manual, sindie 6020axp, maintenance, rev a

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800192 Manual, SINDIE 6020AXP, MAINTENANCE, Rev A 12/31/2009

Property of X-Ray Optical Systems, Inc.

1 of 36

Maintenance Manual for

On-Line Analysis of Sulfur in Fuel

Model: SINDIE

6020AXP

Using Monochromatic Wavelength-Dispersive

X-ray Fluorescence

X-Ray Optical Systems, Inc.

15 Tech Valley Drive

East Greenbush, NY 12061


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1&.1 . ,)&. +61+ +6. .2+/&. ,*&..2 *12 8. 1**.,,.( 0 2.*.,,1&=3,.5.*++6.*)&;.(1&&'48)++'2&.-.1++6.-&'*.,,12(+'71C/7/B.+6.5/;. 1&.1'0 +6. ';.&51= +71=8.2.*.,,1&= +'8/1, 8)55,.=.*.2+.&,.5.*+/'2/2'&(.&+'1*6/.;.'-+/715*15/8&1+/'2

$6.2 ,1+/,0/.(4/+6 15/:27.2+3 ,.5.*++6.:&..2 *6.*K8'C3 12(.C/+

+6.4/2('4

.+)&2 +' +6. '7712( &'7-+ -&':&17 12( &.#.2185. +6. $0'55'4/2:+6./2,+&)*+/'2,/2,.*+/'2

!"#.&/'(/*155=3/+4/558.2.*.,,1&=+'&.-51*.+6.#&1=.17?#.17@,+6.C#&1=+)8./2 +6.#.171:.,3+6./2+.2,/+= '0+6.8.174/55(/7/2/,6312(+6.0/517.2+*)&&.2+&.


19/36



19 of 36

''5,.


20/36



20 of 36

Figure 1. Location of X-Beam Cable Disconnect Points

,/2:+6."J6.C(&/;.&35'',.2?8)+('2'+&.7';.@+6.?@#.17

15/:27.2+,.+,*&.4,,6'42/2+6.0'55'4/2:0/:)&.,

HV

Cable

(3) Shutter

Cable

Connections

Filament

Cable with

Ground Lead

RTD cable

Fan Cable

X-BeamEnclosure

Ground

Heater Cable

Thermostat

Cable


21/36



21 of 36

Figure 2. X-Beam Mounting

$6/5. ,)--'&+/2: +6. #.174/+6 '2.612(3 ),.+6. /2*5)(.( "J6.C(&/;.&+'&.7';.+6.+6&../2(/*1+.(&.+1/2/2:8'5+,?/:)&.@

Direction of Set Screws

Set Screw

DO NOT TOUCHFactory Alignment

Screw


22/36



22 of 36

Figure 3. Removing the X-Beam

1&.0)55=5/0++6.8.17-.&-.2(/*)51&+'.2:/2.,)&01*.12('00'0+6.15/:27.2+-/2,

*,7674)6..&=55/)74/2('4'0+6..2:/2./,61B1&('),EO

Retaining Bolts


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23 of 36

Figure 4. X-Beam Alignment Pins

4&(!651

*,7674)6..&=55/)74/2('4'0+6..2:/2./,61B1&('),EO

$/+6+6.012'0+6.#.17+'41&(+6.0&'2+'0+6.*18/2.+36'5(+6.#.17';.&+6..2:/2.51*.+6.8.17'2+'+6..2:/2.,)*6+61++6.15/:27.2+ 6'5., '0 +6. #.17 -51+. *'/2*/(. 4/+6 +6. .2:/2.15/:27.2+-/2,2,+155+6.8'5+,12(41,6.&,?,../:)&.@8=:.2+5=+/:6+.2/2:.1*68'5+312(+6.281*K/2:'008=P+)&26/,4/55.2,)&.+61+ +6.#.17&.71/2,1++1*6.(+' +6..2:/2.38)+ 15,'155'4, +6.),.&+'7';.+6.#.17/2+'+6.-&'-.&-',/+/'246/5.+/:6+.2/2:+6.,.+,*&.4,

' .2,)&. -&'-.& -51*.7.2+3 46/5. +6. #.17 /, '2 +6. 15/:27.2+

-/2,3,5/(.+6.#.17+'41&(+6.0&'2+'0+6.1215=B.&'),6')5(0..5+6.7')2+/2:0512:.71K.*'2+1*+4/+6155+6&..15/:27.2+-/2,'2'+155'4+6.8.17+'&'*K18')+'2.'0+6.5'4.&15/:27.2+-/2,+,6')5(&.71/2 /2*'2+1*+4/+68'+68'++'7-/2,46/5.8./2:,5/(+'

Set Screw

Alignment Pins

Beryllium window-DO NOT TOUCH


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24 of 36

+6.0&'2+ '5( +6.#.17 /2 +6/, -',/+/'2 46/5. +/:6+.2/2:+6.,.+,*&.4, 4/+6 1 "J 6.C (&/;.& 6/, 4/55 6.5- 5'*K +6. 8.17 /2-',/+/'2

A 6. 15/:27.2+ -51+. 7),+ 8. 71K/2: *'2+1*+ 4/+6 155 +6&..

15/:27.2+-/2,/2+6.(/&.*+/'2,6'4246.2,.*)&.(

Figure 5. Installing the New X-Beam

,.+6."J6.C(&/;.&+'&.+/:6+.2+6.8'5+,+61+6'5(+6.#8.17'2+'+6..2:/2.

.#/2,+155 155 *185., 6. *'22.*+/'2 5'*1+/'2, /2 +6. *18/2.+ 1&.

518.5.(4/+61=.55'4('+.0.&+'/:)&.0'&5'*1+/'2,'+.A6.&.1&. +4' :&')2( *'22.*+/'2, +' 8. 71(. +' +6. :&')2( ,+)( '2 +6.%F 12 .=. '2 +6. 0/517.2+ *185. :&')2( 12( 12 .=. '2 +6. 051+:&')2(/2:,+&1-+61+1++1*6.,+'+6.15)7/2)76'),/2:'0+6.#.17

Slide in this direction

when re-installing

Direction of Set Screws

Set Screw

DO NOT TOUCHFactory Alignment

Screw


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25 of 36

?.7 "#5*= ,5?2*85=573 395 *7*2@+5, =/03 ;5 0/,15@5- >.,,*-6*36.7 25*:*45 67 *88.,-*785 5-5,*2,54/2*36.70

$%0+.&1--&'C/71+.5=7'2+6,'0'-.&1+/'23+6.=217/*$/2('4'()5.?$@4/552..(&.0)&8/,67.2+/01(;12*/2:0/57'2*..;.&=0')&6')&,.-51*.7.2+/,1**'7-5/,6.(8=/2,+155/2:12.4'&2.45=&.0)&8/,6.($'15/:27.2+/,&.


26/36



26 of 36

) 6)+ ('42 +6. 215=B.& -&/'& +' 215=B.& .55&.-51*.7.2+

73&('+.8/-9

Figure 7. Analyzer Cell In Online Unit

Bulkhead

Connectors

Air Line

Connections

Fuel

Fittings

Mounting

Screws (4)


27/36



27 of 36

.&0'&71,'0+,6)+('428=0'55'4/2:+6./2,+&)*+/'2,0')2(/2.*+/'2

'0+6.,.&712)15?6.01*+'&=(.01)5+-1,,4'&(0'&+6.81,/*,.+)- 7.2) /,IJ@ ,'51+. +6.1215=B.&0&'7+6. -&'()*+ ,+&.178= *5',/2: +6.712)15 /25.+ ;15;. ?%@ 2,)&. 2' 05177185.;1-'&,

1&.-&.,.2+.7';.155-'4.&+'+6.1215=B.&.2*5',)&. -.2 +6.1817-5.&1/2;15;.?%!@+' &.5.1,. -&.,,)&. 12((&1/2

+6. =217/* $/2('4 '()5. 5',. ?%!@ '2*. -&.,,)&. 61, 8..2&.5.1,.(

.+1*6 +6. +6&.. 85). /2()*+/;. ,.2,'& 5.1(, 8= )2,*&.4/2: +6.

8)5K6.1(*'22.*+'&,?,../:)&.@

,/2: 1 PJ '-.2 .2(.( 4&.2*6 +' 6'5( +6. 81,. '0 +6. 0).5 5/2.0/++/2:,3 ),. 1 "J '-.2 .2(.( 4&.2*6+'5'',.2 +6.+4' 0).5 5/2.

*'7-&.,,/'20/++/2:,?,../:)&.@

)551/&-&.,,)&.7),+8.&.7';.(8.0'&.1/&*=5/2(.&12( 1/& 7'+'& 5/2., *12 8. (.+1*6.( 6/, /, 1)+'71+/*155=1**'7-5/,6.(8=,6)++/2:('42+6.1215=B.&

),6+6.'&12:.&.5.1,.8)++'2'0+6.-),6#'21/&0/++/2:?,../:)&.@

12(-)55+6.1/&5/2./2+6.'--',/+.(/&.*+/'2+'(.+1*6+6.1/&*=5/2(.&

12(1/&7'+'&1/&5/2.,0&'7+6.215=B.&.55 $6/5.,)--'&+/2:+6.$3),.+6.,)--5/.("J6.C(&/;.&+'5'',.2

+6.0')&7')2+/2:,*&.4,+61+6'5(+6.215=B.&.55+'+6.)2/+?,../:)&.,12(@')2+/2:,*&.4,1&.*1-+/;.,'+6.=4/552'+015546.2*'7-5.+.5=5'',.2.(.2+5=&.7';.+6.$46/5.0..(/2:+6.,.2,'&*185.,+6&'):6+6.:&'77.+/2+6.6'),/2:


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28 of 36

7&(#'+.8/-9

$/+6 1 *5.12 *5'+6 12( 1 ,7155 17')2+ '0 /,'-&'-=5 15*'6'53 :.2+5=

4/-. +6.&.*./;/2: *')2+.&8'&. '0 +6. ,17-5. 0512:. 46.&. +6. 2.4215=B.&.554/558.-',/+/'2.(.-51*.7.2+'0+6.&/71&=$/2('4/,&.*'77.2(.(1++6/,+/7..0.&+'.*+/'20'&/2,+&)*+/'2,

1&.0)55= &.7';. +6. &.-51*.7.2+ 215=B.& .55 0&'7 /+, -1*K/2:

71+.&/15,+1K/2:*1&.2'++'+')*6+6.1&.12.1&+6.,17-5.4/2('43'&+6..C-',.(0/57&'55,4/+612='+6.&'89.*+

$6/5. ,)--'&+/2: +6. 215=B.& .553 +6&.1( +6. +6&.. 85). /2()*+/;.

-/*K)-4/&.,+6&'):6+6.&)88.&:&'77.+8)5K6.1(

',/+/'2+6.215=B.&.554/+6+6.1/&7'+'&+'41&(,+6.5'4.&0&'2+'0+6.1215=B.&12(-',/+/'2+6.&1/,.(,17-5.4/2('41&.105),6/2+6.&.*./;/2: *')2+.&8'&. $6.2 +6. 215=B.& .55 /, 05),6 12( *'&&.*+5=-',/+/'2.(3,+1&+1550')&'0+6.*1-+/;.,*&.4,),/2:+6./2*5)(.(35'2:"J55.2(&/;.&312(+6.20)55=+/:6+.2

,/2: 1 PJ '-.2#.2(.( 4&.2*6 +' 6'5( +6. 81,. '0 +6. 0).5 5/2.

0/++/2:,3+/:6+.2+6.0).55/2.*'7-&.,,/'20/++/2:,4/+61"J'-.2#.2(.(4&.2*6

2,.&+ +6. 1/& *=5/2(.& ?"J@ 12( 1/& 7'+'& ?"J@ 1/& 5/2., /2 +6./&

&.,-.*+/;. 0/++/2:, 6. 0/++/2:, 1&.-),6#'2+=-. 0/++/2:,3,' +6.= ('2'+&.


29/36



29 of 36

0/215,.+)-,*&..212(-&.,,I**.-+.++/2:,J6.1/&7'+'&12(1/&*=5/2(.&4/55'-.&1+.12(+6.0/574/551(;12*.12'7/215(/,+12*.

?.7*7*2@+5,8522,5?2*85=573*7*2@+5,=/03;50/,15@5->.,,*-6*36.7 25*:*45 67 *88.,-*785 5-5,*2

,54/2*36.707$*-6.

Figure 8. Primary Window with DWM Removed

) &/71&= $/2('4 71= 8. *5.12.( 8= 05),6/2: 4/+6 *5.12/,'-&'-=515*'6'5?@3+6.2:.2+5=,4188/2:4/+612#,'1K.(30'17+/--.( *'++'2 ,4183 0'55'4.( 8= 85'4/2: (&= 4/+6 *122.( 1/& 6.

4/2('4 7),+ 8. *5.12 12( (&= 8.0'&. &.-51*/2: +6. $ 1,*'2(.2,1+/'2 '0 7'/,+)&. '2 +6. -&/71&= 4/2('4 4/55 5.1( +'7.1,)&.7.2+(/,*&.-12*/.,

) &/71&= $/2('4 &.-51*.7.2+ /,&.*'77.2(.( 10+.& 7'2+6, '0 ,.&;/*.3 '& 46.2 )2185. +' &.1*6

Mounting

Screws (2)

Removal

Holes (2)


30/36



30 of 36

1**.-+185.81*K:&')2(5.;.5,

Figure 9. Primary Window Replacement

.7';.7')2+/2:,*&.4,?,../:)&.@),/2:"J155.2(&/;.&

2,.&+ +6./2*5)(.( R#! ,'*K.+ 6.1( S91*K/2: ,*&.4,> .2+5= +)&2+6. ,*&.4, +' .;.25= 5/0+ +6. &/71&= $/2('4 0&'7 +6. 7')2+/2:0512:.

',/+/'2 +6. 2.4 &/71&= $/2('4 /2 +6. '-.2/2: 12( 1--5= .;.2

-&.,,)&.'2+6.0512:.*1),/2:/++',5/(./2+'-',/+/'2

2,+155-&.;/'),5=&.7';.(7')2+/2:,*&.4,

$/+61*5.12*5'+63:.2+5=4/-.+6.1&.1,)&&')2(/2:+6.2.44/2('4+'&.7';.12=*'2+17/21+/'2

./2,+155=217/*$/2('4'()5.-.&.*+/'2

SuppliedJacking

Screws (2)

O-ring


31/36



31 of 36

7%.&(/-2/:6,)50)&7.1,)&.7.2+,71=8.1,/:2'0*'2+17/21+/'2'0+6.0/57'&$,17-5.*6178.&)5+/-5.712)150/571(;12*.,71=.5/7/21+.+6..00.*+,'00/57 *'2+17/21+/'2 0 *'2+17/21+/'2 '0+6.,17-5. *6178.& /, ,),-.*+.(3

+6. $ 71= 8. &.7';.( +' *5.12 +6. $ ,17-5. 5/2., 12( ,17-5.*6178.& $6.2 +6.$ /,&.7';.(3 /+ /,,)::.,+.( +'*5.12+6. -&/71&=4/2('41,4.55 '4.& 1215=B.& ('42 12( ),. /2,+&)*+/'2, /2 .*+/'2 +' &.7';. +6.

$

)'2'++')*6+6.+'--51+.?1-.&+)&.-51+.@'0+6.$46.&.+6.,17-5.*6178.&/,5'*1+.('&+6.*5.120/57&'55

2,-.*++6.$2.1&+6.1-.&+)&.3+6.,17-5.*6178.&312(+6.,17-5.

5/2.,0'&12=,/:2'05.1K1:. ,.1:.2+5.,+&.17'0*122.(1/&+'85'41*&',,+6.+'-'0+6.$+'/2,-.*+0'&,17-5.5.1K1:..;.2/02'2.41,1--1&.2+ 0 5.1K1:. /, -&.,.2+3 (' 2'+ &.1++1*6 $ +' 1215=B.&.-51*.$4/+6,-1&.12(&.+)&201)5+=7'()5.+'+6.1--&'-&/1+.&.-&.,.2+1+/;.

'5('2.0).55/2.';.&141,+.*'2+1/2.&,/2:1,


32/36



32 of 36

&6.17-5..5/;.&==,+.7,6')5(8.*6.*K.(4..K5=0'&-&'-.&'-.&1+/'2'& 46.2 (.:&1(.( '-.&1+/'2 /, ,),-.*+.( 6/, -&.;.2+1+/;. 71/2+.212*..2+1/5,7'2/+'&/2:+6.17-5..5/;.&==,+.7&.:)51+'&-&.,,)&.,.++/2:,12(

+6. 17-5. .5/;.&= =,+.7 05'47.+.& 2 :.2.&153 +6. &.1(/2:, '0 +6.,./2,+&)7.2+,,6')5(0155/2+'+6.0'55'4/2:2'7/215&12:.,A

!"#$$%&'()&*+$,$+-.%*-

/)$*0&%*12(2*0)23&$%**$+

-*$$/4$/$%$!"

0+6.&./,2'&715,17-5.-&.,,)&.1;1/5185.1++6.,17-5./25.+8)+1(.


33/36



33 of 36

""


34/36



34 of 36

""'


35/36



35 of 36

"


36/36

"1/&&.:)51+'&"0/5+.&3215=B.&.553

removing, 27

replacing, 28, 30*5.12/2:3(12:.&,341&2/2:,312(*1)+/'2,3

$&-$%*-*$3&/71&=$/2('43)&:.=,+.7

maintenance, 14

manual, 1417-5..5/;.&==,+.7

maintenance, 32

nominal readings for, 32

%1*))7)7-replacing diaphragm, 12

41&&12+=3#&1=')&*.

changeout using Plug and Play, 18

Installing, 23Removing, 19

manual, sindie 6020axp, maintenance, rev a

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