manual monitors 2.pdf

17
Stang Industrial Products Operation, Installation and Maintenance Manual 8.0” (200mm) Electric Super Low-Pro Monitor (Flanged) Model # 980200 2616 B Research Drive Corona, Ca 92882 USA 04/2008

Upload: julian-sanchez

Post on 28-Aug-2015

111 views

Category:

Documents


11 download

TRANSCRIPT

  • Stang Industrial Products

    Operation, Installation and Maintenance Manual

    8.0 (200mm) Electric Super Low-Pro Monitor (Flanged) Model # 980200

    2616 B Research Drive Corona, Ca 92882 USA

    04/2008

  • Table of Contents

    Equipment Drawings: Drawing No. Description # of Pg.

    980200-1-SD Top Assembly Drawing (1) 980200 Top Assembly Drawing (2) 299380-1-H Swivel Assembly, Horizontal (1) 299380-1-V Swivel Assembly, Vertical (1)

    Stang Catalog Pages & Technical Bulletins: TB-104: 8.0 Super Low-Pro Installation Instruct. (2) TB-105: 8.0 Super Low-Pro Maint. & Spare Parts List (2)

    TB-2: Corrosive Fluids & Environments (1) TB-3: Flow Balancing Operating Point (1)

    TB-33: Approvals for Stang Monitors and Accessories (1) TB-39: Factory Proof Pressure Testing (1) CP 10.3.1: Jet Reaction Force Nomograph (1) CP 10.10.1: Pressure Drop Graphs (1)

    Quality Control Standards (1)

  • 310

    4

    6

    1

    5

    8

    9

    7

    38

    9

    2

    951-479-9810

    ARE FOR REFERENCE ONLY.

    .03

    thereto are reserved. This disclosure is confidential and must

    2

    980200-1-SD

    N/A

    ALL DIMENSIONS DISPLAYED IN PARENTHESES

    .XXX

    of Stang Industries Inc. All proprietary use and sales rights

    3.

    N/A

    N/A

    PART#

    The information and design disclosed herein is the property

    .010REF PART #

    STANG INDUSTRIES INC.WWW.STANGINDUSTRIES.COM

    not be copied in whole or part.

    DO NOT SCALE DRAWING

    CAGE

    DATE

    DRAWN

    DESIGN

    CHECK

    SCALE

    REVISION

    SHEET04-14-08GL

    1 OF 1NTSA

    TREATMENT

    FINISH

    NOTE

    B

    UNLESS OTHERWISESPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCESDECIMALS ANGULAR.XX

    NOTES:DO NOT SCALE THIS DRAWING.1.BREAK ALL SHARP EDGES.2.

    MONITOR, 8.00'' ELECTRIC SLP, FLANGE TO FLANGE, SS-AB, WITH FLOW STRAIGHTENER AND SHAPER TIP

    GL04-14-08INITIAL PRESENTATIONABYDATEDESCRIPTIONREV.

    REVISIONS

    /SEC.

    OPER. PRESSURE RANGE: 50-175 PSIG

    HORZONTAL SWEEP RATE: 7.5

    PRESSURE LOSS @ 8000 USGPM: 16 PSIG

    /SEC.VERTICAL SWEEP RATE: 7.5

    FULL LOAD CURRENT DRAW: 2.00 AMPS @ 230VAC 230/460VAC 3PH., 50/60HzAC MOTORS: 3/4HP, 1725RPM, TENV,

    ELECTRICAL:

    OPTIMUM OPER. PRESSURE: 155PSIG (INLET)

    WATER:

    FLOW RATE: 3000-15000USGPM

    UNIT WEIGHT: 698 LBS (DRY)

    SPECIFICATIONS:

    MOTOR HOUSINGS: 304 STAINLESS STEELSWIVELS: ALUMINUM NICKEL BRONZE (COATED INSIDE AND OUT)WATERWAY: 304 STAINLESS STEEL

    MATERIALS:

    OUTLET: 8.00" 150# RF ANSI FLANGEINLET: INLET FLANGE TO CUSTOMER SPECIFICATION

    MOUNTING:

    QTY. ITEM NO. PART NUMBER DESCRIPTION

    12 10 102478-325C BOLT, HH, 3/4-10UNC X 3.25L, 18-8

    20 9 101715-75C WASHER, FLAT, .765ID X1.31OD X.063T, 18-8

    20 8 103109-4C WASHER, LOCK, SPLIT, 3/4'' NOM, 18-8

    8 7 102478-350C BOLT, HH, 3/4-10UNC X 3.50L, 18-8

    1 6 980200 MONITOR, 8.00'' ELECTRIC SLP, FLANGE TO FLANGE, SS-AB

    1 5 104460-8 GASKET, FLANGE, 8.00" 150# FULL FACE

    1 4 260857-38 SHAPER TIP, 8.00'' CUSTOM FLANGE, 3.875'' ORIFICE, 304

    20 3 100249-13C NUT, NYLOCK, 3/4-10UNC, 18-8

    1 2 260843-1 FLOW STRAIGHTENER,CUSTOM FLANGED, 8.00'' X 32.50L-304SS

    1 1 125010-5 GASKET, CUSTOM FLANGE, 13.00 OD X 9.25 ID FULL FACE

  • 75 MAX.

    15 MAX.

    WATER:

    FLOW RATE: 3000-15000USGPMOPER. PRESSURE RANGE: 50-175 PSIGPRESSURE LOSS @ 8000 USGPM: 16 PSIGOPTIMUM OPER. PRESSURE: 155PSIG (INLET)

    ELECTRICAL:

    AC MOTORS: 3/4HP, 1725RPM, TENV, 230/460VAC 3PH., 50/60HzFULL LOAD CURRENT DRAW: 2.00 AMPS @ 230VAC

    VERTICAL SWEEP RATE: 7.5 /SEC.HORZONTAL SWEEP RATE: 7.5 /SEC.

    MOUNTING:

    INLET: INLET FLANGE TO CUSTOMER SPECIFICATIONOUTLET: 8.00" 150# RF ANSI FLANGE

    MATERIALS:

    WATERWAY: 304 STAINLESS STEEL (COATED INSIDE AND OUT)SWIVELS: ALUMINUM NICKEL BRONZEMOTOR HOUSINGS: 304 STAINLESS STEEL

    UNIT WEIGHT: 698 LBS (DRY)

    SPECIFICATIONS:

    REVISIONSREV. DESCRIPTION DATE BY

    A INITIAL RELEASE 04-21-08 GL

    -51/QTY. -41/QTY. -31/QTY. -21/QTY. -11/QTY. -1/QTY. ITEM NO. PART NUMBER DESCRIPTION

    1 - - - - - 22 800310-51 BASE INTAKE, 10.00 SLP W/FGD, PN16-250, SO RF, STL-AB- 1 - - - - 21 800310-41 BASE INTAKE, 8.00 SLP W/FGD, PN16-200, SO RF, STL- - 1 - - - 20 800310-31 BASE INTAKE, 8.00 SLP W/10.00-150#FF, STL- - - 1 - - 19 800310-21 BASE INTAKE, 8.00 SLP W/8.00-150#FF, STL- - - - 1 - 18 800310-11 BASE INTAKE, 8.00 SLP W/10.00-150#RF, STL- - - - - 1 17 800310-1 BASE INTAKE, 8.00 SLP W/8.00-150#RF, STL

    16 16 16 16 16 16 16 102980-3C NUT, JAM, 3/8-16UNC, 18-816 16 16 16 16 16 15 103109-8C WASHER, LOCK, SPLIT, 3/8'' NOM, 18-88 8 8 8 8 8 14 101204-5C STUD, 3/8-16UNC X 1.75L, 18-82 2 2 2 2 2 13 104842-24C SCREW, SET, CUP, 10-24UNC X .375L, 18-84 4 4 4 4 4 12 162415-7 PROXIMITY SWITCH, 8mm BODY, 3 WIRE NC INDUCTIVE, 10-30VDC48 48 48 48 48 48 11 103109-4C WASHER, LOCK, SPLIT, 3/4'' NOM, 18-848 48 48 48 48 48 10 102478-225C BOLT, HH, 3/4-10UNC X 3.00L, 18-82 2 2 2 2 2 9 301583-1 NUT, MANUAL OVERRIDE EXTENSION, 3042 2 2 2 2 2 8 100128-049 O-RING, 5.000ID X .070CS BUNA-N2 2 2 2 2 2 7 750618-1 GEARMOTOR, 3/4HP, 25:1, 230/460VAC2 2 2 2 2 2 6 801420-5 PLATE, HORIZONTAL LIMIT SWITCH 8.00", 3041 1 1 1 1 1 5 299380-1V SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, VERTICAL1 1 1 1 1 1 4 299380-1H SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, HORIZONTAL4 4 4 4 4 4 3 125010-5 GASKET, CUSTOM FLANGE, 13.00 OD X 9.25 ID FULL FACE1 1 1 1 1 1 2 801886-1 ELL, LOWER, 8.00" SLP, STL1 1 1 1 1 1 1 801897-11 ELL, UPPER, 8.00" SLP SINGLE OUTLET, STL

    STANG INDUSTRIES INC.

    MONITOR, 8.00" SLP ELECTRIC F2F, W/8.00-150#RF, SS-AB

    NEW PARTNUMBER 980200CAGE# DRAWN CHECK REVISION

    DATE DESIGN SCALE SHEET04-21-08

    GL

    1:4 1 OF 2The information and design disclosed herein is the propertyof Stang ndustries Inc. All proprietary use and sales rightsthereto are reserved. This disclosure is confidential and mustnot be copied in whole or part.

    UNLESS OTHERWISESPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCESDECIMALS ANGULAR.XX .03 1.XXX .010DO NOT SCALE DRAWING

    TREATMENT

    FINISH

    SUPPLIER

    SHEET SIZE

    C

    N/A

    SUPP. #

    N/A

    N/AA

    NOTES:DO NOT SCALE THIS DRAWING.1.BREAK ALL SHARP EDGES.2.ALL DIMENSIONS DISPLAYED IN PARENTHESES3.

    ARE FOR REFERENCE ONLY.

    WWW.STANGINDUSTRIES.COM951-479-9810

    2

    5

    12

    1

    4

    17

    6

    49

    13

    7

    10

    11

    14

    16

    15

    18 19 20 21 22

  • -51/QTY. -41/QTY. -31/QTY. -21/QTY. -11/QTY. -1/QTY. ITEM NO. PART NUMBER DESCRIPTION

    16 16 16 16 16 16 17 102980-3C NUT, JAM, 3/8-16UNC, 18-88 8 8 8 8 8 16 101204-5C STUD, 3/8-16UNC X 1.75L, 18-84 4 4 4 4 4 15 162415-7 PROXIMITY SWITCH, 8mm BODY, 3 WIRE NC INDUCTIVE, 10-30VDC16 16 16 16 16 16 14 103109-8C WASHER, LOCK, SPLIT, 3/8'' NOM, 18-848 48 48 48 48 48 13 103109-4C WASHER, LOCK, SPLIT, 3/4'' NOM, 18-848 48 48 48 48 48 12 102478-225C BOLT, HH, 3/4-10UNC X 3.00L, 18-82 2 2 2 2 2 11 104842-24C SCREW, SET, CUP, 10-24UNC X .375L, 18-82 2 2 2 2 2 10 301583-1 NUT, MANUAL OVERRIDE EXTENSION, 3042 2 2 2 2 2 9 100128-049 O-RING, 5.000ID X .070CS BUNA-N2 2 2 2 2 2 8 750618-1 GEARMOTOR, 3/4HP, 25:1, 230/460VAC2 2 2 2 2 2 7 801420-5 PLATE, HORIZONTAL LIMIT SWITCH 8.00", 3041 1 1 1 1 1 6 299380-1V SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, VERTICAL1 1 1 1 1 1 5 299380-1H SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, HORIZONTAL4 4 4 4 4 4 4 125010-5 GASKET, CUSTOM FLANGE, 13.00 OD X 9.25 ID FULL FACE1 1 1 1 1 1 3 801886-1 ELL, LOWER, 8.00" SLP, STL1 1 1 1 1 1 2 801897-11 ELL, UPPER, 8.00" SLP SINGLE OUTLET, STL- 1 - - - - 1 800310-41 BASE INTAKE, 8.00 SLP W/FGD, PN16-200, SO RF, STL- - 1 - - - 1 800310-31 BASE INTAKE, 8.00 SLP W/10.00-150#FF, STL1 - - - - - 1 800310-51 BASE INTAKE, 10.00 SLP W/FGD, PN16-250, SO RF, STL-AB- - - 1 - - 1 800310-21 BASE INTAKE, 8.00 SLP W/8.00-150#FF, STL- - - - 1 - 1 800310-11 BASE INTAKE, 8.00 SLP W/10.00-150#RF, STL- - - - - 1 1 800310-1 BASE INTAKE, 8.00 SLP W/8.00-150#RF, STL

    STANG INDUSTRIES INC.1250 RAILROAD ST.CORONA, CA 92882

    MONITOR, 8.00" SLP ELECTRIC F2F, W/8.00-150#RF, SS-AB

    NEW PARTNUMBER 980200CAGE# DRAWN CHECK REVISION

    DATE DESIGN SCALE SHEET04-21-08

    GL

    NONE 2 OF 2The information and design disclosed herein is the propertyof Stang ndustries Inc. All proprietary use and sales rightsthereto are reserved. This disclosure is confidential and mustnot be copied in whole or part.

    UNLESS OTHERWISESPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCESDECIMALS ANGULAR.XX .03 1.XXX .010DO NOT SCALE DRAWING

    TREATMENT

    FINISH

    SUPPLIER

    SHEET SIZE

    C

    N/A

    SUPP. #

    N/A

    N/AA

    NOTES:SEE SHEET #1.1.

    3

    6

    2

    13 12

    1157

    1610

    11

    8

    14

    17

    5

    4

    9

  • .313

    GTAW

    12

    .13

    11

    .13GTAW

    8.44

    .10

    GL04-15-08

    THURST FEATURES IN OPPOSITION.ORIENT ANGULAR CONTACT BEARINGS WITH

    INITIAL RELEASEA

    BYDATEREVISIONLTRREVISIONS

    -1H/QTY. ITEM NO. PART NUMBER DESCRIPTION

    82 27 100083 BALL, .750D, GR100, 440C

    12 26 103109 WASHER, LOCK, SPLIT, 5/16'' NOM, 18-8

    4 25 102472 BOLT, HH, 5/16-18UNC X 1.50L, 18-8

    1 24 760660 SPACER, BEARING, 2.436OD X 2.125ID X 1.909L-ALUM

    1 23 101498 RETAINING RING, 1.56" SHAFT DIA. X .068T, SS

    1 22 103109 WASHER, LOCK, SPLIT, 7/8'' NOM, 18-8

    1 21 102981 NUT, JAM, 1/4-20UNC, 18-8

    1 20 760660 SPACER, BEARING, 2.436OD X 2.125ID X 1.561L-ALUM

    1 19 250315 RACE, INNER, 8.00 FLANGED W/GEAR CUT, C95400

    1 17 103831-151 KIT, 8.00 NOMINAL, SWIVEL, FLANGE TO FLANGE

    1 12 801350-4 STOP, HORIZONTAL TRAVEL, 8.00/ 10.00, STL

    1 11 1.00SQ-STL 1.00SQX.75L-STL

    4 10 104334-175C STUD, THREADED, 5/16-18UNC X 1.75LG., 18-8

    12 9 102978-2 NUT, HEX, .312-18UNC, CRES

    1 8 101365-2 CAP, WORM HOUSING, AB

    1 7 100128-230 O-RING, 2.500ID X .139CS BUNA-N

    1 6 101365-6 SPACER, MOTOR MOUNTING, 6061

    1 5 100128-236 O-RING, 3.250ID X .139CS BUNA-N

    1 4 131300-3 BEARING, NEEDLE, 62MM OD X 40MM ID X 22MM WIDTH

    1 3 710250-1 WORM, 2.00" DIA. 304L

    2 2 131200-3 BEARING, ANGULAR, 62mmOD X 25mmID X 17mm WIDTH

    1 1 255490-1 RACE, OUTER, 8.00 W/FLANGE & CROSSTUBE, STL

    1

    8

    25202122

    2

    19

    3

    423

    10

    24

    9

    6

    26

    4

    2

    7

    15

    5

    4 4

    The information and design disclosed herein is the propertyof Stang ndustries Inc. All proprietary use and sales rights

    CORONA, CA 92882.03 .

    NUMBER 299380-1-HCAGE# DRAWN CHECK REVISION

    DATE DESIGN SCALE SHEET04-15-08

    GL

    1:2

    SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, HORIZONTAL

    STANG INDUSTRIES INC.

    A

    1STANGINDUSTRIES.COM

    NEW PART

    1 OF 1thereto are reserved. This disclosure is confidential and must

    .XXX

    N/A

    not be copied in whole or part. CN/A

    SHEET SIZE

    N/A

    SUPPLIER

    SUPP. #

    .010DO NOT SCALE DRAWING

    TREATMENT

    FINISH

    UNLESS OTHERWISESPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCESDECIMALS ANGULAR.XX

    NOTES:DO NOT SCALE THIS DRAWING.1.BREAK ALL SHARP EDGES.2.ALL DIMENSIONS DISPLAYED IN PARENTHESIES3.

    ARE FOR REFERENCE ONLY.

    NOTCH FLANGE ONLY

    .510

    1.020

  • 75

    .313

    15

    38

    52

    12

    11

    13

    .12GTAW .100

    4.625

    1.000

    10

    27

    9

    25

    6

    244

    15

    20

    23

    2

    22

    21

    826

    2

    1

    3

    279

    9

    5

    27

    44

    NOTCH FLANGE ONLY

    The information and design disclosed herein is the propertyof Stang ndustries Inc. All proprietary use and sales rights

    CORONA, CA 92882.03 .

    NUMBER 299380-1-VCAGE# DRAWN CHECK REVISION

    DATE DESIGN SCALE SHEET04-15-08

    GL

    1:2

    SWIVEL, 8.00'' W/8.00RF X 8.00RF-AB, VERTICAL

    STANG INDUSTRIES INC.

    A

    1STANGINDUSTRIES.COM

    NEW PART

    1 OF 1thereto are reserved. This disclosure is confidential and must

    .XXX

    N/A

    not be copied in whole or part. CN/A

    SHEET SIZE

    N/A

    SUPPLIER

    SUPP. #

    .010DO NOT SCALE DRAWING

    TREATMENT

    FINISH

    UNLESS OTHERWISESPECIFIED: DIMENSIONS ARE IN INCHES TOLERANCESDECIMALS ANGULAR.XX

    NOTES:DO NOT SCALE THIS DRAWING.1.BREAK ALL SHARP EDGES.2.ALL DIMENSIONS DISPLAYED IN PARENTHESIES3.

    ARE FOR REFERENCE ONLY.GL04-15-08A

    THURST FEATURES IN OPPOSITION.ORIENT ANGULAR CONTACT BEARINGS WITH

    INITIAL RELEASE

    4

    BYDATEREVISIONLTRREVISIONS

    299380-1V/QTY. ITEM NO. PART NUMBER DESCRIPTION

    82 28 100083 BALL, .750D, GR100, 440C12 27 103109 WASHER, LOCK, SPLIT, 5/16'' NOM, 18-84 26 102472 BOLT, HH, 5/16-18UNC X 1.50L, 18-81 25 760660 SPACER, BEARING, 2.436OD X 2.125ID X 1.909L-ALUM1 24 101498 RETAINING RING, 1.56" SHAFT DIA. X .068T, SS1 23 103109 WASHER, LOCK, SPLIT, 7/8'' NOM, 18-81 22 102981 NUT, JAM, 1/4-20UNC, 18-81 21 760660 SPACER, BEARING, 2.436OD X 2.125ID X 1.561L-ALUM1 20 250315 RACE, INNER, 8.00 FLANGED W/GEAR CUT, C95400

    1 18 103831-151 KIT, 8.00 NOMINAL, SWIVEL, FLANGE TO FLANGE

    1 13 801415-11 PLATE, VERT. LIMIT SWITCH 8.0", 304

    2 12 1.00SQ-STL 1.00SQX2.00L-STL

    1 11 1.00SQ-STL 1.00SQX1.50L-STL

    4 10 104334-175C STUD, THREADED, 5/16-18UNC X 1.75LG., 18-8

    12 9 102978-2 NUT, HEX, .312-18UNC, CRES

    1 8 101365-2 CAP, WORM HOUSING, AB

    1 7 100128-230 O-RING, 2.500ID X .139CS BUNA-N

    1 6 101365-6 SPACER, MOTOR MOUNTING, 6061

    1 5 100128-236 O-RING, 3.250ID X .139CS BUNA-N

    1 4 131300-3 BEARING, NEEDLE, 62MM OD X 40MM ID X 22MM WIDTH

    1 3 710250-1 WORM, 2.00" DIA. 304L

    2 2 131200-3 BEARING, ANGULAR, 62mmOD X 25mmID X 17mm WIDTH

    1 1 255490-1 RACE, OUTER, 8.00 W/FLANGE & CROSSTUBE, STL

    .510

    1.020

  • TB-104

    8.0 (200MM) SUPER LOW-PRO MONITOR (FLANGED) INSTALLATION INSTRUCTIONS

    MODEL # 980200

    1) Refer to the appropriate drawing for vertical and horizontal operating radii of the monitor. Make sure the monitor installation location is free from obstructions to normal operation of the unit.

    2) Make sure that mounting flange and piping is sturdy enough to withstand the

    powerful jet reaction force produced by the monitor, i.e. overturning moment and shear on the flange mounting bolts. Jet reaction forces at various flow rates and pressures can be found on catalog page 10.3.1 in the back of this manual.

    3) Install monitor using suitable fasteners that properly fit the flanges, Grade 5

    minimum. Refer to the illustration below for correct orientation.

    4) Install nozzle on outlet of monitor. If nozzle is flanged then use -10UNC (orM20) Grade 5 stainless steel bolts or better if nozzle is threaded style, use appropriate spanner wrench and tighten securely to monitor Foam Aspirating nozzle is fitted with 5/8UNC or M16 bolts. Fog/Jet nozzle is fitted with UNC Bolts. Stang to supply at commissioning.

    5) Connect flexible hydraulic hoses for spray deflector and changeover mechanism if

    relevant.

    6) Make electrical connections using appropriate wire size for length of run and full load current requirements. Current draw may be found on monitor top assembly drawing (980200)

    7) NOTE: Check that motors are wired to suit supplied voltage, motors are supplied

    hi and lo voltage, instructions given on motor. If Phases to the motor are such that the motors turn in the wrong direction then this may prevent the proximity switch not to function.

    8) Switch on the power switch on the control panel. Make sure that the green LED

    is lit when power is activated if so equipped. If LED is not lit, then recheck power connections.

    9) Without water turned on to the unit, check for proper function of the monitor, i.e.

    UP, DOWN, LEFT AND RIGHT movement. 10) Set vertical and horizontal sweep limit (proximity) switches to desired monitor

    travel limits.

  • 11) Turn water on to monitor. CAUTION!! DO NOT STAND IN THE PATH OF THE JET STREAM. SERIOUS INJURY MAY OCCUR!! Always make sure that all people and obstacles are well out of the way of the jet stream.

    12) Re-check for proper monitor operation. Verify that movement is smooth and

    uninterrupted throughout the total sweep range.

    13) Monitor is ready for use. Refer to maintenance instructions for periodic maintenance needs.

    14) A hand crank is supplied with the monitor. BEFORE USE, YOU MUST

    DISCONNECT THE POWER TO THE MONITOR. The handle can operate monitor movements, is useful to set the Proximity Sensors, for maintenance purposes, and, for emergency operation in the event of a power failure.

  • TB-105 8.0 (200MM) SUPER LOW-PRO MAINTENANCE PROCEDURE

    & RECOMMENDED SPARE PARTS LIST

    Maintenance:

    1) Swivel assemblies should be greased periodically to ensure proper lubrication during use. Use good quality lithium or molybdenum grease. Always use a hand operated grease gun. DO NOT use a pressurized grease gun as this may cause damage to the swivel races, pressure seal or ball access plugs. Swivel assemblies should be greased once a month during heavy usage and once every three months during light usage.

    2) Monitor should be checked for leaks and proper function once a

    month. Check all fasteners for tightness. Check all electrical cables and fittings.

    3) Monitor is manufactured with corrosion resistant materials

    throughout. Regular inspection of coatings is advised.

    4) Recommended spare parts for monitor:

    1) Swivel kit: Part No.: 103831-151 Qty: 1

    2) Electric AC Gear Motor/Box: Part No.: ____________ Qty: 1

    3) Worm: Part No.: 710250-1 Qty: 1

    4) Bearings: (Angular) Part No.: 131200-3 Qty: 2

    (Needle) Part No.: 131300-3 Qty: 1 5) Limit Switch:

    Part No.: ____________ Qty: 4

  • 11) Turn water on to monitor. CAUTION!! DO NOT STAND IN THE PATH OF THE JET STREAM. SERIOUS INJURY MAY OCCUR!! Always make sure that all people and obstacles are well out of the way of the jet stream.

    12) Re-check for proper monitor operation. Verify that movement is smooth and

    uninterrupted throughout the total sweep range.

    13) Monitor is ready for use. Refer to maintenance instructions for periodic maintenance needs.

  • TECHNICAL BULLETIN#: TB-3 REV A 04/26/06 AUTHOR: EK

    Technical Bulletin _____________________________________________________________________________________________

    Stang Industrial Products

    951-479-9810 www.stangindustrial.com

    ____________________________________________________________________________________________

    Technical Bulletin #: TB-3 Part #: N/A Description: Flow BalancingOperating Point (Fire Monitor and Centrifugal Pump System) TB Description Calculation formula for Flow Balancing & Operating Point ____________________________________________________________________________________

    H = Hs + 2.31 (Pd - Pn ) + 2.31 Pn Pd - Pn = Pressure loss characteristics of the system which is a function of flow rate, e.g. line losses + monitor loss. (see Stang catalog page 10.10.1) Pd = Pump discharge pressure, PSIG Pn = Nozzle inlet pressure, PSIG = (Q/K)2 Q = Flow rate K = Nozzle characteristics = Q at 100 PSIG 10 Procedure: Calculate the system pressure drop for several different flow rates, convert to FT. by

    multiplying by 2.31 and then add the static head. Plot the system pressure drop characteristics on the pump curve. The system flow rate is where the two lines cross.

  • TECHNICAL BULLETIN#: TB-33 REV A 04/26/06 AUTHOR: EK

    Technical Bulletin _____________________________________________________________________________________________

    Stang Industrial Products

    951-479-9810 www.stangindustrial.com

    ____________________________________________________________________________________________

    Technical Bulletin #: TB-33 Part #: N/A Description: Approvals Stang Monitors and Accessories TB Description A brief summary of the approvals Stang has received for its equipment. ____________________________________________________________________________________ Stang has received Bureau Veritas approval for marine monitors used in the North Sea. Stang monitors are also in service on several abs (American Bureau of Shipping) certified vessels. Stang used UL/FM/CSA electrical components on remotely controlled monitor systems when required and/or available. All monitors are designed and manufactured in the United States meeting Stangs stringent quality controls standards. Stang has a reputation of excellence around the world in the monitor business with products in at least 85% of the refineries in the United States. In many refineries, Stang is the standard with no equal. (Please see the attached Stang Quality Statement.) This information and data has been supplied in order to help in the evaluation of Stangs monitors and support equipment/systems.

  • TECHNICAL BULLETIN#: TB-39 REV A 04/26/06 AUTHOR: EK

    Technical Bulletin _____________________________________________________________________________________________

    Stang Industrial Products

    951-479-9810 www.stangindustrial.com

    ____________________________________________________________________________________________

    Technical Bulletin #: TB-39 Part #: N/A Description: Factory Proof Pressure and Functional Testing TB Description General testing procedures for Stang equipment ____________________________________________________________________________________ 1. Proof Pressure Testing:

    Pressurize the unit with either water or hydraulic oil (mil h5606 or equivalent) at a pressure which is greater of 300 psig or 1 x the maximum operating pressure for a minimum period of 5 minutes. Make observations for any leakage, seepage or permanent distortion resulting from the test. Leakage, seepage or permanent distortion is the basis for rejection.

    2. Functional Testing Manually Operated Monitors: Manually swing the monitor through its maximum vertical and full horizontal sweep ranges. Lock the swivels in place and ensure they are tight. Any sign of significant resistance to rotation or rough operation is the basis for rejection.

    3. Functional Testing Remote Controlled Monitor System: Interconnect all of the components to be shipped as a system and fully operate the monitor through its maximum vertical and full horizontal sweeps with hydraulic oil or electric power as applicable. Operate all the controls from the control panel to ascertain proper operation. Rough or erratic operation or non-function is the basis for rejection.

    4. Engineering Design: Engineering may vary the procedures dependent on specific project requirements.

  • TECHNICAL BULLETIN#: TD-2 REV A 05/01/06 AUTHOR: EK

    Technical Data _____________________________________________________________________________________________

    Stang Industrial Products

    951-479-9810 www.stangindustrial.com

    ____________________________________________________________________________________________

    Technical Data #: TD-2 Part #: N/A Description: Jet Reaction Force Nomograph TD Description Jet Reaction Force as a Function of Nozzle Inlet Pressure & Flow in U.S. Terms ____________________________________________________________________________________

  • 2616 B Research Drive Corona, CA 92882 USA

    STANG INDUSTRIAL PRODUCTS

    IN-HOUSE DESIGN, FABRICATION AND QUALITY CONTROL STANDARDS AND SPECIFICATIONS

    Engineering Staff Qualifications: Staff engineers are licensed professional mechanical engineers in the State of California. Stang is a NFPA Certified Technical Member on the committee for Marine Fire Fighting Vessels. Design Basis: The ANSI/ASME B31.1 Power Piping Code is used as a basis for the monitor design, fabrication and tolerance requirements. Electrical Componentry: For remotely controlled fire fighting monitor system Stang selects electrical components that are either UL, FM or CSA approved, listed or recognized where available. Fabrication: Stangs welders are either certified to the ASME Unfired Pressure Vessel Code, Section IX or are supervised by personnel so certified. Testing: Units are normally proof pressure tested at 1-1/2 times design or operating pressure for a minimum of 5 minutes. Remote control systems are functionally tested for 20 to 30 minutes at the factory. Quality Control Program: Stang is in the same facility as Stangs parent, GST Industries, Inc. GST Industries designs and manufactures fluid componentry and electro-mechanical devices for the aerospace industry, such as fighter aircraft. Therefore the complete facility is guided by the procedures outlined in MIL-I-45208 A, inspection requirements; MIL STD 45662, calibration of inspection and measurement requirements; portions of MIL STD 1535, quality assurance requirements and is system certified annually for SPC (statically Process Control) by the Lockheed Aircraft Company and DCAS (Department of Defense). _____________________ Charles Ronie President Stang Industrial Products