manual service nbp 595
TRANSCRIPT
Caution: Federal law (U.S.) restricts this device to sale by or on the order of a physician. To contact Mallinckrodt, Inc. representative: In the United States, call 1-800-635-5267; outside the United States, call your local Mallinckrodt representative.
SERVICE MANUAL NPB-295 Pulse Oximeter
0123 © 2002 Mallinckrodt Incorporated. All rights reserved. 061097C-1202
Nellcor Puritan Bennett Inc. 4280 Hacienda Drive Pleasanton, CA 94588 USA Telephone Toll Free 1.800.NELLCOR Mallinckrodt Europe BV Hambakenwetering 1 5231 DD”s-Hertogenbosch The Netherlands Telephone +31.73.648.5200
Nellcor Puritan Bennett Inc. is a wholly owned subsidiary of Mallinckrodt, Inc.
To obtain information about a warranty, if any, for this product, contact Mallinckrodt Technical Services or your local Mallinckrodt representative.
Purchase of this instrument confers no express or implied license under any Mallinckrodt patent to use the instrument with any sensor that is not manufactured or licensed by Mallinckrodt.
Nellcor Puritan Bennett, Nellcor, Durasensor, and Oxisensor II, are trademarks of Mallinckrodt Incorporated.
Covered by one or more of the following U.S. Patents and foreign equivalents: 4,621,643; 4,653,498; 4,700,708; 4,770,179; 4,869,254; 4,653,498; 5,078,136; 5,351,685; 5,368,026; 5,533,507; and 5,662,106.
TABLE OF CONTENTS List of Figures List of Tables
Table Of Contents .................................................................................... iii List Of Figures.......................................................................................... v List Of Tables ........................................................................................... vi Section 1: Introduction ............................................................................ 1-1 1.1 Manual Overview......................................................................... 1-1 1.2 Npb-295 Pulse Oximeter Description .......................................... 1-1 1.3 Related Documents ..................................................................... 1-3 Section 2: Routine Maintenance............................................................. 2-1 2.1 Cleaning....................................................................................... 2-1 2.2 Periodic Safety And Functional Checks ...................................... 2-1 2.3 Battery ......................................................................................... 2-1 Section 3: Performance Verification........................................................ 3-1 3.1 Introduction.................................................................................. 3-1 3.2 Equipment Needed...................................................................... 3-1 3.3 Performance Tests ...................................................................... 3-1 3.4 Safety Tests................................................................................. 3-9 Section 4: Power-On Settings And Service Functions ........................... 4-1 4.1 Introduction.................................................................................. 4-1 4.2 Power-On Settings ...................................................................... 4-1 4.3 Service Functions ........................................................................ 4-2 Section 5: Troubleshooting ..................................................................... 5-1 5.1 Introduction.................................................................................. 5-1 5.2 How To Use This Section............................................................ 5-1 5.3 Who Should Perform Repairs...................................................... 5-1 5.4 Replacement Level Supported .................................................... 5-1 5.5 Obtaining Replacement Parts ..................................................... 5-1 5.6 Troubleshooting Guide ................................................................ 5-2 5.7 Error Codes ................................................................................. 5-7 Section 6: Disassembly Guide ................................................................ 6-1 6.1 Introduction.................................................................................. 6-1 6.2 Prior To Disassembly .................................................................. 6-1 6.3 Fuse Replacement ...................................................................... 6-2 6.4 Monitor Disassembly ................................................................... 6-3 6.5 Monitor Reassembly.................................................................... 6-4 6.6 Battery Replacement ................................................................... 6-5 6.7 Power Entry Module (Pem) Removal/Installation........................ 6-6 6.8 Power Supply Removal/Installation............................................. 6-7 6.9 Cooling Fan Removal/Installation................................................ 6-9 6.10 Display Pcb Removal/Installation ................................................ 6-10 6.11 Uif Pcb Removal/Installation........................................................ 6-11 6.12 Alarm Speaker Removal/Installation ........................................... 6-13 Section 7: Spare Parts ............................................................................ 7-1 7.1 Introduction.................................................................................. 7-1 Section 8: Packing For Shipment............................................................ 8-1
iii
Table of Contents
8.1 General Instructions..................................................................... 8-1 8.2 Repacking In Original Carton....................................................... 8-1 8.3 Repacking In A Different Carton .................................................. 8-3 Section 9: Specifications ......................................................................... 9-1 9.1 General ........................................................................................ 9-1 9.2 Electrical....................................................................................... 9-1 9.3 Physical Characteristics............................................................... 9-1 9.4 Environmental .............................................................................. 9-1 9.5 Alarms .......................................................................................... 9-2 9.6 Factory Default Settings............................................................... 9-2 9.7 Performance................................................................................. 9-2 Section 10: Serial Port Interface Protocol ............................................... 10-1 10.1 Introduction .................................................................................. 10-1 10.2 Configuring The Data Port ........................................................... 10-1 10.3 Connecting To The Data Port ...................................................... 10-2 10.4 Real-Time Printout ....................................................................... 10-3 10.5 Trend Data Printout...................................................................... 10-6 10.6 Nurse Call .................................................................................... 10-6 10.7 Analog Output .............................................................................. 10-7 Section 11: Technical Supplement.......................................................... 11-1 11.1 Introduction .................................................................................. 11-1 11.2 Oximetry Overview....................................................................... 11-1 11.3 Circuit Analysis............................................................................. 11-2 11.4 Functional Overview .................................................................... 11-2 11.5 Ac Input ........................................................................................ 11-3 11.6 Power Supply Pcb Theory Of Operation...................................... 11-3 11.7 Battery.......................................................................................... 11-4 11.8 User Interface Pcb (Uif) ............................................................... 11-5 11.9 Front Panel Display Pcb And Controls ........................................ 11-8
11.10 Schematic Diagrams ..................................................................................... 11-9
iv
Table of Contents
LIST OF FIGURES Figure 1-1: NPB-295 Front Panel ............................................................... 1-1 Figure 1-2: User Softkey Map..................................................................... 1-2 Figure 1-3: NPB-295 Rear Panel................................................................ 1-3 Figure 3-1: NPB-295 Controls .................................................................... 3-2 Figure 3-2: Self-Test Display ...................................................................... 3-2 Figure 3-3: Adjusting %SpO2 Upper Alarm Limit ....................................... 3-3 Figure 3-4: Adjusting % SpO2 Lower Alarm Limit ...................................... 3-3 Figure 3-5: Adjusting High Pulse Rate Alarm ............................................. 3-4 Figure 3-6: Adjusting Low Pulse Rate Alarm.............................................. 3-4 Figure 4-1: Service Function Softkeys........................................................ 4-2 Figure 4-2: Service Function Softkey Map.................................................. 4-3 Figure 4-3: Param Softkeys ........................................................................ 4-3 Figure 4-4: Print Softkeys ........................................................................... 4-4 Figure 4-5: Trend Printout........................................................................... 4-5 Figure 4-6: Errlog Printout........................................................................... 4-5 Figure 4-7: Instat Printout ........................................................................... 4-6 Figure 4-8: INFO Printout............................................................................ 4-6 Figure 4-9: Next Softkeys ........................................................................... 4-7 Figure 4-10: Alarms Softkeys ..................................................................... 4-7 Figure 6-1: Fuse Removal .......................................................................... 6-2 Figure 6-2: NPB-295 Corner Screws.......................................................... 6-3 Figure 6-3: Separating Case Halves........................................................... 6-4 Figure 6-4: NPB-295 Battery....................................................................... 6-5 Figure 6-5: Power Entry Module ................................................................. 6-6 Figure 6-6: Power Supply ........................................................................... 6-7 Figure 6-7: Cooling Fan .............................................................................. 6-9 Figure 6-8: Display PCB ........................................................................... 6-10 Figure 6-9: UIF PCB ................................................................................. 6-12 Figure 6-10: Alarm Speaker...................................................................... 6-13 Figure 7-1: NPB-295 Expanded View......................................................... 7-2 Figure 8-1: Repacking the NPB-295........................................................... 8-2 Figure 10-1: Data Port Softkeys ............................................................... 10-1 Figure 10-2: Data Port Pin Layout ............................................................ 10-3 Figure 10-3: Real-Time Printout ............................................................... 10-4 Figure 10-4: Trend Data Printout .............................................................. 10-6 Figure 11-1: Oxyhemoglobin Dissociation Curve ..................................... 11-2 Figure 11-2: NPB-295 Functional Block Diagram..................................... 11-3 Figure 11-3: UIF PCB Front End Red/IR Schematic Diagram ............... 11-11 Figure 11-4: Analog Front End Schematic Diagram............................... 11-13 Figure 11-5: Front End Power Supply Schematic Diagram.................... 11-15 Figure 11-6: SIP/SOP Interface Schematic Diagram ............................. 11-17 Figure 11-7: Data Port Drivers Schematic Diagram ............................... 11-19 Figure 11-8: CPU Core Schematic Diagram A ....................................... 11-21 Figure 11-9: CPU Memory Schematic Diagram B.................................. 11-23 Figure 11-10: Contrast and Sound Schematic Diagram A ..................... 11-25 Figure 11-11: UIF PCB Power Supply Schematic Diagram B................ 11-27 Figure 11-12: Display Interface Schematic Diagram.............................. 11-29 Figure 11-13: UIF PCB Parts Locator Diagram ...................................... 11-31 Figure 11-14: Power Supply Schematic Diagram................................... 11-33
v
Table of Contents
Figure 11-15: Power Supply Parts Locator Diagram ..............................11-33
LIST OF TABLES Table 3-1: Dynamic Operating Range.......................................................3-7 Table 3-2: Earth Leakage Current Limits ................................................3-10 Table 3-3: Enclosure Leakage Current Limits.........................................3-11 Table 3-4: Patient Leakage Current Limits..............................................3-12 Table 3-5: Patient Leakage Current Test Configurations -
Mains Voltage on the Applied Part .......................................3-12 Table 4-1: Factory Default Settings...........................................................4-2 Table 5-1: Problem Categories .................................................................5-2 Table 5-2: Power Problems.......................................................................5-3 Table 5-3: Button Problems.......................................................................5-4 Table 5-4: Display/Alarms Problems.........................................................5-4 Table 5-5: Operational Performance Problems ........................................5-5 Table 5-6: Serial Port Problems ................................................................5-6 Table 5-7: Error Codes..............................................................................5-7 Table 6-1: Power Supply Leads Connections...........................................6-8 Table 7-1: Parts List ..................................................................................7-1 Table 9-1: Default Settings........................................................................9-2 Table 10-1: Data Port Pin Outs ...............................................................10-3 Table 10-2: Status Codes........................................................................10-6 Table 10-3: Nurse Call Relay Pin States.................................................10-7 Table 10-4: Rating of Nurse Call Relay...................................................10-7
vi
SECTION 1: INTRODUCTION 1.1 Manual Overview 1.2 NPB-295 Pulse Oximeter Description 1.3 Related Documents
1.1 MANUAL OVERVIEW
This manual contains information for servicing the Nellcor model NPB-295 pulse oximeter. Only qualified service personnel should service this product. Before servicing the NPB-295, read the operator’s manual carefully for a thorough understanding of operation.
Warning: Explosion hazard. Do not use the NPB-295 pulse oximeter in the presence of flammable anesthetics.
1.2 NPB-295 PULSE OXIMETER DESCRIPTION
The NPB-295 is a portable pulse oximeter intended for use as a continuous noninvasive monitor of arterial oxygen saturation (SpO2) and pulse rate.
It can be used on adult, pediatric and neonatal patients. Oxygen saturation and pulse rate are displayed digitally along with a plethysmographic waveform or a 10-segment blip bar that indicates pulse intensity. This monitor is intended for use in hospital and hospital-type facilities, during intra-hospital transport, and in home environments.
Through the use of the four softkeys, the operator can access trend information, select an alarm limit to be changed, choose the language to be used, adjust the internal time clock, and change communications protocol. The NPB-295 can operate on AC power or on an internal battery. The controls and indicators for the NPB-295 are illustrated in Figures 1-1 through 1-3.
NPB-295
%SP02
BPM
100110
LIGHTLIMITS TREND SETUP
1 2 3 4 5 6 7 9
101112141516 13
8
17
1. SpO2 Sensor Port 2. Low Battery Indicator 3. Power On/Off Button 4. AC/Battery Charging Indicator 5. Waveform Display 6. %SpO2 Indicator 7. Pulse Beats Per Minute display 8. Alarm Silence Indicator 9. Alarm Silence Button
10. Adjust Up Button 11. Adjust Down Button 12. Contrast Button 13. Softkeys 14. Menu Bar 15. Motion Indicator 16. Pulse Search Indicator 17. Speaker
Figure 1-1: NPB-295 Front Panel
1-1
Section 1: Introduction
Figure 1-2 illustrates the various functions that are available through the use of the softkeys, and how to access them. A complete explanation of the keys is provided in the NPB-295 operator's manual.
NormalDisplay Mode
LIMITS TREND SETUP LIGHT
SELECT EXIT
VIEW CLOCK EXITNEXT
COMM LANG EXITNEXT
VIEW ZOOM EXITNEXT
DUAL SPO2 HIST
DELETE PRINT EXITNEXT
PULSE
Select alarm limitto be adjusted
Return tomain display
Return tomain display
Display bothSpO2 andpulse trenddata
DisplaySpO2 Data
Displaypulse trenddata
YES NODeletes alltrend info
Return to prior trend menu
Print trends Return tomain display
Returns toprior menu
SelectLanguage
LCD displaybacklight ON or OFF
Adjust baud rateand protocol
Select data from last12/30 min. or last 1,2, 4, 8, 12, or 24 hrs.
PLETH BLIP EXIT
SET EXIT
SELECT EXIT
NCALL ANALOGNorm + orNorm -
0 Volt, 1 Volt,or Step
EXITNEXT
VIEW NEXT EXITReturn tomain display
9565BPM
%SPO2
Figure 1-2: User Softkey Map
1-2
Section 1: Introduction
NPB-295
0123IPX1
R
NRTL/C
TM
T 0.50A 250V
2X
NELLCOR PURITAN BENNETT EUROPE BV,'s-HERTOGENBOSCH, THE NETHERLANDS
NELLCOR PURITAN BENNETT, INC.PLEASANTON, CA 94588, U.S.A.
MADE IN U.S.A.
SN
100-120 V 200-240 V 50/60 Hz 20VA
U.S. PATENTS: 4,621,643; 4,653,498; 4,700,708; 4,770,179; 4,869,254; Re. 35,122; 4,928,692; 4,934,372; 5,078,136
CISPR 11Group 1Class B
3
5
1 2
4 1. Equipotential (ground) Terminal 2. AC Inlet 3. DB-15 Interface Connector (Data Port)
4. Fuse Receptacle 5. Voltage Selection Switch
Figure 1-3: NPB-295 Rear Panel
1.3 RELATED DOCUMENTS
To perform test and troubleshooting procedures, and to understand the principles of operation and circuit analysis sections of this manual, you must know how to operate the monitor. Refer to the NPB-295 operator’s manual. To understand the various Nellcor sensors that work with the monitor, refer to the individual sensor’s directions for use.
1-3
(Blank Page)
SECTION 2: ROUTINE MAINTENANCE 2.1 Cleaning 2.2 Periodic Safety and Functional Checks 2.3 Battery
2.1 CLEANING
Caution: Do not immerse the NPB-295 or its accessories in liquid or clean with caustic or abrasive cleaners. Do not spray or pour any liquid on the monitor or its accessories.
To clean the NPB-295, dampen a cloth with a commercial, nonabrasive cleaner and wipe the exterior surfaces lightly. Do not allow any liquids to come in contact with the power connector, fuse holder, or switches. Do not allow any liquids to penetrate connectors or openings in the instrument cover. Wipe sensor cables with a damp cloth. For sensors, follow each sensor's directions for use.
2.2 PERIODIC SAFETY AND FUNCTIONAL CHECKS
The NPB-295 requires no calibration.
The battery should be replaced every 2 years. See Battery Replacement on 6-5.
The following checks should be performed at least every 2 years by a qualified service technician.
1. Inspect the exterior of the NPB-295 for damage.
2. Inspect safety labels for legibility. If the labels are not legible, contact Mallinckrodt Technical Services Department or your local Mallinckrodt representative.
3. Verify the unit performs properly as described in paragraph 3.3.
4. Perform the electrical safety tests detailed in paragraph 3.4. If the unit fails these electrical safety tests, do not attempt to repair the NPB-295. Contact Mallinckrodt Technical Services Department or your local Mallinckrodt representative.
5. Inspect the fuses for proper value and rating (F1 & F2 = 0.5 amp slow blow).
2.3 BATTERY
Mallinckrodt recommends replacing the instrument's battery every 2 years. When the NPB-295 is going to be stored for 3 months or more, remove the battery prior to storage. To replace or remove the battery, refer to Section 6, Disassembly Guide.
If the NPB-295 has been stored for more than 30 days, charge the battery as described in paragraph 3.3.1. A fully discharged battery requires 14 hours with the monitor in standby, or 18 hours if it is in use, to receive a full charge. The battery is being charged whenever the instrument is plugged into AC.
2-1
(Blank Page)
SECTION 3: PERFORMANCE VERIFICATION 3.1 Introduction 3.2 Equipment Needed 3.3 Performance Tests 3.4 Safety Tests
3.1 INTRODUCTION
This section discusses the tests used to verify performance following repairs or during routine maintenance. All tests can be performed without removing the NPB-295 cover. All tests except the battery charge and battery performance tests must be performed as the last operation before the monitor is returned to the user.
If the NPB-295 fails to perform as specified in any test, repairs must be made to correct the problem before the monitor is returned to the user.
3.2 EQUIPMENT NEEDED
Equipment Description Digital multimeter (DMM) Fluke Model 87 or equivalent
Durasensor oxygen transducer
DS-100A
Oxisensor II oxygen transducer
D-25
Pulse oximeter tester SRC-2 Safety analyzer Must meet current AAMI ES1/1993
& IEC 601-1/1998 specifications Sensor extension cable SCP-10 or MC-10 Serial interface cable EIA-232 cable (optional) Stopwatch Manual or electronic
3.3 PERFORMANCE TESTS
The battery charge procedure should be performed before monitor repairs whenever possible.
Note: This section is written using Mallinckrodt factory-set defaults. If your institution has preconfigured custom defaults, those values will be displayed. Factory defaults can be restored using the configuration mode procedure described in paragraph 4.3.3.
3.3.1 Battery Charge
Perform the following procedure to fully charge the battery.
1. Connect the monitor to an AC power source.
2. Verify the monitor is off and that the AC Power/Battery Charging indicator is lit.
3-1
Section 3: Performance Verification
3. Charge the battery for at least 14 hours in standby.
3.3.2 Power-up Performance
The power-up performance tests (3.3.2.1 through 3.3.2.2) verify the following monitor functions:
• Power-On Self-Test • Power-On Defaults and Alarm Limit Ranges
NPB-295
%SP02
BPM
100110
LIGHTLIMITS TREND SETUP
Power On/Off Alarm Silence
AdjustUp
AdjustDown
Softkeys Contrast
NPB-295
NellcorPuritanBennett
NPB-295 Version 1.1.0.5
Figure 3-1: NPB-295 Controls
3.3.2.1 Power-On Self-Test
1. Connect the monitor to an AC power source and verify the AC Power/Battery Charging indicator is lit.
2. Do not connect any input cables to the monitor.
3. Observe the monitor front panel. With the monitor off, press the Power On/Off button. The monitor must perform the following sequence.
a. Within 2 seconds all LEDs are illuminated, then all pixels on the LCD display are illuminated, after which the backlight comes on.
b. The indicators remain lighted.
c. The LCD display shows the Nellcor Puritan Bennett logo and the software version of the NPB-295 (Figure 3-2).
Figure 3-2: Self-Test Display
3-2
Section 3: Performance Verification
d. A 1-second beep sound indicating proper operation of the speaker, and all indicators turn off except the AC Power/Battery Charging indicators.
e. The NPB-295 begins normal operation.
3.3.2.2 Power-On Defaults and Alarm Limit Ranges
Note: When observing or changing default limits, a 10-second time-out is in effect. If no action is taken within 10 seconds, the monitor automatically returns to the monitoring display.
Note: The descriptions that follow are based on the assumption that Pleth is the view that has been selected. The steps to change an alarm limit are the same if the view being used is Blip.
1. Ensure that the monitor is on. Press and release the Limits softkey. Verify the monitor emits a single beep and the plethysmograph waveform is replaced with a display of the alarm limits. The high alarm limit for %SpO2 will indicate an alarm limit of “100” inside a box (Figure 3.3).
NPB-295
EXITSELECT
%SP02
BPM
100110
ALARM LIMITS
UPPERLOWER
SPO2 BPM
8517040
100
Figure 3-3: Adjusting %SpO2 Upper Alarm Limit
NPB-295
EXITSEL
%SP02
BPM
100110
ALARM LIMITS
UPPERLOWER
SPO2 BPM
8517040
100
2. Press the Limits softkey. Press and hold the Down Arrow button. Verify the boxed number for %SpO2 upper alarm limit reduces to a minimum of “85.”
Note: A decimal point in the display indicates that the alarm limits have been changed from factory default values.
3. Press the SELECT softkey. Verify the monitor emits a single beep and the box moves to the %SpO2 lower alarm limit of “85”.
Figure 3-4: Adjusting % SpO2 Lower Alarm Limit
4. Press and hold the Down Arrow button and verify the %SpO2 lower alarm limit display reduces to a minimum of “20”.
5. Press and hold the Up Arrow button and verify the %SpO2 lower alarm limit display cannot be raised past the upper alarm limit setting of “85”.
6. Press the Exit button.
3-3
Section 3: Performance Verification
7. Press the Limits softkey then press the SELECT softkey two times Verify the monitor emits a beep after each keystroke. The Pulse upper alarm limit should be “170” and should be boxed.
NPB-295
EXITSEL
%SP02
BPM
100110
ALARM LIMITS
UPPERLOWER
SPO2 BPM
8517040
100
NPB-295
EXITSEL
%SP02
BPM
100110
ALARM LIMITS
UPPERLOWER
SPO2 BPM
8517040
100
Figure 3-5: Adjusting High Pulse Rate Alarm
8. Press and hold the Down Arrow button. Verify the minimum displayed value is “40” for the Pulse upper alarm limit.
9. Press the exit button.
10. Press the Limits softkey then press the SELECT softkey three times. Verify the Pulse lower alarm limit display indicates an alarm limit of “40” and is boxed.
Figure 3-6: Adjusting Low Pulse Rate Alarm
11. Press and hold the Down Arrow button. Verify the boxed Pulse lower alarm limit display reduces to a minimum of “30”.
12. Press and hold the Up Arrow button and verify the boxed Pulse lower alarm limit display cannot be adjusted above the Pulse high limit of “40”.
13. Press the Power On/Off button to turn the monitor off.
14. Press the Power On/Off button to turn the NPB-295 back on.
15. Press and release the Limits softkey. Verify the %SpO2 upper alarm limit display is boxed and indicates an alarm limit of “100”.
16. Press the SELECT softkey. Verify the %SpO2 lower alarm limit display is boxed and indicates an alarm limit of “85”.
17. Press the SELECT softkey a second time. Verify the Pulse upper alarm limit display is boxed and indicates an alarm limit of “170”.
18. Press the SELECT softkey a third time. Verify the Pulse lower alarm limit display is boxed and indicates an alarm limit of “40”.
19. Press the Power On/Off button to turn the monitor off.
3-4
Section 3: Performance Verification
3.3.3 Hardware and Software Tests
Hardware and software testing includes the following tests:
• Operation with a Pulse Oximeter Tester • General Operation
3.3.3.1 Operation with a Pulse Oximeter Tester
Operation with an SRC-2 pulse oximeter tester includes the following tests:
• Alarms and Alarm Silence • Alarm Volume Control • Pulse Tone Volume Control • Dynamic Operating Range • Nurse Call • Analog Output • Operation on Battery
3.3.3.1.1 Alarms and Alarm Silence
1. Connect the SRC-2 pulse oximeter tester to the sensor-input cable and connect the cable to the monitor. Set the SRC-2 as follows:
SWITCH RATE LIGHT MODULATION RCAL/MODE
POSITION 38 LOW OFF RCAL 63/LOCAL
2. Press the Power On/Off button to turn the monitor on. After the normal power-up sequence, press the following softkeys; Setup, View, and Pleth. Verify the %SpO2 and Pulse initially indicates zeroes.
3. Move the modulation switch on the SRC-2 to LOW.
4. Verify the following monitor reactions:
a. The plethysmograph waveform begins to track the artificial pulse signal from the SRC-2.
b. The pulse tone is heard.
c. Zeroes are displayed in the %SpO2 and Pulse displays.
d. After about 10 to 20 seconds, the monitor displays saturation and pulse rate as specified by the tester. Verify the values are within the following tolerances:
Oxygen Saturation Range = 79% to 83% Pulse Rate Range = 37 to 39 bpm
e. The audible alarm sounds and both the %SpO2 and Pulse displays flash, indicating that both parameters have violated the default alarm limits.
5. Press and hold the Alarm Silence button on the front of the monitor for less than 3 seconds.
3-5
Section 3: Performance Verification
6. Verify the %SpO2 display indicates “60” and the Pulse display indicates “SEC” while the Alarm Silence button is pressed.
7. When the button is released the alarm is silenced.
8. With the alarm silenced, verify the following:
a. The alarm remains silenced.
b. The Audible Silence indicator lights.
c. The %SpO2 and Pulse displays continue to flash.
d. The pulse tone is still audible.
e. The audible alarm returns in approximately 60 seconds.
9. While pressing the Alarm Silence button, press the Down Arrow button until the Pulse display indicates “30”.
10. Press the Up Arrow button and verify the displays indicate 60 SEC, 90 SEC, 120 SEC, and OFF. Release the button when the display indicates “OFF”.
11. Press and release the Alarm Silence button. Verify the Alarm Silence Indicator flashes.
12. Wait approximately 3 minutes. Verify the alarm does not return.
13. After 3 minutes, the alarm silence reminder beeps three times, and will continue to do so at approximately 3-minute intervals.
3.3.3.1.2 Alarm Volume Control
After completing the procedure in paragraph 3.3.3.1.1:
1. Press and hold the Alarm Silence button and verify the following:
a. “OFF” is displayed for approximately 3 seconds.
b. After 3 seconds:
• a steady tone is heard at the default alarm volume setting • the %SpO2 display indicates “VOL” • the Pulse display indicates the default setting of 5.
2. While still pressing the Alarm Silence button, press the Down Arrow button until an alarm volume setting of 1 is displayed.
3. Verify the volume of the alarm has decreased but is still audible.
4. Continue pressing the Alarm Silence button and press the Up Arrow button to increase the alarm volume setting to a maximum value of 10.
5. Verify the volume increases. Press the Down Arrow button until a comfortable audio level is attained.
6. Release the Alarm Silence button. The tone stops.
3-6
Section 3: Performance Verification
3.3.3.1.3 Pulse Tone Volume Control
1. Press the Up Arrow button and verify the beeping pulse tone sound level increases.
2. Press the Down Arrow button and verify the beeping pulse tone decreases until it is no longer audible.
3. Press the Up Arrow button to return the beep volume to a comfortable level.
3.3.3.1.4 Dynamic Operating Range
The following test sequence verifies proper monitor operation over a range of input signals.
1. Connect the SRC-2 to the SCP-10 or MC-10, which is connected to the NPB-295, and turn the NPB-295 on.
2. Place the SRC-2 in the RCAL 63/LOCAL mode.
3. Set the SRC-2 as indicated in Table 3-1.
Note: An “*” indicates values that produce an alarm. Press the Alarm Silence button to silence the alarm.
Table 3-1: Dynamic Operating Range
SRC-2 Settings NPB-295 Indications RATE LIGHT MODULATION SpO2 Pulse Rate
38 HIGH2 LOW 79 - 83* 35 - 41* 112 HIGH1 HIGH 79 - 83* 109 - 115 201 LOW LOW 79 - 83* 198 - 204* 201 LOW HIGH 79 - 83* 198 - 204*
Note: Allow the monitor several seconds to stabilize the readings.
4. Verify the NPB-295 readings are within the indicated tolerances.
3.3.3.1.5 Nurse Call
Note: The Nurse Call tests must be performed with the instrument operating on AC power.
1. Connect the negative lead of a voltmeter to pin 5 and positive to pin 11 of the data port on the back of the instrument (Figure A-2 in Appendix). Ensure that the audible alarm is not silenced or turned off.
2. Set the SRC-2 to create an alarm condition.
3. Verify an output voltage at pins 5 and 11 between +5 and +12 volts DC.
4. Press the Alarm Silence button. With no active audible alarm, the output voltage at pins 5 and 11 must be between -5 and -12 volts DC.
5. With the instrument in an alarm condition, use a DVM to verify there is no continuity between pins 8 and 15 and that there is continuity between pins 7 and 15.
3-7
Section 3: Performance Verification
6. Adjust the alarm limits so that there is no alarm condition. Use a DVM to verify there is continuity between pins 8 and 15 and that there is no continuity between pins 7 and 15.
3.3.3.1.6 Analog Output
Note: The Analog Output tests must be performed with the instrument operating on AC power.
1. Connect the negative lead of a voltmeter to pin 10 and positive to pin 6 of the data port on the back of the instrument (Figure A-1 in Appendix).
2. Press the following softkeys: Setup, Next, Next, and Analog. Press the 1-volt softkey.
3. Verify the output voltage is 1.0 ± 0.025 volts DC.
4. Leave the negative lead connected to pin 10 and verify 1.0 ± 0.025 volts DC on pins 13 and 14.
Note: If step 4 takes more than 2 minutes to complete, the analog output will time out. Repeat step 2 to initiate the analog output.
5. Move the positive lead back to pin 6.
6. Press the following softkeys; Setup, Next, Next, and Analog. Press the 0-volt softkey.
7. Verify the output voltage is 0.0 ± 0.025 volts DC.
8. Leave the negative lead connected to pin 10 and verify 0.0 ± 0.025 volts DC on pins 13 and 14.
Note: If step 8 takes more than 2 minutes to complete, the analog output will time out. Repeat step 2 to initiate the analog output.
9. Disconnect the voltmeter from the instrument.
3.3.3.1.7 Operation on Battery Power
1. With the instrument operating on AC, turn on the backlight.
2. Disconnect the instrument from AC and verify the AC/Battery Charging indicator and the backlight turn off.
3. Verify the instrument continues monitoring normally and that the low battery indicator is not lit.
Note: If the low battery indicator is illuminated, perform the procedure outlined in step 3.3.1.
4. Connect the instrument to AC and verify the backlight and AC/Battery Charging indicator turn on and that the instrument is monitoring normally.
3.3.3.2 General Operation
The following tests are an overall performance check of the system:
• 3.3.3.2.1 LED Excitation Test • 3.3.3.2.2 Operation with a Live Subject
3-8
Section 3: Performance Verification
3.3.3.2.1 LED Excitation Test
This procedure uses normal system components to test circuit operation. A Nellcor Oxisensor II oxygen transducer, model D-25, is used to examine LED intensity control. The red LED is used to verify intensity modulation caused by the LED intensity control circuit.
1. Connect the monitor to an AC power source.
2. Connect an SCP-10 or MC-10 sensor input cable to the monitor.
3. Connect a D-25 sensor to the sensor-input cable.
4. Press the Power On/Off button to turn the monitor on.
5. Leave the sensor open with the LEDs and photodetector visible.
6. After the monitor completes its normal power-up sequence, verify the sensor LED is brightly lit.
7. Slowly move the sensor LED in proximity to the photodetector element of the sensor. Verify as the LED approaches the optical sensor, that the LED intensity decreases.
8. Open the sensor and notice that the LED intensity increases.
9. Repeat step 7 and the intensity will again decrease. This variation is an indication that the microprocessor is in proper control of LED intensity.
10. Turn the NPB-295 off.
3.3.3.2.2 Operation with a Live Subject
Patient monitoring involves connecting the monitor to a live subject for a qualitative test.
1. Ensure that the monitor is connected to an AC power source.
2. Connect an SCP-10 or MC-10 sensor input cable to the monitor.
3. Connect a Nellcor Durasensor oxygen transducer, model DS-100A, to the sensor input cable.
4. Clip the DS-100A to the subject as recommended in the sensor's directions for use.
5. Press the Power On/Off button to turn the monitor on and verify the monitor is operating.
6. The monitor should stabilize on the subject's physiological signal in about 15 to 30 seconds.
7. Verify the oxygen saturation and pulse rate values are reasonable for the subject.
3.4 SAFETY TESTS
NPB-295 safety tests meet the standards of, and are performed in accordance with, IEC 601-1 (EN 60601-1, Second Edition, 1988; Amendment 1, 1991-11, Amendment
3-9
Section 3: Performance Verification
2, 1995-03) and UL 2601-1 (August 18, 1994), for instruments classified as Class 1 and TYPE BF and AAMI Standard ES1 (ANSI/AAMI ES1 1993).
• Ground Integrity • Electrical Leakage
3.4.1 Ground Integrity
This test checks the integrity of the power cord ground wire from the AC plug to the instrument chassis ground. The current used for this test is <6 volts RMS, 50 or 60 Hz, and 25 A.
1. Connect the monitor AC mains plug to the analyzer as recommended by the analyzer operating instructions.
2. Connect the analyzer resistance input lead to the equipotential terminal (grounding lug) on the rear panel of the instrument.
3. Verify the analyzer indicates 100 milliohms or less.
3.4.2 Electrical Leakage
The following tests verify the electrical leakage of the monitor:
• Earth Leakage Current • Enclosure Leakage Current • Patient Leakage Current • Patient Source Current (Mains on Applied Part)
Note: For the following tests, ensure that the AC switch on the rear of the instrument is configured for the AC voltage being supplied.
3.4.2.1 Earth Leakage Current
This test is in compliance with IEC 601-1 (earth leakage current) and AAMI Standard ES1 (earth risk current). The applied voltage for AAMI ES1 is 120 volts AC 60 Hz, for IEC 601-1 the voltage is 264 volts AC, 50 to 60 Hz. All measurements shall be made with the power switch in both the “On” and “Off” positions.
1. Connect the monitor AC plug to the electrical safety analyzer as recommended by the analyzer operating instructions.
2. The equipotential terminal is not connected to ground.
Table 3-2: Earth Leakage Current Limits
AC POLARITY
LINE CORD
NEUTRAL CORD
LEAKAGE CURRENT
Normal Closed Closed 500 µA Reversed Closed Closed 500 µA Normal Open Closed 1000 µA Normal Closed Open 1000 µA
3-10
Section 3: Performance Verification
3.4.2.2 Enclosure Leakage Current
This test is in compliance with IEC 601-1 (enclosure leakage current) and AAMI Standard ES1 (enclosure risk current). This test is for ungrounded enclosure current, measured between enclosure parts and earth. The applied voltage for AAMI/ANSI is 120 volts AC, 60 Hz, and for IEC 601-1 the applied voltage is 264 volts AC, 50 to 60 Hz.
1. Connect the monitor AC plug to the electrical safety analyzer as recommended by the analyzer operating instructions.
2. Place a piece of 200 cm2 foil in contact with the instrument case making sure the foil is not in contact with any metal parts of the enclosure that may be grounded.
3. Measure the leakage current between the foil and earth.
Note: The analyzer leakage indication must not exceed values listed in Table 3-3.
Table 3-3: Enclosure Leakage Current Limits
AC LINE CORD
NEUTRAL LINE
CORD
POWER LINE
GROUND CABLE
IEC 601-1 AAMI/ANSI ES1
STANDARD
Closed Closed Closed 100 µA 100 µA Closed Closed Open 500 µA 300 µA Closed Open Closed 500 µA 300 µA Open Closed Closed 500 µA 100 µA Open Open Closed 500 µA 300 µA Open Closed Open 500 µA 300 µA
3.4.2.3 Patient Applied Risk Current
This test is in compliance with AAMI Standard ES1 (patient applied risk current), and IEC 601-1 (patient auxiliary current). The leakage current is measured between any individual patient connection and power (earth) ground. The applied voltage for AAMI/ANSI is 120 volts AC, 60 Hz, and for IEC 601-1 the applied voltage is 264 volts AC, 50 to 60 Hz.
1. Configure the electrical safety analyzer as follows: Function: Patient Leakage Range: µA
2. Connect the monitor AC plug to the electrical safety analyzer as recommended by the analyzer operating instructions for Patient Leakage Current.
3. Connect the electrical safety analyzer patient leakage input lead to all pins of the monitor's patient cable at the end of the cable.
4. The equipotential terminal is not connected to ground.
5. All functional earth terminals are not connected to ground.
6. Measure the leakage current between the patient connector and earth.
3-11
Section 3: Performance Verification
Table 3-4: Patient Leakage Current Limits
AC LINE POLARITY
NEUTRAL LINE
POWER LINE
GROUND CABLE
IEC 601-1 AAMI/ANSI ES1
STANDARD
Normal Closed Closed 100 µA 10 µA Normal Open Closed 500 µA 50 µA Normal Closed Open 500 µA 50 µA Reverse Closed Closed 100 µA 10 µA Reverse Open Closed 500 µA 50 µA Reverse Closed Open 500 µA 50 µA
3.4.2.4 Patient Isolation Risk Current - (Mains Voltage on the Applied Part)
This test is in compliance with AAMI Standard ES1 (patient isolation risk current [sink current]), and IEC 601-1 (patient leakage current). Patient Leakage Current is the measured value in a patient connection if mains voltage is connected to that patient connection. The applied voltage for AAMI/ANSI is 120 volts AC, 60 Hz, and for IEC 601-1 the applied voltage is 264 volts AC, 50 to 60 Hz.
Warning: AC mains voltage will be present on the patient cable terminals during this test. Exercise caution to avoid electrical shock hazard.
1. Configure the electrical safety analyzer as follows: Function: Patient Leakage (Mains on Applied Part) Range: µA
2. Connect the monitor AC plug to the electrical safety analyzer as recommended by the operating instructions for patient sink (leakage) current.
3. Connect the electrical safety analyzer patient leakage input lead to all connectors in the patient cable at the patient end of the cable.
4. The equipotential terminal is not connected to ground.
5. All functional earth terminals are not connected to ground.
6. The analyzer leakage current must not exceed the values shown in Table 3-5.
Table 3-5: Patient Leakage Current Test Configurations - Mains Voltage on the Applied Part
AC LINE POLARITY
NEUTRAL LINE
POWER LINE
GROUND CABLE
IEC 601-1 AAMI/ANSI ES1
STANDARD
Normal Closed Closed 5 mA 50 µA Reverse Closed Closed 5 mA 50 µA
3-12
SECTION 4: POWER-ON SETTINGS AND SERVICE FUNCTIONS 4.1 Introduction 4.2 Power-on Settings 4.3 Service Functions
4.1 INTRODUCTION
This section discusses how to reconfigure power-on default values, and access the service functions.
4.2 POWER-ON SETTINGS
The following paragraphs describe how to change power-on default settings.
Through the use of softkeys shown in Figure 1-2, the user can change:
• alarm limits • type of display • baud rate • time and date • trends to view
A decimal point is added to the right of a display when the alarm limit for that display has been changed to a value that is not a power-on default value. If the new value is saved as a power on default value, the decimal point will be removed. By using the service functions, changes can be saved as power-on default values.
Some values cannot be saved as power-on default values. A SpO2 Low limit less than 80 will not be saved as a power-on default. Audible Alarm Off will not be accepted as a power-on default. An attempt to save either of these values as default will result in an invalid tone. Both values can be selected for the current patient, but they will be lost when the instrument is turned off.
4.2.1 Factory Default Settings
Factory power-on default settings for the NPB-295 are listed in Table 4-1. Following the procedures listed in the paragraphs that follow can change these settings.
4-1
Section 4: Power-On Settings and Service Functions
Table 4-1: Factory Default Settings
Parameter Default Value SpO2 High 100% SpO2 Low 85% Pulse Rate High 170 bpm Pulse Rate Low 40 bpm Alarm Volume Level 5 Alarm Silence Duration 60 seconds Alarm Silence Restriction Sound Reminder Pulse Beep Volume Level 4 Data Port Mode ASCII Baud Rate 9600 Display Pleth Trend Saturation Contrast Mid-range Language English Nurse Call Polarity Positive (NCALL+)
NPB-295
NEXTPARAM PRINT EXIT
%SP02
BPM - - -- - -
4.3 SERVICE FUNCTIONS
4.3.1 Introduction
These functions can be used to select institutional defaults, and to access information about the patient or instrument. A Mallinckrodt Customer Service Engineer should only access some of the items available through the service functions. These functions will be noted in the text.
4.3.2 Accessing the Service Functions
The sensor cable must be disconnected from the instrument to access service functions. Simultaneously press the 4th softkey from the left and the contrast button for more than 3 seconds. The menu bar will change to the headings listed in Figure 4-1.
Note: If a “Sensor Disconnected” prompt appears on the screen, press the Alarm Silence button and repeat the above procedure.
Note: If the above steps are performed with a sensor cable connected, only the Param and Exit softkeys appear on the screen.
Figure 4-1: Service Function Softkeys
4-2
Section 4: Power-On Settings and Service Functions
Figure 4-2 can be used as a quick reference showing how to reach different softkey functions. Items reached through the Param softkey can be accessed during normal operation. Functions provided by the Print and Next softkeys cannot be accessed when a sensor cable is connected to the instrument. Each of the various functions is described in the text to follow.
Exit
Exit
Contrast Paragraph 4.3.2.1 Paragraph 4.3.2.2 Paragraph 4.3.2.3
Paragraph 4.3.2.1 and 4.3.2.4
Param Print Next
Reset
Downld Alarms Next
Trend Errlog Instat Info
Exit
Save
Yes No
Yes No
ExitSELECT
NPB-295
RESET SAVE EXIT
%SP02
BPM - - -- - -
Figure 4-2: Service Function Softkey Map
4.3.2.1 Exit & Next Softkeys
NEXT
There are not enough buttons to display all of the options that are available at some levels of the menu. Pressing the Next button allows you to view additional options available at a given menu level.
EXIT
To back up one menu level, press the Exit button. The service functions can be exited by repeatedly pressing the Exit button.
4.3.2.2 Param
When the Param softkey is pressed, the function of the softkeys changes as shown in figure 4-3. These options can be accessed without disconnecting the sensor cable from the instrument.
Figure 4-3: Param Softkeys
4-3
Section 4: Power-On Settings and Service Functions
RESET
The Reset button is used to return to the factory default settings. If Yes is pressed, the instrument sounds three tones and the settings return to factory default values. When No is pressed, there are no changes made to the settings stored in memory.
SAVE
When adjustable values are changed from factory default, the Save button can be used to preserve the settings as institutional power-on default values. Pressing Yes stores the current settings in memory. The instrument sounds three tones indicating that the changes have been saved as power-on default values. The new saved values will continue to be used through power-on and off cycles until they are changed and saved again, or until they are reset. If No is pressed, the changed values will not be saved.
NPB-295
INSTATTREND ERRLOG INFO
%SP02
BPM - - -- - -
Note: An invalid tone indicates a parameter value cannot be saved as a power on default (refer to paragraph 4.2). Along with the invalid tone, a message will be displayed indicating which parameter could not be saved as a power-on default.
4.3.2.3 Print
Accessing the Print softkey makes four printouts available. Refer to the Appendix for information about how to make connections to the data port and how data is presented in a printout. The appropriate printout can be selected by pressing the corresponding softkey. Figure 4-4 represents the softkey configuration after the Print softkey has been selected.
Up to 24 hours of trend data can be viewed on the printouts described below. When the instrument is turned on, trend data is recorded every 2 seconds. As an example, an instrument that is used 6 hours a week would take approximately 4 weeks to fill its memory. . The 24 hours of stored trend data is available for downloading to Score software for 45 days. There are no limitations for displaying or printing data.
Note: The two-letter codes and the symbols that occur in the printout are described in Table 10-3.
Figure 4-4: Print Softkeys
4-4
Section 4: Power-On Settings and Service Functions
TREND
A Trend printout will include all data recorded for up to 24 hours of monitoring since the last Delete Trends was performed. A new trend point is recorded every 2 seconds. Figure 4-5 is an example of a Trend printout. NPB-295 Version 1.0.0.000 TREND SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 PR (bpm) PA 01-Jul-97 14:00:00 100 120 220 01-Jul-97 14:00:05 100 124 220 01-Jul-97 14:00:10 100 190 220 01-Jul-97 14:00:15 100 190 220 01-Jul-97 18:00:43 - - - - - - - - - 01-Jul-97 18:00:48 - - - - - - - - - NPB-295 Version 1.0.0.000 Trend SpO2 Limit: 80-100% PR Limit: 60-180 bpm Time %SpO2 PR (bpm) PA 01-Jul-97 18:00:53 - - - - - - - - - 01-Jul-97 18:00:58 - - - - - - - - - 01-Jul-97 18:01:03 98 100 140 01-Jul-97 18:01:08 98 181* 190 01-Jul-97 18:01:13 99 122 232 Output Complete
Figure 4-5: Trend Printout
The first two lines are the column heading lines. The first line includes information about the:
• type of instrument delivering the information • software level, type of printout • alarm parameters
The second line is the headings for the columns. The first and second lines are printed out every 25 lines, or when a change to an alarm limit is made. Patient data is represented with a date and time stamp for the data. In the example above, the “- - -” means that a sensor was connected but no data was being received (patient disconnect). Patient data that is outside of an alarm limit is marked with an *.
At the end of the printout “Output Complete” will be printed. This indicates that there was no corruption of data. If the Output Complete statement is not printed at the end of the printout, the data must be considered invalid.
ERRLOG (Mallinckrodt Customer Service Engineer Only)
A list of all the errors recorded in memory can be obtained by pressing the Errlog softkey. The first two lines are the column heading lines. The type of instrument producing the printout, software level, type of printout, and the time of the printout are listed in the first line. The second line of the printout is column headings. If nothing prints out, there have been no errors. An example of an Errlog printout is shown in Figure 4-6. NPB-295 Version 1.0.0.000 Error Log Time: 14600:00:07 Op Time Error Task Addr Count 10713:21:03 52 12 48F9 100 00634:26:01 37 4 31A2 3 Output Complete
Figure 4-6: Errlog Printout
INSTAT (Mallinckrodt Customer Service Engineer Only)
4-5
Section 4: Power-On Settings and Service Functions
The Delete softkey, described in operator's manual, allows the user to delete the most recent trend data. The current trend data, along with the deleted trends, can be retrieved from the instrument through an Instat printout.
The oldest deleted trend is Trend 1 on the Instat printout. If a Trend 1 already exists in memory from an earlier Delete, the next deleted trend will become Trend 2. Every time a Delete is performed from the User Softkeys the number of existing trends will increase by 1. The current trend will have the largest trend number.
Figure 4-7 illustrates an Instat printout. The first two lines are the column heading lines. Line one is for instrument type, software revision level, type of printout, and alarm parameter settings. The second line contains the column headings. A trend point is recorded for every 2 seconds of instrument operation. Up to 24 hours of instrument operation data can be recorded.
The final line on the printout shows Output Complete. This indicates that data has been successfully transmitted with no corruption. If there is no Output Complete line printed, the data should be considered invalid. NPB-295 Version 1.0.0.000 Instrument SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME Trend 01 %SpO2 PR (bpm) PA SpO2 Status UIF Status Aud 01-Jul-97 14:00:00 - - - - - - - - - SD BU LB AO L 01-Jul-97 14:00:05 - - - - - - - - - PS BU LB AO 01-Jul-97 14:00:10 100 120 220 BU LB 01-Jul-97 14:00:15 100 120 220 BU LB NPB-295 Version 1.0.0.000 Instrument SpO2 Limit: 80-100% PR Limit: 60-180 bpm TIME Trend 01 %SpO2 PR (bpm) PA SpO2 Status UIF Status Aud 01-Jul-97 14:24:24 79* 58* 220 PS SL PL BU LB M 01-Jul-97 14:24:29 79* 57* 220 PS SL PL BU LB AS M 01-Jul-97 14:24:29 0* 0* - - - PS LP SL PL BU LB AS H NPB-295 Version 1.0.0.000 Instrument SpO2 Limit: 80-100% PR Limit: 60-180 bpm TIME Trend 01 %SpO2 PR (bpm) PA SpO2 Status UIF Status Aud 11-Jul-97 7:13:02 99 132* 220 PH BU M 11-Jul-97 7:13:07 99 132* 220 PH BU M 11-Jul-97 7:13:12 99 132* 220 PH BU M 11-Jul-97 7:13:17 99 132* 220 PH BU M 11-Jul-97 7:13:22 99 132* 220 PH BU M 11-Jul-97 7:13:27 99 132* 220 PH BU M 11-Jul-97 7:13:32 99 132* 220 PH BU M Output Complete
Figure 4-7: Instat Printout
INFO (Mallinckrodt Customer Service Engineer Only)
Pressing the INFO softkey produces a printout of instrument information (Figure 4-8). A single line will be printed. The data presented in the printout going from left to right is:
• instrument type (NPB-295) • Version is the software version level • type of printout (INFO) • CRC number (Cyclic Redundancy Check) • time in seconds (current operating time/total operating time).
NPB-295 Version XXXXXX INFO CRC:XXXX SEC: 123456789/987654321
Figure 4-8: INFO Printout
4-6
Section 4: Power-On Settings and Service Functions
Next
Additional options can be accessed from the main Service Functions menu by pressing the Next softkey. When Next is pressed, the softkeys change to the functions shown in Figure 4-9.
NPB-295
DOWNLD ALARMS EXITNEXT
%SP02
BPM - - -- - -
NPB-295
SEL EXIT
%SP02
BPM - - -- - -ALARMS
YESYES
ALLOW OFF?OFF REMINDER?
Figure 4-9: Next Softkeys
DOWNLD
When Downld is selected, the instrument will display the revision of the Boot Code. To exit Downld, cycle power to the instrument by pressing the Power On/Off button. Consult the DFU provided with any downloads or upgrades to the FLASH firmware.
ALARMS
Pressing the Alarms softkey can change characteristics of the audible alarm. When the Alarms softkey is pressed, the softkey's functions change as shown in Figure 4-10.
Figure 4-10: Alarms Softkeys
SELECT
The Sel softkey is used to select what function of the audible alarm is going to be changed. A box can be cycled between two choices: Allow Off and Off Reminder.
When Allow Off is selected, a choice is given between allowing an audible alarm Off or disabling the audible alarm Off. Pressing the Up or Down arrow key cycles between Yes and No. If Yes is selected, the operator has the option of selecting Audible Alarm Off. If No is selected, the operator is not given the option of selecting Audible Alarm Off as an alarm silence duration choice.
If the audible alarm is set to Off, a reminder tone can be sounded every 3 minutes to notify the user of this condition. The Up and Down arrow keys can be used to change the choice from Yes to No. Selecting Yes enables the Reminder. Selecting No disables the Reminder when the audible alarm is set to Off.
4-7
(Blank Page)
SECTION 5: TROUBLESHOOTING 5.1 Introduction 5.2 How to Use this Section 5.3 Who Should Perform Repairs 5.4 Replacement Level Supported 5.5 Obtaining Replacement Parts 5.6 Troubleshooting Guide 5.7 Error Codes
5.1 INTRODUCTION
This section explains how to troubleshoot the NPB-295. Tables are supplied that list possible monitor difficulties, along with probable causes, and recommended actions to correct the difficulty.
5.2 HOW TO USE THIS SECTION
Use this section in conjunction with Section 3, Performance Verification, and Section 7, Spare Parts. To remove and replace a part you suspect is defective, follow the instructions in Section 6, Disassembly Guide. The circuit analysis section in the Technical Supplement offers information on how the monitor functions.
5.3 WHO SHOULD PERFORM REPAIRS
Only qualified service personnel should open the monitor housing, remove and replace components, or make adjustments. If your medical facility does not have qualified service personnel, contact Mallinckrodt Technical Services or your local Mallinckrodt representative.
5.4 REPLACEMENT LEVEL SUPPORTED
The replacement level supported for this product is to the printed circuit board (PCB) and major subassembly level. Once you isolate a suspected PCB, follow the procedures in Section 6, Disassembly Guide, to replace the PCB with a known good PCB. Check to see if the trouble symptom disappears and that the monitor passes all performance tests. If the trouble symptom persists, swap back the replacement PCB with the suspected malfunctioning PCB (the original PCB that was installed when you started troubleshooting) and continue troubleshooting as directed in this section.
5.5 OBTAINING REPLACEMENT PARTS
Mallinckrodt Technical Services provides technical assistance information and replacement parts. To obtain replacement parts, contact Mallinckrodt Technical Services or your local Mallinckrodt representative. Refer to parts by the part names and part numbers listed in Section 7, Spare Parts.
5-1
Section 5: Troubleshooting
Troubleshooting guide
Problems with the NPB-295 are separated into the categories indicated in Table 5-1. Refer to the paragraph indicated for further troubleshooting instructions.
Note: Taking the recommended actions discussed in this section will correct the majority of problems you may encounter. However, problems not covered here can be resolved by calling Mallinckrodt Technical Services or your local Mallinckrodt representative.
Table 5-1: Problem Categories
Problem Area Refer to Paragraph
1. Power
• No power-up on AC and/or DC • Fails power-on self-test • Powers down without apparent cause
5.6.1
2. Buttons
• Monitor does not respond properly to buttons
5.6.2
3. Display/Alarms
• Displays do not respond properly • Alarms or other tones do not sound
properly or are generated without apparent cause
5.6.3
4. Operational Performance
• Displays appear to be operational, but monitor shows no readings
• Suspect readings
5.6.4
5. Data Port
• NPB-295 serial port not functioning properly
5.6.5
All of the categories in Table 5-1 are discussed in the following paragraphs.
5-2
Section 5: Troubleshooting
5.5.1 Power
Power problems are related to AC and/or DC. Table 5-2 lists recommended actions to power problems.
Table 5-2: Power Problems
Condition Recommended Action
1. Battery Low indicator lights steadily while NPB-295 is connected to AC and battery is fully charged.
1. Ensure that the NPB-295 is plugged into an operational AC outlet and the AC indicator is on.
2. Check the fuses. The fuses are located in the Power Entry Module as indicated in paragraph 6.3 and Figure 6-3 of the Disassembly Guide section. Replace if necessary.
3. Open the monitor as described in section 6. Verify the power supply’s output to the battery while on AC. Disconnect the battery leads from the battery and connect a DVM to them. The voltage measured should be 6.80 ± 0.15 volts DC and the current should be 400 ± 80 mA. Replace power supply if above values are not met.
4. Check the ribbon connection from the bottom enclosure to the UIF PCB, as instructed in paragraph 6.5 of the Disassembly Guide section. If the connection is good, replace the UIF PCB.
2. The NPB-295 does not operate when disconnected from AC power.
1. The battery may be discharged. To recharge the battery, refer to paragraph 3.3.1, Battery Charge. The monitor may be used with a less than fully charged battery but with a corresponding decrease in operating time from that charge.
2. If the battery fails to hold a charge, replace the battery as indicated in Section 6, Disassembly Guide.
3. Battery Low indicator on during DC operation and an alarm is sounding.
There are 15 minutes or less of usable charge left on the NPB-295 battery before the instrument shuts off. At this point, if possible, cease use of the NPB-295 on battery power, connect it to an AC source and allow it to recharge (approximately 14 hours). The NPB-295 may continue to be used while it is recharging. (A full recharge of the battery while the monitor is being used takes 18 hours.)
4. Battery does not charge.
1. Replace battery if more than 2 years old.
2. Open the monitor as described in Section 6. Verify the power supply’s output to the battery while on AC. Disconnect the battery leads from the power supply and connect a DVM to them. The voltage measured should be 6.8 ± 0.15 volts DC and the current should be 400 ± 80 mA. Replace power supply if above values are not met.
5-3
Section 5: Troubleshooting
5.5.2 Buttons
Table 5-3 lists symptoms of problems relating to nonresponsive buttons and recommended actions. If the action requires replacement of a PCB, refer to Section 6, Disassembly Guide.
Table 5-3: Button Problems
Condition Recommended Action
1. The NPB-295 responds to some, but not all buttons.
1. Replace Top Housing assembly.
2. If the buttons still do not work, replace the UIF PCB.
2. The NPB-295 turns on but does not respond to any of the buttons.
1. Replace Top Housing assembly.
2. If the buttons still do not work, replace the UIF PCB.
5.5.3 Display/Alarms
Table 5-4 lists symptoms of problems relating to nonfunctioning displays, audible tones or alarms, and recommended actions. If the action requires replacement of a PCB or module, refer to Section 6, Disassembly Guide.
Table 5-4: Display/Alarms Problems
Condition Recommended Action
1. Display values are missing or erratic.
1. If the sensor is connected, replace the sensor connector assembly.
2. If the condition persists, replace the sensor extension cable.
3. If the condition still persists, replace the UIF PCB.
2. Display pixels do not light.
1. Check the connection between the UIF PCB and the Display PCB.
2. If the condition does not change, replace the Display PCB.
3. If the condition still persists, replace the UIF PCB.
3. Alarm sounds for no apparent reason.
1. Moisture or spilled liquids can cause an alarm to sound. Allow the monitor to dry thoroughly before using.
2. If the condition persists, replace the UIF PCB.
4. Alarm does not sound. 1. Replace the speaker as described in Section 6, Disassembly Guide.
2. If the condition persists, replace the UIF PCB.
5-4
Section 5: Troubleshooting
5.5.4 Operational Performance
Table 5-5 lists symptoms of problems relating to operational performance (no error codes displayed) and recommended actions. If the action requires replacement of a PCB or module, refer to Section 6, Disassembly Guide.
Table 5-5: Operational Performance Problems
Condition Recommended Action
1. The Pulse AMPLITUDE indicator seems to indicate a pulse, but the digital displays show zeroes.
1. The sensor may be damaged; replace it.
2. If the condition still persists, replace the UIF PCB.
2. SpO2 or Pulse values change rapidly; Pulse AMPLITUDE indicator is erratic.
1. The sensor may be damp or may have been reused too many times. Replace it.
2. An electrosurgical unit (ESU) may be interfering with performance:
• Move the NPB-295 and its cables and sensors as far from the ESU as possible.
• Plug the NPB-295 power supply and the ESU into different AC circuits.
• Move the ESU ground pad as close to the surgical site as possible and as far away from the sensor as possible.
3. Verify the performance with the procedures detailed in Section 3.
4. If the condition still persists, replace the UIF PCB.
5-5
Section 5: Troubleshooting
5.5.5 Data Port
Table 5-6 lists symptoms of problems relating to the data port and recommended actions. If the action requires replacement of the PCB, refer to Section 6, Disassembly Guide.
Table 5-6: Serial Port Problems
Condition Recommended Action
1. No printout is being received.
1. The unit is running on battery power. Connect to an AC source.
2. The monitor’s baud rate does not match the printer’s. Change the baud rate of the monitor following instructions in paragraph 4.2.4.
3. The monitor’s data port protocol setting is incorrect. Change the monitor’s data port protocol setting following instructions in Appendix A.
4. If the condition persists, replace the UIF PCB.
2. The RS-232 nurse call is not working.
1. The unit is running on battery power. Connect to an AC source.
2. Verify connections are made between pins 5 (GND) and 11 (nurse call) of the data port.
3. Verify output voltage between ground pin 5 and pin 11 is –5 to –12 volts DC (no alarm) and +5 to +12 volts DC (during alarm).
4. If the condition persists, replace the UIF PCB.
5-6
Section 5: Troubleshooting
5.6 ERROR CODES
An error code is displayed when the NPB-295 detects a non-correctable failure. When this occurs, the unit stops monitoring, sounds a low priority alarm that cannot be silenced, clears patient data from the display, and displays an error code. Table 5-7 provides a complete list of error codes and possible solutions.
Table 5-7: Error Codes
Code Meaning Possible Solutions 1 POST failure Replace UIF PCB 4 Battery dead 1. Check the voltage selector
switch. 2. Charge battery for 14 hours 3. Leads of battery reversed; refer to paragraph 6.5 4. Replace battery
5 Too many microprocessor resets within a period of time
1. Cycle power 2. Replace UIF PCB if code 5 repeatedly occurs 3. Replace Power Supply
6 Boot CRC error Replace UIF PCB 7 Error on UIF PCB 1. Cycle power to clear error.
2. Check voltage selector switch for proper setting. 3. Replace UIF PCB
8 11 12
Boot CRC Error Flash ROM corruption Excessive resets
1. Cycle power 2. Replace UIF PCB if code repeatedly occurs
52 Loss of settings 1. Cycle power 2. Check and reset settings if necessary 3. Check battery 4. Replace UIF PCB if code repeatedly occurs
76 Error accessing EEPROM Replace UIF PCB 80 Institutional default values lost and reset
to factory default values 1. Cycle power 2. Replace UIF PCB if code 80 repeatedly occurs
81 Settings lost (settings that were different from power on default values have been lost)
1. Cycle power 2. Check and reset settings if necessary 3. Check battery 4. Replace UIF PCB if code repeatedly occurs
82 Time clock lost 1. Reset time clock 2. Battery power was lost; check the battery 3. Replace the Power Supply
84 Internal communications error 1. Cycle power 2. Replace UIF PCB if code repeatedly occurs
5-7
(Blank Page)
SECTION 6: DISASSEMBLY GUIDE 6.1 Introduction 6.2 Prior to Disassembly 6.3 Fuse Replacement 6.4 Monitor Disassembly 6.5 Monitor Reassembly 6.6 Battery Replacement 6.7 Power Entry Module Removal/Installation 6.8 Power Supply Removal/Installation 6.9 Cooling Fan Removal/Installation 6.10 Display PCB Removal/Installation 6.11 UIF PCB Removal/Installation 6.12 Alarm Speaker Removal/Installation
6.1 INTRODUCTION
The NPB-295 can be disassembled down to all major component parts, including:
• PCBs • battery • cables • chassis enclosures
The following tools are required:
• small, Phillips-head screwdriver • medium, Phillips-head screwdriver • small blade screwdriver • needle-nose pliers or 1/4-inch socket • torque wrench, 10 inch-pounds (1.13 Newton-meters)
WARNING: Before attempting to open or disassemble the NPB-295, disconnect the power cord from the NPB-295.
Caution: Observe ESD (electrostatic discharge) precautions when working within the unit.
Note: Some spare parts have a business reply card attached. When you receive these spare parts, please fill out and return the card.
6.2 PRIOR TO DISASSEMBLY
1. Turn the NPB-295 Off by pressing the Power On/Standby button.
2. Disconnect the monitor from the AC power source.
6-1
Section 6: Disassembly Guide
6.3 FUSE REPLACEMENT
1. Complete procedure in paragraph 6.2
2. Disconnect the power cord from the back of the monitor.
3. Use a flat blade screwdriver to remove the fuse drawer from the Power Entry Module. Press down on the tab in the center of the fuse drawer with the screwdriver until a click is heard. Pull the drawer out as shown in Figure 6-1.
Figure 6-1: Fuse Removal
4. Put new, 5 x 20 mm, slow blow 0.5 amp, 250 volt fuses in the drawer and reinsert the drawer in the power entry module.
6-2
Section 6: Disassembly Guide
6.4 MONITOR DISASSEMBLY
Caution: Observe ESD (electrostatic discharge) precautions when disassembling and reassembling the NPB-295 and when handling any of the components of the NPB-295.
1. Set the NPB-295 upside down, as shown in Figure 6-2.
Corner screws
Figure 6-2: NPB-295 Corner Screws
2. Remove the four corner screws.
3. Turn the unit upright.
4. Separate the top case from the bottom case of the monitor being careful not to stress the wire harnesses between the cases.
5. Place the two halves of the monitor on the table as shown in Figure 6-3.
6. Disconnect the Power Supply from J6 on the UIF PCB.
6-3
Section 6: Disassembly Guide
J6
Power supplyharness
Figure 6-3: Separating Case Halves
6.5 MONITOR REASSEMBLY
1. Place the two halves of the monitor on the table as shown in Figure 6-3.
2. Connect the Power Supply to J6 on the UIF PCB.
3. Place the top case over the bottom case being careful to align the lens, Power Entry Module, and the fan with the slots in the top case.
Caution: When reassembling the NPB-295, tighten the screws that hold the cases together to a maximum of 10 inch pounds. Over-tightening could strip out the screw holes in the top case, rendering it unusable.
4. Install the four corner screws.
6-4
Section 6: Disassembly Guide
6.6 BATTERY REPLACEMENT
Removal
1. Follow the procedure in paragraphs 6.2 and 6.4.
2. Remove the two screws from the battery bracket and lift the battery out of the bottom case as shown in Figure 6-4.
3. Be sure to note the polarity of the leads. Use needle-nose pliers to disconnect the leads from the battery.
Note: The lead-acid battery is recyclable. Do not dispose of the battery by placing it in the regular trash. Dispose of properly or return to Mallinckrodt Technical Services for disposal.
Figure 6-4: NPB-295 Battery
Installation
4. Connect the leads to the battery.
• Red wire connects to the positive terminal • Black wire connects to the negative terminal.
5. Insert the new battery into the bottom case with the negative terminal towards the outside of the monitor.
6. Install the bracket and grounding lead with the two screws.
7. Complete the procedure in paragraph 6.5.
8. Turn the monitor on and verify proper operation.
6-5
Section 6: Disassembly Guide
6.7 POWER ENTRY MODULE (PEM) REMOVAL/INSTALLATION Removal 1. Complete the procedures in paragraphs 6.2 and 6.4.
2. Push the top of the Power Entry Module (PEM) in from the outside of the case, and lift up.
3. Use needle-nose pliers to disconnect the leads from the PEM (see Figure 6-5).
Equipotentiallug
G
L
N
Figure 6-5: Power Entry Module
Installation
4. Refer to Table 6-1 and connect the leads to the PEM.
5. Install the PEM in the bottom case with the fuse drawer facing down. A tab in the bottom case holds the PEM in place. Insert the bottom wing of the PEM between the tab and the internal edge of the side wall of the bottom case. Push the PEM down and towards the outside of the monitor until it clicks into place.
6. Position the ground line from the PEM so that it does not come into contact with components of the Power Supply PCB.
7. Complete the procedure in paragraph 6.5.
6-6
Section 6: Disassembly Guide
6.8 POWER SUPPLY REMOVAL/INSTALLATION
Removal
1. Complete the procedures in paragraphs 6.2 and 6.4.
2. Disconnect the leads from the battery.
3. Complete the procedure in paragraph 6.7 steps 2 through 3.
4. Use a 10-mm wrench to disconnect the Power Supply ground lead from the equipotential lug (Figure 6-5).
5. Disconnect the fan wire harness from J1 on the Power Supply PCB (see Figure 6-7).
6. Remove the seven screws shown in Figure 6-6.
7. Lift the Power Supply out of the bottom case.
Figure 6-6: Power Supply
6-7
Section 6: Disassembly Guide
Installation
8. Reconnect the AC leads W1, W2, and W3 to the PEM following the instructions in Table 6-1 below and Figure 6-5.
Table 6-1: Power Supply Leads Connections
Power Supply Lead
Wire Color or Label
Connects To
W1 Green & Yellow Equipotential Lug W2 Brown/Labeled
“L” “L” on the Power Entry Module
W3 Blue/Labeled “N”
“N” on the Power Entry Module
W4 Red Positive Battery Terminal W5 Black Negative Battery Terminal
9. Place the Power Supply in the bottom case.
Caution: When installing the Power Supply, tighten the seven screws to a maximum of 10 inch-pounds. Over tightening could strip out the screw holes in the bottom case, rendering it unusable.
10. Install the seven screws in the power supply and tighten.
11. Connect the cooling fan harness to J1 of the power supply.
12. Use a 10-mm wrench to connect the power supply ground lead to the equipotential lug. Tighten to 12 inch pounds.
13. Follow the procedure in paragraph 6.7, step 5 and 6.
14. Verify the ground wire to the PEM is positioned so that it does not come into contact with components on the Power Supply PCB.
15. Reconnect W4 and W5 to the battery by following the instructions in Table 6-1.
16. Complete the procedure in paragraph 6-5.
6-8
Section 6: Disassembly Guide
6.9 COOLING FAN REMOVAL/INSTALLATION Removal 1. Complete the procedures in paragraphs 6.2 and 6.4.
2. Disconnect the fan wire harness from J1 on the Power Supply PCB (see Figure 6-7).
3. Lift the cooling fan from the slots in the bottom case (see Figure 6-7).
J1
Figure 6-7: Cooling Fan
Installation
4. Connect the cooling fan wire harness to J1 on the Power Supply PCB.
5. Insert the cooling fan into the slots in the bottom case with the padded sides on the top and bottom and the fan's harness to the handle side of the case.
6. Complete procedure 6-5.
6-9
Section 6: Disassembly Guide
6.10 DISPLAY PCB REMOVAL/INSTALLATION
Removal
Caution: The LCD panel contains toxic chemicals. Do not ingest chemicals from a broken LCD panel.
1. Complete the procedures in paragraphs 6.2 and 6.4.
2. Disconnect the CCFL harness (two white wires) from J5 of the UIF PCB.
3. Use a small blade screwdriver to pry the clip from either edge of J9, then disconnect the Display PCB ribbon cable from the connector.
4. Remove the screw holding the clamp to the ferrite on the ribbon cable of the Display PCB.
5. Separate the adhesive connection of the double-sided tape and lift the Display PCB up to remove it from the top case.
6. Remove the used double-sided tape.
Speaker wires to J13on the UIF PCB
Keypad ribbon cableto J8 on UIF PCB
Display ribbon cableto J9 on UIF PCB
CCFL wires to J5on the UIF PCB
Double-sidedtape
Figure 6-8: Display PCB
6-10
Section 6: Disassembly Guide
Installation
7. Install new double-sided tape as shown in Figure 6-8.
8. Slide the Display PCB into the grooves in the top case.
9. Check to make sure the Display PCB is firmly seated in the top case.
10. Apply pressure between the top case and the display PCB to make good contact with the double-sided tape.
11. Connect the wire harness with two white wires to J5 of the UIF PCB.
12. Connect the Display PCB ribbon cable to J9 of the UIF PCB.
13. Install the clip over the J9 connector.
14. Secure the ferrite on the ribbon cable from the Display PCB.
15. Place the clamp over the ferrite, assure that no wires are pinched, and screw the clamp to the UIF PCB.
16. Complete the procedure in paragraph 6.5.
6.11 UIF PCB REMOVAL/INSTALLATION
Removal
1. Complete the procedures in paragraphs 6.2 and 6.4.
2. Complete steps 2 through 4 of the procedure in paragraph 6.10.
3. Disconnect the keypad ribbon cable from J8 of the UIF PCB (Figure 6-8). J8 is a ZIF connector; lift up on the outer shell until it clicks, then remove the ribbon cable from the connector.
4. Disconnect the speaker cable from J13 on the UIF PCB.
5. Remove the four screws in the UIF PCB (Figure 6-9).
6. Remove the UIF PCB from the top case.
6-11
Section 6: Disassembly Guide
Figure 6-9: UIF PCB
Installation
Caution: When installing the UIF PCB, hand tighten the five screws to a maximum of 4 inch pounds. Over-tightening could strip out the screw holes in the top case, rendering it unusable.
7. Place the UIF PCB in the top case.
8. Install the four screws in the UIF PCB.
9. Lift up on the outer shell of J8 on the UIF PCB until it clicks.
10. Insert the keypad ribbon cable into J8 of the UIF PCB.
11. Slide the outer shell of J8 down until it locks in place.
12. Connect the speaker cable to J13 of the UIF PCB.
13. Complete steps 9 through 11 of the procedure in paragraph 6.10.
14. Complete the procedure in paragraph 6.5.
6-12
Section 6: Disassembly Guide
6.12 ALARM SPEAKER REMOVAL/INSTALLATION Removal 1. Complete the procedures in paragraphs 6.2 and 6.4.
2. Disconnect the speaker wire harness from J13 on the UIF PCB (see Figure 6-10).
3. Pull the speaker holding clip towards the center of the monitor and lift the speaker from the top housing.
Connect speakerwires to J13 connector
Holding Clip
Figure 6-10: Alarm Speaker
Installation
4. Slide the speaker into the plastic holding clip provided in the top housing.
5. Connect speaker wire harness to J13 on the UIF PCB.
6. Complete the procedure in paragraph 6.5.
6-13
(Blank Page)
SECTION 7: SPARE PARTS 7.1 Introduction
7.1 INTRODUCTION
Spare parts, along with part numbers, are shown below. Item numbers correspond to the callout numbers in Figure 7-1.
Table 7-1: Parts List
Item Description Part No. 1 Top Case Assembly (Membrane Panel Included) 048499 2 Fuse Drawer 691500 3 Fuses 691032 4 Power Entry Module 691499 5 Cooling Fan 035469 6 Power Supply 035800 7 LCD PCB 035416 8 Battery 640119 9 Battery Bracket 035307
10 UIF PCB 035355 Alarm Speaker (not shown) 033494 Rubber Feet (not shown) 4-003818-00 Power Cord (not shown) U.S. 071505
International 901862 U.K. 901863
Tilt Stand (not shown) 891340 GCX Mounting Kit (not shown) 035434
7-1
Section 7: Spare Parts
Figure 7-1 shows the NPB-295 expanded view with numbers relating to the spare parts list.
NPB-295
10
4
7
8
1
5
9
2
3
6
Figure 7-1: NPB-295 Expanded View
7-2
SECTION 8: PACKING FOR SHIPMENT 8.1 General Instructions 8.2 Repacking in Original Carton 8.3 Repacking in a Different Carton
To ship the monitor for any reason, follow the instructions in this section.
8.1 GENERAL INSTRUCTIONS
Pack the monitor carefully. Failure to follow the instructions in this section may result in loss or damage not covered by any applicable Mallinckrodt warranty. If the original shipping carton is not available, use another suitable carton; North American customers may call Mallinckrodt Technical Services Department to obtain a shipping carton.
Before shipping the NPB-295, contact Mallinckrodt Technical Services Department for a returned goods authorization (RGA) number. Mark the shipping carton and any shipping documents with the RGA number. European customers not using RGA numbers should return the product with a detailed, written description of the problem.
Return the NPB-295 by any shipping method that provides proof of delivery.
8.2 REPACKING IN ORIGINAL CARTON
If available, use the original carton and packing materials. Pack the monitor as follows:
1. Place the monitor and, if necessary, accessory items in original packaging.
8-1
Section 8: Packing for Shipment
Figure 8-1: Repacking the NPB-295
2. Place in shipping carton and seal carton with packaging tape.
3. Label carton with shipping address, return address and RGA number, if applicable.
8-2
Section 8: Packing for Shipment
8.3 REPACKING IN A DIFFERENT CARTON
If the original carton is not available, use the following procedure to pack the N-295:
1. Place the monitor in a plastic bag.
2. Locate a corrugated cardboard shipping carton with at least 200 pounds per square inch (psi) bursting strength.
3. Fill the bottom of the carton with at least 2 inches of packing material.
4. Place the bagged unit on the layer of packing material and fill the box completely with packing material.
5. Seal the carton with packing tape.
6. Label the carton with the shipping address, return address, and RGA number, if applicable.
8-3
(Blank Page)
SECTION 9: SPECIFICATIONS 9.1 General 9.2 Electrical 9.3 Physical Characteristics 9.4 Environmental 9.5 Alarms 9.6 Factory Default Settings 9.7 Performance
9.1 GENERAL
Designed to meet safety requirements of:
UL 2601-1 CSA-C22.2 No. 601-1-M90, IEC 601-1 (Class I, type BF), ISO 9919, EMC per EN 60601-1-2.
9.2 ELECTRICAL
Protection Class Class I: per I.E.C. 601-1, clause 2.2.4 Degree of Protection Type BF: per I.E.C. 601-1, clause 2.2.26 Mode of Operation Continuous Battery Type: Rechargeable, sealed lead-acid, internal Operating time: 8 hours minimum on new, fully charged battery
under the following conditions: no alarms, no analog or serial output devices attached and no backlight
Recharge period: 14 hours for full charge (in standby) 18 hours for full charge (in use)
Fuses 2 each 5 X 20 mm Slow Blow 0.5 Amp, 250 volts
AC Power Selectable by switch 100-120 volts AC, 50/60 Hz or
200-240 volts AC, 50/60 Hz 20 VA
9.3 PHYSICAL CHARACTERISTICS
Dimensions 3.3 in H x 10.4 in W x 6.8 in D 8.4 cm H x 26.4 cm W x 17.3 cm D
Weight 5.7 lbs., 2.6 kg
9.4 ENVIRONMENTAL
Operating Temperature 5° C to 40° C (+41° F to +104° F) Storage Temperature Boxed -20° C to +70° C (-4° F to +158° F) Unboxed -20° C to +60° C (-4° F to +140° F)
9-1
Section 9: Specifications
Operating Altitude -390 m to +3,658 m (-1,280 ft. to +12,000 ft.) Relative Humidity 15% RH to 95% RH, noncondensing
9.5 ALARMS
Alarm Limit Range % Saturation: 20-100% Pulse: 30-250 bpm
9.6 FACTORY DEFAULT SETTINGS
Table 9-1: Default Settings
Parameter Default Value Alarm Silence Duration 60 seconds Alarm Silence Restriction Off with reminder Alarm Volume Level 5 Baud Rate 9600 Contrast Mid-range Data Port Mode ASCII Display Pleth Language English Nurse Call Polarity Positive (NCALL+) Pulse Beep Volume Level 4 Pulse Rate High 170 bpm Pulse Rate Low 40 bpm SpO2 High 100% SpO2 Low 85% Trend Saturation
9.7 PERFORMANCE
Measurement Range SpO2: 0-100% Pulse/Heart Rate: 20-250 bpm Accuracy SpO2 Adult: 70-100% ± 2 digits
0-69% unspecified Neonatal: 70-100% ± 2 digits
0-69% unspecified
9-2
Section 9: Specifications
Accuracies are expressed as plus or minus “X” digits (saturation percentage points) between saturations of 70-100%. This variation equals plus or minus one standard deviation (1SD), which encompasses 68% of the population. All accuracy specifications are based on testing the subject monitor on healthy adult volunteers in induced hypoxia studies across the specified range. Adult accuracy is determined with Oxisensor II D-25 sensors. Neonatal accuracy is determined with Oxisensor II N-25 sensors. In addition, the neonatal accuracy specification is neonatal blood on oximetry measurements.
Pulse Rate (optically derived) 20-250 bpm ± 3 bpm
Accuracies are expressed as plus or minus “X” bpm across the display range. This variation equals plus or minus 1 Standard Deviation, which encompasses 68% of the population.
9-3
(Blank Page)
SECTION 10: SERIAL PORT INTERFACE PROTOCOL 10.1 Introduction 10.2 Configuring the Data Port 10.3 Connecting to the Data Port 10.4 Real-Time Printout 10.5 Trend Data Printout 10.6 Nurse Call 10.7 Analog Output
10.1 INTRODUCTION
When connected to the data port on the back of the NPB-295, printouts can be obtained, or communication of patient data can be sent to a Nellcor Oxinet II Monitoring System. Analog signals representing %SpO2, Pulse Rate, and Pulse Amplitude are provided by the data port. A nurse call function is available from the data port. Each of these is discussed in more detail in the paragraphs that follow.
10.2 CONFIGURING THE DATA PORT
Items pertaining to the data port can be adjusted by following the softkey map in Figure 10-1. For a complete description of the softkeys, refer to the operator's manual.
NormalDisplay Mode
SelectLanguage
Adjust baud rate,and protocol
LIMITS TREND SETUP LIGHT
NCALL ANALOGNorm + orNorm -
0 Volt, 1 Volt,or Step
COMM LANG NEXT EXIT
VIEW CLOCK NEXT EXIT
9565BPM
%SPO2
Figure 10-1: Data Port Softkeys
The COMM key is used to select communication protocols supported by the data port. The selections are:
• ASCII used for printouts • OXINET II to enable communication with Oxinet
• Score TM analysis software.
10-1
Section 10: Serial Port Interface Protocol
Note: When using Score software use the latest version. Contact Mallinckrodt’s Technical Services Department or your local Mallinckrodt representative to determine the latest version of Score software.
• CLINICAL which is intended for Mallinckrodt use only • GRAPH used for graphical printouts (will stop real-time print data)
To change the communication protocol, press Setup, Next, Select and Comm. Use the Adjust Up/Down buttons to select the desired communications protocol.
The baud rate may need to be changed to match the abilities of the attached equipment. To change the baud rate, press Setup, Next, and Comm. Use the Adjust Up/Down buttons to select a baud rate of 2400, 9600, or 19200.
Seven languages can be viewed on the screen and sent to the printer. The language being used can be changed by pressing Setup, Next, and Lang. Use the Adjust Up/Down buttons to select the desired language.
The voltage polarity for the Nurse Call, available at pins 11 and 5, can be selected through the softkeys. By pressing Setup, Next, Next, and NCALL, a choice of NORM + or NORM - is offered. NORM + sets the voltage to +5 volts DC to + 12 volts DC and NORM - sets the voltage to- 5 volts DC to - 12 volts DC when there is no audible alarm. When an audible alarm occurs, these voltages switch polarity. This signal is only available if the instrument is operating on AC power. For more information on Nurse Call, refer to paragraph A6 in this Appendix.
Analog calibration signals are provided to adjust a recorder to the output of the instrument. Selectable calibration signals are 1.0 volt DC, 0.0 volts DC, and Step. The signals are accessed by pressing Setup, Next, Next, and Analog. For more information on the analog signals, refer to paragraph A7 in this Appendix.
10.3 CONNECTING TO THE DATA PORT
Data is transmitted in the RS-232 format (pins 2,3, and 5) or RS-422 (pins 1,4,9, and 12). RS 232 data can be transmitted a maximum of 25 feet. The pin outs for the data port are listed in the chart below.
10-2
Section 10: Serial Port Interface Protocol
Table 10-1: Data Port Pin Outs Pin Signal
1 RXD+ (RS-422 positive input) 2 RXD_232 (RS-232 input) 3 TXD_232 (RS-232 output) 4 TXD+ (RS-422 positive output) 5 Signal Ground (isolated from earth ground) 6 AN_SpO2 (analog saturation output) 7 Normally Open, Dry Contacts, for
Nurse Call (N.O. with no audible alarm) 8 Normally Closed, Dry Contacts, for Nurse Call
(N.C. with no audible alarm) 9 RXD- (RS-422 negative input) 10 Signal Ground (isolated from earth ground) 11 Nurse Call (RS-232 level output {-5 to -12 volts
DC with no audible alarm} {+5 to +12 volts DC with audible alarm})
12 TXD- (RS-422 negative output) 13 AN_PULSE (analog pulse rate output) 14 AN_PLETH (analog pleth wave output) 15 Nurse Call Common for Dry Contacts
Note: When the instrument is turned off, the contact at pin 7 becomes closed and the contact at pin 8 becomes open.
The pin layout is illustrated in Figure 10-1. The conductive shell is used as earth ground. An AMP connector is used to connect to the data port. Use AMP connector (AMP P/N 747538-1), ferrule (AMP P/N 1-747579-2) and compatible pins (AMP P/N 66570-2).
9 10 11 12 13 14 15
1 2 3 4 5 6 7 8
Figure 10-2: Data Port Pin Layout
When building an RS-422 cable, a resistor (120 ohm, 1/4 watt, 5%) must be added between pins 1 and 9 of the cable. The end of the cable with the resistor added must be plugged into the NPB-295. This resistor is not necessary for RS-232 cables.
The serial cable must be shielded (example: Beldon P/N 9616). Connectors at both ends of the serial cable must have the shield terminated to the full 360 degrees of the connector's metal shell. If rough handling or sharp bends in the cable is anticipated, use a braided shield.
10.4 REAL-TIME PRINTOUT
When a real-time display or printout is being transmitted to a printer or PC, a new line of data is printed every 2 seconds. Every 25th line is a Column Heading line. A column heading line is also printed any time a value in the column heading line is changed. A real-time printout is shown below in Figure 10-2.
Note: If the data output stops transmitting, turn the power off and back on again, or, if connected to a PC, send an XON (Ctrl-q) to resume transmission.
10-3
Section 10: Serial Port Interface Protocol
NPB-295 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 BPM PA Status 01-Jul-97 14:00:00 100 120 220 01-Jul-97 14:00:02 100 124 220 01-Jul-97 14:00:04 100 190 220 01-Jul-97 14:00:06 100 190* 220 PH 01-Jul-97 14:00:08 100 190* 220 PH 01-Jul-97 14:00:10 100 190* 220 PH 01-Jul-97 14:00:12 100 190* 220 PH 01-Jul-97 14:00:14 100 190* 220 PH 01-Jul-97 14:00:16 100 190* 220 PH LB 01-Jul-97 14:00:18 100 190* 220 PH LB 01-Jul-97 14:00:20 100 190* 220 PH LB 01-Jul-97 14:00:22 - - - - - - - - - SD LB 01-Jul-97 14:00:24 - - - - - - - - - SD LB 01-Jul-97 14:00:26 - - - - - - - - - SD 01-Jul-97 14:00:28 - - - - - - - - - SD 01-Jul-97 14:00:30 - - - - - - - - - SD 01-Jul-97 14:00:32 - - - - - - - - - SD 01-Jul-97 14:00:34 - - - - - - - - - PS 01-Jul-97 14:00:36 - - - - - - - - - PS 01-Jul-97 14:00:38 - - - - - - - - - PS 01-Jul-97 14:00:40 - - - - - - - - - PS 01-Jul-97 14:00:42 - - - - - - - - - PS 01-Jul-97 14:00:44 - - - - - - - - - PS NPB-295 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 BPM PA Status 01-Jul-97 14:00:46 - - - - - - - - - PS NPB-25 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 80-100% PR Limit: 100-180 bpm TIME %SpO2 BPM PA Status 01-Jul-97 14:00:48 79* 59* 220 SL PL LB 01-Jul-97 14:00:50 79* 59* - - - PS SL PL LB
Figure 10-3: Real-Time Printout
10.4.1 Column Heading NPB-295 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 BPM PA Status
The first two lines of the chart are the Column Heading. Every 25th line is a Column Heading. A column heading is also printed whenever a value of the Column Heading is changed. There are three Column Heading lines shown in Figure 10-2. Using the top row as the starting point, there are 25 lines before the second Column Heading is printed. The third Column Heading was printed because the SpO2 limits changed from 30-100% to 80-100%.
Data Source NPB-295 VERSION 1.0.0.1 CRC XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 BPM PA Status
Data in the highlighted box above represents the source of the printout or display, in this case the NPB-295.
Software Revision Level NPB-295 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 BPM PA Status
The next data field tells the user the software level, (Version 2.0.0.0) and a software verification number (CRC XXXX). Neither of these numbers should change during normal operation. The numbers will change if the monitor is serviced and receives a software upgrade.
10-4
Section 10: Serial Port Interface Protocol
Alarm Limits NPB-295 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 BPM PA Status
The last data field in the top line indicates the high and the low alarm limits for %SpO2 and for the pulse rate (PR). In the example above, the low alarm limit for SpO2 is 30% and the high alarm limit is 100%. Pulse Rate alarm limits are, low 100 bpm, and high 180 bpm.
Column Headings NPB-295 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 BPM PA Status
Actual column headings are in the second row of the Column Heading line. Patient data that is presented in the chart, from left to right, is the time that the line was obtained, the current %SpO2 value being measured, the current Pulse Rate in beats per minute (bpm), the current Pulse Amplitude (PA), and the operating status of the NPB-295.
10.4.2 Patient Data and Operating Status
Time TIME %SpO2 BPM PA Status 01-Jul-97 14:00:00 100 120 2
20
The Time column represents the NPB-295 real-time clock.
Patient Data NPB-295 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 BPM PA Status 01-Jul-97 14:00:06 100 190* 2
20
PH
Patient data and the operating status of the unit are highlighted in the display above. Parameter values, at the time of the printout, are displayed directly beneath the heading for each parameter. In this example the %SpO2 is 100, and the PR is 190 beats per minute. The “*” next to the 190 indicates that 190 beats per minute is outside of the alarm limits, indicated in the top row, for pulse rate. If no data for a parameter is available, three dashes (- - -) will be displayed in the printout.
PA is an indication of Pulse Amplitude. The number can range from 0 to 254. There are no alarm parameters for this value. It can be used for trending information. It is an indication of a change in pulse volume, pulse strength, or circulation.
Operating Status NPB-295 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 BPM PA Status 01-Jul-97 14:00:06 100 190* 220 PH
The Status column indicates alarm conditions and operating status of the NPB-295. In this example the PH means Pulse High. A complete listing of the status codes is listed in Table 10-2. As many as 4 codes can be displayed at one time in the Status column.
10-5
Section 10: Serial Port Interface Protocol
Table 10-2: Status Codes Code Meaning
AO Alarm Off AS Alarm Silence BU Battery in Use LB Low Battery LM Loss of Pulse with Motion LP Loss of Pulse MO Motion PH Pulse Rate High Limit Alarm PL Pulse Rate Low Limit Alarm PS Pulse Search SD Sensor Disconnect SH Sat High Limit Alarm SL Sat Low Limit Alarm - - - No Data Available * Alarm Parameter Being Violated
Note: A Sensor Disconnect will also cause three dashes (- - -) to be displayed in the patient data section of the printout.
10.5 TREND DATA PRINTOUT In the ASCII mode, the format of data displayed when a trend printout is requested is similar to that of the real-time data. The only differences are that “TREND” is displayed in the top row instead of the “CRC:XXXX” software verification number, and there is no “Status” column.
In the GRAPH mode, the NPB-295 trend printout is a copy of the trend displayed on the NPB-295’s screen.
Readings are displayed in 2-second intervals. The values on each row are an average for the 2-second period.
At the end of the printout, an “Output Complete” line indicates that the transmission was successful. If the “Output Complete” line is not present, the data should be considered invalid. NPB-295 VERSION 1.0.0.1 CRC: XXXX SpO2 Limit: 30-100% PR Limit: 100-180 bpm TIME %SpO2 PR (bpm) PA 22-Nov-97 14:00:05 100 120 150 22-Nov-97 14:00:10 100 121 154 22-Nov-97 14:00:15 100 120 150 Output Complete
Figure 10-4: Trend Data Printout
10.6 NURSE CALL
An RS-232 Nurse Call signal (pins 5 and 11) can be obtained by connecting to the data port. It is in the form of a positive or negative voltage chosen by the user. This function is only available when the instrument is operating on AC power. The RS-232 Nurse Call will be disabled when the unit is operating on battery power.
10-6
Section 10: Serial Port Interface Protocol
The remote location will be signaled anytime there is an audible alarm. If the audible alarm has been set Off, or silenced, the Nurse Call function is also turned off.
Pin 11 on the data port is the RS-232 Nurse Call signal and pin 5 is ground (see Figure 10-1). When there is no audible alarm, the voltage between pins 10 and 11 will be a -5 volt DC to -12 volts DC, or +5 volts DC to +12 volts DC, depending on the option chosen via the softkeys (either NCALL+ or NCALL-). Whenever there is in an audible alarm, the output between pins 5 and 11 will reverse polarity.
An internal Nurse Call relay (pins 7, 8, and 15) provides dry contacts that can be used to signal a remote alarm. These contacts can be used whether the instrument is operating on AC or on its internal battery. Pin 15 is common, pin 7 is N.O., and pin 8 is N.C. Table 10-3 shows the state of the contacts for alarm and no alarm conditions, and for instrument off.
Table 10-3: Nurse Call Relay Pin States
Pin No Alarm or Alarm Silenced
Audible Alarm
Instrument Off
7 N.O. Open Closed Closed 8 N.C. Closed Open Open
Table 10-4: Rating of Nurse Call Relay
Maximum Input Voltage 30 volts AC or DC (polarity is not important) Load Current 120 mA continuous (peak 300 mA @ 100 ms) Minimum Resistance 26 ohms to 50 ohms (40 ohms typical) during
alarms Ground Reference Isolated Ground Electrical Isolation 1,500 Volts
10.7 ANALOG OUTPUT
Analog outputs are provided for Saturation, Pulse Rate, and a Plethysmographic waveform. These outputs are available only if the monitor is operating on AC power.
The output voltage is 0.0 to + 1.0 volt DC for all three parameters. A 1.0 volt DC output for saturation equals 100%; for pulse rate it equals 250 bpm; and for plethysmographic waveform, it equals 255 pulse amplitude units (pau). The voltage will decrease as the values for these parameters decrease. If no data for a parameter is available, the output voltage for that parameter will be a 0.0 volts DC.
At power-on after the completion of POST, the instrument will initiate an automatic three-step calibration signal. The calibration signal will begin at 0.0 volts DC and hold that point for 60 seconds. It will then jump up to 1.0 volt DC and hold that value for 60 seconds. The third part of the calibration signal is a stair step signal. The stair step signal will start at 0.0 volts DC and increase up to 1.0 volt DC in 1/10 volt increments. Each increment will be held for 1 second. Through use of the softkeys, the 0.0 volts DC, 1.0 volt DC, or stair step signal can be selected individually (refer to Section 4).
10-7
(Blank Page)
SECTION 11: TECHNICAL SUPPLEMENT 11.1 Introduction 11.2 Oximetry Overview 11.3 Circuit Analysis 11.4 Functional Overview 11.5 AC Input 11.6 Power Supply Theory of Operation 11.7 Battery 11.8 User Interface PCB (UIF) 11.9 Front Panel Display PCB and Controls 11.10 Schematic Diagrams
11.1 INTRODUCTION
This Technical Supplement provides the reader with a discussion of oximetry principles and a more in-depth discussion of NPB-295 circuits. Block and schematic diagrams support a functional overview and detailed circuit analysis. The schematic diagrams are located at the end of this supplement.
11.2 OXIMETRY OVERVIEW
The NPB-295 is based on the principles of spectrophotometry and optical plethysmography. Optical plethysmography uses light absorption technology to reproduce waveforms produced by pulsatile blood. The changes that occur in the absorption of light due to vascular bed changes are reproduced by the pulse oximeter as plethysmographic waveforms.
Spectrophotometry uses various wavelengths of light to qualitatively measure light absorption through given substances. Many times each second, the NPB-295 passes red and infrared light into the sensor site and determines absorption. The measurements that are taken during the arterial pulse reflect absorption by arterial blood, nonpulsatile blood, and tissue. The measurements that are obtained between arterial pulses reflect absorption by nonpulsatile blood and tissue.
By correcting “during pulse” absorption for “between pulse” absorption, the NPB-295 determines red and infrared absorption by pulsatile arterial blood. Because oxyhemoglobin and deoxyhemoglobin differ in red and infrared absorption, this corrected measurement can be used to determine the percent of oxyhemoglobin in arterial blood: SpO2 is the ratio of corrected absorption at each wavelength.
11.2.1 Functional versus Fractional Saturation
The NPB-295 measures functional saturation, that is, oxygenated hemoglobin expressed as a percentage of the hemoglobin that is capable of transporting oxygen. It does not detect significant levels of dyshemoglobins. In contrast, some instruments such as the IL282 Co-oximeter measure fractional saturation, that is, oxygenated hemoglobin expressed as a percentage of all measured hemoglobin, including dyshemoglobins.
Consequently, before comparing NPB-295 measurements with those obtained by an instrument that measures fractional saturation, measurements must be converted as follows:
11-1
Section 11: Technical Supplement
functional saturation =
fractional saturation x
100100-(% carboxyhemoglobin +%methemoglobin)
010050
Sat
ura
tio
n (
%)
pHTemperaturePCO22,3-DPG
PO2 (mmHg)
100
50
pHTemperaturePCO22,3-DPG
Fetal Hb
11.2.2 Measured Versus Calculated Saturation
When saturation is calculated from a blood gas measurement of the partial pressure of arterial oxygen (PaO2), the calculated value may differ from the NPB-295 SpO2 measurement. This is because the calculated saturation may not have been corrected for the effects of variables that can shift the relationship between PaO2 and saturation.
Figure 11-1 illustrates the effect that variations in pH, temperature, partial pressure of carbon dioxide (PCO2), and concentrations of 2,3-DPG and fetal hemoglobin may have on the oxyhemoglobin dissociation curve.
Figure 11-1: Oxyhemoglobin Dissociation Curve
11.3 CIRCUIT ANALYSIS
The following paragraphs discuss the operation of each of the printed circuit boards within the NPB-295 pulse oximeter. Refer to the appropriate schematic diagram at the end of this supplement.
11.4 FUNCTIONAL OVERVIEW
The monitor functional block diagram is shown in Figure 11-2. Most of the functions of the NPB-295 are performed on the UIF PCB functions on the UIF PCB include the 331 and PIC, and Memory. Other key components of the NPB-295 are the Power Entry Module (PEM), Power Supply, and the LCD Display.
The Display module includes the Membrane Panel and the LCD Display. The Membrane panel contains annunciators and push buttons, allowing the user to access information and to select various available parameters. The LCD Display PCB contains the LCD, which presents the patient data.
11-2
Section 11: Technical Supplement
MC68331CPU
Power SupplyMembrane
Panel
LCD Display
Data port
Alarm Speaker
BatteryCharger
DCSupply
UIF PCB
PowerEntryModule
Fuses
PatientConnection
Flash ROM256K
System RAM256K
RTC
Battery
PIC 16C63Front End
Figure 11-2: NPB-295 Functional Block Diagram
11.5 AC INPUT
A selector switch on the back of the NPB-295 allows the user to connect the monitor to AC power ranging from 100 volts AC to 240 volts AC. The switch has two positions, one for 100 volts AC through 120 volts AC and one for 210 volts AC through 240 volts AC. Verify the switch selection matches the AC power at your location before plugging the monitor into an AC outlet.
AC power enters the NPB-295 through the Power Entry Module (PEM). A 0.5 amp fuse is placed in both the “Hot” and “Neutral” lines. These user accessible fuses are located in a fuse drawer, which is part of the PEM on the back of the instrument.
11.6 POWER SUPPLY PCB THEORY OF OPERATION
The NPB-295 uses an unregulated linear power supply. This power supply provides the DC power needed to charge the battery, run the cooling fan and to power the User Interface PCB (UIF). Electro Static Discharge (ESD) protection and patient isolation from mains, is also provided by the power supply.
AC power from the PEM is passed through a step-down transformer, T2, which has two primary and two secondary windings. If switch SW1 on the back of the monitor is in the 120 volts AC position, the primary windings are in parallel. The primary windings are in series if SW1 is in the 240 volts AC position.
Each secondary winding is fused with a 2.0 amp fuse (F1 and F2). If a short circuit should occur in the DC circuitry, these fuses prevent the transformer from overheating. The output of the transformer varies, depending on load and input. Voltage measured between the outlet of a secondary winding and ground can be from 6 to 20 volts AC. High frequency noise from the AC line and from the UIF PCB is filtered by C6 and C8 before passing through the bridge rectifier.
Two outputs from the bridge rectifier are used in the NPB-295. The fan control circuit uses the negative output. The positive output is the Main DC ranging from 7 to 18 volts DC. This positive voltage is used for the battery circuit and to power the UIF PCB.
11-3
Section 11: Technical Supplement
11.6.1 Fan Control
A fan control circuit on the Power Supply PCB is used to control the temperature inside the case of the NPB-295. The temperature sensor used in this circuit is U3. U3 turns on the cooling fan if the temperature inside the case gets above approximately 31° C. The cooling fan runs on approximately 15 volts DC.
Note: The fan is disabled if the unit is running on battery power.
11.6.2 Battery Circuits
Two circuits are included in this section of the Power Supply PCB. One circuit is used to charge the battery and the other circuit provides battery protection.
Charging Circuit
The Power Supply will charge the battery any time the NPB-295 is connected to AC power even if the monitor is not turned on. The voltage applied to the battery is 6.8 ± 0.15 volts DC and is current limited to 400 ± 80 mA.
Battery voltage is checked periodically by the processor. A signal from the processor turns the charging circuit off to allow this measurement to be taken. If the processor determines the battery voltage is below 5.85 ± 0.1 volts DC a low battery alarm is declared.
Battery Protection
Two types of battery protection are provided by the Power Supply: protection for the battery and protection from the battery.
Switch SW2 is a resettable component that protects the battery. SW2 opens and turns the charging circuit off if the temperature of the battery rises above 50° C. If the output of the battery exceeds 2.0 amps, F3 opens. F3 protects the battery from a short to ground of the battery output.
Protection from the battery is provided for the event the battery is connected backwards. Components on the UIF PCB and the Power Supply block and limit the voltage to provide protection to circuits in the instrument.
11.7 BATTERY
A lead-acid battery is used in the NPB-295. It is rated at 6 volts DC, 4 amphours. When new and fully charged, the battery will operate the monitor for 8 hours under the following conditions: no alarms, no analog or serial output devices attached and no backlight. The battery can withstand 400 charge/discharge cycles. Recharging the battery to full capacity will take 14 hours in standby or 18 hours if the instrument is being used.
Changeover from AC to battery power will not interrupt the normal monitoring operation of the NPB-295. However, when the unit is running on battery power, the cooling fan, data port, RS-232 Nurse Call, and LCD backlight will be turned off.
The 331 CPU on the UIF PCB monitors the charge level of the battery. If the voltage of the battery falls below 5.85 ± 0.1 volts DC, a low battery alarm is declared. The instrument will continue monitoring and alarming for 15 minutes then power down. This 15-minute alarm and power-down sequence can be repeated by turning the unit back on, provided the battery voltage remains above the critical level.
11-4
Section 11: Technical Supplement
Battery voltage is considered critical when it decreases to 5.67 ± 0.1 volts DC. If the instrument is turned on and battery voltage is at the critical level, an error code is displayed and the instrument will not monitor the patient. The instrument will run for 15 minutes with the error code displayed and then power down.
Both conditions can be corrected by plugging the unit into an AC source for 14 hours to allow the battery to fully recharge.
11.8 USER INTERFACE PCB (UIF)
The UIF PCB is the heart of the NPB-295. All functions except the unregulated DC power supply, LCD display and membrane keypad reside on the UIF PCB.
11.8.1 Regulated DC Power Supply
The UIF PCB receives the Main_DC unregulated voltage of 7 to 18 volts DC from the Power Supply or 5.8 to 6.5 volts DC from the internal battery. From either of these signals, the regulated power supply on the UIF PCB generates +10.0, -10.0, -5.0 and +5.0 volts DC.
11.8.2 Controlling Hardware
Two microprocessors reside on the UIF PCB. The CPU is a Motorola MC68331CF (331). The second microprocessor PIC16C63 is referred to as the PIC and is controlled by the CPU.
CPU
The 331 is the main controller of the NPB-295. The 331 controls the front panel display, data storage, instrument status, sound generation, and monitoring and controlling the instrument's power. The 331 also control data port communication and the Nurse Call feature.
Battery voltage is checked periodically by the processor. A signal from the processor turns the charging circuit off to allow this measurement to be taken. If the processor determines that the battery voltage is below 5.85 ± 0.1 volts DC, a low battery alarm is declared by the PIC. If battery voltage on the UIF PCB is measured below 5.67 ± 0.1 volts DC, the monitor will display an error code and sound an audible alarm. Voltages measured at the battery will be slightly higher than the values listed above. The user will be unable to begin monitoring a patient if the battery voltage remains below this point. If either event occurs, plug the unit into an AC source for 14 hours to allow the battery to fully recharge.
When the NPB-295 is powered by AC, the RS-232 Nurse Call function is available. If no audible alarm conditions exist, the output will be -5 to -12 volts DC or +5 volts DC to +12 volts DC. These voltages are dependent upon the option selected by the use of the softkeys. Should an audible alarm occur, the output will change polarity.
The 331 also controls a set of dry contacts provided by a relay on the UIF PCB. The relay will function normally on AC power or on the internal battery power.
When the CPU sends a tone request, three items are used to determine the tone that is sent to the speaker. First, pulse tones change with the %SpO2 value being measured. The pulse beep tone will rise and fall with the measured %SpO2 value. Second, three levels of alarms, each with its own tone, can occur; High, Medium, and Low priority. Third, the volume of the pulse tone and alarm is user adjustable. Alarm volume can
11-5
Section 11: Technical Supplement
be adjusted from level 1 to level 10, with level 10 being the highest volume. Setting the volume to zero can turn off pulse tones.
A real-time clock is provided by the NPB-295. A dedicated real-time clock chip provides this.
User's interface includes the front panel display and the keypad. By pressing any of nine keys on the keypad the operator can access different functions of the NPB-295. The 331 will recognize the keystroke and make the appropriate change to the monitor display to be viewed by the operator. The monitor uses any changes made by the operator until it is turned off. Default values will be restored when the unit is powered-on again.
Patient data is stored by the NPB-295 and can be downloaded to a printer through the data port provided on the back of the monitor. An in-depth discussion of the data port is covered in the Appendix of this manual.
PIC
The PIC controls the SpO2 function and communicates the data to the 331.
A pulse width modulator (PWM) function built into the processor controls the SpO2 function. PWM signals are sent to control the intensity of the LEDs in the sensor and to control the gain of the amplifiers receiving the return signals from the photodetector in the sensor.
Analog signals are received from the SpO2 circuit on the UIF PCB. An A/D function in the PIC converts these signals to digital values for %SpO2 and heart rate. The values are sent to the 331 to be displayed and stored.
11.8.3 Sensor Output/LED Control
The SpO2 analog circuitry provides control of the red and IR LEDs such that the received signals are within the dynamic range of the input amplifier. Because excessive current to the LEDs will induce changes in their spectral output, it is sometimes necessary to increase the received signal channel gain. To that point, the CPU controls both the currents to the LEDs and the amplification in the signal channel.
At initialization of transmission, the LEDs' intensity level is based on previous running conditions, and the transmission intensity is adjusted until the received signals match the range of the A/D converter. If the LEDs reach maximum output without the necessary signal strength, the PWMs will increase the channel gain. The PWM lines will select either a change in the LED current or signal gain, but will not do both simultaneously.
The LED drive circuit switches between red and IR transmission and disables both for a time between transmissions in order to provide a no-transmission reference. To prevent excessive heat build-up and prolong battery life, each LED is on for only a small portion of the duty cycle. Also, the frequency of switching is well above that of motion artifact and not a harmonic of known AC transmissions. The IR transmission alone, and the red transmission alone, will each be on for about one-fifth of the duty cycle; this cycle is controlled by the PIC.
11-6
Section 11: Technical Supplement
Input Conditioning
Input to the SpO2 analog circuit is the current output of the sensor photodiode. In order to condition the signal current, it is necessary to convert the current to voltage.
Because the IR and red signals are absorbed differently by body tissue, their received signal intensities are at different levels. Therefore, the IR and red signals must be demodulated and then amplified separately in order to compare them to each other. De-multiplexing is accomplished by means of two circuits that alternately select the IR and red signals. Two switches that are coordinated with the IR and red transmissions control selection of the circuits. A filter with large time-constant follows to smooth the signal and remove noise before amplification.
11.8.4 Signal Gain
The separated IR and red signals are amplified so that their DC values are within the range of the A/D converter. Because the received IR and red signals are typically at different current levels, the signal gain circuits provide independent amplification for each signal as needed. The gain in these circuits is adjusted by means of the PWM lines from the CPU.
After the IR and red signals are amplified, they are filtered to improve the signal-to-noise ratio and clamped to a reference voltage to prevent the combined AC and DC signal from exceeding an acceptable input voltage from the A/D converter.
11.8.5 Variable Gain Circuits
The two variable gain circuits are functionally equivalent. The gain of each circuit is contingent upon the signal's received level and is controlled to bring each signal to approximately 3.5 volts. Each circuit uses an amplifier and one switch in the triple SPDT analog-multiplexing unit.
11.8.6 AC Ranging
In order to achieve a specified level of oxygen saturation measurement and to still use a standard-type combined PIC and A/D converter, the DC offset is subtracted from each signal. The DC offsets are subtracted by using an analog switch to set the mean signal value to the mean of the range of the A/D converter whenever necessary. The AC modulation is then superimposed upon that DC level. This is also known as AC ranging.
Each AC signal is subsequently amplified such that its peak-to-peak values span one-fifth of the range of the A/D converter. The amplified AC signals are then filtered to remove the residual effects of the PWM modulations and, finally, are input to the PIC. The combined AC and DC signals for both IR and red signals are separately input to the A/D converter.
11.8.7 Real-Time Clock (RTC)
Real time is tracked by the NPB-295. As long as battery power or AC power is available, the instrument will keep time. If the battery is removed, the time clock will have to be reset.
The LCD will display the time and date for the data period highlighted by the cursor on a trend display. A time stamp is printed for each line of data on a printout. Real-time data is displayed and printed as Day, Month, Year, Hours, Minutes, and Seconds.
11-7
Section 11: Technical Supplement
11.8.8 Patient Data Storage
Whenever the NPB-295 is turned on, it stores a “data point” in memory every 2 seconds (regardless of whether the NPB-295 is monitoring a patient or not). Up to 50 alarm limit changes will also be stored in trend data. The NPB-295 can store up to 24 hours of trend data. . The 24 hours of stored trend data is available for downloading to Score software for 45 days. There are no limitations for displaying or printing data.
Caution: Changing alarm limit settings uses up trend memory space. Change alarm limits only as needed.
Note: Trend memory always contains the MOST RECENT 24 hours of data, with newly collected data over-writing the oldest data on a rolling basis. The NPB-295 continues to record data points as long as the monitor is powered on, with “blank” data points collected if no sensor is connected to the monitor or patient. “Blank” data will over-write older patient data if the memory becomes full. Therefore, if you want to save old patient data, it is important that you turn your monitor off when you are not monitoring a patient, and that you download the trend memory, using Score software, before it fills up and over-writes the old data with new data (or “blank” data).
Note: When using Score software use the latest version. Contact Mallinckrodt’s Technical Services Department or your local Mallinckrodt representative to determine the latest version of Score software.
If battery power is disconnected or depleted, trend data and user settings will be lost. All data is stored with error detection coding. If data stored in memory is found to be corrupted, it is discarded.
11.9 FRONT PANEL DISPLAY PCB AND CONTROLS
11.9.1 Display PCB
The Front Panel LCD PCB provides visual patient data and monitor status.
At power up, all indicators and pixels are illuminated to allow verification of their proper operation. Next, the Nellcor Puritan Bennett logo and the software revision level are displayed. After this cycle has been completed, the instrument is ready to begin monitoring.
The LCD allows the user to select among several different types of displays. Graphs, which are used for trend screens, can be displayed. Real-time patient data can include a plethysmographic waveform and digital values for SpO2 and BPM. If a plethysmograph is not desired, the operator can select to view only digital data for SpO2 and BPM along with a blip bar to show pulse intensity.
11.9.2 Membrane Keypad
A membrane keypad is mounted as part of the top case. A ribbon cable from the keypad passes through the top case and connects to the UIF PCB. Nine keys allow the operator to access different functions of the NPB-295.
These keys allow the user to select and adjust the alarm limits, cycle power to the unit, and to silence the alarm. Alarm volume and alarm silence duration can also be adjusted via the keypad. Pressing the softkeys can access a number of other functions. These functions are discussed in greater detail in Section 4.
11-8
Section 11: Technical Supplement
Five LEDs are also part of the membrane keypad. These LEDs indicate AC power available, low battery, pulse search, alarm silence, and noise/motion.
11.10 SCHEMATIC DIAGRAMS
The following part locator diagrams and schematics are included in this section: Figure 11-3: UIF PCB Front End Red/IR Schematic Diagram Figure 11-4: Analog Front End Schematic Diagram Figure 11-5: Front End Power Supply Schematic Diagram Figure 11-6: SIP/SOP Interface Schematic Diagram Figure 11-7: Data Port Drivers Schematic Diagram Figure 11-8: CPU Core Schematic Diagram A Figure 11-9: CPU Memory Schematic Diagram B Figure 11-10: Contrast and Sound Schematic Diagram A Figure 11-11: UIF PCB Power Supply Schematic Diagram B Figure 11-12: Display Interface Schematic Diagram Figure 11-13: UIF PCB Parts Locator Diagram Figure 11-14: Power Supply Schematic Diagram Figure 11-15: Power Supply Parts Locator Diagram
11-9
11-11
Figure 11-3 UIF PCB Front End Red/IR Schematic Diagram
035354
DG201S BYPASS
ANALOG FRONT END
C570.033U
50V
50V
0.033UC51
C500.033U
50V
PIC_RA2
U10
-
+
-
+TLC339CD
12
37
61
U10
-
+
-
+TLC339CD
12
35
42
PIC_BRC7
U10
-
+
-
+TLC339CD
12
39
814
U58
-
+
+
-4
67
1
528
3
LP311D
3
2
1
7
4
11.0KR154
1.10KR45
I331
I330
I35
I21
174KR26
174KR9
R4712.1K
374KR3
R46374K
R1710.0K
10.0KR43
100KR11
C310.1U50V
C300.1U50V
C64220P50V
150KR27
150KR23
150KR12
R10100K
R6100K
121R38
R3910.0K
VREF
249KR15
249KR14
R2230.1K
R2124.9K
VREF
VREF
0.01UC56
PIC_RA1
LT1013SU23
-
+
+
-
4
35
6
2
R4110.0K
I33
I37
R16100K
I23
+10V
+10V
+10V
24.9KR117
24.9KR1
24.9KR30
50V
1000PC65
R5249K
R40249K
2.74KR2
PIC_RB3
PIC_RB3
PIC_RB1
PIC_RB1
DET-
DET+
LED_IDRV
C5822P
50V
C9422P
50V
24.9KR32
24.9KR31
24.9KR42
I301
I305
I314
I13
LT1013SU23
-
+
+
-
1
87
6
2
-5V
I2
I11
C950.1U
I1850V
47PC52
I90I157
+10V
VREF
I17
U44
CD4053S
Z13Z05
Z 4
Y11Y02
Y 15XO12
X113
X 14
VSS 8
VEE 7
VCC 16INH6
C9B10A1111
109
6 16
7
8
14
1312 15
21
4
53
+10V -10V
0.1U
C3
Z5UZ5U
C2
0.1U
VREF
I34
18.7KR20
R710.0K
I1
-10V
50V
47PC55
C60220P50V
24.9KR28
24.9KR37
I224
+10V
I52
C620.01U
C590.01U
C480.01U
R3549.9K
R2949.9K
R1349.9K
100KR24
PIC_RA0PIC_RB4
PIC_RB6
PIC_RB7
I3
I4
I5I6
I7
I8
I9
I10I12
I15
I16 I19
I20
I22
I24
I25
I26
I28 I29
I30
I31
I32
U53DG201S
V+
V- GND
2
5
1
3
13
4
+10V
C530.1U50V
50V0.1UC54
+10V
-10V
LT1013SU22
-
+
+
-
1
87
6
2
+10V
-10V
+10V
+10V
-10V
+10V
-10V
+10V
U53DG201S
V+
V- GND
7
5
8
6
13
4
-10V
U3AD822-
+
+
-2
31
8
4LT1013S
U22
-
+
+
-
4
35
6
2
+10V
U30LT1013S
-
+
+
-
8
17
6
2
U30LT1013S
-
+
+
-
3
45
6
2
+10V
+10V
-10V
U53DG201S
V+
V-GND
10
5
9
11
13
4
-10V -10V
C660.1U
50V
U3AD822
+
-4
87
5
6
+10V
+10V
+10V
-10V
I36
I38
I39
I40
I41
I42
100KR19
R25100K
100KR36
49.9KR18
49.9KR34
R4449.9K
0.01UC49
0.01UC63
Q102N3906S
2
31
2
31
49.9KR49
2N3906S
Q182
311
3
2
+10V
R3349.9K
49.9KR8
I14 I27
I55
+10V
U53DG201S
V+
V- GND
15
5
16
14
13
4
-10V
I283
I222
LT1013SU27
-
+
+
-
4
35
6
2
LT1013SU27
-
+
+
-
1
87
6
2
I317
24.9KR4
PIC_RB5
PIC_RB2
PIC_RB2
PIC_BRC6
I226
I329C610.033U
50V
11-13
Figure 11-4 Analog Front End Schematic Diagram
035354
4053 BYPASS
U11 SPO2-29X
VSS18
10 OSC2OSC19
1 MCLRVDD20
12RC1
RA46
RA023 RA1
RA24
RA35
21RB0RB1 22
23RB2RB3 24
25RB4RB5 26
27RB6RB7 28
PIC16C63
7 RA5
18RC7RC6 17
16RC5RC4 15
14RC3RC2 13
11RC0
19 VSS219
11
131415161718
7
2827262524232221
5432
6
12
201
910
8
0.1U
C6Z5U
R503.32K
U10
-
+
-
+TLC339CD
12
311
1013
10K_0.1%R63
I211
SCK
I45
121R158
MISOMOSI
I91I95I43
PIC_10MHZ
PIC_BRC0
174KR72
R68174K
R6110.0
R5810.0K
10.0KR94
R5310.0K
10.0KR48
10.0KR55
10.0KR54
100KR57
100KR76
100KR73
100KR67
R62100K
11.5KR56
221R51
R6620.0K
R7420.0K20.0K
R75
R6030.1K
R6980.6K
80.6KR64
C744.7P50V
LED-
LED-
DET+
LED+
LED+
RCAL
DET-
VREF
PIC_RA2
PIC_RC1
VCC
PIC_RSTL
I304
I303
PIC_BRC6PIC_BRC7
VREF
Q4
2
13
2N3904S
31
2
PIC_RC6PIC_RC7
VREF
Z5U
C50.1U
LED_IDRV
Y2
ATP-SM
10MHZ41 41
10MHZ
Y4
HC49S
21 21
0.1UC84
Z5U
I51
PIC_RB1I225
PIC_BRC1VREF
I76
I291 I92I44
I77
PIC_RC0
VREF
U55
CD4053S
Z1 3Z0 5
Z4
Y1 1Y0 2
Y15 XO 12
X1 13
X14
VSS8
VEE7
VCC16 INH 6
C 9B 10A 1111
109
616
7
8
14
131215
21
4
53
C75
33P
U2
CD4053S
Z13Z05
Z 4
Y11Y02
Y 15XO12
X113
X 14
VSS 8
VEE 7
VCC 16INH6
C9B10A1111
109
6 16
7
8
14
1312 15
21
4
53
CR10
13
1N914S
3 1
PIC_RB5PIC_RB4PIC_RB3
PIC_RA1PIC_RA0
I46
VREF
Z5UC4
0.1U
50V
0.033UC67
J16CON_SPO2
98765432
1413121110
1
16
15
98765432
1413121110
1
16
15
I47
U1
CD4053S
Z13Z05
Z 4
Y11Y02
Y 15XO12
X113
X 14
VSS 8
VEE 7
VCC 16INH6
C9B10A11
35
4
12
151213
14
8
7
166
91011Q8
2MPSA56S
3
11
3
2
I48
Q3
2
13
2N3904S2
13
I49
I50
I54
I56I57
I58
I59 I60
I61I62
I63
I64
I65
I66
0.1UC68
U31LT1013S
-
+
+
-2
67
8
1
U31
-
+
+
-
LT1013S
3
4
56
2
C10.47U20V
+
C690.1U
0.1UC70
0.1UC71
C720.1U
VREF
Q242N3906S
2
311
3
2
Q9 2MPSA56S
3
1
2
3
1
VREF
C730.1U
Q1
2
3
MPSA06S1
2
3
1
Q252N3906S
2
311
3
2
VREF
C7633P
VREF
I67
I68
I69 I70
I71
VREF
I72
Q2
2
3
MPSA06S1
2
3
1
I73
I74
I75
I79I80
I81
-5V
I83
I84
I85
I87I88
I89
10.0KR70
PIC_RB2
PIC_RB6
I78
Q112N3906S
2
311
3
2
VCC
I86
I53
I223
I82
PIC_RB7
I298
I93
I302
VCC
49.9KR188
VREF
+10V
20.0KR71
R6520.0K
R19210.0K
R5210.0K
R5910.0K
FRONT_END_RST
11-15
Figure 11-5 Front End Power Supply Schematic Diagram
035354
SH9 (CONTRAST)
SH9 (CONTRAST)
HIGH CURRENT
RESETLU4
74HC00S
810
9
R88
10.0K
4.99KR82
50V330PC78
PIC_10MHZ
I107I106
I109
I101
CLK_312KHZ
CLK_312KHZ
CLK_156KHZ
CLK_156KHZ
I110
I103
U51
74HC4520S
VCC
RSTQ3Q2Q1Q0
GND
CP1
CP01
2
8
3456
7
16
VDD
RAW+10V
RAW-5V
RAW-5V
RAW-10V
RAW-10V
U51
74HC4520S
VCC
RSTQ3Q2Q1Q0
GND
CP1
CP09
10
8
11121314
15
16
I104C70.1UZ5U
I127
VCC
I97
I99
VCC10V47UC36
+
C4147U10V
+
C3547U10V +
20V
C3822U
+
C4047U10V
+
I119
-10V
C3447U10V
+-5VTP4I117
TP5I126
VFB
I116
VSW
VIN
I96
TP3
I98
I100
I105
5%
C771000P
Z5U
C80.1U
11.5KR77
U50
FB 2
GND7
6 GNDS
NFB 3
4 S/S
VC1 VIN 5
VSW 8
LT1373S
8
51
4
3
6
7
2
49.9R79
U12
2 GND13 GND2
6GND37GND4
VIN8 1VOUT
78L05D
18
76
32
+10V
20V
C3722U
+
182R80
CR2MBRS130
122 1
49.9R81
22UC39
20V
+
CR111N914S
133
1
R8349.9
MBRS130CR3
12 12
CR4
MBRS130
1 22149.9R86
C4222U
20V+
VCC
0.1UC9
Z5U
Z5U
C100.1U
0.1UC11
Z5U
Z5U
C120.1U
5%1.0R87
AGNDTP2
T2
4
5
1
8 3
6
7
2
LPE-4841
4
5
1
8 3
6
7
2
I108
C3210U16V
+
VCC
I113
CR5MBRS130
122 1
20V
C4322U
+
CR6
MBRS130
1 221
I114
I115
0.1UC13
Z5U
I118 TP6 VREF
I120
I121
R7834.8K
10V47UC33
+
TP7
I320
11-17
Figure 11-6 SIP/SOP Interface Schematic Diagram
035354
NC_NC
10.0KR109
R16310.0K
10.0KR176
R19510.0K
10.0KR173
10.0KR171
R1701.00K
R1691.00K
4.99KR166
50V330PC79
NC_NO
I155
100R167
VD
D
I162
I
SIPSOP_EN
VDD
RXD
NC_RELAY
ITX485_EN
Q6
SI9936
7
1
8
2
I143
VDDR175681
TXD
VDD
VDD
SDA
VDD
SCL
NC_COM
I146
U6N.C.
AQV414A
546
211
52
64
RCV_485
RCV_232
IVDD
IVDD
VDD
Z5U
C180.1U
VDDT1
61
2
3 4
55
43
2
1 6
I150
VDD
U14
74HC14S
9
14
7
8
I
I148
I149Q6SI9936
5
3
6
4
C4547U10V
+
IVDD
681R172
R174681
IVDD
U17 TH
6N1367
6
8
2
3 5
2
3 57
8
6
I163
THU19
6N136
7
6
8
2
3 5
2
3 57
8
6
I160
I159
ISCL
I156
I154
I152
I147
I140
I139I138
I135
I134
U9
74HC10S
91011
8
U9
74HC10S
345
6
Z5U
C160.1U
0.1UC15
Z5UZ5U
C140.1U
IVDDIVDD
VDD
R177453
Q272N3906S
2
311
3
2
Q262N3906S
2
311
3
2
I
I
IVDD
I
IVDD
II
IVDD
IVDD
IVDD
U1574HC14S
9
14
7
8
U1574HC14S
13
14
7
12
U1574HC14S
11
14
7
10
U1574HC14S
3
14
7
4
I
I
THU18
6N1367
6
8
2
3 5
2
3 57
8
6
U7N.O.
AQV210EHA
546
211
52
64
IC4447U10V
+
VDDVDD
CR8
MBRS130
122 1
C4647U10V
+
U49
GND2
42
GND1
3OUT
LT1129CST-51 IN1 3
2 4
U20TH
6N1367
6
8
2
35
2
357
8
6
U1574HC14S
1
14
7
2
U1574HC14S
5
14
7
6
IVDD
IVDD IVDD
I
II
VDD
R165453
U1474HC14S
1
14
7
2
VDD
U1474HC14S
5
14
7
6
U14
74HC14S
13
14
7
12
VDDVDD
0.1UC17
Z5U
0.1UC19
Z5U
U9
74HC10S
12
1312
U14
74HC14S
11
14
7
10
I132
U14
74HC14S
3
14
7
4
VDD
I141
I137I136
I133
I142
CR7
MBRS130
122 1I151
I161 I158
I164
I165
ITXD
ISDA
R194681
I
THU54
6N136
7
6
8
2
3 5
2
3 57
8
6
TX485_EN
I153
VDD
100R168
C80330P50V
10.0KR110
R16410.0K
CLK_156KHZ
11-19
Figure 11-7 Data Port Drivers Schematic Diagram
035354
8 BIT DAC
RS-485 DRIVER
RS-232 DRIVER
Analog Outputs
RXD+
RXD+
RXD-
RXD-
I
I
I
AN_PULSE
AN_PULSE
0.1UC93
Z5U
I
0.1UC26
Z5U
IVDD
TXD_232
TXD_232
RXD_232
RXD_232
ADM202EU5
CMOS LEVEL
C1+1
C1-3
C2+4
C2-5
GND
15
R1IN 13R1OUT12
8R2IN9 R2OUT
11 T1IN 14T1OUT
10 T2IN 7T2OUT
2
V+
V-
6
16
VCC
RS232 LEVEL
7
1411
12
9
10
1
34
5
15
8
162
6
13
10VCR9
SMCJ10C
2 112
NC_COM
NC_COM
I243
I244
I
NC_LVL
NC_LVL
IVDD
CR26
21
3
BA
V9
9
3
1 2
CR19
21
3
BA
V9
9
3
1 2
I
0.1UC25
Z5U
ITX485_EN
ITXD
ITXD
I242
I240
U13MAX520S
OUT0 2
OUT2 16
OUT1 1
OUT3 15
5 AGND
6 DGND
VDD12 REF0 4
REF1 3
REF2 14
REF3 13
11 AD2
AD110
AD09
SDA8
SCL7
2
16
1
15
5
6
12 4
3
14
13
11
10
9
8
7
4.02K0.1%
R180
NC_NC
NC_NC
NC_NO
NC_NO
J1
CON_DB15FTH
16
1
8
7
6
5
4
3
15
2
14
13
12
11
10
9
1717
9
10
11
12
13
14
2
15
3
4
5
6
7
8
1
16
R191
TH1/4W100M
I177
R1831.00K
I176
AN1
I175AN0
I173
I174I170
REF_1V
II
47U10V
C47+
I169
1.00KR179
Z5U
C270.1U
DT1
TH600V
20V1.0UC83
+
20V1.0UC81
+
20V1.0UC82
+
CR16
21
3
BA
V9
9
3
1 2
CR15
21
3
BA
V9
93
1 2
CR14
21
3
BA
V9
93
1 2
R1821.00K
II
RCV_485
IVDD
I
I
IVDD
I
I
I
I
IVDD
IVDD
IVDD
IVDD
IVDD
I
I
I
II
I
IVDD
IVDD
IVDD
EI
IISDA
0.1%6.04KR181
U32
-
+
+
-
LT1013S
1
8
76
2AN2
U32
-
+
+
-
LT1013S
3
4
56
2
R1781.00K
CR12
21
3
BA
V9
93
1 2
U47
-
+
+
-
LT1013S
3
4
56
2
CR13
21
3
BA
V9
9
3
1 2
U8
TLE2425CD
VOUT 1
GND
2
VIN33
2
1
U47
-
+
+
-
LT1013S
1
8
76
2
I
Z5U
C210.1U
0.1UC20
Z5U
TH
F1 500MA
Z5U
0.1UC23
I167
I168
ISCL
I171
I172
I178
TXD+
TXD+
TXD-
TXD-
I166
RCV_232
RCV_232
I241
Z5U
C240.1U
0.1UC22
Z5U
I238
NC_232
NC_232
U16
11RXIN-
GND1
6 7
GND2
RSENAB3
2 RSROUT12RXIN+
TXENAB4
TXIN59TXOUT+
10TXOUT-
VCC
14MAX489
14
10
95
4
122
3
76
11
Z5U
C970.1U
AN_SPO2
AN_SPO2
Z5U
C1450.1U
AN_PLETH
AN_PLETH
11-21
035354
Figure 11-8 CPU Core Schematic Diagram A
BACKGROUND DEBUG CONNECTOR
REAL TIME CLOCK
I327
I333
I219
A601L4
A601L3
SCLL9 B601
B601
L13
B601L8
TX485_EN
BATT_CHECK A601L1
I334
SIPSOP_EN
SCK
RP9
10K
1 2 3 4
8 7 6 55678
4321
RA1 I209
I124
221 R153
PSLEDDR
I312
U45
60XTAL
64XFC
VSS96759 VSS8
VSS75140 VSS6
VSS53429 VSS4
VSS3178 VSS2
VSS15127117 VSS14
VSS13106101 VSS12
VSS119583 VSS10
VSS12
61VDDSYN
84 VDD9VDD865
63 VDD7VDD650
39 VDD5VDD428
18 VDD3VDD27
126 VDD13VDD12116
107 VDD11VDD1096
1 VDD1
52 TXD
80SIZ1
81SIZ0
45 SCK
53 RXD
79R-/W
PWMB129130 PWMA
PCLK1284 PAI
6 OC4
10 OC3OC211
12 OC1
44 MOSI
78MODCLK
43 MISO
54IPIPE-DSO55IFETCH-DSI
IC4/OC55IC313
14 IC2IC115
58FREEZE-QUOT
118FCO-/CS3
120FC2-/CS5
119FC1-/CS4
62EXTAL
99D9
100D8
102D7
103D6
104D5
105D4
108D3
109D2
91D15
92D14
93D13
94D12
97D11
98D10
110D1
111D0
66CLKOUT
A9 3027A8
A7 2625A6
A5 2423A4
A3 22
125A23-/CS10
124A22-/CS9
123A21-/CS8
122A20-/CS7
21A2
121A19-/CS6
42A18A17 41
38A16A15 37
36A14A13 35
33A12A11 32
31A10
A1 2090A0
57/TSTIME-TSC
/RMC 86
/RESET68
49 /PCS3
48 /PCS2
47 /PCS1
46 /PCS0-/SS
71 /IRQ7
72 /IRQ6
73 /IRQ5
74 /IRQ4
75 /IRQ3
76 /IRQ2
77 /IRQ1
69 /HALT
88/DSACK1/DSACK0 89
85/DS
112/CSBOOT113/BR-/CS0
56/BKPT-DSCLK
115/BGACK-/CS2
114/BG-/CS1
70 /BERR
87 /AVEC
82/AS
68331
60
64
67595140342917
8
127117106101
9583
2
61
84656350392818
7
126116107
96
1
52
8081
45
53
79
129130
1284
6101112
44
78
43
5455
5131415
58
118
120119
62
99100102103104105108109
919293949798
110111
66
30272625242322
125124123122
21
121424138373635333231
2090
57
86
68
49484746
71727374757677
69
8889
85
112113
56
115114
70
87
82
I328
I239
Y3
32
.76
8K
HZ
14
EC
PS
M2
9T
41
SERCLKSERDATA
RPBCSLRDSPLRDL
BKPTL
RESETL49.9K
R89
I245
AC_LED
DISP_EN
RTCSELBTN_PRS_L
I125
I208
I205
I207
J15
8642
7531
CON_BDM8
8642
7531
CRIT_BATT-L
BK-LT-ONL
SDA2SDA2ASL
I201
I204
VDD
PCS0L
R14910.0M
I281
I282
D8D7D6D5D4D3D2D1D0
D[0:15]
D9D10D11D12D13D14D15
120RP1
910111213141516
87654321
910111213141516
87654321
RP2120
910111213141516
8765432112345678
16151413121110
9
CR29
VC12065.6V
122 1
I237
10V47UC137+
RP16120
87654
3211234 5
678
121 R152
121 R186
121 R96
121 R184
BATLEDDR
Z5U
0.1UC131
X7R0.1UC128
08050805
C1260.1U
X7RX7R0.1UC123
08050805
C1270.1U
X7RX7R0.1UC121
0805
0805
C1240.1U
X7R0805
C1250.1U
X7RX7R0.1UC134
08050805
C1330.1U
X7RX7R0.1UC135
08050805
C1220.1U
X7R
VDD
C13822P50V
C14022P50V
POTCSL
VD
D
FRONT_END_RST
I112
I131
RESETL
U46
~RST 6
RST 5
LTC1232
VCC 8
TOL3
TD2 ST 7
PBRST1
GND4
6
5
8
3
2 7
1
4
RWD_RST
I234
XFC
I233
Y132.768KHZ
14
ECPSM29T
14
I235R150332K
I212
I213
I179
RWD_RST
RXD
IRQ7L
10KRP10
1 2 3 4
8 7 6 55678
4321
HALTLBERRL
I130I129
VDD
CLRIII
Z5U0.1UC139
Z5U0.1UC132
DSACK0
I306 I308
I232
I231
TP58
Z5U0.1U
C130
10K
RP11
1 2 3 4
8 7 6 55678
4321
RP6
10K
1 2 3 4
8 7 6 5
1 2 3 4
8 7 6 5
10UC136
16V
+
VDD
I229I228
I236
I279
I197
I307
RBOOTROML
DSLDSACK1
RA0RA1
RA10RA11RA12RA13RA14RA15RA16
RA2
ASLEDDR
RROMLATECSL
RA3RA4RA5RA6RA7RA8RA9
CLKOUT
IPIPE0
VDDI
FONTSEL
R/WLR
VDDI
VDDSYN
RA17
A1A2A3A4A5A6A7A8
A12A11A10A9
A15A14A13
A0
A[17:0]A17
A16
I210
I102
VDD
RAMPWRTP59
FREEZEVDDI
IPIPE1
RDSPLCSL
AC_OK-LLOW_BATT-L
MOTNLEDDR
PWM_FREQ
R/WL
TURN_OFF
0.01UC141
VDD
R1351.00K
R151221
I128
PWM_VOL
I230
SERDATASERCLK
RTCSEL
I198
SCL
SCL
U43
DS1302Z
1PWR2
GND 4
PWR18
7 SCLK
3 X2
6 I/ORST5
2 X12
56
3
7
8
4
1
U38 128X8
A01
A12
A23
GND 4
PWR 86 SCL
SDA5
WP7
AT24C01A
7
5
6 8
4
321
I313
WD_RST
MAN_RST
VDD
0805
C1200.1U
X7R X7R0.1UC129
0805
ROMLATECSL
121 R105
DSPLRDL
DSPLYCSLRAMHCSL
BOOTROMLRAMLCSL
50V4.7PC144
4.99KR155
VDD
RA17
RPBCSLRDSPLRDL
RROMLATECSL
R/WLR
RDSPLCSL
RA13
RESETL
BKPTLFREEZEIPIPE1IPIPE0
I324
PBCSL
MOSIMISO
POTCSL
B601L6
L2 B601NC_RELAY
TXD
L11 B601
L10 B601SDA
I336
I337
I338I339I340
RRAMLCSLRRAMHCSL
11-23
035354
Figure 11-9 CPU Memory Schematic Diagram B
U42
RY2
FLASH29F200
31D15
32GND2GND1 13
D9 18D8 16
30D7
28D6
26D5
24D4
21D3
19D2
D14 29D13 27
D11 22D10 20
17D1
15D0
12 CE
5 A6
6 A5
7 A4
38 A12
39 A11
11 A0
128KX1623
PWR
9 A2
10 A1
8 A3
40 A10
42 A8
4 A7
41 A9
37 A1336 A1435 A15
14 OE
D12 25
34 A16
33 BYTE
WE43
44RESET
231
3213
1816302826242119
2927
2220
1715
12
567
3839
11 23
910
8
40
424
41
373635
14
25
34
33
43
44
L12
A601
RAMPWR
L14B601
FRAMPWR
C910.1UZ5U
120RP3
910111213141516
87654321
910111213141516
87654321
RP4120
910111213141516
87654321
910111213141516
87654321
D15
RAMOEDIS
D[15:0]
D10D2D9
D11D3
D1D8D0
D[15:0]
D8D9D10D11D12D13D14D15 D7
D6D5
D0D1
D3D4
D15D7D14D6D13D5D12D4
10.0KR156
R/WL R/WL
R/WL
R/WL
RAMLCSL
RAMLCSL
RESETL
RESETL
RESETL
RESETL
10.0KR147
VDD
VDD
FLASHPWR
BOOTFLSHL
BOOTFLSHL
I278
TP55
121R146
U40
74HC32S
32
1
ROMLATECSL
A17
A[17:0]
A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16A17
A17
A11
A[17:0]
A1A2A3A4A5A6A7A8A9A10
A12A13A14A15A16
A1A2A3A4A5A6A7A8A9A10A11A12A13A14A15A16
I195
VDD
C1010.1UZ5U
BOOTROML
I318
I295
I246
16V10UC118+
I280
D2
I264
A16
I263
D0D1
I261I262
I265I266I267I268
I269I270I271I272
I273I274I275I276
D3D2
D7D6D5D4
D11D10
D9D8
D14D13D12
A14A13A12A11A10
A9A8A7A6A5A4A3
I247I248
I249I250I251I252
I253I254I255I256
I258I259I260
A1
10V
47UC119+
VDD
J14
CON_3X2
6543211
35
246
W-RL
A15 I257
R14810.0K
U41 128KX8
431000S
29 WE
32PWR
24 OE16GND
21D7
20D6
19D5
18D4
17D3
15D2
14D1
13D0
22 CEL30 CEH
26 A9
27 A8
5 A7
6 A6
7 A5
8 A4
9 A3
10 A2
2 A16
31 A15
3 A14
28 A13
4 A12
25 A11
23 A10
11 A1
12 A0
29
32
2416
2120191817151413
2230
2627
56789
10
231
328
42523
1112
Z5U0.1UC28
U21 128KX8
431000S
29 WE
32PWR
24 OE16
GND
21D7
20D6
19D5
18D4
17D3
15D2
14D1
13D0
22 CEL30 CEH
26 A9
27 A8
5 A7
6 A6
7 A5
8 A4
9 A3
10 A2
2 A16
31 A15
3 A14
28 A13
4 A12
25 A11
23 A10
11 A1
12 A0
29
32
2416
2120191817151413
2230
2627
56789
10
231
328
42523
1112
RAMHCSL
RAMHCSL
U4
74HC00S
32
1
I111A17
I144
FLSHOEL
I227
I335
A2
11-25
035354
Figure 11-10 Contrast and Sound Schematic Diagram A
SPEAKER DRIVER
J13
2112
U4
74HC00S
12
1311
U4
74HC00S
65
4
1.00KR101
1.00KR92
11.5KR198
24.9KR85
100KR102
R98249K
49.9KR90
R934.99K
CR
32
VC
12
06
5.6
V
122
1U24X9313 EPOT
U/
INC1
CS7 VCC
8
VL 6D2VSS
4
VW 5
VH 3
1
7
8
62
4
5
3
C10547U10V
+
I94VDD
I294
RAW-10V
U56
-
+
+
-
TLC27L2
6
57
8
4
U56
-
+
+
-
TLC27L2
2
31
8
4
I199
PWM_VOL
VDD
R10010.0K
R9510.0K
I180
I309
PWM_FREQ
I310
I196
Q12SI9933
3
4
56
VDD
Z5U0.1UC29
DISP_EN
RESETL
VEE
I293
Z5U0.1UC92
U25
-
+
+
-
LT1013S
1
8
76
2
U25
-
+
+
-
LT1013S
3
4
56
2
TP49
I200
R996.49K
C880.1U
U266GND1
7 N.C.
1 VCC
VI22
VI44VO1 5
VO2 8
TDA7052A
TH
3GND2
85
6
24
1
37
VDD
I277
C870.047U
C961.0U
20V
+
RAW-10V
SERDATA
TP48
10.0KR84
I292
POTCSL
TP40
SERCLK
TP44
VDD
VDD
I311I315
I321
RAW-5V
VDDVDD
10V47UC104+ C106
47U10V
+C11047U10V
+
I332
11-27
035354
Figure 11-11 UIF PCB Power Supply Schematic Diagram B
Low at approx 5.85V
Critical at approx 5.68V
Active Low Indicator
Normally HIGH, active LOW
Normally HIGH, active LOW
Open Collector Output
To Linear Power Supply
35V
1UC109+
R10410.0K
10.0KR130
10.0KR129
10.0KR111
10.0KR106
R12010.0K
3_3V
10.0KR126
10.0KR115
20.0KR112
C115
20V1.0U
+
0.1UC114
0.1UC116
C1130.1U
U33LT1121CZ
OUT 1IN3
GND
2
13
2
CR28
13
1N
91
4S
13
CR27
1 3
1N914S
31
VDD
TP41
AC_OK-L
TP46
I322
10.0KR204
I215 VDD
100KR113
100K
R116
U35
-
+
+
-
LM393S
3
2
8
4
1R203
10.0M
MAIN_OUT
MAIN_OUT
VDD
3_3V
R107200K
100KR114
MAIN_DC1
CR30
MBRS330T3
122 1
10.0MR202
249KR119
CR1
BAT54
3 113
6.81KR108
R9110.0M
CR17
MBRS330T3
12 12
C107470U16VTH
+
CR
31
VC
12
06
5.6
V
122
1
1N914SCR18
133 1
I202
3_3V
3_3V
I192
I185
I190
I181
TURN_OFF
I182
R10349.9K
C1110.1U
Q17
2
13
2N3904S2
1349.9K
R131
20.0KR121
U29
74HC74S
Q
VCCQ
PRE
GND
D
CLR
CLK11
13
12
7
10914
8
RAMPWR
CR
21
MB
RS
13
0
12
12
VDD
VDD
U28
-
+
+
-
LM393S
7
4
8
6
5
U28
-
+
+
-
LM393S
3
2
8
4
1V_REF
U35
-
+
+
-
LM393S
7
4
8
6
5
GNDVIAHG2HG1
GNDVIA
GNDTP39
U36
Requires Heatsink NPB #891196
3OUT1 IN
5
HSG1
2
CS
4
LM2940H
TH 4
1 3
2 5
TP1
C10810U16V
+
MBRS130
CR20
122 1
TP13
TP43
TP42
I218
TP47
I216
CON_4L_156
J6
43211234
LOW_BATT-L
VDD
R1184.99K
150K
R122
U37LT1009S
4
5
68
4.99K
R124
R125100K
R128
4.99K
VDDTP38
I217
I220
Q14
2
13
2N3904S2
13
Q13
2
13
2N3904S2
1349.9K
R97
Q15
2
13
2N3904S2
13
49.9KR127
3_3V
ONBUTTON
U29
74HC74S
Q
VCCQ
PRE
GND
D
CLR
CLK3
1
2
7
4514
6
BATT_CHECKC1120.1U
C860.1U
0.1UC85
Q16SI9953
1
2
78
SI9953Q16
3
4
56
I183
I184
I186
I187
CLRIII
I188
I189 I191
I193
I194
I203
BTN_PRS_L
CRIT_BATT-L
BATT
R123200K
R20510.0M
I323
AC_OK
3_3V
11-29
035354
Figure 11-12 Display Interface Schematic Diagram
295 MEMBRANE PANEL CONNECTOR
TO LCD DISPLAY
CCFL inverter
Turn off control
D9
D8
D11
D9D10
D12D13
D15D14
D[15:0]
D[15:0]
D8
D10D11D12D13D14D15
CR33
VC12065.6V
122 1ALRMSIL
DOWN_BTN
B601L18
SOFTKEY4L19 B601
ONBUTTON
ONBUTTON
BATLEDMOTNLED
I345
BD[7:0]
BD1BD3BD5BD7BD6
BD4BD2BD0
BD0BD1BD2BD3BD4BD5BD6BD7
SOFTKEY1
SOFTKEY3
UP_BTN
CNTRST
PBCSL
PBCSL
I348
I344
CNTRST
SOFTKEY2
L21B601
L20B601
L16 B601
B601L15
B601L17
L22B601
SOFTKEY4
SOFTKEY2SOFTKEY1
ASLED
PSLED
ACPWRLED
SOFTKEY3
A601
L7
DSPLR/WL
I288
BDSPLYCSL
BDSPLYCSL
I319
121
R20174HC32S
U40
1113
12
74HC32S
U404
56
AC_LED
AC_LED
10KRP8
1 2 3 4
8 7 6 5
1 2 3 4
8 7 6 5
10KRP7
1 2 3 4
8 7 6 55678
4321
RP5120
910111213141516
87654321
R/WL
200KR189
J8
CON_FLEX17
1
1011 1213 1415 1617
23 45 6
7 89
1
1011 1213 1415 1617
23 4
67 89
CON_4L_098
J5
43211234
J9
CON_IDC20
1
1011 1213 1415 1617 1819
2
20
3 45 67 899
876543
20
2
19181716151413121110
1
I206
DSPLA0
A0
R/WL
U40
74HC32S
810
9
I284
R200
121
VDD
16V10U
C103+
C890.1U
Z5U
ACPWRLED
82.5R145
249R137
VDD
Z5U0.1U
C99
I214
PSLED
MOTNLED
ASLED
R134249
R133249
R14410.0K
R1324.99K
R13910.0K
3_3V
R143100K
I299
I300
R1424.99K
I297
PSLEDDR
MOTNLEDDR
VDD
I289
I285Q282N3906S
2
31
2
31
4.99KR140
Q202N3906S
2
31
2
31
VDD
U34
DIR
A8A7A6A5A4A3A2A1 B1
B2B3B4B5B6B7B8
G
74HC245S
2
9876543
191
1112131415161718
U39
DIR
A8A7A6A5A4A3A2A1 B1
B2B3B4B5B6B7B8
G
74HC245S
2
9876543
191
1112131415161718
L5100UH
CR23
1 3
1N914S
31
CR22
1 3
1N914S
31
Q23
3
21 2N7002S
3
21
Q222N3906S
2
31
2
31
VDD
I290
I286I287
HV_OUT
Q212N3906S
2
31
2
31
Q192N3906S
2
31
2
31
ASLEDDR
BATLEDDR
A1 TH
CXA-L10
1 VDD
2 GND1
3
5GND2
44
5
3
2
1
C1000.1UZ5U
VDD
4.99KR141
I296
VDD
CR25
21N4934
1
TH
2 1
CR24
21N4934
1
TH
2 1
VD
D
4.99KR187
I122
I123
249R138
Q12SI9933
1
2
78BK-LT-ONL
BK-LT-ONL
R13610.0K
I221
BATLED
C980.1UZ5U
I316
VDD
C1020.1UZ5U
C14247U10V
+C14347U10V
+
CCFLPWR
I145
RESETL
RESETL
FONTSEL
VEE
VEEDSPLRDL
DSPLRDL
121
R157I325
DSPLYCSLDSPLYCSL
AC_OK
AC_OK
I326
I343I342I341
I347I346
ALRMSIL
UP_BTNDOWN_BTN
CR34
VC12065.6V
12 12
11-31
Figure 11-13 UIF PCB Parts Locator Diagram
035351
NELLCOR PURITAN BENNETTNPB-290 MAIN BOTTOM SIDE
11-33
Figure 11-14 Power Supply Schematic Diagram
035799
Battery Charge
HIGH CURRENT VIAS
ESD Protection
Power Entry
Fan Control
230V
115V
Nellcor # 891196
To Fan
Requires Heat Sink
Battery -
Main Board
Battery +
BATT_OUT
Q6
3
21 2N7002S1
2
3
TH2ASB
F3
I12
NEUTRAL
I10
MPSA56Q5
1
3
22
3
1
F2
2ASB TH
I9
I8
10.0K
R1410.0K
R3CR7
1 3
1N914S
1 3
R1610.0K
CHG_OUT
CR6
13
1N914S
3 1
R7154K
100KR6
Q2
TH2
1
3
4
IRF9510
2
3
1
CHG_IN
R1310.0K
Q3
MPSA56
1
3
2
1
3
2
10.0KR12
U2
4LM385S
8
4
8
10.0KR11
1/2W
R101.50
TH
BATT+
TH
Q42N3904
2
1
32
1
3
MBRS330T3CR4
122
1
T2
OB24-9TH
15
1312
108
63
1
10
12
15
13
8
63
1
FAC-
FAC+
MAIN_DCMAIN_DC
AC-
AC+
0.01UC8
DT1
600V TH
I3
W5
W2
W6
W9
W7
W1
E
BATT_CHK
FAN_CTRL
0.1U
C10
100M
TH
R2
1/4W
I2
TP1
1/2W
R1390K
TH
LINE
NEUT_IN
LINE_IN
EPS2PC3
SW1
TH
6
54
3 2
11
23
4 5
6
SW2MTS50B
TH
NC
T1
E3490ATH
429 7
2 479
E
LM358U1
-
+
+
-
4
81
3
2
0.01UC6
J1
CON_2L
2121
TP2GND
250V4700P
C2
TH
C1220P250VTH
C3
250VTH
220P
THQ12N3904
2
1
33
1
2
I1
GBU8BBR1
TH
4 1
3
2
4 1
3
2
CR522V
SMCJ22C21
21
1N4702CR1
TH15V
21
21C5
15000U35V
TH
+
BATT_CHK
499R4
1.00KR8
10.0KR22
U3
TH
3 GND
1 VIN2VOUT
LM35D
31
2
1.00KR9
C9
TH
100U35V
+
CR222V
SMCJ22C211
2
FAN_CTRL
10.0K
R17
C4100P
C7
0.1U
0.1U
C11
R2010.0K
1/4W
49.9
TH
R24
TH
1.00K
R5
1/2W
LM358U1
-
+
+
-6
57
8
4
R2510.0M
R2173.2K
R191.00K
10.0KR23
49.9KR15
W3
W8
W4
I5
I6
E
I7
VREF
TH2ASB
F1I11
MAIN_DC
I4
11-35
035800
Figure 11-15 Power Supply Parts Locator Diagram