manual no.: 15207001 date of release 13.09.2013 labopol-4

LaboPol-1 LaboPol-2 LaboPol-4 LaboPol-5 LaboPol-6 Instruction Manual Gebrauchsanweisung Mode d’emploi Spare Parts and Diagrams

Manual No.: 15207001

Date of Release 13.09.2013

LaboPol-1/-2/-4/-5/-6 Instruction Manual

Instruction Manual

Always state Serial No and Voltage/frequency if you have technical questions or when ordering spare parts. You will find the Serial No. and Voltage on the type plate of the machine itself. We may also need the Date and Article No of the manual. This information is found on the front cover. The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations: Instruction Manuals: Struers Instruction Manual may only be used in connection with Struers equipment covered by the Instruction Manual. Service Manuals: Struers Service Manual may only be used by a trained technician authorised by Struers. The Service Manual may only be used in connection with Struers equipment covered by the Service Manual. Struers assumes no responsibility for errors in the manual text/illustrations. The information in this manual is subject to changes without notice. The manual may mention accessories or parts not included in the present version of the equipment. Original instructions. The contents of this manual is the property of Struers. Reproduction of any part of this manual without the written permission of Struers is not allowed. All rights reserved. © Struers 2013. Struers A/S Pederstrupvej 84 DK-2750 BallerupDenmark Telephone +45 44 600 800 Fax +45 44 600 801


LaboPol Safety Precaution Sheet

To be read carefully before use 1. The operator(s) should be fully aware of the use of the machine

according to the Instruction Manual.

2. The machine must be placed in an adequate working position.

3. Be sure that the actual voltage corresponds to the voltage stated on the back of the machine. The machine must be earthed.

4. Be sure that the water connections are without leaks.

5. Struers recommend that the mains water supply is shut off or disconnected if the machine is to be left unattended.

6. When using MD-Disc and MD-Consumables the machine must not be used at speeds higher than 600 rpm.

7. If you observe malfunctions or hear unusual noises - stop the machine and call technical service.

8. The machine must be disconnected from the mains prior to any service. Wait until residual potential on the capacitors is discharged.

9. Do not cycle mains power more than once every three minutes. Damage to the drive will result.

The equipment should only be used for its intended purpose and as detailed in the Instruction Manual. The equipment is designed for use with consumables supplied by Struers. If subjected to misuse, improper installation, alteration, neglect, accident or improper repair, Struers will accept no responsibility for damage(s) to the user or the equipment. Dismantling of any part of the equipment, during service or repair, should always be performed by a qualified technician (electromechanical, electronic, mechanical, pneumatic, etc.).


Disposal Equipment marked with a WEEE symbol contain electrical and electronic components and must not be disposed of as general waste. Please contact your local authorities for information on the correct method of disposal in accordance with national legislation.


1

User’s Guide Table of Contents Page

1. Getting Started Checking the Contents of Packing ..................................................... 2 Placing LaboPol ................................................................................. 2 Back View of LaboPol ........................................................................ 2 Supplying Power ................................................................................ 3

Single-phase Supply ................................................................. 3 2-phase Supply ......................................................................... 3 Connection to the Machine ....................................................... 3

Supplying Water ................................................................................. 4 Water Outlet .............................................................................. 4 Water Inlet ................................................................................. 4

2. Operation Getting Acquainted with LaboPol ....................................................... 5 Mounting a Disc ................................................................................. 6 Starting the Machine .......................................................................... 6 Stopping the Machine ........................................................................ 6


2

1. Getting Started In the packing box you should find the following parts: 1 LaboPol-1/-2/-4/-5 or -6, complete with inlet hose 1 or 2 Mains cables (depending on voltage version) 1 Disposable bowl liner (clear plastic) 1 Splash ring 1 Outlet hose 1 Hose clamp ø 25-40 mm 1 Reduction ring 1 Union nut 1 Gasket 1 Hose clamp 1 Instruction Manual Set The LaboPol machines should be placed on a steady table with an adequate working height. The machines must be placed close to the power supply, water mains and water outlet facilities.

Fuse 4 AT

Specimen mover Probenhalter Porte chantillon-è

On

Off

Water inlet Water outlet On/off switch for specimen mover Power supply socket for specimen mover Communication socket for specimen mover Fuse Main switch Power inlet

Checking the Contents of Packing

Placing LaboPol

Back View of LaboPol


3

Always remember to switch the power off when installing electrical equipment.

The LaboPol is shipped with 2 types of Mains cables: The 2-pin (European Schuko) plug is for use on single-phase connections. If the plug supplied on this cable is not approved in your country, then the plug must be replaced with an approved plug. The leads must be connected as follows: Yellow/green: earth Brown: line (live) Blue: neutral The 3-pin (North American NEMA) plug is for use on 2-phase power connections. If the plug supplied on this cable is not approved in your country, then the plug must be replaced with an approved plug. The leads must be connected as follows: Green: earth Black: line (live) White: line (live) Both cables are on the other end equipped with an IEC 320 cable connector that has to be connected to the LaboPol.

Supplying Power

IMPORTANT Check that the mains voltage corresponds to the voltage stated

on the type plate on the back of the machine.

Single-phase Supply

2-phase Supply

Connection to the Machine

WARNING! The output voltage from this cable is 200 – 240V and not 110V.

DO NOT use this cable to connect equipment that use an 110V power supply. Failure to adhere to this may result in material damage.

DANGER!

The machine must be earthed

IMPORTANT If no specimen mover is connected to the LaboPol machine,

remember to set the switch “specimen mover” into the off position. Otherwise the LaboPol can not be started.


4

Connect the outlet hose to the water outlet on the back of the machine and secure the hose using the hose clamp. Lead the other end of the outlet hose to the drain. Be absolutely sure to place the outlet hose with a steady slope to prevent the water from being discharged too slowly, which may cause overflow or blocking the water outlet. Please avoid sharp bends on the outlet hose. Connect the inlet hose to the water tap and secure with a hose clamp. The fittings (gasket, union nut and reduction ring) supplied with the machine may also be used for the connection.

Supplying Water Water Outlet

Water Inlet


5

2. Operation Take a moment to familiarise yourself with the location and names of the LaboPol components.

LaboPol-1 with LaboForce-3

LaboPol-2 with LaboForce-3

Start switch Stop switch Turntable Water tap

Start switch 250 rpm Start switch 500 rpm Stop switch Turntable Water tap

Getting Acquainted with LaboPol


6

LaboPol-4/-5/-6 with LaboForce-3

Start switch Stop switch Speed control Turntable Water tap Place the preparation disc on the turntable and turn it until the three pins of the preparation disc engage with the holes in the turntable. Press the start switch. The machine starts operating Press the 250 rpm or 500 rpm start switch. Set the speed control to the desired speed. Press the start switch. The machine starts operating Press the stop switch.

Mounting a Disc

Starting the Machine LaboPol-1

LaboPol-2

LaboPol-4/-5 /-6

Stopping the Machine


7

Reference Guide Table of Contents Page

1. Advanced Operations Selection of Disc ................................................................................ 8 Mounting of Specimen Mover (Optional) ............................................ 8

2. Struers Metalog Guide™ ...................................................... 9

3. Accessories and Connected Equipment ......................... 10

4. Trouble-Shooting .................................................................. 11

5. Maintenance Daily Service .................................................................................... 12 Weekly Service ................................................................................ 12

6. Technical Data ...................................................................... 13


8

1. Advanced Operations LaboPol is designed for use with wet grinding and polishing discs. The diameter of wet grinding discs with ring should be 230 mm. When using polishing cloths, MD-Piano, MD-Primo, MD-Allegro, MD-Largo or SiC-paper / SiC-Foil, discs with 200 mm dia. must be used. LaboPol can be equipped with either LaboForce-3 or LaboForce-1 specimen mover.

Selection of Disc

Mounting of Specimen Mover (Optional)

Please Note To mount the specimen mover, see the LaboForce Instruction Manual.


9

2. Struers Metalog Guide™ LaboPol is designed for preparation of most materials. In Struers Metalog Guide™ you will find a detailed description of grinding/polishing methods for automated mechanical specimen preparation. Struers Metalog Guide™ offers preparation methods for the most common materials, based on a simple analysis of two key properties: hardness and ductility. Finding the right method is easy, including choice of consumables. Always consult Struers Metalog Guide™ on the Struers website for the correct preparation method for the actual specimens.

Metalog Guide™ A complete guide to materialographic specimen preparation.

www.struers.com/KNOWLEDGE/Metalog Guide.

http://www.struers.com/default.asp?top_id=5&main_id=19&doc_id=85&target=_self&admin_language=2


10

3. Accessories and Connected Equipment Specification Cat. No: Wet Grinding Disc with Ring 230 mm dia., Aluminium

02426936

Polishing Discs 200 mm dia., aluminium

03756902

Disc for Magnetic Fixation MD-Disc, 200 mm dia.

02426920

Disposable bowl liner, 5 pcs 49900041 Specification Cat. No: LaboForce-3, specimen mover 1 x 100-120 V / 50-60 Hz 1/3 x 200-240 V / 50-60 Hz LaboForce-1, specimen mover 1 x 100-120 V / 50-60 Hz 1/3 x 200-240 V / 50-60 Hz

05216117 05216227 05276116 05276227

LaboDoser, dosing unit 1 x 100-240 V / 50-60 Hz

05406116

Please refer to the Consumables Catalogue for details of the range available.

Accessories

Connected Equipment

Consumables

Remember... Struers offers a comprehensive range of consumables for grinding and

polishing.

http://www.struers.com/default.asp?top_id=3&main_id=155&doc_id=937


11

4. Trouble-Shooting

Error Cause Action Noise when the machine starts or the turntable will not turn.

The belt is not tight enough Call a Struers service technician. The belt must be tightened.

The machine does not operate when the start switch is pressed.

- The main switch is off - The fuse at the rear of LaboPol is blown - The switch for the specimen mover at the back of LaboPol is set to “on”, but no specimen mover is connected.

- Turn the main switch on - Replace the fuse - Set the switch to “off”

Water is not draining away

- Drain hose squeezed - Drain hose clogged - Drain hose does not slope away

- Straighten the hose - Clean the hose - Adjust the hose to an even slope

Water dripping underneath the machine

The water does not drain away See above

Cooling water stops - Water tap on mains closed - Built-in water tap closed - Built in water tap blocked - Filter at the water inlet blocked

- Turn the water on - Turn the water on - Clean water tap - Clean filter

The preparation disc vibrates

Dirt on the underside of the disc or on the turntable

Clean the contact face between the disc and the turntable.

Continuous, irregular wear on a grinding/polishing surface.

Coupling on either the specimen holder/mover plate or the specimen mover head of the polishing machine is worn.

Please contact a Struers Service Technician to replace the coupling.


12

5. Maintenance Clean all accessible surfaces with a moist cloth. Check the bowl liner frequently and clean or dispose of when

filled with debris. Remove the grinding/polishing disc, the splash guard and the

bowl liner. Clean and dry, or dispose of, the liner, clean and dry the bowl

and remove all dirt from the drain tube. Replace the bowl liner, splash guard and grinding/polishing disc.

Daily Service

Weekly Service

Disposable Bowl liner

Drain tube


13

6. Technical Data

Subject Specifications LaboPol-1 LaboPol-2 LaboPol-4 LaboPol-5 LaboPol-6 Disc Diameter 200-230mm / 8-9"

Speed 250 rpm 250/500 rpm

10-120 rpm

50-500 rpm

120-1200 rpm

Rotational direction Counter-clockwise Motor 250 W 250 W 80 W 250 W 250 W Torque at disc Continuous

9.5 Nm

9.5/4.2 Nm

9.5 Nm @ 60 rpm

9.5 Nm @ 250 rpm

4.0 Nm @600 rpm

Max. > 12 Nm > 12/6 Nm > 12 Nm @ 60 rpm

> 12 Nm @ 250 rpm

> 5 Nm @ 600 rpm

Noise level at idle running at a distance of 1.0 m/39.4” from the machine

Approx. 58 dB(A)

Approx. 58 dB(A)

Approx. 53 dB(A)

Approx. 65 dB(A)

Approx. 65 dB(A)

Surrounding temperature

5-40°C / 41-104°F

Humidity Non condensing 0-95%RH Directives and Standards

Please refer to the Declaration of Conformity

Supply Power 1 (N+L+PE) or 2 (L+L+PE) phase Power consumption

320 W 320 W 150 W 320 W 320 W

Voltage / frequency Max. load 200-240V / 50-60 Hz

3.3 A 3.3 A 1.9 A 3.3 A 3.3 A

Pressure for water tap

1-10 bar / 14.5-145 psi

Water inlet ø13mm / 1/2" Water outlet ø32mm / 1 1/4"

Dimensions and weight

Width 410 mm / 16.1" Depth 670 mm / 26.4" Height 315 mm / 12.4" Weight 22 kg /

48.5 lbs 28 kg / 61.7 lbs

22.5 kg / 49.6 lbs

22.5 kg / 49.6 lbs

27.5 kg/ 60.6 lbs

518 LaboPol-1 518E _2016

English Declaration of Conformity Manufacturer, responsible for Technical File

Struers ApS Pederstrupvej 84 DK-2750 Ballerup, Denmark Telephone +45 44 600 800

Herewith declares that Product Name: LaboPol-1 Type No: 518 Machine Type: Grinding and polishing machine

is in conformity with the provisions of the following directives:

Safety of Machinery

2006/42/EC according to the following standard(s): EN ISO 12100:2010, EN ISO 13849-1:2008/AC:2009, EN ISO 13849-2:2012, EN 60204-1:2006/AC:2010, EN ISO 13857:2008, EN 349:1993+A2:2008, EN 1037:1995+A1:2008.

EMC-Directive 2014/30/EU according to the following standard(s): EN 61000-6-1:2007, EN 61000-6-3:2007/A1:2011/AC:2012.

RoHS 2011/65/EU according to the following standard(s): EN 50581:2012.

Supplementary Information

The equipment complies with the American standards: UL508, NFPA79:2012.

The above has been declared according to the global method, module A

Date: 23.02.2016 Christian Skjold Heyde, Vice President, R & D and Production, Struers ApS

Dansk Overensstemmelseserklæring Fabrikant, ansvarlig for Teknisk Dossier

Struers ApS Pederstrupvej 84 DK-2750 Ballerup, Danmark Telefon 44 600 800

erklærer herved, at Produktnavn: LaboPol-1 Type nr.: 518 Maskintype: Slibe og polér maskine

er i overensstemmelse med følgende EU-direktiver:

Maskindirektivet 2006/42/EF efter følgende norm(er): EN ISO 12100:2010, EN ISO 13849-1:2008/AC:2009, EN ISO 13849-2:2012, EN 60204-1:2006/AC:2010, EN ISO 13857:2008, EN 349:1993+A2:2008, EN 1037:1995+A1:2008.

EMC-direktivet 2014/30/EU efter følgende norm(er): EN 61000-6-1:2007, EN 61000-6-3:2007/A1:2011/AC:2012.

RoHS 2011/65/EU efter følgende norm(er): EN 50581:2012.

Supplerende oplysninger

Endvidere overholdes de amerikanske normer: UL508, NFPA79:2012.

Ovenstående overensstemmelse(r) er erklæret iflg. den globale metode, modul A

Dato: 23.02.2016 Christian Skjold Heyde, Vice President, Udvikling og Produktion, Struers ApS

518 LaboPol-1,-2,-4,-5 13.02.2015 518D_2015

English Declaration of Conformity SManufacturer, responsible for Technical File

Struers A/S Pederstrupvej 84 DK-2750 Ballerup, Denmark Telephone +45 44 600 800

Herewith declares that Product Name: LaboPol-1/-2/-4/-5 Type No: 518/542/543/520 Machine Type: Grinding and polishing machine


Safety of Machinery

2006/42/EC according to the following standard(s): EN ISO 12100:2011, EN ISO 13849-2:2014, EN ISO 13857:2008, EN 349+A1:2010, EN 1037+A1:2010, EN 60204-1:2006/AC:2010.

EMC-Directive 2004/108/EC according to the following standard(s): EN 61000-6-1:2007, EN 61000-6-3:2007/A1:2011.



The equipment complies with the American standards: UL508, NFPA79:2012.


Date: 13.02.2015 Christian Skjold Heyde, Vice President, R & D and Production, Struers A/S

Dansk Overensstemmelseserklæring SFabrikant, ansvarlig for Teknisk Dossier

Struers A/S Pederstrupvej 84 DK-2750 Ballerup, Danmark Telefon 44 600 800

erklærer herved, at Produktnavn: LaboPol-1/-2/-4/-5 Type nr.: 518/542/543/520 Maskintype: Slibe og polér maskine


Maskindirektivet 2006/42/EF efter følgende norm(er): EN ISO 12100:2011, EN ISO 13849-2:2014, EN ISO 13857:2008, EN 349+A1:2010, EN 1037+A1:2010, EN 60204-1:2006/AC:2010.

EMC-direktivet 2004/108/EF efter følgende norm(er): EN 61000-6-1:2007, EN 61000-6-3:2007/A1:2011.



Endvidere overholdes de amerikanske normer: UL508, NFPA79:2012.


Dato: 13.02.2015 Christian Skjold Heyde, Vice President, Udvikling og Produktion, Struers A/S

541 LaboPol-6 13.02.2015 541D_2015

English Declaration of Conformity SManufacturer, responsible for Technical File

Struers A/S Pederstrupvej 84 DK-2750 Ballerup, Denmark Telephone +45 44 600 800

Herewith declares that Product Name: LaboPol-6 Type No: 541 Machine Type: Grinding and polishing machine


Safety of Machinery 2006/42/EEC according to the following standard(s): EN ISO 12100:2011, EN ISO 13849-2:2014, EN 60204-1:2006/AC:2010, EN ISO 13857:2008, EN 349+A1:2010, EN 1037+A1:2010.

EMC-Directive 2004/108/EEC according to the following standard(s): EN 61000-6-1:2007, EN 61000-6-3:2007/A1:2011.



The equipment complies with the following standards: UL508A.


Date: 13.02.2015 Christian Skjold Heyde, Vice President, R & D and Production, Struers A/S

Dansk Overensstemmelseserklæring SFabrikant, ansvarlig for Teknisk Dossier

Struers A/S Pederstrupvej 84 DK-2750 Ballerup, Danmark Telefon 44 600 800

erklærer herved, at Produktnavn: LaboPol-6 Type nr.: 541 Maskintype: Slibe og polér maskine


Maskindirektivet 2006/42/EF efter følgende norm(er): EN ISO 12100:2011, EN ISO 13849-2:2014, EN 60204-1:2006/AC:2010, EN ISO 13857:2008, EN 349+A1:2010, EN 1037+A1:2010.

EMC-direktivet 2004/108/EF efter følgende norm(er): EN 61000-6-1:2007, EN 61000-6-3:2007/A1:2011.



Endvidere overholdes følgende normer: UL508A.


Dato: 13.02.2015 Christian Skjold Heyde, Vice President, Udvikling og Produktion, Struers A/S

Pederstrupvej 84 DK-2750 Ballerup Denmark

LaboPol-1/-2/-4/-5/-6 Spare Parts and Diagrams

14

Spare Parts and Diagrams Table of contents Drawing Drawings Bearing Unit ...................................................................... 15180050B Water tap, assembly ......................................................... 14920065G Bottom cabinet, assembled ............................................... 15180060C Drawings Circuit diagram, LaboPol-1 ................................................. 15183100A Circuit diagram, LaboPol-2 ................................................. 15423105B Circuit diagram, LaboPol-5/-4-/6 ........................................ 15203110B Wiring diagram .................................................................. 15863450C

Some of the drawings may contain position numbers not used in connection with this manual.


15

Drawing Pos. Spare Part Part No. 15180060 Bottom cabinet, assembled Rubber foot grey ø20x20 2GB00009 Sealing strip Grey 1.5x10 2IP10151 Splash ring ø250 15180101 Splash ring ø200 15180102 14920065 Water tap, assembly Water tap, assembled R5200050 15180050 Bearing Assembly LaboPol‐1,‐2,‐4,‐5,‐6 Disc shaft 15180200 Ball bearing, 6004‐2RSR 2BK00045 Wave spring wash., 28x34.5x0.5 2GF60020 Ball bearing, 6003‐2RS1, ø17xø35 2BK00040 Pulley ø230, machined 15180520 FEDER A 5x5x20 2ZF10520 Washer 10 A2 DIN9021A 2ZA20010 LaboPol‐1,‐2,‐5 Poly‐V belt XXX PJ4 (L=1041) 2JD31041 LaboPol‐4 Poly‐V belt 390 PJ4 (L=1016) 2JD30991 LaboPol‐6 POLY‐V‐REM 430 PJ4 (L=1092) 2JD31092


16

Drawing Pos. Spare Part Part No. 15863450 LaboPol Series wiring Diagram LaboPol‐1 EPM Modul V2.0 LaboP‐1, progr. 15183902 LaboPol‐2 EPM Module V2.0 LP2, programmed 15423902 LaboPol‐4 EPM Module V2.1 LP4, programmed 15433902 LaboPol‐5 EPM Module V2.2 LP5, programmed 15203903 LaboPol‐6 EPM Module V2.0 LP6, programmed 15413902 LenzeFrq.conv.8200smd370W16kHz, A1 2PU81372 Switch 1804.1102 Black, S4 2SA60104 Connector 3‐POL. Female S678, X3 2XM00403 3‐POL Female, X2 2XN11032 Solid State Relay 10A 4‐30Vdc, K1 2KL81310 Mains socket w. fuse + switch, X1 2XN32107 Insul.cap, Mains connection, (X1) 2XN30001 Fuse holder, Mains socket, (X1) 2XN32901 4.00A T Fuse glass 6.3x32 250V, (X1) 2FU14200 Module holder. 3 elem. MHR‐3, S1,S2 2SA41603 Contact block 1 NC 1/2. MTO, S2 2SB10071 Contact block 1 NO 3/4. MTI, S1 2SB10072 Eco.push butt.head RTR (red), S2 2SA00415 Eco.push butt.head RTG (green), S1 2SA00410 Motor 71C4 250W 240 60CSA klix, M1 2ME51654 LaboPol‐4 only Motor 3x240/415‐60CSA M1 , 15240149 Rotary switch, machined, S32 15420077 Service Kits Service Kit LaboPol-1 15182999 Service Kit LaboPol-2 15422999 Service Kit LaboPol-4 15432999 Service Kit LaboPol-5 15202999 Service Kit LaboPol-6 15412999

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02

04

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2

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3

3

4

4

5

5

6

6

7

7

8

8

A A

B B

C C

D D

t>155C

PROTECTIONM1

MUST BE SHORT CIRCUITPROTECTED WITH EXTERNALFUSES ACCORDING TO LOCALREGULATIONS

F = 16Amp MAXIMUM

W1

M1

15183100

COLOR CODES:

WH = WHITE

BN = BROWN

GN = GREEN

YE = YELLOW

GY = GREY

RD = RED

PLATE

BOTTOM

PLATE

BOTTOM

FRAME PLATE

PLATE

YE/GN YE/GN

BL = BLUE

YE/GN

YE/GN

THERMAL

QS1

POWER ON

F1

F2

REAR

W2

3x1mm2

REAR

A2

A1

246

BK1

BK2

4

START

STOP

SELECT

TO

W3

BK = BLACK

POWER

THERMAL

PROTECTION

M2

REAR

2x6,3AMP

ALL WIRINGS 1², EXCEPT OTHERWISE MARKED.

1353

1

2

1 1a

2b

2

PLATE

PLATE

REARFRONT

X3

X2

X1

BK3

BK4

W4 5x1mm²BK5

BK2

3x1mm²

LABO POL-1

M

2 ~

MAINS SUPPLY:

100V/50Hz.

100V/60Hz.

220-240V/50Hz.

220-240V/60Hz.

110-120V/60Hz.

50µF

40µF

30µF

10µF

8µF

DEM/DEM

3x0,75mm²

BK9

BK11

BK10

C1

*

*

LaboForce-x

LaboForce-x

FROM LaboForce

SELECT

LaboForce

T1

T2

W4

W4

BK1BK2

BK4

BK5

W4YE/GN

L

N

PE

4

2

PE

1

3

2

A

Rev. A (04-09-97 FTH):F1, F2 changed from 5,0A to 6,3A

Friday, September 29, 1995

CIRCUIT DIAGRAM

STRUERS A/SVALHOEJSALLE 176DK-2610 ROEDOVREDENMARKPHONE:+45 3670 3500

1 1

A2Size CAGE CODE DWG NO Rev

SCALE Sheet of

K1

U1

U5

U6

K1

S3

XPE2

XPE3

XPE1

S3

XPE2

XPE3

XPE5 XPE6 XPE4

S2

S1

C1

L2

L1

PE

L2

L1

PE

PE

FT2

FT2

A

A

B

B

C

C

D

D

E

E

F

F

G

G

H

H

I

I

J

J

K

K

L

L

6 6

5 5

4 4

3 3

2 2

1 1

MUST BE SHORT CIRCUITPROTECTED WITH EXTERNALFUSES ACCORDING TO LOCALREGULATIONS

F = 16Amp MAXIMUM

-W1

YE/GN

-QS1

POWER ON

F1

F2

REAR

:6:4:2

BK1

BK2

THERMAL PROTECTIONM2 REAR

2x10AMP

:5:3:1PLATE

PLATE

-X3

3x1mm²

3x0,75mm²

LaboForce - 1 / 3:FROM

BK3

BK2

4

2

PE

1

3

2

*

3x1mm²

N

PE

REAR

LBK5

PLATE

-X2

TOYE/GN

LaboForce - 1 / 3:

POWER

YE/GN

-W2

W1

V1

U1 U2

V2

W2BK1

BK2

BK4

BOTTOM

PLATE FRAME

YE/GN

BOTTOM

COLOR CODES:

WH = WHITE

BN = BROWN

GN = GREEN

YE = YELLOW

GY = GREY

RD = RED

BU = BLUE

ALL WIRINGS 1² (AWG16), EXEPT OTHERWISE MARKED.

BK = BLACK

OG = ORANGE

VT = VIOLET

MAINS SUPPLY:

100V/50Hz.

100V/60Hz.

220-240V/50Hz.

220-240V/60Hz.

110-120V/60Hz. 60µF

16µF

-C1*

:2

:1

STOP

LOWSPEED

HIGHSPEED

:T1

- M1

:T2

A1

Low Speed

RD12A2

RD7

A2

High Speed

A1

LaboPol - 2:Rpm: 250 / 500

RD9

RD6

24V

20VA

230V

1,00

AT

SELECTLaboForce

RD2 RD3

RD

RD1

110V

0V

BK

BN

GR

X1:1

X1:2

X1:3

RD2

RD4

RD5

t>155C

PROTECTION

THERMAL

BK6

BK5

BK4

250 RPM 500 RPM

29 MAY 98 / DEM

14

13

RD6

RD6

RD10

RD11RD8

SelectLaboForce

BK5 BK3

BK3

BK1

BK2

RD4

X1:5

X1:4

RD

RD

-X1:6

-X1:7

BK1

BK2

MOUNTING

PLATE

YE/GN YE/GN

PLATE

FRONT

PLATE

BOTTOMREAR

PLATE

W2 7x1mm²

(BK)

(BN)

Rev.: A:Edition: XPE1 -> - 4, - 2 -> -1,XPE3 -> - 2, - 4 -> - 3.

- S1

- S3

- S2

- K3

Rev.:B: (DEM 08-03-02)Wiring to M1 modfy.C1 Change.

60µF

60µF

16µF

PHONE.: +45 3670 3500

B

STRUERS A/S

15423105Tuesday, March 12, 2002 1 1

A2

VALHOEJSALLE176DK-2610 ROEDOVREDENMARK

CIRCUIT DIAGRAM:

Size

Scale

CAGE Code DWG NO Rev

Sheetof

-S3

:4

-S2

:3

:4

:3

:53

:54

:6:4:2

:83

-K3

-K3

-K2

:5

:84

:3:1

:64

:54

-K2

:84

:53

:83

-K3

XPE2

:1

:2

-S3

:73

:74

-K3

XPE6

M3

/4/8pol

-M1

XPE10

-S1

-S2

XPE11

:1

:1a

:63

-S4:9

-K1

:5

XPE7

-C1

XPE9XPE5 XPE8

:S

-K2

:22

XPE4

:21

XPE3

-K2

:1

-K1

-K3

:22

:2

:21

:P

-T1TRANSFORMATOR

:2

-F3

-S4

:2b

-K2

XPE1REAR PLATE

L2

L1

PE

PE

FT2

FT2

PE

L1

L2

12

12

11

11

10

10

9

9

8

8

7

7

6

6

5

5

4

4

3

3

2

2

1

1

F F

E E

D D

C C

B B

A A

08.10.98 / DEM

THERMALPROTECTIONM2 REAR

PLATE

-X3

LaboForce - 1 / 3:FROM

1

3

2

START

STOP

A1

Start

A2

24V

20VA

230V

1,00

AT

SELECTLaboForce

110V

0V

BK

BN

GY

X1:1

X1:2

X1:3

Motor

14

13

SelectLaboForce

X1:5

X1:4

RD

RD

-X1:6

-X1:7

*

* MUST BE SHORT CIRCUITPROTECTED WITH EXTERNALFUSES ACCORDING TO LOCALREGULATIONSF = 16 Amp MAXIMUM

- W1

YE/GN

- QS1

POWER ON

F1

F2

REARPLATE

3x1mm²(AWG 18)

4

2

PE

3x0,75 mm²(AWG 18)

TO

246

YE/GN

SET

POWER

135

RPM

LaboForce-x

L2

DC MOTOR

POWER

L1

RUN

A1

CONTROLLERSP3

SP1

S1000A1

V+

LOGIC

SP2

A1A2/F2 InH

L

N

:3

:2

:1

6

5

2 4

31

2x4,7mH

- X2

- M1

YE/GNx

Cu - Tape

PLATE

F1/F2:

COLOR CODES:

WH = WHITE

BN = BROWN

GN = GREEN

YE = YELLOW

GY = GREY

RD = RED

BU = BLUE

BK = BLACK

BK WIRINGS AWG16 (1,3 mm²),RD WIRINGS 0,75mm² (AWG18).

BOTTOM FRONTPLATE

BOTTOM BOTTOM

YE/GN

PLATEREAR

YE/GN

MOTORCONTROLPLATE

YE/GN

PLATE FRAMEPLATE

LaboPol - 4, - 5 and - 6:

Wiring atT1Drawning 15423450

Rev.: A:Insert model - 6

MAXIMUM FUSES:EU/CSA/UL 10 Amp

Rev.: B: Text Change.- X2: N,-PE -> - X:PE, -N

PE

3x0,75 mm²(AWG 18)

Phone +45 3670 3500

B

Struers A/S

15203110Tuesday, August 01, 2000 1 1

A2

Valhoejs Alle 176DK 2610 RoedovreDenmark

Circuit Diagram

EK

Size

Scale


Sheetof

RD3

RD1

RD2

RD5

BK2

BK1

RD4

RD6

BK7

BK10

BK6

BK11

BK13

BK12

BK9BK8

BUBU

BN BN

RD2

BK5

BK3

RD4

BK3

RD7

BK4

RD

BK4

D.E.M.

-S2

-S1

:4

:3

:96

- Z3

EMC FILTER

XPE8 XPE9

K2

- FT1

:95

K2

XPE11

XPE1

XPE7REAR PLATE

RP15K LIN

XPE4

:1

RV1

SIOV S14K230

:1a

XPE5

-S3

-FT1

:9

-K1

M

D/C

:5

XPE6

XPE10

:S

- Z2

XPE3

-K2-K1

:1

EMC FILTER

:P

:2

:2

-F3

-S3

-T1TRANSFORMATOR

:2b

XPE2REAR PLATE

XPE5MOTORCONTROL

PE

FT2

FT2

L1

PE

L2

L2

L1

PE

RP1 (on front)SET SPEED

1 32

FREQUENCY INVERTER

PE

X1

PLATE

3 1

1K0.25W

X2

1K

S2 (on front)STOP

24

S1 (on front)START

PE

UBK2N

+

STOP SIGNAL FROMEXTERNAL EQUIPMENT

MOUNTING

L

-

20 (+

12V

dc)

S4 (on back)Ext. Equipm.YES / NO

E.G.: THERMAL PROTECTION IN SAMPLE MOVER

X3

V

+temp.(120C)

W2L1

BK1

YE/GN

WN / L2

M1

E3

MOTOR

3-Phase motor240V / 60Hz

PE

9 E287 (C

omm

on)

E28

K12

E1K14

W3

A1

X10

X11

V

U

PE

W

W4

1 2 3 4 5 6 7 8 9 10 11 12

BK = BLACKCOLOR CODES:

FRONT

BU = BLUE

PLATE

YE/GN

RD = RED

YE/GN

GY = GREY

YE = YELLOW

ALL WIRINGS AWG-16, EXCEPT OTHERWISE MARKED.

GN = GREEN

BN = BROWN

WH = WHITE

200-240 V50-60 Hz

IN

200-240 V50-60 Hz

OUT

W5

S3 (on front)LOW / HIGHSPEED

W6

Strap Strap

M1 motor data:LaboPol-1: 4-poles, 250W (1/3 H.P.)LaboPol-2: 4-poles, 250W (1/3 H.P.)LaboPol-21: 4-poles, 250W (1/3 H.P.)LaboPol-25: 4-poles, 250W (1/3 H.P.)LaboPol-4: 8-poles, 80W (1/9 H.P.)LaboPol-5: 4-poles, 250W (1/3 H.P.)LaboPol-6: 250W (1/3 H.P.)

Plug-In Module(Machine setup)EPM

Only on:LaboPol-4LaboPol-5LaboPol-6LaboPol-25

Only on:LaboPol-2

R1

K1

OG = ORANGE

VT = VIOLETT

BK3

BK4

BK5

BK6

BK7

1 mm2

2x 0.75RD2

RD1

PLATEMOUNTING

PLATEMOUNTING

PLATEMOUNTING

PLATEMOUNTING

PLATEBOTTOM

PLATEBOTTOM

YE/GN

CHASSISALU.

PLATEBOTTOM

(MOTOR PLATE)

PLATEBOTTOM

YE/GN

FOUNDATIONDISK

LABOPOL-21/25 ONLY

YE/GN

YE/GN

YE/GN

0.75, BU8

3x 0.25 4x 0.5

8x 0.25

0.75, BU6

0.75, BU11

0.75, BU10

0.75, BU8

0.75, BU7

CFTH / FTH

BK1

BK2

BK3

YL/GN

Note:On LaboPol-21/25BK1 is connected to V andBK2 is connected to U

Note:

1 2A

1

3

2

1 21A 2B

1

2

PE

N

L

0.75, BU12

0.75, BU1

BN

WH

GN

BU BN BEBK

BE = BEIGE

BN WH GN RD BU YE GY

Rev.B: FTH 10-07-2003Wire identifications added.Rev.C: FTH 15-02-2008R1 resistor added in Power Switch X1

Power Entry Modulewith main power switch

F1 + F2

2x 4,0 ATR1

220k, 1W

PHONE: +45 3670 3500

STRUERS A/S

15863450Friday, February 15, 2008 1 1

A2

VALHOEJS ALLÈ 176DK-2610 ROEDOVREDENMARK

LABOPOL-SERIES, WIRING DIAGRAM

<Cage Code>Size

Scale


Sheetof

XPE7 XPE10

XPE12

XPE8

XPE1

XPE2

XPE9XPE5

XPE4

XPE6

XPE3

XPE11

Pederstrupvej 84 DK-2750 Ballerup Denmark

manual no.: 15207001 date of release 13.09.2013 labopol-4

Documents