6

HEAD GROUPCLEAR ALL

HOW TO CLEAR THE HEAD INFORMATION

After THERMISTER CHECK and HEAD ALIGNMENT,clear the HEAD INFORMATION from the SERVICEMENU > HISTORY MENU > HEAD GROUP. Select theHEAD you replaced and press the ENTER key.

3-9

1

2

3

4

Turn on the SUB POWER SW while pressing the[CLEANING] key to enter the maintenance mode.

Select [WIPER REPLACE] and press the [ENTER] key.The head moves to the left side.

3-2 WIPER REPLACEMENT

Make sure the screen shown in the figure is displayed.Then, remove the RIGHT I/S COVERs.

Using tweezers, grasp the bottom portion of the wiperand take it off the hook.

MAINTENANCEWIPER REPLACE

NOW PROCESSING..

FINISHED WIPER REPLACEMENT?

RIGHT I/S COVER

3-10

5

6

7

Remove the WIPER and install the new one.

Make sure to fix the wiper so that the rubberside faces the front.

Use the tweezers to press the area shown in the figureand engage the WIPER on the hook.

Make sure to engage it on the hook. If theWIPER is not hooked, it may fall off duringuse.

Fix the RIGHT I/S COVER and press the [ENTER] key.The head carriage moves back to the standby positionand the head cleaning starts automatically. When thehead cleaning finishes, the sub power will be turned off.

RIGHT I/S COVER

3-11

2

4

1

3

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPOPEN

3-3 CAP TOP REPLACEMENT


Move the HEAD CARRIAGE slowly leftwards so that itis not above the capping unit.

Be careful that the head does not strike themedia or media clamp.



RIGHT I/S COVER

3-12

5

6

7

8

[ ]

[ ] [ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPUP

Remove the INNER I/S COVER.

INNER I/S COVER

Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key. The capping unit moves up. Pressthe [ENTER] key 3 times, because the capping unitmoves up in 3 steps.


MAIN POWER SW

< REAR VIEW >

Disconnect the tube (Black) of the CAP TOP from thetube (White) of the PUMP.Keep the JOINT TUBE for connecting the tube of thenew CAP TOP.

Make sure to replace the CAP TOP one byone. If you disconnect the plural tubes at thesame time, there is a danger of connecting toa wrong tube.

JOINT TUBE

3-13

10

12

9

11

Unhook the CAP FRAME with holding it by the otherhand, and remove it.

Make sure to hold the CAP FRAME. There isa SPRING under the CAP TOP. The CAPTOP will jump out unless you hold the capframe when removing it.

Remove the CAP TOP together with the tube.

Fix the new CAP TOP. Make sure to fix it so that thetube side faces the front.

Make sure not to touch the sponge.Make sure the SPRING is properly fixedunder the CAP TOP.

Fix the CAP FRAME.

CAP FRAME

CAP TOP

CAP TOP

CAP FRAME

3-14

14

13

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPOPEN

15

Connect the tube of the CAP TOP to the tube of thePUMP using the JOINT TUBE.

Then, replace the other CAP TOPs in the same way.

Turn on the MAIN POWER SW, then turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.

Select [CAP&WIPER CTRL] > [CAP] > [OPEN], andpress the [ENTER] key. The capping unit moves down.

Fix the INNER I/S COVER.

16

INNER I/S COVER

JOINT TUBE

You can connect either tube of the CAP TOPto the either tube of the PUMP.

3-15

18 Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key to move up the capping unit 1 step.Align the GUIDEs at the two ends of the capping unitwith the GUIDEs at the two ends of the head carriageby moving the head carriage by hand. Then press the[ENTER] key twice more to cap the heads withadjusting the position of the head carriage.

GUIDE GUIDE

17 Move the HEAD CARRIAGE by hand to the standbyposition.

19 Fix the RIGHT I/S cover

Enter the SERVICE MODE and perform the followingadjustment.1.CAP HEIGHT CHECK RIGHT I/S COVER

3-16

1

2

3

4

3-4 CARRIAGE MOTOR REPLACEMENT

Turn off the MAIN POWER SW.


Remove the PANEL COVER. Be sure to disconnectthe flexible cable connected to the PANEL BOARD.

Remove the SPRING.

PANEL COVER

SPRING

MAIN POWER SW

< REAR VIEW >

RIGHT I/S COVER

3-17

6

8

5

7

Disconnect the connector of the encoder cable.

Remove the screws fixing the FLANGE and removethe MOTOR together with the FLANGE. Disconnectthe 2 cables from the MOTOR then. FLANGE

Remove the MOTOR from the FLANGE.Fix the new MOTOR to the FLANGE.

Be careful with the fixing direction of theFLANGE.

Connect the 2 cables to the MOTOR and fix theFLANGE with the 2 screws temporarily.

Be careful not to connect the cable to thewrong connector. The red cable should beconnected to the red connector.

FLANGE

FLANGE

CONNECTOR

3-18

9

10

11

Fix the SPRING. Then, tighten up the 2 screws to fixthe FLANGE with checking the gears mesh withoutbacklash.

Connect the connector of the encoder cable.

Tie the cables as shown in the figure to preventthe connector from being disconnected. CONNECTOR

Connect the PANEL CABLE to the PANEL BOARD,and fix the PANEL COVER.

SPRING

PANEL COVER

12

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

Perform the SERVO LOCK CHECK.After turning on the main power, turn on the sub powerwhile pressing the Left, Right and Down keys to enterthe SERVICE MODE.

Apply a proper quantity of grease(P/# 21675101 FLOIL GE-676 BLACK)between gears.

3-19

16 Clear the motor working hours.Go back the SERVICE MENU, and select [HISTORYMENU] > [MOTOR GROUP] > [MOTOR HOURS S] >[CLEAR] and press the [ENTER] key. The motorworking hours will be reset to 0.

13

14

15

[ ]

SERVICE MENUSERVO LOCK

SERVO LOCKS: 3

[ENTER]

SERVO LOCKS: 1688

SERVO LOCKS:* 1688

[ ]

SERVICE MENUAGING

AGINGSCAN

In [SERVO LOCK] menu, select [S].Move the head carriage left and right by hand andmake sure the value on the LCD changes depending onthe head position.

Press the [ENTER] key to excite the MOTOR.Make sure the MOTOR is locked and the value on theLCD doesn't change.

Check the AGING.Go back to the SERVICE MENU, and select [AGING] >[SCAN] and press the [ENTER] key. Make sure themachine do the AGING and finish it.

Do the AGING with the head set at the HIGHposition for its safety.

[ ]

[ ]

[ ]

[ ]


HISTORY MENUMOTOR GROUP

MOTOR HOURS S 1653 hours

[ENTER]

MOTOR HOURS SCLEAR

3-20


MAIN POWER SW

< REAR VIEW >

2

4

1

3

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPOPEN

3-5 PUMP REPLACEMENT




RIGHT I/S COVER

3-21

5

6

7

8

Remove the INNER I/S COVER.

Make sure to replace the PUMP one by one.If you disconnect the tubes of the pluralPUMPs at the same time, there is a danger ofconnecting to a wrong tube.

Remove the PUMP and replace it to the new one.Then put the 2 longer tubes into the DRAIN TUBE.

Then, replace the other 2 PUMPs in the same way.

Make sure to fix the 2 projection parts of thePUMP to the holes of the FRAME.

Move the HEAD CARRIAGE slowly leftwards.


PUMP

INNER I/S COVER

Disconnect the tube (Black) of the CAP TOP from thetube (White) of the PUMP.Keep the JOINT TUBE for connecting the tube of thenew PUMP.

JOINT TUBE

3-22

9 Connect the tube of the CAP TOP to the tube of thePUMP using the JOINT TUBE.

10 Fix the INNER I/S COVER.

11 Move the HEAD CARRIAGE by hand to the standbyposition.

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

Turn on the MAIN POWER SW. Then, turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.

12

PUMP

JOINT TUBE

You can connect either tube of the CAP TOPto the either tube of the PUMP.

INNER I/S COVER

3-23

13 Select [CAP&WIPER CTRL] > [CAP] > [UP], and pressthe [ENTER] key to move up the capping unit 1 step.Align the GUIDEs at the two ends of the capping unitwith the GUIDEs at the two ends of the head carriageby moving the head carriage by hand. Then press the[ENTER] key twice more to cap the heads withadjusting the position of the head carriage.

GUIDE GUIDE

14 Clear the pump times.Go back to the SERVICE MENU, and select [HISTORYMENU] > [MOTOR GROUP], and select the PUMP youreplaced and clear the time.

[ ]



PUMP TIMES A 122 HOURS

PUMP TIMES B 105 HOURS

PUMP TIMES C 111 HOURS

PUMP TIMES ACLEAR

PUMP TIMES BCLEAR

PUMP TIMES CCLEAR

3-24

2

4

1

3

3-6 INK TUBE REPLACEMENT

Turn on the SUB POWER SW and perform the [PUMPUP] from the [INK CONTROL] menu.When i t f in ishes, the SUB POWER wi l l beautomatically turned off.


MAIN POWER SW

< REAR VIEW >

Remove the CARRIAGE COVER.

INK CONTROLEMPTY MODE

MENUINK CONTROL

INK CONTROLPUMP UP

CARRIAGE COVER

FRONT RAIL COVER

FRONT COVER

RIGHT TOP COVER

RIGHT I/S COVER

REAR RAIL COVER

Remove the following covers.

LEFT and RIGHT I/S COVERsRIGHT TOP COVERFRONT and REAR RAIL COVERsFRONT COVER

LEFT I/S COVER

3-25

5

6

7

8

Remove the clear cover fixed on the CARRIAGEBOARD, and remove the 4 NYLON LIVETs fixing theclear plates. Then, disconnect all the 6 flexible cablesthat are coming from the CABLE BEAR.

Remove the GUIDE PLATEs of the CABLE BEARand the CABLE GUIDEs. Then, take out the flexiblecables from the CABLE BEAR.

Disconnect the INK TUBEs from the INK DAMPERs,and put the scotch tape at the tip of the ink tubes toprevent the ink from coming out.

Disconnect the INK TUBEs from the JOINTs, and putthe scotch tape at the tip of the INK TUBEs to preventthe ink from coming out.

Make sure not to replace the INK TUBEs ofdifferent colors at the same time. There is adanger of connecting wrongly when fixing thenew ones.

REAR VIEW OF MACHINE

It is not necessary to replace the INK TUBEsof the other side of the JOINTs.

JOINT

CABLE GUIDE

GUIDE PLATE

Blank


3-26

9

10

11

12

Pull out the INK TUBEs from the CABLE BEAR.

Put the new INK TUBEs in the CABLE BEAR.

Connect the new INK TUBEs to the JOINTs, and markthe INK TUBEs to indicate the color of the ink.

Cut the INK TUBEs at appropriate length and connectthem to the INK DAMPERs. Then mark the INK TUBEsto indicate the color of the ink.

Then, replace the other INK TUBEs in the same way.

Be careful which hole of the TUBE GUIDEshould be used for each INK TUBE.


JOINT

KCMLcC

LmM

Y

3-27

14 Put back the GUIDE PLATEs and the CABLE GUIDEs.

Make 1 position for the GUIDE PLATE blank at theedge of the CABLE BEAR.Fix the CABLE GUIDE at the position shown in thefigure.

TUBE GUIDE

Make the 3 positions for the GUIDE PLATE blank at theother TUBE GUIDEs.Fix the CABLE GUIDE at the first GUIDE PLATE afterthe blank.

CABLE GUIDE

GUIDE PLATE

Blank


Connect the 6 FLEXIBLE CABLEs to the CARRIAGEBOARD and fix the NYLON LIVETs to fix the CLEARPLATEs.

13


CABLE GUIDE

GUIDE PLATE

Blank

Make the 3 positions for the GUIDE PLATE blank at theTUBE GUIDE.

REAR VIEW OF MACHINE Blank

TUBE GUIDE

Do not fix CABLE GUIDE here.

3-28

3-7 BOARDS REPLACEMENT (Head / Servo / Network / Main Board / SW Power Supply)

BOARD LAYOUT (IN CHASSIS)

Heater Board Stay

1. When the Board Cover is opened

Head Board

Servo Board

SW Power Supply AC Junction Board Network Board Main Board

2. When the Heater Board Stay and the Shild Stay are removed

Shield Stay

3-29

2 Remove the RIGHT TOP COVER, BOARD COVER andRIGHT I/S COVER .

1 Turn off the MAIN POWER SW.

3 Remove the SHIELD STAY.

MAIN POWER SW

REAR VIEW

RIGHT TOP COVER

RIGHT I/S COVER

BOARD COVER

SHIELD STAY

3-30

2 Remove the screws and disconnect the CONNECTOR.

1

HEAD BOARD REPLACEMENT

Disconnect the CABLEs from the HEAD BOARD.

CN-35,36,37,38,39,40

CN-34

CN-31

CN-30

HEAD BOARD CONNECTOR LAYOUT

3-31

4 Connect all the CABLEs to the HEAD BOARD.

3 Replace the HEAD BOARD to the new one.

5 Carry out the following checks.

1. THERMISTER CHECK2. HEAD UP/DOWN SENSOR CHECK3. FAN ON THE HEAD BOARD

3-32

1 Disconnect all the CABLEs from the SERVO BOARD.

SERVO BOARD REPLACEMENT

SERVO BOARD CONNECTOR LAYOUT

CN2

CN1CN4CN7

CN9CN8

CN11

CN16

CN17

CN18

CN15 CN13

2 Replace the SERVO BOARD to new one.

3-33

3 Connect all the CABLEs to the SERVO BOARD.

Carry out the following checking.41. AGING

3-34

1 Remove the 2 SCREWs.NETWORK BOARD REPLACEMENT

2

3

Disconnect the NETWORK BOARD from the MAIN BOARD.Replace it to the new one and connect it.

Fix the NETWORK BOARD with 2 SCREWs.

Carry out the following adjustment.41. FIRMWARE UPGRADE2. IP ADDRESS SETTING

3-35

2 Remove the NETWORK BOARD.

Disconnect all the CABLEs which are connected to theMAIN BOARD, SERVO BOARD and HEAD BOARD.

1

Make sure to print out the SERVICE REPORTor take a note of the HEAD RANK beforereplacing the MAIN BOARD.We recommend to use the Service Tool"Peck.exe" to receive the all settings.

MAIN BOARD REPLACEMENTMAIN BOARD CONNECTOR LAYOUT

CN14

CN3

CN1

CN12

CN7

CN4

3-36

5 Fix the SERVO BOARD and HEAD BOARD.

4

3

Replace the MAIN BOARD to the new one.

Remove the SERVO BOARD and HEAD BOARD.

6 Fix the NETWORK BOARD.

3-37

Carry out the following adjustments and settings.1. DIP SW SETTING2. BATTERY INSTALLATION3. FIRMWARE INSTALLATION4. SYSTEM PARAMETER INITIALIZE5. HEAD RANK SETTING6. SERIAL NUMBER INPUT *17. CAP & WIPER CHECK *28. CHECKING THE CAP HEIGHT *7

8 9. SENSOR CHECK10. LIMIT & CUT DOWN POSITION INITIALIZE11. LINEAR ENCODER SETUP12. PAPER SIDE SENSOR ADJUSTMENT13. INK TYPE SETTING14. HEAD ALIGNMENT15. CALIBRATION

*1 Input the serial number in the [SERVICE MENU] > [SERIAL NO.].*2 It can be performed in the [SERVICE MENU] > [CAP&WIPER CHECK].*7 It can be performed in the [SERVICE MENU] > [CAP ADJUST] > [CHECK GAP].If you use the Peck.exe and receive & sent the data, it is not necessary to carry out the under lined parts.

7 Connect all the CABLEs.

3-38

1 Remove the HEATER BOARD STAY together with the ACJUNCTION BOARD.

SW POWER SUPPLY REPLACEMENTSW POWER SUPPLY CONNECTOR LAYOUT

To the [CN34] on theHEAD BOARD

To the [CN16] on theSERVO BOARD

To the FAN

To the [CN1] on theAC JUNCTION BOARD

2 Disconnect all the CABLEs.

HEATER BOARD STAY

AC JUNCTION BOARD

3-39

3

4

Remove the SW POWER SUPPLY together with the FAN andreplace it to the new one.

Connect all the CABLEs.

3-40

1

3-8 BATTERY REPLACEMENT

Do not recharge, short-circuit, disassembly the lithium battery, nor putit into fire.It may cause heat, explosion and fire.

Put tape around the lithium battery for insulation for disposal orpreservation.It may cause heat, explosion and fire.

2

MAIN POWER SW

REAR VIEW

RIGHT TOP COVER

RIGHT I/S COVER

BOARD COVER

Remove the RIGHT TOP COVER, BOARD COVER andRIGHT I/S COVER .


Revised 5

3-41

3

4 Remove the BATTERY on the MAIN BOARD by pushingit down and tilting towards right.

1

SOCKET

MAIN BOARD

2

Replace the BATTERY with new one.SOCKET

BATTERY

MAIN BOARD

Be careful with the direction of the BATTERY.

5

6

Remove the SHIELD STAY.

SHIELD STAY

Fix the SHIELD STAY.

3-42

7 Turn on the MAIN POWER SW and turn on the SUB POWERSW while pressing the Left, Right and Down keys to enterthe SERVICE MODE.

8

9

10

Clear the BATTERY FLAG from the [CLOCK CHECK]menu in the SERVICE MODE.

MAIN POWER SW

REAR VIEW

RIGHT TOP COVER

RIGHT I/S COVER

BOARD COVER

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

CLOCK CHECK B 0y00d00h00m00s

CLOCK CHECK CLEAR BAT FLAG

SERVICE MENU CLOCK CHECK

[ENTER]

Fix the RIGHT TOP COVER, BOARD COVER and RIGHT I/SCOVER .


Revised 5

3-43

11 Dispose the BATTERY.

FOLLOWING MAY CAUSE EXPLOSION OF BATTERY.RECHARGE, SHORT-CIRCUIT, DISASSEMBLY, HEATING,PUTTING INTO FIRE.DON'T PUT BATTERY WITH OTHER METAL OR BATTERY.DISPOSE BATTERY WITHOUT INSULATION.

3-44

2 Remove the following covers.

LEFT and RIGHT I/S COVERsPANEL COVERLEFT and RIGHT TOP COVERsFRONT and REAR RAIL COVERsFRONT COVERLEFT SIDE COVER

1 Turn off the MAIN POWER SW.

3 Loosen the screw fixing the HEAD CARRIAGE to theCARRIAGE WIRE.

3-9 CARRIAGE WIRE REPLACEMENT

MAIN POWER SW

REAR VIEW

Be sure to disconnect the flexible cableconnected to the PANEL BOARD whenremoving the PANEL COVER.

RIGHT I/S COVERLEFT I/S COVER

LEFT SIDECOVER PANEL COVER

RIGHT TOP COVER

FRONT RAIL COVER

LEFT TOP COVER

REAR RAIL COVER

FRONT COVER

TOP VIEW

3-45

6 Loosen the screws fixing the MOTOR FLANGE, then removethe SPRING.

5 Remove the CARRIAGE WIRE as shown in the figure.

7 Remove the SHAFT STAY and the E RING, then remove theDRIVE PULLEY from the shaft.

4 Loosen the 2 screws and then the ADJUSTMENT SCREWin order to loosen the wire tension.

ADJUSTMENT SCREW

SPRING

FLANGE

SHAFT STAY

E RING

3-46

8

9

10

Fix one end of the new WIRE and fix the DRIVE GEAR to theDRIVE PULLEY with the screws.

11

Put the DRIVE PULLEY into the shaft and fix it with the ERING. Then, fix the SHAFT STAY.

Wind the CARRIAGE WIRE around the DRIVE PULLEYfrom bottom to the top, and fix the other end of the WIRE.

Remove the screws fixing the DRIVE GEAR and remove theCARRIAGE WIRE from the PULLEY.

Make sure that the CARRIAGE WIRE doesnot cross over.

SHAFT STAY

E RING

3-47

15 Fix the HEAD CARRIAGE to the CARRIAGE WIRE.

14 Rotate the DRIVE PULLEY until the CARRIAGE WIREcomes to its second wind from the top.

12 Fix the SPRING, then tighten up the 2 screws to fix theFLANGE with checking the gears mesh without backlash.

SPRING

FLANGE

TOP VIEW

13 Tighten the ADJUSTMENT SCREW and remove the slack inthe Wire.Do not tigten it too tightly. ADJUSTMENT SCREW

3-48

17

18

19 Move the HEAD CARRIAGE in a whole width of the GUIDERAIL several times to remove the slack in the CARRIAGEWIRE.Then, carry out the following adjustments.

1. WIRE TENSION ADJUSTMENT2. LIMIT POSITION & CUT DOWN POSITION INITIALIZE3. LINEAR ENCODER SETUP

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPOPEN


Turn on the MAIN POWER SW. Then, turn on the SUBPOWER SW while pressing the Left, Right and Downkeys to enter the SERVICE MODE.

16 Connect the PANEL CABLE to the PANEL BOARD,and fix the PANEL COVER.

PANEL COVER

3-49

Remove the PLATE.

3

2

4

1

3-10 ENCODER SCALE REPLACEMENT

FRONT RAIL COVER

FRONT COVER

RIGHT TOP COVER

RIGHT I/S COVER

REAR RAIL COVER

Remove the following covers.

LEFT and RIGHT I/S COVERsRIGHT TOP COVERFRONT and REAR RAIL COVERsFRONT COVER

LEFT I/S COVER

[MENU] key

[ ], [ ], [ ] + POWER ON

MENUSERVICE MENU

[ ]

[ ]

[ENTER]


CAP&WIPER CTRLCAP

CAPOPEN



PLATE

3-50

5

6

7

Remove the ENCODER SCALE by removing the PLATEfixing the ENCODER SCALE at its right end and theSPRING on its left end.

8

Remove the SPRING PLATE from the ENCODER SCALEand fix it to the ENCODER SCALE where there is no blackdot written on it.

Put the ENCODER SCALE in between the ENCODERPLATE and the GUIDE RAIL.Then, fix the right end with the PLATE and hook up theSPRING on the left end.Make sure that the ENCODER SCALE its in place.

Make sure not make scratches or put greaseon the ENCODER SCALE when fixing it.

Do not loosen or tighten the screws fixing theENCODER PLATE.

ENCODER SCALE

PLATESPRING

ENCODER SCALE

PLATESPRING

SPRING PLATE BLACK DOT

Move the HEAD CARRIAGE slowly leftwards.


3-51

Move the HEAD CARRIAGE in a whole width of themachine.Make sure that the ENCODER SCALE doesn't makecontact with the ENCODER MODULE and alsoENCODER SCALE is between the sl i t of theENCODER MODULE.

9

10 Carry out the LINEAR ENCODER SETUP.

4-1

Tool No. ST-056Tool Name TORQUE DRIVER N6

Purpose HEAD ALIGNMENT

Tool No. ST-011Tool Name TENSION METER

Purpose WIRE TENSION ADJUSTMENT

Tool No. ST-037Tool Name CLEAN STICK TX712A

Purpose HEAD CLEANING

Tool No. 21755107Tool Name CLEANING LIQUID (SL) 500ML

Purpose HEAD CLEANING (SOL)

Tool No. 22085118Tool Name KIT,CLEANING (SL)

Purpose HEAD CLEANING (SOL)* Cleaning Liquid + Cleaning Sticks 10 pcs.

4 Adjustment

4-1 Special Tools

Table shows a list of special tools recommended by Roland DG Corp.

4-2

4-2 SERVICE MODE

SERVICE MENUHEAD RANK

HEAD RANKHEAD 1

SERVICE MENUSERIAL NO.

SERIAL NO.ZT00000

HEAD RANK 11234567 (1/5)

HEAD RANKHEAD 6

HEAD RANK 61234567 (5/5)

SERVICE MENUSENSOR CHECK

FRHCPULWcwh *** M ***

123456789101112 *** *EC**

SERVICE MENUCAP&WIPER CHECK

SERVICE MENUKEY CHECK

KEY CHECKNONE

CAP&WIPER CHECK NOW PROCESSING..

CAP&WIPER CHECK COMPLETED

[ ] , [ ] , [ ] + POWER ON

[ MENU ] key

SERVICE MENULCD/LED/BUZ CHK

As per display

This menu is used for entering the HEAD RANK for each HEAD with 35 digit number and alphabet.The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.Press the [ ENTER] key to save the settings. Warning sound comes out when the CHECK SUM is not correct.

This menu is used for entering the Serial No. of the machine.The digits can be changed with [ ] and [ ] keys and parameters can be changed with [ ] and [ ] keys.

This menu is used for checking the CAP & Wiper movement.1. Move the Carriage to the position where is on the Platen by hand.2. Press the [ ENTER] key to check the Cap, Wiper, Wiper Up/ Down, Cap Motor, Cap Sensor, Wiper Motor and Wiper Sensor.3. Checking finishes when the COMPLETED message appears.

This menu displays the status of the sensors. When the sensor is ON, * will be displayed. Alphabet in the menu stands for F: Front Paper Sensor, R: Rear Paper Sensor, H: Origin Sensor, C: Front Cover Sensor, P: Maintenance Cover Sensor, U: Head Height Sensor, L: Pinch Roller Sensor, W: Paper Side Sensor, c: Cap Sensor, w: Wiper sensor, h: Wiper Height Sensor.

Head Height Sensor H : HIGH M : MIDDLE L : LOWMaintenance Cover Sensor R : Right I/ S Cover is ON. L : Left I/ S Cover is ON. * : Both I/ S Covers are ON. Blank : Both I/ S Covers are OFF.

Alphabet of the 2nd page stands for Cartridge Sensor of each color and Ink Empty.Blank : No Cartridge, Ink remainingC : Cartridge installed, Ink remainingE : No Cartridge, Ink empty* : Cartridge installed, Ink empty

This menu is used for checking the panel keys. [ NONE] will be displayed at the bottom row of the LCD if no key is pressed. The name of the key being pressed will be displayed This menu finisheswhen the [ ] key is pressed or it is left without pressing any key for 10 seconds. When there is any keythat has not been pressed, the name of the key will be indicated with the beep sound.Secondary power cannot be turned off even pressing the SUB POWER SW while in this mode.

This menu is used for checking the LCD, LED and the Buzzer. While in this mode, the function check of the LCD, LED and the Buzzer can be performed. All turning ON/ OFF test of the LED,Contrast ON/ OFF test of the LCD, back light test of LCD, Buzzer ON/ OFF test, Displaying the Cursorkey of the LCD, all characters of LCD will be displayed.

4-3

SERVICE MENUTHERMISTOR CHK

THERMISTOR CHKHEAD :26 C/77 F

THERMISTOR CHKBOARD:26 C/77 F

SERVICE MENUFAN CHECK

FAN CHECK

SERVICE MENULINEAR ENCODER

NOW PROCESSING..POS: 1361.00mm

LINEAR ENCODERSETUP COMPLETED

LINEAR ENCODERSETUP FAILED

SERVICE MENUPAPERSIDE SENS

PAPERSIDE SENSOUTPUT LEVEL

OUTPUT LEVEL0.7V

PAPERSIDE SENSSENSOR AUTOTEST

SENSOR AUTOTEST 0.5V, NOISE 0

SERVICE MENUHEAD ADJUST

HEAD ADJUSTBIAS

BIASTEST PRINT

BIAS --- VIEW ---

HEAD ADJUSTVERTICAL

VERTICALTEST PRINT

VERTICAL --- VIEW ---

This menu is used for checking the FAN. FAN will be ON ( HIGH) while in this mode.

The temperature read by the thermistor on the Head will be displayed. Temperature will be displayed in Celsius on the left side and in Fahrenheit on the right side. [ HEAD] and [ BOARD] display higher temperaturethan the environment temperature because there is a possibility that the device temp. of the Head Board goes up. Check and make sure that the temperature displayed on the LCD is not extremely low or high. The temperature of [ HEAD] is not always the same as the one of [ BOARD] .

This menu is used for adj usting the Paper Side Sensor. Refer to [ PAPER SIDE SENSOR ADJUSTMENT] .

This menu is for checking the Linear Encoder and also, recording the position of the edge of sheet withClear Sheet ( SHEET TYPE : CLEAR) . Printing won' t be performed if it is not adj usted. Refer to [ LINEAR ENCODER SETUP] .


error ( beep 2 times)

normal ( beep 1 time)

Use with [ ] and [ ] keys to change the capadj ustment value.The setting range is from -2.00 to + 2.00. It can be adj usted in 0.25 mm unit. The default value is 0.00.The cap can only be moved in the upwarddirection in 0.25 mm unit. When you move in thedownward direction, press [ ] key to move thecap to the lower end once and then move in theupward direction in 0.25 mm unit.

CAP ADJUSTADJUST POS.

ADJUST POS. 0.00 -2.00

CAP ADJUSTCHECK GAP

CHECK GAP0.00

SERVICE MENUCAP ADJUST

To adj ust and check the height of the cap, refer to the instraction of the [ CAP HEIGHT ADJUSTMENT] .

4-4

HEAD ADJUSTHORIZONTAL

HORIZONTALTEST PRINT

H2 H3 H4 2 1 -3

H5 H6 2 1

HORIZONTALDT1,Low

HORIZONTALDT3,Low

H2 H3 H4 2 1 -3

H5 H6 2 1

HEAD ADJUSTBI-DIR.DEFAULT

BI-DIR.DEFAULTTEST PRINT

H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

BI-DIR.DEFAULTDT1,Low


H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

BI-DIR.DEFAULTDT1,Middle


H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

SERVICE MENUSERVO LOCK

SERVO LOCKS: 100

SERVO LOCKF: 152

SERVO LOCKS:* 0

SERVO LOCKF:* 0

This menu is used for adj usting the Head Alignment. Refer to [ HEAD ALIGNMENT] .

This menu is used for checking whether the Servo Motor can perform the Servo Lock.This menu makes the Servo free.The value on the LCD will change depending on the head position when you move the carriage left and rightby hand. When the [ ENTER] key is pressed, the Servo Motor will be excited.

HORIZONTALDT1,Middle

H2 H3 H4 2 1 -3

H5 H6 2 1


H2 H3 H4 12 11 13

H5 H6 5 10

4-5

SERVICE MENUAGING

AGINGSCAN

SCANNOW AGING

SERVICE MENUCALIB.DEFAULT

CALIB.DEFAULTTEST PRINT

CALIB.DEFAULTSETTING

SETTING +0.05% +0.10%

AGINGFEED

FEEDNOW AGING

AGINGBOTH

BOTHNOW AGING

SERVICE MENUTEST PATTERN

TEST PATTERNHORIZONTAL

TEST PATTERNBI-DIR.

TEST PATTERNFILL

TEST PATTERNBI-DIR.CHECK

When the [ ENTER] key is pressed, the HEAD CARRIAGE moves back to the locking position and stops the Aging.Make sure not to perform Aging for a long time when the machine is filled with ink to prevent the ink from drying up.

This menu is used for Calibration. Refer to [ CALIBRATION] .

100% fill pattern of all heads will be printed.Printing is done by 720 x 720dpi / 8 pass.

It is for checking the shifting with Bidirection printing.It will be printed in a whole width of the media.

It is for checking the Head Alignment in Bidirection.

It is for checking the Head Alignment in Horizontal.

SERVICE MENUCLOCK CHECK

CLOCK CHECK B 0y000d00h00m00s

CLOCK CHECKCLEAR BAT FLAG

SERVICE MENUDIP SW CHECK

DIP SW CHECK 0000 0000

bit # [ 1234 5678]

This menu is used for checking the REAL TIME CLOCK. Time being passed after the clock has startedto work will be displayed. ( Year / Day / Hour / Minute / Second) When battery is run out, [ B] will be displayedat the upper right corner of the LCD. In this case, battery has to be replaced. However, the flag won' t be cleared even battery is replaced.Make sure to clear the flag by entering the Battery Flag Clear Menu and then pressing the [ ENTER] key.

This menu is used for checking the DIP SW on the MAIN BOARD. Status of bit# 1 ~ # 8 of the DIP SWwill be displayed as 0 for OFF and 1 for ON.

4-6


CAP&WIPER CTRLCAP

CAPOPEN

CAP&WIPER CTRLWIPER

WIPERFRONT

SERVICE MENUCHANGE INKTYPE

CHANGE INKTYPEPIG cm DYE cm

SERVICE MENUPUMP CHECK

PUMP CHECKPUMP SUCTION

PUMP CHECKPUMP RELEASE

NOW PROCESSING..

NOW PROCESSING..

This menu is used for checking the Pump Motor. Rotation for Ink Suction Direction and Ink Drain Direction can be checked. Rotation check will stop after 5 seconds.

It is used for changing the Ink type compulsorily. Head Cleaning or Ink Fill won' t be performed as in theUser' s Mode. It is used for correcting the Ink type in case mistakenly set to the different type.

INK TYPE PIG cm Pigment LcLmPIG OG Pigment OrGrDYE cm Dye Lc LmSOL cm SOL INK LcLmeSOL cm ECO-SOL LcLmeSOL2MC ECO-SOL ( CMYKMC)UNKNOWN Not being selected

It is used for opening / upping the cap.OPEN / UPMake sure not to open the cap for a long time in order to prevent the ink from drying up.

It is used for moving the wiper back and forth.It can be moved at two-level [ FRONT / REAR] .

It is used for moving the wiper up and down.It can be moved at three-level [ HIGH / MIDDLE / LOW] .

* * Please make sure the position of the Cap and Wiper when you move the Carriage by hand.

CAPUP

CAP&WIPER CTRLWIPER HEIGHT

WIPER HEIGHTHIGH

WIPERREAR

WIPER HEIGHTMIDDLE

WIPER HEIGHTLOW

SERVICE MENUPORT CHECK

DETECTING... 00: 0B

NETWORK B3:1073741824B

Waiting for Data Input

Data Input from the Network

This menu is used for checking the Data Input from the Network. The Check Sum and the size of the input data will be displayed on the bottom row.Check Sum will be indicated on the left side and the size of the input data will be indicated on the rightside. The Check Sum and the size of the input data will be cleared when pressing the [ ENTER] key.

4-7

SERVICE MENUSLEEP

SLEEP 15MIN 15MIN

SERVICE MENUMAINTE. MSG.

MAINTE. MSG.NONE 100 hours

This menu is for setting the time of entering in Sleep.Default value : 15min.

This menu is used for setting the Maintenance time.If the printing time reaches the set time, the Maintenance message appears.

SERVICE MENUPERIODIC CL.

PERIODIC CL.INTERVAL

PERIODIC CL.DEGREE

INTERVAL 1.0 1.0

DEGREE LIGHT LIGHT

NONE, 0.1~100.0

WIPE, LIGHT, NORMAL

This menu is for setting the Auto Cleaning during printing.The cleaning interval will be determined automatically depending on the printing mode and the temperature. [ INTERVAL] It changes the magnification of Cleaning Interval Actual Cleaning Interval = Cleaning Interval x [ INTERVAL] [ DEGREE] Cleaning Operation can be cahnged.

[ WIPE] : Wiping & Flushing[ LIGHT] : Least bit of Suction & Wiping[ NORMAL] : Regular Cleaning ( Cleaning Key)

Default value [ INTERVAL] 1.0 [ DEGREE] LIGHT

SERVICE MENUDOUBLED HEADS

DOUBLED HEADSHEAD 5&6 1&2

5&6 1&2 Default : 5&6

SERVICE MENUSET SHEET POS

SET SHEET POSSHEET POS

R: 0mmL: 1361mm

SET SHEET POS DEFAULT POS

This menu is used for setting the additional heads ( 5&6 or 1&2) in CMYKMC Mode.This menu will be displayed only when the Ink Type is CMYKMC.

This menu is for specifying the print range.If the media type is set to Clear, this value becomes effective at the time of the setup.The starting position of the print range in [ R: ] and end position of the print range in [ L: ] can be set in [ SHEET POS] . R and L can be selected by the right key and the setting value becomes effective by the ENTER key. This set-up value is memorized and is held even if a power is turned off.It is set as the same value ( when a sheet type is set clear) by performing DEFAULT POS as the value when the previous setup is performed in a transparent media.

SERVICE MENUSYSTEM SWITCH

SYSTEM SWITCHPAGE1: 00000000

SYSTEM SWITCHPAGE4: 00000000

This menu is for changing the functions of the machine. It is not necessary to change any switches.Each bit can be selected with [ ] and [ ] keys and it can be changed with [ ] and [ ] keys.There are 12 pages of 8 bit System Switch.

bit# [87654321]

Bit Contents Settings DefaultPAGE1: Bit 1 Front Cover Sensor 0 : Standard 1: Always closed status 0PAGE1: Bit 2 I/S Cover Sensor 0 : Standard 1: Always closed status 0PAGE1: Bit 3 Head Height Check 0 : Enable 1: Disable 0PAGE1: Bit 7 Preset for Bidirectional Correction Value 0 : Disable (1 kind) 1: Enable (8 kinds) 1PAGE2: Bit 5 Ink cartridge excahnge during printing 0 : Disable 1: Enable 0PAGE3: Bit 1 Heater Support 0 : Disable 1: Enable 1

PAGE3: Bit 2Heater-related setting for printing testpatterns 0 : Disable 1: Enable 0

PAGE3: Bit 3 Wiper 1mm up 0 : Disable 1: Enable 0

PAGE3: Bit 6Head vibraton outside ofthe printing area

0 : Enable 1: Disable 1

PAGE3: Bit 7Head driving pulseagainst the ink dropping problem

0 : Disable 1: Enable 1

PAGE10: Bit 3Displaying the Amount ofRemaining Media

0 : Disable 1: Enable 1

4-8



SERVICE MENUREPORT

REPORTSERVICE REPORT

REPORTHISTORY REPORT

SHOT COUNT 1 26103 KShot

SHOT COUNT 1CLEAR

SERVICE REPORTHEAD H1

SERVICE REPORTHEAD H1

REPORTSERIAL

All the records regarding the usage of the machine will be displayed. When [ ] and [ ] keys arepressed, each title will be displayed on the top row and the parameters will be displayed on the bottomrow. Refer to the table on the next pages. Each title can be cleared when the [ ENTER] key is pressedwhile the CLEAR is displayed in the menu.

- Service Report will be printed. Information necessary for service activity will be printed together with the system report. It will be printed on a A4 size with only one head. - History Report will be printed.- Serial Report Menu will be printed throught the RS-232C Serial with the special tool. ( 9600bps N81 XON/ XOFF)

4-9

Contents of History Report

MOTOR GROUPItem Contents Unit Reference

MOTOR HOURS F Total time that the Feed Motor has been rotated. hourMOTOR HOURS S Total time that the Scan Motor has been rotated. hour Life : 1500 hoursPUMP TIMES A Total time that the Pump Motor A has been rotated. times Life : 50000 hoursPUMP TIMES B Total time that the Pump Motor B has been rotated. times Life : 50000 hoursPUMP TIMES C Total time that the Pump Motor C has been rotated. times Life : 50000 hoursCLEAR ALL Clear all the value in the Motor Group.

HEAD GROUPItem Contents Unit Reference

SHOT COUNT 1 Number of shots fired from the nozzle (H1 left). Shots/1000Life : 6 billion Shots / nozzleInk from SLOT2

SHOT COUNT 2 Number of shots fired from the nozzle (H1 right). Shots/1000Life : 6 billion Shots / nozzleInk from SLOT8











WIPE H1 Number of times the Wiping has been performed (H1). timesWIPE H2 Number of times the Wiping has been performed (H2). timesWIPE H3 Number of times the Wiping has been performed (H3). timesWIPE H4 Number of times the Wiping has been performed (H4). timesWIPE H5 Number of times the Wiping has been performed (H5). timesWIPE H6 Number of times the Wiping has been performed (H6). timesRUB H1 Number of times the Rubbing has been performed (H1). timesRUB H2 Number of times the Rubbing has been performed (H2). timesRUB H3 Number of times the Rubbing has been performed (H3). timesRUB H4 Number of times the Rubbing has been performed (H4). timesRUB H5 Number of times the Rubbing has been performed (H5). timesRUB H6 Number of times the Rubbing has been performed (H6). timesCLEAN AUTO H1 Number of times the Auto Head Cleaning has been performed (H1). timesCLEAN AUTO H2 Number of times the Auto Head Cleaning has been performed (H2). timesCLEAN AUTO H3 Number of times the Auto Head Cleaning has been performed (H3). timesCLEAN AUTO H4 Number of times the Auto Head Cleaning has been performed (H4). timesCLEAN AUTO H5 Number of times the Auto Head Cleaning has been performed (H5). timesCLEAN AUTO H6 Number of times the Auto Head Cleaning has been performed (H6). timesCLEAN N, H1 Number of times the Normal Head Cleaning has been performed (H1). timesCLEAN N, H2 Number of times the Normal Head Cleaning has been performed (H2). timesCLEAN N, H3 Number of times the Normal Head Cleaning has been performed (H3). timesCLEAN N, H4 Number of times the Normal Head Cleaning has been performed (H4). timesCLEAN N, H5 Number of times the Normal Head Cleaning has been performed (H5). timesCLEAN N, H6 Number of times the Normal Head Cleaning has been performed (H6). timesCLEAN M, H1 Number of times the Medium Head Cleaning has been performed (H1). timesCLEAN M, H2 Number of times the Medium Head Cleaning has been performed (H2). timesCLEAN M, H3 Number of times the Medium Head Cleaning has been performed (H3). timesCLEAN M, H4 Number of times the Medium Head Cleaning has been performed (H4). timesCLEAN M, H5 Number of times the Medium Head Cleaning has been performed (H5). timesCLEAN M, H6 Number of times the Medium Head Cleaning has been performed (H6). timesCLEAN POW, H1 Number of times the Powerful Head Cleaning has been performed (H1). timesCLEAN POW, H2 Number of times the Powerful Head Cleaning has been performed (H2). timesCLEAN POW, H3 Number of times the Powerful Head Cleaning has been performed (H3). timesCLEAN POW, H4 Number of times the Powerful Head Cleaning has been performed (H4). timesCLEAN POW, H5 Number of times the Powerful Head Cleaning has been performed (H5). timesCLEAN POW, H6 Number of times the Powerful Head Cleaning has been performed (H6). times

4-10

Item Contents Unit ReferenceFILL INK H1 Number of times the Fill Ink has been performed (H1). timesFILL INK H2 Number of times the Fill Ink has been performed (H2). timesFILL INK H3 Number of times the Fill Ink has been performed (H3). timesFILL INK H4 Number of times the Fill Ink has been performed (H4). timesFILL INK H5 Number of times the Fill Ink has been performed (H5). timesFILL INK H6 Number of times the Fill Ink has been performed (H6). timesHEAD WASH H1 Number of times the Head Wash has been performed (H1). timesHEAD WASH H2 Number of times the Head Wash has been performed (H2). timesHEAD WASH H3 Number of times the Head Wash has been performed (H3). timesHEAD WASH H4 Number of times the Head Wash has been performed (H4). timesHEAD WASH H5 Number of times the Head Wash has been performed (H5). timesHEAD WASH H6 Number of times the Head Wash has been performed (H6). timesPUMP UP H1 Number of times the Pump Up has been performed (H1). timesPUMP UP H2 Number of times the Pump Up has been performed (H2). timesPUMP UP H3 Number of times the Pump Up has been performed (H3). timesPUMP UP H4 Number of times the Pump Up has been performed (H4). timesPUMP UP H5 Number of times the Pump Up has been performed (H5). timesPUMP UP H6 Number of times the Pump Up has been performed (H6). timesCLEAR H1 Clear all the value of the H1.CLEAR H2 Clear all the value of the H2.CLEAR H3 Clear all the value of the H3.CLEAR H4 Clear all the value of the H4.CLEAR H5 Clear all the value of the H5.CLEAR H6 Clear all the value of the H6.CLEAR ALL Clear all the value of all the Head.

MAINTENANCE GROUPItem Contents Unit Reference

COUNT Number of times the Head Maintenance has been performed. times

TOTAL TIME Lapsed time from the last Head Maintenance. hours

This value is clearedautomaticallyafter carrying out theHead Maintenance.

PRINTING TIME Printing time from the last Head Maintenance. hours

This value is clearedautomaticallyafter carrying out theHead Maintenance.

CLEAR ALL Clear all the value in the MAINTENANCE GROUP.

WIPE GROUPItem Contents Unit Reference

WIPING COUNT Number of times the Wiping has been performed. timesThis value is clearedautomatically afterreplacing it.

RUBBING COUNT Number of times the Rubbing has been performed. timesThis value is clearedautomatically afterreplacing it.

WIPE REPLACE Number of times the Wipe has been replaced. timesCLEAR ALL Clear all the value in the WIPE GROUP.

PRINT GROUPItem Contents Unit Reference

PRINTING TIME Total time of printing performed. hoursTime of the Test printis not included.

PIGMENT PAGES Number of pages printed with Pigment Ink. pagesDYE PAGES Number of pages printed with Dye Based Ink. pagesSOL PAGES Number of pages printed with Sol Ink. pagesHEAD LOW Number of pages printed when the Head height is Low. pagesHEAD MIDDLE Number of pages printed when the Head height is Middle. pagesHEAD HIGH Number of pages printed when the Head height is High. pagesCLEAR ALL Clear all the value in the PRINT GROUP.

INK GROUPItem Contents Unit Reference

CARTRIDGE 1 Number of times the Ink Cartridge 1 has been changed. timesCARTRIDGE 2 Number of times the Ink Cartridge 2 has been changed. timesCARTRIDGE 3 Number of times the Ink Cartridge 3 has been changed. timesCARTRIDGE 4 Number of times the Ink Cartridge 4 has been changed. timesCARTRIDGE 5 Number of times the Ink Cartridge 5 has been changed. timesCARTRIDGE 6 Number of times the Ink Cartridge 6 has been changed. timesCARTRIDGE 7 Number of times the Ink Cartridge 7 has been changed. timesCARTRIDGE 8 Number of times the Ink Cartridge 8 has been changed. timesCARTRIDGE 9 Number of times the Ink Cartridge 9 has been changed. timesCARTRIDGE 10 Number of times the Ink Cartridge 10 has been changed. timesCARTRIDGE 11 Number of times the Ink Cartridge 11 has been changed. timesCARTRIDGE 12 Number of times the Ink Cartridge 12 has been changed. timesCHANGE INK Number of times the Ink Type has been changed. timesCLEAR ALL Clear all the value in the INK GROUP.

4-11

ERROR GROUPItem Contents Unit Reference

SERVICE CALL Number of times the Service Call has occurred. timesS-CALL HISTORY Service Call Number in the last 5 times. No.SERVO ERROR F Number of times the Servo Error (Feed Motor) has occurred. timesSERVO ERROR S Number of times the Servo Error (Scan Motor) has occurred. timesLOW TEMP.ERR. Number of times the Low Temperature Error has occurred. timesHIGH TEMP.ERR. Number of times the High Temperature Error has occurred. timesPROTECT PUMP Number of times the Protect Pump Error has occurred. times

EMERG. CAPPING Number of times the Emergency Capping Error has occurred. times

Number of times it iscapped compulsorily toprotect the head fromdrying up when the head isout of the cap more than 10min..

START UNCAPPED Number of times the machine starts with the uncapped. timesCLEAR ALL Clear all the value in the ERROR GROUP.

SYSTEM GROUPItem Contents Unit Reference

POWER ON COUNT Number of times being powered on. timesPOWER ON TIME Total times that the machine has been on. hours Sleep time is not included.SLEEP TIME Total times that the machine has been in sleep mode. hours

SHEETCUT COUNT Number of times the Sheet Cut has been performed, timesIt counts Auto Sheet Cutperformed both bycommand and panel.

CLEAR ALL Clear all the value in the SYSTEM GROUP.

4-12

Service Report

Roland SOL JET PRO II V series

Model : SJ-745EX Menu unit : mm

Version : 6.00 Menu language : EnglishSerial No. : ZS80101 Head Temperature : 26 C / 78.8 FSheet type : Opaque On Board Temperature : 30 C / 86.0 FEmpty mode : Stop Ink remain (1-6) : 99 / 98 / 99 / 99 / 99 / 98Ink type : ECO-SOL CMYKMC Ink remain (7-12) : 99 / 98 / 99 / 99 / 99 / 98Calibration : +0.60% Head height : MIDDLEFull width scanning : OFF Periodic cleaning : ENABLEScan Interval : 0.0 sec Vacuum power : AutoSheet remain : 0.0 m Set remain at loading : DISABLEAltenate Head : Enable

: H 1 H2 H3 H4 H5 H6 Bi-dir. adjust No.1 : -1 -1 0 -1 -1 -1 No.2 : 0 0 0 0 0 0 No.3 : -2 -2 -2 -2 -2 -2 No.4 : -2 -2 -2 -2 -2 -2

Service Report

Head rank H1 : 5CY2F2FVWU0UVQS . . . . . . . . . . . . 30S. . D

H2 : 5E0252FTZVZUVQR . . . . . . . . . . . . 005. . D

H3 : 5FZ282FUZW0UTSS . . . . . . . . . . . . 00G. . D

H4 : 5DV2E2CXVVWTUPR . . . . . . . . . . . . 304. . D

H5 : 6AV2E2CRWTXVURS . . . . . . . . . . . . 00E. . D

H6 : 61W2F31UXVYUTRU . . . . . . . . . . . . 00A. . D

: H 1 H2 H3 H4 H5 H6

Head hori. (DT1. Low) : - 3 +4 +2 +6 +2

(DT3. Low) : - 2 +5 +3 +7 +2

(DT1. Middle) : - 3 +5 +3 +7 +2

(DT3. Middle) : - 3 +4 +2 +6 +1

Head bi (DT1.Low) : +18 +17 +16 +18 +16 +16

(DT3. Low) : +16 +16 +15 +15 +15 +15

(DT1. Middle) : +27 +27 +27 +28 +25 +26

(DT3. Middle) : +24.5 +25 +24 +26 +24 +24

Dip SW : 01000010

System SW page1-4 : 01000000 00000000 01100001 00000000

page5-8 : 00000000 00000000 00000000 00000000

page9-12 : 00000000 00000100 00000000 00000000

Limit position : 7.6 mm Maintenance request : NONE

Cutter down position : 2050.2 mm Booter version : 1.00

Calibration default : 0.00 % Battery : Charged

Encoder position (L) : 1639.6 mm Periodic CL. interval : 0.0

Encoder position (R) : 268.0 mm Periodic CL. degree : LIGHT

Sleep : 15 min Cap adjust : 0.00 mm

Device ID : ENABLE Double heads : 5&6

4-13

History Report

History ReportModel : SJ-745EXVersion : 6.00Serial No. : ZS80101

Motor groupMotor hours (feed) : 0 hoursMotor hours (scan) : 0 hoursPump Times (A/B/C) : 0/ 0/ 0 hours

Head groupShot count H1 ( 1, 2) : 1,624 1,629 K shot / nozzle

H2 ( 3, 4) : 1,893 1,889 K shot / nozzle H3 ( 5, 6) : 1,659 1,659 K shot / nozzle H4 ( 7, 8) : 2,033 2,035 K shot / nozzle H5 ( 9, 10) : 710 708 K shot / nozzle H6 (11, 12) : 722 722 K shot / nozzle

: H1 H2 H3 H4 H5 H6 Wiping count for head : 18 18 18 18 18 18 times Rubbing count for head : 0 0 0 0 0 0 times Auto cleaning count : 5 5 5 5 5 5 times Normal cleaning count : 2 2 2 2 2 2 times Medium cleaning count : 0 0 0 0 0 0 times Powerful cleaning count : 0 0 0 0 0 0 times Fill ink count : 2 2 2 2 2 2 times Head wash count : 2 2 2 2 2 2 times Pump up count : 0 0 0 0 0 0 times Ink renewal (normal) : 0 0 0 0 0 0 times Ink renewal (full) : 0 0 0 0 0 0 times Ink group Cartridge change (1-6) : 0 0 0 0 0 0 times Cartridge change (7-12) : 0 0 0 0 0 0 times Change ink type : 2 times Renewal messages (N/F) : 0 0 times Renewal canceling (N/F) : 0 0 times Error group Service call count : 0 times Service call history : * * * * * * * * * * * * * * * * * * * * Motor error (feed) : 0 times Motor error (scan) : 1 times Low temperature error : 0 times High temperature error : 0 times Protecting pump error : 0 times Emergency capping : 0 times Start uncapped : 6 times Maintenance group Count : 0 times Total time : 94 hours Printing time : 1 hours Wiper group System group Wiping count : 54 times Power on count : 59 times Rubbing count : 0 times Power on time : 12 hours Wiper replace count : 0 times Sleep time : 16 hours Print group Sheet cut count : 8 times Printing time : 0 hours Print pages by Pigment : 0 pages by Dye ink : 0 pages by SOL ink : 0 pages by ECO-SOL : 18 pages by Head height low : 1 pages by Head height middle : 17 pages by Head height high : 0 pages

4-14

Other Factory Mode

SYSTEM PARAMETER INITIALIZE

[ ] , [ ] , [ ENTER ] + POWER ON

INITIALIZE ALLSYS.PARAMETER

INITIALIZE COMPLETED

DISPLAYED LANGUAGE

[ MENU ] + POWER ON

Roland SJ-745EX Ver.6.00

MENU LANGUAGEENGLISH

MENU LANGUAGEJAPANESE

SERVICE REPORT_PRINTING

[ ] + POWER ON

SERVICE REPORT

SETUP SHEET

Turn on the sub power switch while pressing [ ] key.Service Report can be printed on the A4 size media. The printing will be performed in Cyan.

* Please print the [History Report] from the Service Mode.

All parameters will be initialized. Turn on the sub power switch while pressing [ ], [ ] and [ENTER] keys.Initialize can be performed by pressing the [ENTER] key. It can also be cancelled by pressing the [POWER]key. The power will be off automatically when initialize is completed.It is necessary to setup the LIMIT POSITION after the initialization. The error message [SERVICE CALL 0101] will appear if you don't setup the LIMIT POSITION.

4-15

Key Combination

Service Menu

Service Menu Item Comments

Service Mode Sub PowerPress [ Menu] and [ ] to enterService Menu.

Upgrade F/ W Sub Power[ Are you sure? ] will be displayed.Press [ ENTER] to upgrade F/ W.

System ParameterInitialize

ENTER Sub PowerAll parameters will be initialized.Press [ ENTER] to start Initialize.

Limit/ Cut Down Sub Power

History Report( REPORT)

Service Report Sub PowerService Report ( Adj ustment value)will be printed.

Users Menu

Users Menu Item Comments

Language Menu Sub PowerPress [ ] / [ ] to selectLanguage.

Manual Cleaning Cleaning Sub Power

Select [ CLEANING] and press[ ENTER] .Carriage moves to the maintenanceposition on the left hand side.

Wiper Replace Cleaning Sub PowerPress [ ] one time andpress [ ENTER] .

Combination Key Selection

Combination Key Selection

Press [ ] while aligning Carriage to cap Heads. Press [ ENTER] and set up CutDown Pos. Press [ ENTER] .

Select [ HISTORY REPORT] and press [ ] . Then, select Head and press [ ENTER] to print History Report.

Installing F/ W[ SUM-ERROR] will be displayed.Press [ ENTER] to upgrade F/ W.

Use this when the main board isreplaced.Main Power

ENTERMain Power

REPORT Select [ HISTORY REPORT]ServiceMenu

4-16

1

2

3

4

4-3 HOW TO UPGRADE FIRMWARE (Referential Time : 5min.)

It is necessary to prepare the followings to upgrade the FIRMWARE.

1. Firmware

2. Windows PC (Network port is required.)

3. Peck.exe

4. Network cable

(A cross cable is required when you connect SJ to PC directly.)

Check the SJ's IP address.

Confirm that main power is turned "on" and sub power

is turned "off".

Double-click Peck.exe to start the Peck.

[Peck] screen is displayed. Click [Select Port] button.

[Select Port] screen is displayed.

Check on the [via Network] and input the SJ's IP

address.

Click [OK].

[SUM ERROR] is displayed when the Main

Power SW is turned on if the new Main board

is replaced.

In case of that, press [ENTER] to excute the

installation.

Or refer to step 8 [F/W installation when the

Main Board is replaced].

4-17

5

6

[Peck] screen is displayed again.

Click [Firmware Upgrade] button.

[Open] screen is displayed.

Select the firmware file and click [Open].

Peck starts to send the firmware to the SJ.

7 Machine goes into Firmware Upgrade mode

automatically.

When upgrade is completed, sub power sw will be

turned off automatically.

DATA ERRORFORMAT ERROR

DEVICE ERRORWRITE ERROR



*JET PRO II V6.00 >

ERASING>

WRITING<

VERIFYING<

COMPLETE

NG

NG

NG

NG

4-18

[F/W installation when the Main Board is replaced]Make sure the Main power SW is OFF and then turn on

the Main power SW again while pressing [ ], [ ] and

[ ] keys.

Press [ENTER] to excute the in stallation.

Send the firmware using the Peck.

[ ], [ ], [ ] + MAIN POWER ON

VERSION UP SURE?

WAITING

8

9

Revised 3

4-19

4-4 HEAD ALIGNMENT (Referential Time : 30 min._1 Head Alignment)

[About HEAD ALIGNMENT]

HEAD ALIGNMENT is necessary to obtain the good printing quality.

Be sure to operate the HEAD ALIGNMENT when the HEAD is replaced.

If the heads are not aligned, printing problems such as banding, fine lines and gap between bands could

occur.

1

2

3

Remove the Right I/S COVER.

Remove the DAMPER PLATE.

Remove the CARRIAGE COVER.

DAMPER PLATE

I/S COVER

CARRIAGE COVER

4-20

TEST PATTERN shown in the right figure will be

printed.

[BIAS ADJUSTMENT]

4

5

Remove the HEAD BOARD COVER.

6

7

Select the [BIAS] > [TEST PRINT] menu under the

[HEAD ADJUST] menu and press the [ENTER] key.

Turn on the SUB POWER SW while pressing [ ], [ ]

and [ ] keys to enter the SERVICE MODE.

Setup the PET film on the machine.

[ ]


HEAD ADJUSTBIAS

BIASTEST PRINT

[ ]

[ ]

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

HEAD BOARD COVER

C M Y K Lm Lc(M) (C)

4-21

8

9

Loosen the 3 screws fixing the Head in order as shown

in the figure.

Adjustment

Screw

Hole for inserting

the Hexagonal

Wrench

Loosen the screws fixing the Head for 1/2 turn.

If the screws are loosened too much,

adjustments could not be performed correctly.

Insert the 1.5 mm Hexagonal Wrench to the hole of the

HEAD CARRIAGE, then, turn the screw so that the lines

of each color in the test pattern will be straight.

*Reference*

Position of the printing moves 1 line by turning

the screw 3/4 turn.

- When the upper lines are the left side of the lower

lines, turn the screw CW.

- When the upper lines are the right side of the lower

lines, turn the screw CCW.

1

2

3

4-22

11

10 Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).

Print the test pattern again.

If the result is NG, repeat 6 ~ 10 .

The shifting of lines should be within 1/2 dot.

Torque for tightening is 2kgf • cm (20cNm).

Make sure not to tighten the screws firmly.

3

2

1

4-23

12

13

14

ADJUSTMENT SCREW

15

Select the [VERTICAL] > [TEST PRINT] under the


[VERTICAL ADJUSTMENT]

TEST PATTERN shown in the right figure will be

printed.

[ ]


HEAD ADJUSTVERTICAL

VERTICALTEST PRINT

[ ]

[ ]

Loosen the 3 screws fixing the Head in order as shown

in the figure.

Loosen the screws fixing the Head for 1/2 turn.

If the screws are loosened too much,

adjustments could not be performed correctly.

Turn the ADJUSTMENT SCREW so that the lines of each

color in the test pattern will be straight.

*Reference*

Position of the printing moves 1/2 line by turning

the screw 30 degrees.

1

2

3

C M C Y C K C Lm C Lc C(M) (C)

4-24

16

- When the lines excepting the C lines are above the C

lines, turn the Adjustment Screw CW.

- When the lines excepting the C lines are below the C

lines, turn the Adjustment Screw CCW.

Adjust the other Heads on the basis of the left

C Head. It is not necessary to adjust the left C

Head.

17 Print the test pattern again.

If the result is NG, repeat 12 ~ 16 .

The shifting of lines should be within 1/2 dot.

Tighten the screws fixing the Head in the reverse order

when fixing with using the TORQUE DRIVER (ST-056).

Torque for tightening is 2kgf • cm (20cNm).

Make sure not to tighten the screws firmly.

3

2

1

4-25

18

19

[ HORIZONTAL ADJUSTMENT ]Select the [HORIZONTAL] > [TEST PRINT] in the


Following TEST PATTERN will be printed.

Find the position where the block of each color matches the C block and check the number.

In case of having problem deciding the number, the number between the 2 numbers can be selected.

The number with is the current setting.

[ ]


HEAD ADJUSTHORIZONTAL


[ ]

[ ]

Head Position :Middle

Head Position :Low

+ 2+ 10-1-2-3-4-5-6-20 + 3 + 4 + 5 + 6 + 20

H6

H5

H4

H3

H2

DT1.Middle

+ 2+ 10-1-2-3-4-5-6-20 + 3 + 4 + 5 + 6 + 20

H6

H5

H4

H3

H2

DT3.Middle

+ 2+ 10-1-2-3-4-5-6-20 + 3 + 4 + 5 + 6 + 20

H6

H5

H4

H3

H2

DT1.Low

+ 2+ 10-1-2-3-4-5-6-20 + 3 + 4 + 5 + 6 + 20

H6

H5

H4

H3

H2

DT3.Low

4-26

Select [DT1, Low] , [DT3, Low], [DT1, Middle] and

[DT3,Middle] in the [HORIZONTAL] menu and enter

the parameters checked at 19 with [ ] and [ ]

keys.

Press the [ENTER] key to save the settings.

21

[BIDIRECTION ADJUSTMENT]Select [BI-DIR.DEFAULT] > [TEST PRINT] in the


[ ]


HEAD ADJUSTBI-DIR.DEFAULT


[ ]

[ ]

20


H2 H3 H4 2 1 -3

H5 H6 2 1

HORIZONTALDT1,Low


H2 H3 H4 2 1 -3

H5 H6 2 1

HORIZONTALDT3,Low

H2 H3 H4 12 11 -13

H5 H6 5 10


H2 H3 H4 12 11 -13

H5 H6 5 10

Parameters can be entered

with an increment of 0.5.

4-27

Head Position :Middle

Head Position :Low

22 Following TEST PATTERN will be printed.

Find the position where the upper block matches the lower block and check the number.

In case of having problem deciding the number, the number between the 2 numbers can be selected.

The number with is the current setting.

+ 17+ 16+ 15+ 14+ 13+ 12+ 11+ 10+ 90 + 18 + 19 + 20 + 21 + 4

H6

H5

H4

H3

H2

H1DT1.Low

+ 17+ 16+ 15+ 14+ 13+ 12+ 11+ 10+ 90 + 18 + 19 + 20 + 21 + 4

H6

H5

H4

H3

H2

H1DT3.Low

+ 17+ 16+ 15+ 14+ 13+ 12+ 11+ 10+ 90 + 18 + 19 + 20 + 21 + 4

H6

H5

H4

H3

H2

H1DT1.Middle

+ 17+ 16+ 15+ 14+ 13+ 12+ 11+ 10+ 90 + 18 + 19 + 20 + 21 + 4

H6

H5

H4

H3

H2

H1DT3.Middle

4-28

23 Select [DT1, Low], [DT3, Low], [DT1, MIDDLE] and [DT3,

MIDDLE] in the [BI-DIR.DEFAULT] menu and enter the

parameters checked at 22 with [ ] and [ ] keys.

Press the [ENTER] key to save the settings.


H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11



H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11



H1 H2 H3 12 11 -13

H4 H5 H6 5 10 -11

25 Fix the DAMPER PLATE.

24 Fix the HEAD BOARD COVER.

Make sure to press the Damper Plate

downward lightly when fixing it.

* Fix the screws at the bottom of the long hole.

If you press the Damper Plate strongly, the

Damper will be broken.

Parameters can be entered

with an increment of 0.5.

HEAD BOARD COVER

DAMPER PLATE

4-29

[About CAP HEIGHT ADJUSTMENT]

CAP HEIGHT ADJUSTMENT is to adjust the height of the cap.

It must be done when you remove or replace the cap unit.

If this adjustment has not been done there is a possibility that a CAP OPEN SUCTION is not performed correctly.

CAP OPEN SUCTION is an operation to suck ink without the heads capped. This can remove the ink

accumulated on the Cap surfaces by the flushing done above the Caps.

1

2

4-5 CAP HEIGHT ADJUSTMENT (Referential Time : 5min.)

Lower the Pinch Rollers.

Make sure to unload the media when it is set on the

machine.

Then, turn on the SUB POWER SW while pressing [ ]

[ ] and [ ] keys to enter the SERVICE MODE.

Select the [CAP ADJUST] menu in the SERVICE

MENU and select [ADJUST POS.].

When the carriage is not in the capping position,

press [ ] key to move the cap lower and then move the

carriage to the capping position.

-Note that the caps do not contact the head.

-When you press the [ ] key, the cap moves to

the position in the setting value -2.00mm.

-It is only possible to move the cap stepwise

to the upward direction in the [ADJUST POS.]

menu. When you move the cap in the

downward direction, press [ ] key to move

the cap lower end once and then move

upward direction in 0.25mm unit.

Head

Cap

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

4-30

4 Enter the [CHECK GAP.] menu in the [SERVICE

MODE] to check the cap adjustment value.

3 Move the cap upward to the position that the capcontacts exactly to the head, then press [ENTER] to

update the adjustment value.-When you press [ ] key, the cap moves to the upward

direction in 0.25mm unit.

-When you press [ ] key, the cap moves to the position

in the setting value -2.00mm.

-When you press[ ] key, the adjustment value is not

updated and the capping is carried out and then exiting

the menu.

The cap moves to the same position as the CAP OPEN

SUCTION is performed. Check if there is the gap

between the cap and head.

[CHECK GAP.] is the menu to check the gap

between the caps and head. For adjustment, use

the [ADJUST POS.] menu.

Head

Cap

Gap

4-31

1

2

3

4-6 LINEAR ENCODER SETUP (Referential Time : 3min.)

[About LINEAR ENCODER SETUP]

LINEAR ENCODER SETUP is necessary for the machine to recongnize the width by the software coordinates.

It is also necessary for checking whether the encoder module can read the scale correctly in the whole

width.

Lower the Pinch Rollers.

Make sure to unload the media when it is set on the

machine.

Then, turn on the SUB POWER SW while pressing [ ],

[ ] and [ ] keys to enter the SERVICE MODE.

Select the [LINEAR ENCODER] menu in the SERVICE

MENU and press the [ENTER] key.

One of the messages will appear at the completion of

the set up.

In case of SETUP error, check the followings.1. Dirt/Scratch on the ENCODER SCALE.

2. Dirt/Scratch on the ENCODER MODULE.

3. ENCODER SCALE is not between the

ENCODER MODULE.

4. Backlash of the CARRIAGE MOTOR GEAR and

the DRIVE GEAR.

5.Fixation between the CARRIAGE and the CARRIAGE WIRE.

6. Bad Contact in the cables.

In case of HEADBOARD error, Head Board could bedefective.

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

LINEAR ENCODERSETUP COMPLETED


LINEAR ENCODERHEADBOARD FAILED

SERVICE MENULINEAR ENCODER

NOW PROCESSING..POS: 1361.00mm

4-32

1

2

3

4-7 LIMIT POSITION & CUT DOWN POSITION INITIALIZE (Referential Time : 3min.)

[About LIMIT POSITION & CUT DOWN POSITION INITIALIZE]

This is used to detect the distance between the Limit Sensor and the Capping Position. After completing the

detection, the distance from the Cut Down Position to the Limit Sensor will be detected and setup the model

automatically at the same time. When the Limit Position is not correctly set, locking problem could occur.

Please make sure that the value of the Limit Posiiton in the Service Report is 7.8 +/- 2.5mm.

When the Cut Down Position is not correct, the problem related to Auto Sheet Cutter could occur.



and [ ] keys.

Align the CARRIAGE by hand to the Capping position

while moving the Capping Unit with [ ] and [ ] keys.

[ ] , [ ] , [ ] + POWER ON

LIMIT INITIALIZE MENU

MOVE TO CAP POS

Align the guides at the both ends of the

CAPPING UNIT with the guides at the both

ends of the CARRIAGE.

Make sure not to move the CARRIAGE when

the CAPPING UNIT is up because the

HEADs could be broken by touching the

CAPPING UNIT.

I/S COVER

4-33

4

5

Press [ENTER] key to cap the HEADs.

Carry out the LIMIT POSITION INITIALIZE by pressing

the [ENTER] key.

After the LIMIT POSITION INITIALIZE is completed,

the message appears as show in the figure.

6

7

Move the HEAD CARRIAGE with your hand until it

makes full contact with the LEFT FRAME with CUT

DOWN status.

Carry out the CUT DOWN POSITION INITIALIZE by

pressing [ENTER] key.

After the completion of the INITIALIZE, print the

SERVICE REPORT. Then, check the value of the

Limit Position is 7.8 +/- 2.5mm.

If not, please adjust again.

DETECTING..

SETTING UPCUTTER DOWN POS

DETECTING..

INITIALIZE COMPLETED

4-34

1

2

3

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

4-8 PAPER SIDE SENSOR ADJUSTMENT (Referential Time : 5min.)

[About PAPER SIDE SENSOR ADJUSTMENT]

This is for adjusting the sensitivity of the PAPER SIDE SENSOR, which is for detecting the width of the

media. If it is not adjusted, media width could not be detected correctly.




Remove the TOP INNER COVER and CARRIAGE

COVER.

I/S COVER

TOP INNER COVER

CARRIAGE COVER

4-35

4

5

6Adjust the VR on the CARRIAGE BOARD so that the

[OUTPUT LEVEL] will be 0.5-0.7V.

Select the [SENSOR AUTO TEST] menu under the

[PAPER SIDE SENSOR] menu.

Press the [ENTER] key to carry out the test and make

sure the voltage is 0.5-1.0V and the NOISE is 0.

7

Select the [OUTPUT LEVEL] under the [PAPER SIDE

SENSOR] menu and press the [ ] key.

Lower the SHEET LOADING LEVER.


PAPERSIDE SENSOUTPUT LEVEL

OUTPUT LEVEL 0.7V

[ ]

[ ]


PAPERSIDE SENSSENSOR AUTOTEST

SENSOR AUTOTEST 0.5V, NOISE 0

[ ]

[ ]

VR

4-36

8 If the voltage is less than 0.5V, increase the voltage for

0.1V in the [OUTPUT LEVEL] menu and carry out the

[SENSOR AUTOTEST] for checking.

If the voltage is more than 1.0V, decrease the voltage

for 0.1V in the [OUTPUT LEVEL] menu and carry out

the [SENSOR AUTOTEST] for checking.

If the NOISE is more than 0, try the followings.

1. Clean the REFLECTION TAPE.

2. Replace the REFLECTION TAPE in case of

scratch.

4-37

1

2

3

4-9 CALIBRATION (FEEDING DIRECTION) (Referential Time : 20min.)

[About CALIBRATION]

CALIBRATION is for adjusting the feeding amount of the GRIT ROLLER.

Carry out this adjustment in case of having problem to print in the correct length in the media feeding

direction.

Calibration is done by using the PET-G in the Factory. Calibrate the feeding direction with customer's

media if necessary.



Set the PET-G film on the machine.

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

Select the [TEST PRINT] menu under the [CALIB.

DEFAULT] menu and press the [ENTER] key.

CALIB.DEFAULTTEST PRINT


4-38

4

5

6

FORMULA

CA = CL - MLML

x 100

TEST PATTERN will be printed.

Calibrating amount can be calculated with the formula

shown at 5 based on the printing result.

Calculate the amount to be calibrated with the formula

shown at the right figure.

1. CA = Calibrating Amount

2. CL = Commanded Length (=400mm)

3. ML = Measured Length

Select the [SETTING] menu under the [CALIB.

DEFAULT] menu and change the amount to be

calibrated with [ ] and [ ] keys.

Press the [ENTER] key to save the setting.

Parameters can be entered with an increment

of 0.05%.

(MAX. +2.00% ~ MIN. -2.00%)

Scan

Feed

500mm

400mm

CALIB.DEFAULTSETTING

SETTING +0.00% +0.15%


TEST PATTERN is always printed with Offset

0.00%. Therefore, TEST PATTERN is not

changed even if you change the amount in the

[SETTING] menu.

4-39

1

2

4

4-10 CARRIAGE WIRE TENSION ADJUSTMENT (Referential Time : 10min.)

Remove the Left COVER, Right & Left I/S COVERs and

COVER PLATE.

3

I/S COVER

COVER PLATE

L E F T

COVER

Adjust the tension with the ADJUSTMENT SCREW so

that it will be as 13lb ~ 15lb when replacing the wire, or

9lb ~ 11lb in other cases.

9lb ~ 11lb is the optimal wire tension. The value for the

wire tension when replacing the wire is set on the

assumption that the tension will get settled in the

optimal wire tension 9lb ~ 11lb, due to the stretch of the

wire.

Measure the wire tension with the TENSION METER

(ST-011) at the center of the LM GUIDE.

Loosen the screws shown in the figure.

4-40

6

7

8

After moving the HEAD CARRIAGE back and forth 20

times, press the [ENTER] key to finish the AGING.

Then, check the tension again.

If the tension changes, re-adjust it.

5

Tighten the screws shown in the figure after completing

the adjustment.



Select the [SCAN] menu under the [AGING] menu and

press the [ENTER] key to start AGING.

MENUSERVICE MENU

[ ] , [ ] , [ ] + POWER ON

[MENU] key

SERVICE MENUAGING

AGINGSCAN

[ ]

4-41

9 Check and make sure that the tension is within the

range.

If not, adjust it again.

4-42

4-11 NETWORK BOARD INITIALIZE (Referential Time : 2min.)

[About NETWORK BOARD INITIALIZE]

NETWORK BOARD INITIALIZE is necessary when the network board has stopped responding. When

there is no respnse even if sending "PING" command or connecting from a browser, there is a possibility

that the setting of the network board has become incorrect. In such case, the setting can be returned to the

default by carrying out the INITIALIZE.

After the INITIALIZE is completed, it is necessary to set the IP address again. For details, please refer to

Roland PrintServer Network Setting Guide.

1

2

3

Turn off the MAIN POWER SW.

Turn on the MAIN POWER SW while pressing the

button of the network board.

Release the button after green and yellow LEDs of the

network board start flashing, and press the button

again to carry out the INITIALIZE.

When the INITIALIZE is completed, the yellow LED

flashes regularly after LEDs flash threee times.

MAIN POWER SW

MAIN POWER SW

POWER

POWER

4-43

4 Turn off the MAIN POWER SW and then turn it on

again.

The network board will not work properly if the

MAIN POWER SW is not turned on again.

Such symptom could occur as that the network

board does not accept any data although it

returns the IP address.

MAIN POWER SW

POWER

4-44

How to set values : key : One press increases the value by 1.

Press and hold this key to increase the value fast.

key : One press decreases the value by 1.

Press and hold this key to decrease the value fast.

How to register the set data :Press the key to register displayed values.

Note that the displayed values will be registered in 3 seconds without any operation.

After registration of the set data, press key for 3 seconds to return to the one just

after power-on (PV/SV displayed).

4-12 OPERATION OF THE HEATER CONTROLLER

How to switch parameters :The figure below shows the basic operations for the Controller.

If it has not been used for 30 seconds, the display returns to the one just after power-on (PV/SV displayed).

4-45

4-13 Setting the Parameter of the Heater Controller

<Parameter Display Symbol and Set Value>

ParameterDisplay Symbol

First block Key lock Specifies whether or not to allow the change of parameter 2

Second block Control algorithm Selects the control algorithm. FUZZY

Proportional band 3

Integral time 100

Derivative time 20

Input signal codeSets this parameter when changing the types of thetemperature sensors.

1

Lower limit ofmeasuring range

0

Upper limit ofmeasuring range

150

Setting the decimalpoint position

Sets the decimal point position of PV, SV part. 0

Third blockSV (Set Value) lowerlimiter

Sets the lower limit of the SV. 30

SV (Set Value) upperlimiter

Sets the upper limit of the SV. 50

DI1(Digital input 1)operation

Sets the Heater operations.0 : Always ON 2 : Control RUN/Sleep

2

Standby /Operation

SV Set Value at shipment 40

* You can set the value on SV-L and SV-H freely within the range of P-SL and P-SU. However, even if you change the value of SV-L and SV-H, the Heater cannot reach more than 65 degrees C because of the THERMOSTAT.

** When you change any of the above parameters from the Default Set Value, we cannot guarantee the controller operation.

Blocks Parameter DescriptionDefault Set

Value

5-1

5 Supplemental Information

5

5 Supplemental Information5-1 SENSOR MAP

(Left side of the machine)

GRIT ENCODERIt detects rotation position of the Grit Roller.

MAINTENANCE COVER SENSORIt detects whether the Maintenance Cover is opened or closed.

REAR PAPER SENSORIt detects the rear edge of the media and also whether

the media is set or not.

(Right side of the machine)

FRONT PAPER SENSORIt detects the front edge of the

media.

FRONT COVER SENSORIt detects whether the Front Cover

is opened or closed.

LIMIT SENSORIt detects the origin of the Carriage

Moving Direction and the limit.

5-2

5


WIPER SENSORIt detects the limit position of the Wiper

moving in back and forth.

(Front side ofthe machine)

WIPER HEIGHT SENSORIt detects the limit position of the Wiper height.

HEAD UP/DOWN SENSORIt detects the position of the Head Height Lever.

ENCODER MODULEIt detects coordinates for Carriage

Moving Direction.

THERMISTOR (HEAD)It takes the temperature around the Head.

The black Head is used for the measurement.

(Rear side of the machine)

CAPPING SENSORIt detects the limit position of the Capping Unit.

PAPER SIDE SENSORIt detects the left and right edges of

the media.

5-3


5

THERMISTOR (HEAD BOARD)It takes the temperature around the Head Board.

INK CARTRIDGE SENSORIt detects whether the Ink Cartridge is installed or not.

INK EMPTY SENSORIt detects whether the Ink Cartridge is empty or not.

SHEET LOAD SENSORIt detects whether the Pinch Rollers are in UP or DOWN position.

5-4

5


THERMISTOR(HEATER)It takes the temperature of the Heater.

THERMOSTAT(BED HEATER)If the Heater exceeds the limit temperature, it stops

the power supply.

THERMOSTAT(PLATEN HEATER)If the Heater exceeds the limit temperature, it stops

the power supply.

6 Troubleshooting

6-1 WHITE FINE LINE / BANDING / MISSING DOT / SCRATCHY PRINTING / BLURRED PRINTING

NO CHECKING POINT ACTION REFERENCE OUTLINE

1Temporary clogging

in nozzlesManual Head cleaning Users Manual

Nozzle condition becomes poor due to the foreign substanceattached to the surface of the head or very slight drying of theink.

2Wrong setting for

the mediaApply correct setting

The amount of the ink which can be accepted is differentbetween the each media. If the ink amount is not proper, theprinting image becomes blotted or banding appears in theprinting image because of too much ink. It is necessary to dothe Calibration when printing on the media which has a differentthickness. If the Calibration is not adjusted properly, white linesor banding appear because of the bad feeding amount.

3 Transformation of Cap Cap Top Replacement[3-3 CAP TOP

REPLACEMENT]Cleaning is not performed efficiently and the white or dark linesappear in the printing image.

4 Wiper wears out Wiper Replacement[3-2 WIPER

REPLACEMENT]

Wiper cannot remove the foreign substances stuck on thesurface of the head. In that condition, ink is not fired properlyand the white or dark fine lines appear in the printing image.

5 Foreign substances Manual Cleaning Users Manual

When foreign substances are stuck on the surface of the head,ink is not fired properly resulting in the white or dark fine lines inthe printing image. The same thing happens when foreignsubstances are stuck on the cleaning wiper or cap, because thehead cleaning cannot be performed efficiently in that condition.

6 Pump tube is clogged Pump Replacement [3-5 PUMP

REPLACEMENT]

Cleaning is not performed efficiently because ink is not suckedwell. As a result, white or dark lines appear in the printingimage.

7 Ink Damper is clogged Replace Ink DamperInk is not supplied to the head properly. As a result, the white ordark lines appear in the printing image, or printing becomesscratchy.

8Ink cartridge isalmost empty

Replace Ink Cartridge

When the ink cartridge is approaching to its empty, the negativepressure of the ink increases resulting in the scratchy printing ormissing dot due to lack in ink supply. When the [INKCONTROL] in the menu is set to [LATER], the machine doesn'tstop the job when the ink cartridge becomes almost empty.

9 Head is out of adjustment Head Alignment[4-4 HEAD

ALIGNMENT]

When the Bias or Vertical adjustment is not adjusted properly,white or dark fine lines appear in the printing image. When theHorizontal or Bi-direction adjustment is not performed properly,banding appears in the printing image.

10 Head Rank is incorrect Set Head Rank[3-1 HEAD

REPLACEMENT]Head rank setting affects the amount of the fired ink. If it is notset properly, the printing image becomes light or dark or blurred.

11Broken head

orLife of head

Head Replacement[3-1 HEAD

REPLACEMENT]

Ink cannot be fired correctly and results in missing dot when thehead is broken or reaches its life. When the head is electricallybroken, it sometimes prints unnecessary lines.

12Broken Mainboard or

Head Board

Mainboard or HeadBoard

Replacement

[3-7 BOARDSREPLACEMENT]

If the signal sent to the Head is not normal, the Head doesn'twork properly.

6-1

6-2 DOES NOT PRINT AT ALL


1Ink Cartridge isalmost empty

Confirm remaining ink /Replace the Ink

CartridgeUsers Manual

When the ink cartridge is approaching to its empty, the negativepressure of the ink increases and ink is not fired properly due tolack in ink supply. When the [INK CONTROL] in the menu is setto [LATER] the machine doesn't stop the job when the inkcartridge becomes almost empty.

2 Foreign substances Manual Cleaning Users ManualWhen foreign substances are stuck on the surface of the head,ink is not fired properly.

3 Wiper wears out Wiper Replacement[3-2 WIPER

REPLACEMENT]It cannot remove the foreign substances stuck on the surface ofthe head.

4 Air bubbles in Ink line Powerful Cleaning Users Manual

If there are air bubbles in the link line, ink is sometimes not fired.Air bubbles tend to go into the ink line by installing anduninstalling the ink cartridge so many times. All the air bubblesinside the lines can be removed by the powerful cleaning.

5 Pump Tube is clogged Pump Replacement[3-5 PUMP

REPLACEMENT]Cleaning is not performed properly because ink is not suckedefficiently.

6Ink Damper is clogged

or brokenInk Damper

ReplacementInk is not supplied to the head properly.

7 Broken Ink Tube Ink Tube Replacement[3-6 INK TUBE

REPLACEMENT]Ink is not supplied to the head properly.

8

Bad contact with FlexibleCable

or Cut line in FlexibleCable

Re-fix / Replace FlexibleCable

When there is a bad contact with the Flexible cable connected tothe head, or there is a cut line in the Flexible cable, the headdoesn't work properly.

9Broken Head

orLife of Head

Head Replacement[3-1 HEAD

REPLACEMENT]When the head is mechanically or electrically broken, the headdoesn't work properly.


Head BoardMainboard or HeadBoard Replacement


If the signal sent to the Head is not normal, the Head doesn'twork properly.

6-3 INK DROPS ON MEDIA


1 Foreign substances Manual Cleaning Users ManualWhen foreign substances such as fiber dust is stuck on thesurface of the head, ink sometimes leaks from it.

2 Media strikes Head Change Media

If the media tends to curl or become bumpy due to ink, the headsometimes strikes the media and it causes the ink droppingproblem. It can be avoided by using the Media Clamps orchanging the head height.

3 Broken Ink DamperInk Damper

ReplacementWhen there is a hole in the Ink Damper, ink flows through thehead nozzles and results in ink dropping.

4 Broken Ink Tube Ink Tube Replacement[3-6 INK TUBE

REPLACEMENT]When the Ink Tube is broken, ink flows through the head nozzlesand results in ink dropping.

5 Broken Head Head Replacement[3-1 HEAD

REPLACEMENT]When the head is broken mechanically, ink flows through thehead nozzles and results in the ink dropping.


Head BoardMainboard or HeadBoard Replacement


Ink firing could not be controlled correctly and sometimes resultsin the ink dropping.

6-2

6-4 SHIFTING IN PRINTING


1Media is not set

correctlySet Media correctly Users Manual

Media is not set straight. Make sure to set the Media straightreferring to the Users Manual.

2Media width is not read

correctly

Paper SensorAdjustment,

Clean or ReplaceReflection Tape

When the Media edge is not detected correctly, it is possiblethat the printing area does not fit with the media and the printingposition could be shifted.

3Encoder Scale is dirty /

brokenClean or Replace

Encoder Scale[3-10 Encoder Scale

Replacement]

When Encoder Scale is dirty or broken, the printing image canbe shifted in a staircase pattern because the printing position inthe scanning direction cannot be detected correctly.

4Encoder Module is dirty /

brokenClean or ReplaceEncoder Module

When Encoder Module is dirty or broken, the printing image canbe shifted in a staircase pattern because the printing position inthe scanning direction cannot be detected correctly.

5 Head is out of position Head Alignment[4-4 HEAD

ALIGNMENT]

When the heads are not aligned, the color shifting occurs andwhen the bidirectional and horizontal adjustment is not correct,the shifting occurs in every band.

6ABSORPTION FAN

is not workingFAN Replacement

When the ABSORPTION FAN is not working, Media floats onthe BED and this results in the Shifting in Printing.

6-5 VERTICAL BANDING


1 Encoder Scale is dirtyClean / ReplaceEncoder Scale

[3-10 Encoder ScaleReplacement]

When there is scratch or dirt on the Encoder Scale, the printingimage could be affected and the vertical bandings could beappeared at the position where there is scratch or dirt. UseKIMWIPE for cleaning or replace it. Never use chemicals, suchas alcohol, for cleaning.

2 LM Guide is dirty Clean LM Guide

When there is dirt on the LM Guide, the Head carriage has thebig moving resistance and the printing image becomes to bechanged from the other part at the position where there is a dirt .And it results in the vertical banding.

3There is a dirt in teeth of

Drive GearClean Drive Gear

When there is a dirt in the teeth of the Drive Gear, themovement of the Head Carriage is changed at the positionwhere there is a dirt. And it results in the periodical verticalbandings.


Motor GearClean Motor Gear

When there is a dirt in the teeth of the Motor Gear, themovement of the Head Carriage is changed at the positionwhere there is a dirt. And it results in the periodical verticalbandings.

6-6 MEDIA SHIFTING


1Flanges are not set

correctly to the MediaSetup Media again User's Manual

When the flanges are not fully inserted to the media tube, mediawill be fed eccentric and results in media shifting.

2Media is not set straight to

the machineSetup Media again User's Manual

The most effective measure against media shifting is to set themedia straight to the machine. Small tilting of the media whensetting it up could result in big shifting especially doing longprint. It is recommended to setup the media by adding tensiontowards front and check the shifting by prefeed function beforeactually start printing.

3 Grit Roller is dirty Clean the Grit RollerWhen dust such as pieces of vinyl is stick to the grit roller,power to hold the media will be weakened and results in mediashifting. Use brush to clean the Grit Roller.

4 Grit Roller is loose Fix the Grit RollerWhen Grit Roller becomes loose, feeding amount between leftand right edges will be different and results in media shifting.

6-3

6-7 MOTOR ERROR


1 Media JamRemove cause of

Media Jam

When the edges of the media curls or the media absorbs theInk and becomes to be irregular surface of the media, theHead Carriage catches on the media during printing and resultsin the Motor Error.

2 Broken / life of the Motor Motor Replacement[3-4 Carriage Motor

Replacement]When the Motor is broken or reaches its life, the Motor cannotobey the order from the CPU and it results in the Motor Error.

3Power Supply voltage for

Motor is not suppliedReplace Switching Power

Supply[3-7 BOARDS

REPLACEMENT]When the Power Supply voltage for the Motor is not supplied,the Motor cannot move and it results in the Motor Error.

4 Broken Servo Board Servo Board Replacement[3-7 BOARDS

REPLACEMENT]

When the Servo Board is broken, the Power Supply voltage forthe Motor is not supplied and the Motor cannot move. It resultsin the Motor Error.


Drive GearClean Drive Gear

When there is a dirt in the teeth of the Drive Gear and it cannotrotate, the Motor Error occurs.

6Weight of Media exceeds

usable MediaUse usable Media

When the weight of Media is too heavy, the Motor Error occursdue to the too much load for feeding Media.

MOTOR ERROR

BitNo.

0001

0004

0008

0005

0009

0010

0040

0080

0050

0090

Feed Motor Overcurrent Error 2(A little load is put on the motor movement for a

long time.)

0001 and 0004 occurred at the same time.


Scan Motor Deviation Error

< ERROR DESCRIPTION

SCAN MOTOR ERRORCODE : 0000 0000

CURRENT ERROR< ERROR LIST >

MEANING CAUSE

Feed Motor Deviation Error

< User side >1. Media Jam2. Pull or Move the Carriage by hands.3. Carriage runs into a thing/hands.4. Media is stuck because the media end is not separated from thepaper tube.5. Heavy media is used.

< Mechanical Side >1. There is a bad contact/cut-line in the cable.2. Screw fixing the tool carriage to wire is shifted.3. Motor is broken./Life4. Head/Servo Board is broken.

Scan Motor Overcurrent Error 1(Big load is put on the motor movement

instantaneously.)Scan Motor Overcurrent Error 2

(A little load is put on the motor movement for along time.)



Feed Motor Overcurrent Error 1(Big load is put on the motor movement

instantaneously.)

6-4

LAST ERROR

Display the axis which the Error happens.

Revised 2

Revised2

6-8 ERROR MESSAGE

NO REFERENCE

1 Refer to Service Call

2

SERVICE CALL

MEANING ACTION

Sub CPUCommunicationError

1) Check Cable Connection between MainBoard and Servo Board2) Servo Board Replacement3) Main Board Replacement

DIPSW modelsetting error

1) Check the DIPSW setup2) Replacement the Main Board

Limit PositionError

1) Carry out Limit Position Initialize.

Limit SensorError

1) Limit Sensor Replacement2) Check the mechanical Backlash or loosewith the scanning axes.

Cap UnitProtection Error

1) Cap Motor Replacement2) Cap Unit Replacement3) Cap Sensor Replacement4) Cable and Flexible Cable Replacement

Unset up of theLinear Encoder

1) Carry out Linear Encoder Setup.

Wiper UnitProtection Error

1) Wiper Height Motor Replacement2) Wiper Unit Replacement3) Wiper Height Sensor Replacement4) Cable and Flexible Cable Replacement

Wiper ProtectionError

1) Wiper Motor Replacement2) Wiper Unit Replacement3) Wiper Sensor Replacement4) Cable and Flexible Cable Replacement

Linear EncoderError

1) Confirm whether Encoder Scale is betweenthe slit of Encoder Module in a whole width ofthe machine.2) Linear Encoder Replacement3) Scan Motor Replacement4) Confirm Cable Connection between LinearEncoder Board and Print Carriage Board.5) Confirm Connection between Wire andHead Carriage.6) Main Board Replacement

CODENo.

ACTIONCHECKING

POINT

Restart machineInternal Error

Refer to Service CallService Call

OUTLINE

This message is displayed when an unexpected error happens.In the most case, the error can be fixed by restarting themachine.If the error still happens in spite of restarting the machine, itsometimes could be solved by carrying out the Limit Initializationor changing some setting values.

Disorder of Wiper Height SensorFault of Wiper UnitFault of Wiper Height SensorCut-line or short-circuit of Cable and FlexibleCable

Linear Encoder Setup has not been done.

DIPSW setup errorDIPSW defectMain Board defect

Disorder of Wiper SensorFault of Wiper UnitFault of Wiper SensorCut-line or short-circuit of Cable and FlexibleCable

Read error of Linear EncoderRead error of Encoder on Scan Motor sideWire is not fixed to Head Carriage firmly.

CAUSE

Sub Board does not work correctly.Sub CPU does not work correctly.There is a bad connection between MainBoard and Sub Board.

Limit Position Initialize has not been done.

Limit Sensor does not work correctly or isbroken.

Disorder of Cap MotorFault of Cap UnitFault of Cap SensorCut-line or short-circuit of Cable and FlexibleCable

CONTENTS

Disorder of communication with SubCPU

Limit Position Initialize has not beendone.

Even though the machine carries outthe regular movement, the output of theLimit Sensor does not reach theexpected value.

A setup about the model of DIPSW isset up in an unsuitable combination.

Even though the machine carries outthe regular movement, the output ofCap Sensor does not reach theexpected value.

Even though the machine carries outthe regular movement, the output of theWiper Height Sensor does not reachthe expected value.

0109

0110

Linear Encoder Setup has not beendone.

Even though the machine carries outthe regular movement, the output of theWiper Sensor does not reach theexpected value.

Input value from Linear Encoder is notchanged when Linear Encoder is set upthe Origin.When Motor stops during printing,Motor does not complete the movementwhich is supposed to be done.

0108

0107

0002

0101

0102

0104

0003

6-5

6-9 Heater temperature fails to reach the preset value


1 Operation environment Explain to User Users Manual

In an cold environment, warm up may take a long time or thetemperature may fail to reach the preset value. Explain to usersto use the Heater where the temperature is 20 deg C (68 deg F)or more.

2 Media WidthUse the media having a

width of about 1m ormore

Users ManualMedia of a narrower width may take a long time to heat or fail toreach the preset temperature. Recommend the user use themedia having a width of about 1m or more.

3 Power Supply VoltageCheck the Power Supply

Voltage

Low or unstable voltage may result in inadequate heaterperformance. If the temperature of the Heater fails to riseadequately even if it is used correctly, check the voltage of thepower supply.

4Parameter setting of the

Heater Controller

Check the Parametersetting of the Controller /

parameter resetting

[4-13 Setting theParameter of theHeater Controller]

When the parameter setting is not correct, the temperature mayfail to reach the preset value. Check each parameter is setcorrectly referring to the Service Note [4-13].

5Sub Power of the printer

is not ONTurn ON the Sub Power

for the printer

The Heater is connected to the sub power for the printer. Even ifyou turn on the POWER of the controller, the Heater does notoperate until the sub power for the printer is turned ON.

6The printer becomes

sleep modeRecover from sleep

mode

The Heater is connected to the sub power for the printer. Even ifyou turn on the POWER of the controller, the Heater does notoperate if the printer is in the sleep mode.

7The Cables between theController and the ProII

machine

Replace the Cablesbetween the Controllerand the ProII machine

When there is a cut-line in the Cables between the Controllerand the Heater, the temperature fails to reach the preset value.Check Cables between the Controller and the Heater andreplace broken cables.

6-10 Results of printing are coarse


1The Heater has not

warmed upCheck whether each

setting is correctCheck whether each setting is correct referring to the above [6-9].

2 Media is not warm enough

Increase the presettemperature / Wait for awhile until media warms

up

When media is not heated sufficiently, ink drips andunevenness could happen. Wait for about five minutes after thetemperature of [PV] reaches the set temperature or increase thetemperature to heat the media sufficiently. If the media is stillnot warm enough, surrounding temperature may be low.Recommend the user use the heater and printer within therecommended environmental temperature range.

3 Ink drying timeSet the [SCAN

INTERVAL] value to alonger time

Users manualSetting [SCAN INTERVAL] value to a longer time may improveprinting quality.

4Movement width of the

printing carriageSet the [FULL WIDTH

S] to [FULL]Users manual

This function may improve printing quality by maintaining theuniform speed for media feed by selecting [FULL] in this menu.

5Recommended Media is

not usedUse the recommended

media

Some media cannot dry up the ECO-SOL INK even if you usethe Heater. Recommend the user to use the recommendedmedia.

6-6

6-11 Error message (Heater Controller)

OUTLINE

Parameter setting of [P-n2] is not correct. Set the parameter of [P-n2] to 1.

The Thermistor is broken. Replace the Thermistor Cable.

Set the parameter of [P-SL] to 0, [P-SU] to 150 and [P-n2]to 1.


1 or 4 is set in the parameter of [LoC]. Set the parameter of [LoC] to 2.

Set each parameter in the range of the [SV-L] to [SV-H].(Refer to the section [4-13]. )

Replace the Cable between the Controller andthe Servo Board.

Turn ON the Sub Power for the printer. / Recover themachine from sleep mode.

* When the above displays appear, please check whether each parameter is set correctly referring to [4-13] at first.

Errors are caused by a factor other than the above Replace the Controller

Check the Cable Connection.


Set [P-DP] to 0 and return [P-SU] to 150.

The Cable of the Thermistor which is fixed to theController is broken or short-circuit.

The Cable of the Thermistor which is fixed to theController is loose.

Parameter settings of [P-SL], [P-SU] and [P-n2] arenot correct.


Replace the Thermistor Cable.

DISPLAY CAUSE


When the set value of [P-SU] is larger than 1000, "1"will be registered for [P-DP].

You are trying to set the values of [SV-L] and [SV-H]to out of the range. (Parameters of [SV-L] and [SV-H]).

The SV cannot bechanged.

Sub Power of the printer is not ON. / The printerbecomes sleep mode.

The SV or the set valuesof some parameters havebeen changed without anyoperation.

The Cable between the Controller and the ServoBoard is broken.

6-7

7-1

7-1 INSTALLATION CHECK LIST

7 Service Activities

SJ-745EX/645EX INSTALLATION CHECK LIST

Date :

Serial Number User Date Minimum Space Required

Classification

Purchase Loan Unit Demo Unit Replacement

Unpacking

Accessory Box

Accessory Box

< SJ-745EX >4.2m (W) X 2.0m (L) X1.8m (H)< SJ-645EX >4.0m (W) X 2.0m (L) X1.8m (H)

7-2

Transport bars

Pads(Only SJ-645EX)

Unpacking the

Accessories Box

Accessory Box

Accessory Box

Accessories

Accessories

Unpacking the Stand

Stand leg

Reinforcing pipeMedia Guide

7-3

Unpacking the main unit

Cleaning cartridge

7-4

Checking the Accessories

Power cord : 1 Stay (Right) : 1

Bolts (Large) :16

Washers : 6 Hexagonal wrench : 1 Pipe : 1 Media flanges : 2

Flange retaining pins : 2Drain bottle : 1 Software RIP : 1

User's manual : 1 Replacement blade forseparating knife : 1

Roland PrintServerCD-ROM : 1

Bottle stand : 1

Roland PrintServerNetwork Settings Guide : 1

Cleaning sticks : 10 Tweezers : 1 Wipers : 2

Stand leg: 1

Media guide : 1

Cleaning kit : 1

Stay (Left) : 1

Casters : 2 Bolts (Small) :14

Reinforcing pipe :1 SOL INK Cleaningcartridges : 4

Transport bars : 2

7-5

Bolts (Large)

Hexagonal wrench

Invert the Stand legs and attach the Casters with 8 Bolts (Large).

A t t a c h i n g t h e

Transport bars 1. Attach the Transport bars at the bottom of the main unit.

Make sure the rubber foot faces down.

Front viewShort

Transport bar

Rear viewLong

Assembling the Stand

Cut in the Bottom box as

shown in the figure.

7-6

2. Secure the Transport bars with 8 Bolts (Small).

3. Grip these position in the figure and move it.

Bolts (Small)

7-7

2. Secure the machine and the Stand with 6 Bolts (Large).

Washer

Fit the position of theFrame at the rear ofthe machine in thefixtures on the Stand.

1. Set the Stand up and place the machine on the stand.

Assembling the Main unit

Bolts (Large)

7-8

Remove the 8 Bolts (Small).

Bolts (Small)

Removing the

Transport bars

7-9

1.Place the 2 Pads on the Bottom box.Note the width of the 2 Pads are different.And also, partitioned space is different.

2.Reverse the 2 Boxes as shown in the figure and place them between the Pads placed at [ 1] and the Partition.

4.Make the 2 Accessories boxes flat.

3.Put the other Small pads or boxes inside the Boxes placed at [ 2] .

5.Put the flattened Accessories boxes.

6.Reverse the Pad as shown in the figure and put it on the flattened accessories boxes.

7.Fold the 2 Side pads as shown in the figure and put them on the Pad [ 6] .

8.Put the Top pad on the Pads [ 7] .

9.Bind up the boxes with PP Band.

Short

Long

Partition

Making the Packaging

smaller

7-10

1. Attach the Stays at the position in the figure.

Stay (Right)

Left side of the rear view

2. Place the Media guide on the Stays and secure it with 4 Bolts (Small).

Media guide

Front

ShortLong

Rear

Bolts (Small)

Direction of the Media guide

Media guide

Right side of the rear view

Stay (Left)

Bolts (Small)

Installing the

Accessories

7-11

3. Attach the Media flanges to the Retainers and secure them with the Flangeretaining pins.

Fit the ridges andgrooves.

Media flanges

Flange retaining pins

Left side of the rear view Right side of the rear view

7-12

Installing the Drain Bottle

1. Secure the Bottle stand with 2 Bolts (Large).

Bolts (Large)

Bottle stand

2. Remove the Stopper from the Drain tube.

Peel off the tapes.Drain tube

3. Insert the Drain tube into the Bottle stand securely.

Drain tube

Bottle stand

Stopper* Explain to keep it, because it willbe necessary when the machine istransferred.

7-13

4. Remove the Cap and the Inner cap of the Drain bottle and attach the Drain bottle to the Bottlestand.Make sure the Drain tube is inserted into the Drain bottle.

7-14

Removing the

protective stuffs

2) Peel off the tape.

6) Peel off the tape. 5) Remove the Retainer B.

3) Pull straightthe pad.

1) Remove the Pads.

Pad

Rear view

Retainer A

1)

2)

The other screw of theRetainer B

4) Remove the Retainer Ausing a screwdriver.

Retainer B

8) Attach the Retainer you removed.Firstly, attach the Retainer B.After that, attach the Retainer A.

Pad

7) Peel off the tape andremove the Pads.

7-15

Connecting the Power Cord

Connecting to the Computer

Setting of Computer

Enter the IP Address (Ex.; 192.168.0.100) and the Subnet Mask (Ex.; 255.255.255.0).

Installation of Ink Cartridges

Before printingSwitching on the Power

Filling Ink

4 pcs. of the SOL INK cleaning cartridges are required in this work.

!! IMPORTANT !!

* Explain to insert the same type and color of Ink Cartridge into 1 ~ 6 and

7 ~ 12.

* Gently shake the cartridge when the Ink Cartridge is installed.

* Explain not to remove an Ink Cartridge until it runs out.

If an Ink Cartridge is removed and inserted often, air may go into the Ink tube

and it may cause the ink dropping problem.

Setting of Roland-PrintServer

Enter the IP Address (Ex.; 192.168.0.101) and the Subnet Mask (Ex.; 255.255.255.0).

ECO-SOL CMYKMC / ECO-SOL LcLm

Connection

Network Setting

Installation of the Roland VersaWorks

!! IMPORTANT !!

<Supported Operation Systems>

Windows XP Service Pack 1 or later / Windows 2000 Service Pack 4

* Windows ME / 98 and MAC OS are available as the client PC.

<Recommended System Requirements on Windows>

CPU: Pentium 4 2.0GHz or faster Memory: 512 MB (1GB or more recommended)

HDD: 10 GB or more for Storage Monitor: High-resolution SXGA (1,280 x 1,024 pixels)

or better display recommended.

Making the Setting for Roland@NET

Select a check box [Download Updates Automatically and Notify] if the customer allows it.

Changing the setting for the language

7-16

Setting Media

TEST PRINTPrinting

Send the printing data via Roland VersaWorks.

!! IMPORTANT !!

* Explain to refix the Media flanges depending on the diameter of roll media.

* Explain to adjust [Head Height], [Feed Correction] and [Bidirectional

Correction] when using another type of media.

* Explain about the thickness of usable media.

Refer to the User's Manual 8-1 Media Conditions].

* Explain to use the Media clamps when using the media which curls easily.

In case the Media clamps are used, make sure the Head Height is set at

2(Middle) or 3 (High).

If the Head Height is set at 1 (Low), the Head may strike the Media clamps and

it may breake the Head.

* Explain to remove the roll media from the machine after use.

If the roll media is installed on the machine for a long time, the roll media may

bend by the weight and it may influence the printing result.

* Explain to install the Reinforcing pipe into the roll sheet in order to prevent the

bend of the roll media when 74/64 inch of roll sheet is used.

And also, explain to remove the Reinforcing pipe from the roll media after use.

Before printing

7-17

Setting the Margins

Setting of [SHEET TYPE]

Replacing the Ink Cartridge

Operation

Checking the remaining Ink

Setting the printing start position

!! IMPORTANT !!

* Explain not to replace the Ink cartridges while the machine is working.

Air may go inside the Ink cartridge and it may influence the printing quality.

* Explain about [CONT.] mode which is for printing continuously.

!! IMPORTANT !!

Explain not to feed back the media using the Up key.

The Pinch rollers may pass over the printed surface and it may smudge the

printed image.

Making corrections for printing with user's media

* Feed Correction

* Bidirectional Correction

Operate the following contents based on the User's manual.

Make the Temperature Setting for the Heaters

!! IMPORTANT !!

* Do not touch the platen when the heater is operating.

You can set the temperature either to "OFF" or to a value from 30 to 50

degrees C (in steps of 1 degrees C) from the Control Panel.

* You can also set the temperature by Roland VersaWorks.

!! IMPORTANT !!

* The display of the remaining ink is reset when the Ink Cartridge is installed

regardless of the real quantity. The displayed information may differ from the

actual amount if you insert a partly used Ink Cartridge or change cartridges

while the power is off.

Save and call Bidirectional correction value

!! IMPORTANT !!

Recommend users to note the memory number which is set the adjustment

value on each media.

7-18

Maintenance

Cleaning the Printing Head using Cleaning Kit

Replacing the Wiper

Cleaning other parts

* Platen

* Grit rollers

* Pinch rollers

(Raise the Pich rollers when not in use.)

* Reflective tape

* Front cover

* Sheet sensor

* Media Clamps

!! IMPORTANT !!

* Explain it is necessary to clean these parts as daily maintenance.

* Explain how to wash off the ink as follows.

1. Water down the cleaner.

2. Soak a cloth in the water and wring it.

3. Wipe gently with the cloth.

Discarding the discharged ink in the Drain bottle

!! IMPORTANT !!

* Explain about the time to discard the discharged ink in the Drain bottle.

* Explain to switch off the machine before performing to discard the

discharged ink.

* Explain to discard carefully the discharged ink from the Drain bottle so

that the ink does not spatter.

!! IMPORTANT !!

Instruct users how to perform the cleaning using the Maintenance Video

so that they can do it rightly by themselves.

Cleaning the Printing Head

* [CLEANING] key

* Normal Cleaning

* Medium Cleaning

* Powerful Cleaning

!! IMPORTANT !!

Explain that the machine will display [PRESS THE POWER KEY TO CLEAN]

message if the machine is left without using for 1 month.

This feature operates when the main power is on.

Please use sub power switch to turn on/off the power of the machine keeping

the main power on all the time.

7-19

Explain to switch off and on the machine and check the result before calling an engineer

when Service Call error occurs. There is a possibility to solve the problem just by doing

so.

Others

Instruct users how to cap the Head.

!! IMPORTANT !!

It is necessary to cap the Head by users if the Head does not return to the

stand by position.

Exchange Time of

the Consumable

Parts

Life TimePARTS NAME

Printing Head

Wiper

Carriage Motor

Cap Top

Ink Tube

Pump Unit

Sponge for Flushing

Sponge for Wiper

Battery

6 billion shots / nozzle (6000000 kshots)

* When the cleaning has been done for the 500 times, the message for

replacement of the Wiper will be shown on the LCD.

1,500 hours

6 months

2,000 hours

6 months

12 months

24 months

50,000 times

Explain to close the cover before switching off the machine if the [Cover Open Error] is

shown.

!! IMPORTANT !!

When the error is shown, the Head will not be capped.

If the power of the machine is switched off before closing the cover and

the Head is left, the Head will be dry and break.

* When the Head is replaced, the Dampers should be replaced at the same time.

6 months or

Wiping 3000 times or

Ribbing 100 times

7-20

ReferenceGet/Output Report OKUpgrade the firmware to the latest version OKConsumables Head OK Perform Cleaning Replacement 6 billion shots

Carriage Motor OK Replacement 1,500 hoursOK Perform Cleaning Replacement 6 months or

Wipping : 3,000 times orRubbing : 100 times

Cap Top OK Perform Cleaning Replacement 6 months

Ink Tube OK Perform Cleaning Replacement 2,000 hoursPump Unit OK Perform Cleaning Replacement 50,000 timesSponge for Frushing OK Perform Cleaning Replacement 6 monthsSponge for Wiper OK Perform Cleaning Replacement 12 monthsLithium Battery OK Perform Cleaning Replacement 24 months

Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Wire OK Adjust Tension ReplacementPlaten OK Perform CleaningGrit Roller OK Perform CleaningPinch Roller OK Perform CleaningReflective Tape OK Perform CleaningSheet Sensor OK Perform CleaningFront Cover OK Perform CleaningMedia Clamp OK Perform CleaningBed OK Perform Cleaning

Printing OK NG (Reason)

Get/Output Report ** In case of any changes.

ContentsCheck Points

Cleaning Wiper

Model Serial Numer User Date

PC OS Application

7-2 Maintenance Check List

AFTER 6 MONTH MAINTENANCE CHECK LIST

MAINTENANCE

OPERATION CHECK

NOTE

Media Loading OthersPrinting Printing position

Printing CalibrationMaintenance Cleaning using the

Cleaning KitReference Media Type

Head HeightPrinting Area

Roland VersaWorks Printing ModeColor Profiles

Roland@NET

Revised 4

7-21

ReferenceGet/Output Report OKUpgrade the firmware to the latest version OKConsumables Head OK Perform Cleaning Replacement 6 billion shots

Carriage Motor OK Replacement 1,500 hoursOK Perform Cleaning Replacement 6 months or

Wipping : 3,000 times orRubbing : 100 times

Cap Top OK Perform Cleaning Replacement 6 months

Ink Tube OK Perform Cleaning Replacement 2,000 hoursPump Unit OK Perform Cleaning Replacement 50,000 timesSponge for Frushing OK Perform Cleaning Replacement 6 monthsSponge for Wiper OK Perform Cleaning Replacement 12 monthsLithium Battery OK Perform Cleaning Replacement 24 months

Mechanical Carriage Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Grit Drive Gear OK Correct Backlash Lubrication Replacement Grease : FLOIL GE-676 P/# 21675101Wire OK Adjust Tension ReplacementPlaten OK Perform CleaningGrit Roller OK Perform CleaningPinch Roller OK Perform CleaningReflective Tape OK Perform CleaningSheet Sensor OK Perform CleaningFront Cover OK Perform CleaningMedia Clamp OK Perform CleaningBed OK Perform Cleaning

Printing OK NG (Reason)

Get/Output Report ** In case of any changes.

ContentsCheck Points

Cleaning Wiper

NOTE

MAINTENANCE

AFTER 12 MONTH MAINTENANCE CHECK LISTModel Serial Numer User Date

PC OS Application

Revised 4

7-22

7-3 Specification

Main unit Specification

SJ-745EX

500 to 1879 mm (19-11/16 to 74 in.)

210 to 1879 mm (8-5/16 to 74 in.)

Maximum 1869 mm (73-9/16 in.)

6.5 A (117 V) or 3.3 A (220 to 240 V)

Approx. 770 W

Approx. 55 W

3134 (W) x 742 (D) x 1300 (H) mm (123-7/16 (W) x 29-1/4 (D) x 51-3/16 (H) in.)

174 kg (384 lb.)

3270 (W) x 850 (D) x 1005 (H) mm (128-3/4 (W) x 33-1/2 (D) x 39-5/8 (H) in.)

252 kg (556 lb.)

Piezo ink-jet method

Exclusive ECO-SOL INK cartridge

220 cc ±5 cc

Six colors (cyan, magenta, yellow, black, light cyan and light magenta), orfour colors (cyan, magenta, yellow and black)

Maximum 1440 dpi

Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater

Error of less than ±0.3% of distance traveled, or ±0.3 mm, whichever is greater

Print heater, Setting range for the preset temperature: 35 to 50C (96 to 122F)

Ethernet (10BASE-T/100BASE-TX, automatic switching)

Automatic sleep feature

AC 117 V ±10%, 50/60 Hz or AC 220 to 240 V ±10%, 50/60 Hz

65 dB (A) or less (according to ISO 7779)

40 dB (A) or less (according to ISO 7779)

Temperature: 15 to 32ºC (59 to 89.6ºF) (20ºC (68ºF) or more recommended),humidity: 35 to 80% (no condensation)

Temperature: 5 to 40˚C (41 to 104˚F), humidity: 20 to 80% (no condensation)

Power cord: 1, exclusive stand: 1, hexagonal wrench: 1, pipe: 1, media flanges:2, flange retaining pins: 2, drain bottle: 1, bottle stand: 1, transport bars: 2, mediareinforcement pipe: 1, Software RIP: 1, user’s manual: 1, replacement blade forseparating knife: 1, Roland-PrintServer CD-ROM: 1, Roland-PrintServer Net-work Settings Guide: 1, SOL INK cleaning cartridges: 4, cleaning kit: 1 (clean-ing sticks: 10, tweezers: 1, wipers: 2)

SJ-645EX

500 to 1625 mm (19-11/16 to 64 in.)

210 to 1625 mm (8-5/16 to 64 in.)

Maximum 1615 mm (63-9/16 in.)

5.8 A (117 V) or 2.7 A (220 to 240 V)

Approx. 640 W

Approx. 55 W

2953 (W) x 742 (D) x 1300 (H) mm (116-5/16 (W) x 29-1/4 (D) x 51-3/16 (H) in.)

170 kg (375 lb.)

3090 (W) x 850 (D) x 1005 (H) mm (121-11/16 (W) x 33-1/2 (D) x 39-5/8 (H) in.)

236 kg (520 lb.)

Printing method

Acceptable media While the print heater iswidths running

While the print heater isnot running

Printing width

Ink cartridges Type

Capacity

Color

Printing resolution (Printing dot resolution)

Distance accuracy While the print heater isrunning (*1)

While the print heater isnot running (*2)

Ink -fixing device (*3)

Interface

Power-saving function

Power supply Voltage and frequency

Required power capacity

Power consumption During operation

Sleep mode

Acoustic noise level During operation

During standby

Dimensions (With stand)

Weight (With stand)

Packed dimensions

Packed weight

Environment Power on (*4)

Power off

Included items

7-23

*1 • Media type: Roland SV-G-1270G, print travel: 1 m • Preset temperature for the print heater: 40˚C • Temperature: 20C, humidity: 50%

*2 • Media type: Roland PET-G-1050, print travel: 1 m

*3The print heater temperature may not reach the preset temperature depending on ambient conditions or the width of the media.Unevenness in temperature may be larger depending on ambient conditions or the width of the media.

*4Operating environment

80

55

35

15 27 32

Humidity

20

(%)

°C (°F)

(no condensation)

Temperature(59) (89.6)(80.6)(68)

0

Use in an operating environ-ment with this range.

SJ-745/645EX

manual técnico - sj-645%20e%20745%20ex

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