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Page 1: Manual MDF Black Max
Page 2: Manual MDF Black Max

INTRODUCTION

We would like to present the 6th edition of the Black Max Operations Handbook. Wehope you will find it concise, easy to read, and to use.Drilling technology is moving at a rapid pace today, both in and out of the field. Newtechniques are developed everyday and can be difficult to keep up with. With this inmind, we set out to gather information and procedures that are commonly used inthe field today, with respect to the operation of the Black Max products.This book is being made with a two-fold purpose:

a) Bridge the gap between users in order to provide greater understanding andcommunication.

b) Provide the drilling operator and rig hands information they will need to ensureproper operation of Black Max products in order to achieve maximum performance.

The manual covers basic procedures and instructions used in the proper operationof Black Max products. This information is provided as a guideline only and must beused with the necessary precautions. If there is any question as to the correct andsafe use of these products, please contact your nearest Black Max representative.

If you think there is anything that we missed (procedures, formulas, diagrams, etc.)that would help you to run our products in a more efficient manner, contact us at ourhead office - (780) 955-8828, and we will do our best to incorporate the informationinto the next edition.

Page 3: Manual MDF Black Max

The information contained in this document is provided as a guideline only and must be used with thenecessary precautions. If there is any question as to the correct and safe use of these products, please

contact your nearest Black Max representative.

Page 4: Manual MDF Black Max

INDEXMOTORSDescriptions 1Procedures 3Applications 9Formulas 16Fluids 24Specifications 28Make-up Torque’s 138Build Rates 139Adjustable Housing Setting Procedures 141Piston Depth 142Fishing Dimensions 143

SHOCK TOOLS & JARSShock Tools 118Mechanical Jars 118Hydraulic / Mechanical Jars 118Best Hitter 124Rig Rattler 130

INDEX Continued

Page 5: Manual MDF Black Max

WINDOW MILLINGProcedures 132Whipstock Specifications 134Mills 135

FISHINGCanFish Services 136

TABLESMotor Shipping Information 117Casing Dimensions 149Rotary Connection Cross Reference 151Drill Collar Weights 152Annular Capacities 153Hole Capacity 154Drill Pipe Capacities 155Drill Pipe Properties 156Nozzle Flow Areas 157Mud Weights 159Unit Conversions 160

INDEX Previous

Page 6: Manual MDF Black Max

DESCRIPTION

Bearing Assembly - Each Black Max motor comes equipped with a fully sealed, oillubricated bearing system. Bearings are stacked to accommodate high speed/lowtorque or low speed/high torque, without altering radial or axial loading.

Universal Joint Assembly - The Black Max universal joint is used to convert theeccentric motion of the motor (rotor) to a smooth concentric motion required by thebearing section. The simple design of two internally sealed ball bearing styleuniversal joints and a connecting rod, allows the motor to operate at high angles, yetstill be able to handle high torque and speed.

Adjustable Bent Housing/Fixed Housing - The Black Max line of adjustablehousings are available in 0°-3° settings, and also includes a specialized assemblyfor short radius drilling. The housing is easily adjustable and allows the operator toreset angles at the rig floor, eliminating the need to change assemblies or motors.Always follow the specifications for proper tightening of the assembly. (See pg. 138-139 for proper procedures)

Black Max also supplies a number of fixed housings in angles from 0° to 4°(depending on the motor size and application). See your Black Max representativefor details.

Page 7: Manual MDF Black Max

Power Section - Black Max power sections are made up of a lobed rotor that fitsinside a rubber lined housing (stator). The rotor has one less lobe than the stator,creating a continuously sealing chamber. Drilling mud or air is forced through themotor, thereby turning the rotor and generating torque. The lower the speed (largenumber of lobes), the more torque is provided, and vice versa.

Where drilling requirements call for circulation rates exceeding maximumrecommended rates, rotors are jetted or bored to allow excessive fluid to flow downa parallel path, thereby reducing damage to the elastomer in the stator.

Dump Valve - optional (see your dealer for more details)

Page 8: Manual MDF Black Max

PROCEDURES

This section describes basic operating procedures, which are used in the field andwill facilitate proper operation of Black Max motors.

An important aspect of any planned downhole motor run is properly matching the bitand hydraulics to the motor in order to achieve the desired results. Attention mustbe given to TFA (total flow area) to see that proper parameters are maintained withregard to pressure drop across bit, annular velocity needed for hole cleaning,maximum standpipe pressure, and adequate hole cleaning at the bit\formationinterface. Keep in mind that stall pressure of a motor may approach pump reliefvalve limits in some cases. In larger hole sizes, a bored rotor may be necessary toaccommodate fluid requirements mentioned above. Generally, all motor sizes haveadequate torque to run any cone type bit. If a drag type (PDC or polycrystallinediamond compact) bit is to be used, it should be remembered that the moreaggressive PDC's may cause excessive stalling in rough, broken formations. If thepurpose of the run is to build angle or otherwise achieve significant deviation, gaugelength on the bit is very important. Gauge protection is necessary if the motor isbent, since continual side loading occurs at the bit.

Page 9: Manual MDF Black Max

Surface Testing (& Orientation)The Black Max motor is a sealed bearing motor, so it may be safely surface testedwith or without a bit attached, since bit pressure drop is not necessary to cool thebearings. It is recommended that a bit not be attached if the motor is significantlybent, and needs to be positioned in the BOP's (blow-out preventers) or below toaccommodate testing of the dump valve. If the downhole motor is tested in thismanner, be sure to remove the bit box thread protector before lowering the motorinto the hole. When the downhole motor is equipped with a dump valve, attach thekelly and lower the ports just below the top of the bell nipple before starting thepump. Carefully observe the closing of the dump valve as the pump is eased up.After the valve is closed, ease up on the pump. Left-hand torque should be noted inthe assembly. Quite a bit of vibration may be seen as flow rates increase, but isnormal and no cause for concern. Before shutting the pump down, be sure that thedump valve is in position in the bell nipple. When the pump is shut down, if thepressure doesn't bleed off, open the fill-up line on the standpipe to relieve thepressure. When turning the bit box with tongs during the course of a coiled tubingoperation, turn the box to the left, otherwise a twist-off could occur.

Pick the motor up, and attach the chosen bit. If a bent housing adjustment isneeded, lower the motor down to the adjustable, and make the needed changeaccording to the accompanying setting procedure (see pg. 138-140). Uponcompletion of the setting procedure, mark the tool face, and slowly lower the motorinto the

Page 10: Manual MDF Black Max

hole, keeping tool face alignment as you go. At this point, you can align and testwhatever steering device is to be used, and proceed on in the hole. Please note,motors are pre-tested in water and should be properly thawed before surface testing,when operating in sub-zero temperatures.

Running InWe recommend running a float valve with the downhole motor, especially if a dumpvalve assembly is employed. This keeps trash out of the ID of the string. If no dumpvalve is used, it (the float) will keep the motor from running backward as the pipe fillsup. When this occurs; it is possible to back something off internally. If heat is afactor, it is a good idea to break circulation (depending on hole depth) once or twiceas you approach bottom. Pumping should be at a slow rate and kept up longenough (calculate surface-to-bit strokes) to move some cool mud down to the motor.Slow movement of the drill string up and down during the pumping operation willkeep casing wear to a minimum, and decrease the likelihood of leaving a ledge if themotor happens to be in open hole. If the motor bend is extreme, keep runningspeeds slow to minimize the chance of ledging. Running speeds should also beslow when dealing with high mud weights and small liners, as pressure surges mightknock the bottom out at the liner shoe.

Page 11: Manual MDF Black Max

DrillingDrilling with a downhole motor is monitored mainly by changes in standpipepressure. Generally, the amount of torque created at the bit face will be reflected byan increase in standpipe pressure over the "off bottom" reading. This is DifferentialPressure. Keep in mind that the maximum motor differential presented in thedownhole motor specifications is the total differential recommended. It takes from 10to 15% of that total to turn the rotor in the off bottom position. The difference is theamount that is usable with WOB (weight-on-bit).

When tagging bottom for the first time, keep in mind that a new bottom patternneeds to be established, especially if a different assembly or a different bend isemployed. Higher differential pressures will be noted with less bit weight if PDC(drag) bits are used. Regular diamond bits will increase standpipe pressure slightlywhen bottom is tagged due to the reduction in flow area around the bit face.Whether the drilling operation is sliding or rotating, we recommend keepingdifferential at 60-75% of the maximum motor differential noted in the specifications.ROP (rate of penetration) is a function of rpm and tooth penetration. If rpm's aredecreased and tooth penetration is increased, the net effect may not amount tomuch increase in ROP, and it will certainly shorten stator life.Good weight transfer is normally accomplished with rotation of the

Page 12: Manual MDF Black Max

drill string, and optimization of ROP can be attained with incremental changes ofWOB. We recommend (for sections of hole where long rotation periods areanticipated) that bends be kept to a maximum of 1.5° (actual) and surface rotaryspeed be kept below 90 rpm.If heat is a factor to be considered, special precautions should be taken. If the statoris swelling in heat, chunking of the stator material is most likely to occur after ashutdown of the pumps for whatever reason (survey, connection, repairs, wellcontrol, etc. ). For this reason, pumps should be brought up slowly, get the rotorturning first, then bring them gradually up to normal speed. When going back onbottom, ease into it gradually to minimize the shock to the heat swollen stator, andgive time to get some cool mud around it. It is also helpful to have a good cleanmud system with a lubricant in it that will lower friction between the rotor and stator.As a rule, anything that helps lower friction between the drill string and the hole willalso help on the inside of the motor.A motor stall is indicated when a sudden pressure increase is noted whiledrilling. When this occurs, it is imperative to immediately cut back on pumpstroke before lifting the motor up off bottom, especially if you are in therotating mode. This will reduce the increase in differential pressure that wascreated when the stalling occurred. If the rotor is not turning, and the drillstring is turning, the stator is spinning backward on the rotor, and failure willlikely occur in short order.

Page 13: Manual MDF Black Max

Pulling Out (Re-running)It is a good practice when pulling bent motors out of the hole to chain out or usepower tongs. Be careful when pulling bent assemblies through the BOP's. Whenpicking the motor up to break the bit off, a water hose can be tied off in the top of themotor (if a hollow lift nipple is available). Place the bit in the bit breaker, put the leadtongs on the bearing housing to hold back up, and carefully bump the rotaryintermittently to the right. If the bit output shaft is locked, lay the motor down. If thebit turns freely, engage the rotary and turn the bit slowly, turn the water on, andpump water through the downhole motor until it cleans up at the bit nozzles. Breakthe bit off the downhole motor. If a dump valve assembly is being used, be sure toflush the assembly thoroughly until clear water flows through the ports. If a rerun isbeing considered, a check of the oil left in the bearings is essential and can bedescribed as follows:

At the bottom of the bearing housing, where the rotating bit box comes out, is a largesnap ring. Behind this ring is a piston assembly that moves away from the snap ringas oil seepage occurs. By measuring this distance from the bearing housingshoulder to the piston, and referring to the Piston Depth Chart (pg. 140) in this text,the advisabilityof re-running the motor can be determined

Page 14: Manual MDF Black Max

APPLICATIONS

Black Max now supplies one of the widest range of motor sizes available. It is thisvariety that allows us the flexibility to participate in almost any application withmaximum performance.

Performance\Straight Hole Drilling

With the advent of PDC bits and ever more powerful downhole motors, it hasbecome cost effective to pair the two when long straight hole sections are to bedrilled. PDC bits depend on rpm to make hole, and downhole motors are able todeliver the rpm to the bit with only minimum rotation on the drill string, thus savingwear and tear on both rig and drill string.

Black Max offers a full line of motors that have proven themselves in very deep, hot,high mud weight, small hole applications. The savings recognized by operators dueto reduced tubulars cost and savings in mud systems far outweighs the cost of motoroperation at depth.

Directional\Steerable Drilling

Black Max motors offer a surface adjustable bent housing that provides directionaldrillers with flexibility in the planning and execution of any directional drilling project.The 3° adjustable sub allows the handling of any conventional open hole KO (kick-off) or sidetracking off a cement plug or drilling below a casing whip stock window.

Page 15: Manual MDF Black Max

The motors can be oriented with single shots, steering tools (magnetic or gyro) andMWD's (measurement-while-drilling). Left-hand reactive torque must becompensated for if orienting with single shots in a fluid circulating medium.

If a steerable system is to be used, Black Max motors again display their versatilitywith the screw on stabilizer on the bearing housing, thus providing one basicelement of a 'steerable system', the others being a durable, long range bit, and anMWD device with steering and possibly formation evaluation capabilities. Steerablesystems are invaluable to wells that have multiple targets, or complex approachpaths that are the result of geological constraints. The stabilization provided isnormally 1/8 to 1/4 inch less than hole gauge and can be tailored to the individualneeds of the directional driller, because of the rig site interchangeable stabilizercapability.

Horizontal / Short Radius Drilling

Black Max has a range of motor sizes suited to horizontal and short radiusapplications in various hole sizes. Black Max motors have performed medium radiusprojects with build rates ranging from 10°-45°/100'. Short radius (46°-95°/100 ft.)and ultra-short radius projects (96°-128°/100 ft.) are also becoming morecommonplace. For angle building purposes, the motors can be run with or without anear bit stabilizer, with a single bend, with a double bend, or with

Page 16: Manual MDF Black Max

a flex joint in place of the second bend at the top of the motor. The flex joint allowslimited rotation during the build section to fine tune build rate. The flex joint alsorelieves strain at the top of the stator housing, and facilitates going through the curvesection during trips. When rotating in the lateral section we recommend a benthousing maximum setting of 1.5° (actual). This should be sufficient for minor coursecorrections as drilling proceeds, and is sometimes enough to accomplish an openhole sidetrack on the low side, if a short gauge bit is being used.

Remedial\Workover Operations

Black Max provides a wide variety of power section options and motor sizes that willaccommodate almost any remedial need. Trying to rotate a small limber work stringat great depth with a power swivel is a headache at best, and nearly impossible in adeviated hole. Drilling out cement and guide shoes in small liners is efficiently andcost effectively accomplished by utilizing Black Max downhole motors.

Coiled Tubing

Black Max motors have been used for years to provide a power source for coiledtubing remedial operations. Recently, Black Max Motors have been used for drillingnew holes. Motor sizes range from 1 11/16”-5” O.D.. Torque restrictions in thecoiled tubing so far have limited hole size applications, but drilling rates have beenimpressive, using both fluid and air as a circulating medium.

Page 17: Manual MDF Black Max

Air Drilling

Black Max motors, due to their sealed bearing assembly, have proven themselveshighly adaptable to air drilling projects. The higher rotor/stator lobe configurationswith their high torque and slow rpm outputs have been the most successful. In anyair circulating medium, there must be some form of lubricant (mist, soap, petroleumbase, or polymer) to lower friction and heat generated between the rotor and stator.Dump valves cannot be used when air is the circulating medium.

Air volume requirements for various sizes of downhole motors are hard to equate withnon-compressible fluid. We have included an equation to give a starting point forcalculating air requirements relative to fluid requirements. The equation assumes anefficiency for compressor output, and an efficiency for the motor relative to fluidefficiency. Keep in mind that as the rotor turns, heat is generated that may cause statorswelling (possibly increasing standpipe pressure), thus affecting a decrease involumetric air delivery at the motor. Therefore, these volume calculations are meant asa loose guideline. Remember, lubrication is the key to good performance. We do not,in any circumstance, recommend running the downhole motor on dry air. This will resultin premature failure of the power section and cause damage to the motor.

Page 18: Manual MDF Black Max

Air Volume Formula:P1= Atmospheric or Surface Pressure (psi)V1= Compressor Rated Output (cfm)P2= Pressure above the Power Section (psi)Pb= Bottom hole Pressure (psi)Pd= Differential Pressure across the Motor (cfm)V2= Equivalent cfm delivered to the Motor (cfm)

Choose gpm from motor specifications (gpm). This is Vm.When using fluid as a lubricant, subtract it from the chosen volume.

eg.

2.

3.

NOTE: V1 does not include compressor and motor efficiency.

lub1 VVV mm −=

)(48.7

)(3

12

ftgal

gpmVV m=

1

221

P

VPV

×=

Page 19: Manual MDF Black Max

Since air compressor is able to compress air to high pressures and therefore, todifferent volumes at exit, a standard measurement is used for the intake volumetricrate of air. This volumetric rate is stated in standard cubic feet per minute (SCFM),which is a cubic foot of air at standard atmospheric conditions (14.696 psia and 59ºF) having a specific weight of 0/0765 lb/ft3.

Operating the downhole motor with air requires certain precautions. Start the drillingoperation after each connection with the bit just off bottom. Start up thecompressors and build up to motor requirements and ease weight on bit gently.Remember there is no dampening of vibration and shock, so be careful whenslacking off. Cut back on flow rate (50%) when off bottom. Motor stalls are hard todetect quickly on the standpipe, but vibration of the drill string, and subsequent lackthereof, is a decisive indicator of motor stall. Contact your nearest Black Maxrepresentative for more information.

River Crossing\Utility Boring

Black Max is a recognized leader in the river crossing and utility boring industry. Withcrossing projects being undertaken in formations with considerable compressivestrength, the addition of downhole motors with high torque deliverability and built indirectional capabilities was inevitable. The sealed bearing assembly protects thebearing section when solids control is less than perfect. The wide range of rotor/statorconfigurations have proven to be invaluable to contractors who engage in the highlyspecialized crossing field.

Page 20: Manual MDF Black Max

In a typical crossing operation, the bit enters the ground at an angle less thanhorizontal, proceeds down under the object to be crossed, is brought horizontal, thenback up to an exit point on the other side. The assembly is guided with a wirelinesteering tool, or a surface interactive sonde that can track the bit from above ground.The downhole motor is used on the pilot hole operation, with subsequent holeopening operations bringing the borehole to required diameter.

Small diameter motors are being used more and more for utility boringoperations in urban areas to install fiber optic cables and other utility conduits.The Black Max downhole motors have proven themselves to be cost-effectivewhen compared to alternative horizontal boring methods. Guidance for thesebores is similar to that described above.

Page 21: Manual MDF Black Max

FORMULAS

Horsepower

Pressure

5,252

speedtorquehp

(rpm)lb)(ft ×=

⋅mechanical

1,714

rateflowdroppressurehp

(gpm)(psi) ×=hydraulic

)(in

(ppg(gpm(psi 2

2

areanozzle10,858

)weightfluid)rateflow)P

×

×= bitacross the

(ppg)weightmudoriginal

(ppg)weightmudnew(psi)mudoriginaldrop,press.(psi)P

×=ectedexp

(ppg)(ft) weightfluiddepthvert.total0.052(psi)P ××=chydrostati

Page 22: Manual MDF Black Max

Velocity

Motor Efficiency

Buoyancy

Note: In order to calculate the correct drill collar string weight, the buoyancy factor must betaken into account. Using the table found on pg. 161, take the mud weight value you areusing and insert it in the above formula. Multiply the resulting buoyancy factor to the weightof the string in air. This will give you the weight of the string in the mud you are using.

(in)(in)

(gpm(ft/s

22 O.D.gdrillstrinO.D.hole

)rateflow0.4085)v

×=annular

)(in

(gpm(ft/s) 2areanozzle

)rateflow0.3209v

×=jet

(gal/ft)

e)(gal/strok(spm)(ft/min)

capacityannular

outputpumpspeedpumpvel.ann.

×=pump

(psi)pressure(gpm)rateflow

(rpm)speedlb)(fttorque32.64%

×

×⋅×=

65.5

(ppg)weightmud65.5factorbuoyancy

−=

Page 23: Manual MDF Black Max

RADIUS OF CURVATURE

Displacement Build Chart in Meters

Horizontal Displacement (meters)T

rue

Ver

tical

Dep

th (

met

ers)

10090

8070

605040 deg / 30 m

30 deg / 30 m

25 deg / 30 m22 deg / 30 m

20 deg / 30 m18 deg / 30 m

16 deg / 30 m

40 80 1200 160 200 240 280 320 360

0

40

80

120

160

200

240

280

320

360

14 deg / 30 m

12 deg / 30 m

10 deg / 30 m

9 deg / 30 m

8 deg / 30 m

7 deg / 30 m

6 deg / 30 m

5 deg / 30 m

Displacement Build Chart in Feet

Horizontal Displacement (feet)

Tru

e V

ertic

al D

epth

(fe

et)

0

100

200

300

400

500

600

700

800

900

1000

1100

1200100 200 3000 400 500 600 700 800 900 1000 1100 1200

5 deg / 100 ft

14 deg / 100 ft

12 deg / 100 ft

10 deg / 100 ft

9 deg / 100 ft

8 deg / 100 ft

7 deg / 100 ft

6 deg / 100 ft

16 deg / 100 ft

22 deg / 100 ft

40 deg / 100 ft

18 deg / 100 ft

25 deg / 100 ft

20 deg / 100 ft

30 deg / 100 ft

100

7090

6080

50

Page 24: Manual MDF Black Max

Build Rate Formula (Approximate)

D = hole diameter or bit diameterP = pad diameterT = tool diameterB = bit to bend length (including bit length)F = factor, use table below

1.

2.

3.

×

−= −

B2

PDtanu

1

( )( )

2cosF2

uFsin

cosF

2

T

2

PDB

2

P-D

R

22

−×−−++

=

pR

216,000/100ft.ratebuild =

Page 25: Manual MDF Black Max

If no pad is present on the tool, then P=T.All dimensions are in inches and angles in degrees.

Tool Setting Factor ‘F’

0 0

0.39 0.25

0.78 0.50

1.15 0.75

1.50 1.00

1.83 1.25

2.12 1.50

2.38 1.75

2.60 2.00

2.77 2.25

2.90 2.50

2.97 2.75

3.00 3.00

Page 26: Manual MDF Black Max

FLUID BYPASS CALCULATIONS

The following calculations are supplied in order to obtain the correct jet sizes for fluidbypass requirements:

FORMULAS:

h (pressure) = ft of head

Q (flow rate) = ft3/min

v (velocity) = [(2gh)/SP] 1/2 = ft/min

SP (specific gravity) = density of mud density of water

A (flow area) = Q = ft2 v

g (gravity) = 32.2 ft/s²

Page 27: Manual MDF Black Max

SAMPLE CALCULATION:

Jet size needed for bypassing 60 gpm of 12.2 lb mud at 360 psi:

SP = density of mud = 12.2 lb/gal = 1.46 density of water 8.34 lb/gal

v = [(2gh)/SP] 1/2 = [(2)(32.2 ft/s²)(360 psi x 2.31)/1.46] 1/2

= 191.52 ft/s x 60 s/min

= 11,491 ft/min

Q = 60 gal/min. = 60 gal / min

7.481 gal / ft3

= 8.02 ft3/min.

A = Q

v = 8.02 ft / min

11,491 ft / min

3

= 0.0007 ft2

Page 28: Manual MDF Black Max

Hole ∅ = (4 A/Π) 1/2 = [(4)(0.0007 ft2)/Π] 1/2 = 0.0298 ft

= 0.3576 in

Jet size = Hole ∅ x *32

= 0.3576 in. (32)

= 11.4*('32' refers to an incremental value needed to obtain jet size - see most bit manuals)

∴USE BIT JET SIZE OF #11 OR #12

Page 29: Manual MDF Black Max

FLUIDS

Proper selection of fluids will not only ease the drilling process but will preventserious complications (due to friction and heat) from developing. When choosing adrilling medium, you must take into account two areas in the motor that are mostsusceptible to damage from drilling mud:1) the elastomer compound in the stator2) the bearing stack.

Some muds are extremely harsh on certain rubber compounds. Many diesel basedfluids can cause severe swelling in the rubber, resulting in anything from reducedpower output to premature failure. Therefore, the type of medium must be chosencarefully. Oil based muds should have an aromatic content no greater than 2%.

The following fluids have been run with great success and are recommended for usewith the Black Max motor:-any water based mud-any oil based mud (with an aniline point above 200° F)-air*-nitrogen*-brine solutions*(provided plenty of lubrication is used ie. soap, mist, graphite, etc.)

Any additive to be used, should also be carefully considered, in terms of theelastomer compound ( eg. HSN), before being used.

Page 30: Manual MDF Black Max

Another important factor to keep in mind is mud weight. As a rule, heavier mudweights create more wear on the motors. Combined with high sand content, thiscould be extremely detrimental to the motor. Generally, when using heavier muds,ie. 12 lb +, extreme care should be taken to keep sand content as low as possible toprevent washing in the motor. Sand content should not be greater than 1/2%going in. Contact a Black Max representative for more information.

Temperature is also a factor in performance. In the case of hot hole applications,Black Max will supply specialized power sections. DO NOT attempt to use these inareas of lower temperature. These stators have a loose fit designed to incorporateswelling or specialty elastomers (eg. HSN). If used in lower temperatures, it will onlyprovide a small percentage of power specified.

Page 31: Manual MDF Black Max

FLUID TYPE ELASTOMER RECOMMENDATIONS

ASTM #3

Neither HSN nor Nitrile elastomers are suitable for use inASTM #3 oil, due to its low aniline point. HSN seems to holdits properties at 350 F, but any drop in temperature will makeit unsuitable.

CUTTER D

Standard Nitrile is not suitable for use with Cutter D, due tohigh volume swell.HSN should work well to 250 F, provided proper fit ismaintained.

DIESELStandard Nitrile is not suitable for use with diesel, due to highvolume swell.Oversize stators of HSN elastomer are well suited to diesel.

INVERMULE HSN is suitable for use in Invermule.Standard Nitrile is not suitable for Invermule mud.

LIGNO-SULPHONATE

Both Nitrile and HSN are suitable for use in Lignosulphonite.An oversize stator is recommended for Nitrile.

MENTOR 26Both Nitrile and HSN are suitable for use in Mentor 26, up totemperatures of 350 F.An oversize stator is recommended for thermal expansion.

MUDZYME Both Nitrile and HSN are suitable for use in Mudzyme.An oversize stator is recommended for Nitrile at 250 F.

NITROGENBoth Nitrile and HSN are suitable for drilling with Nitrogenwith the addition of DA-001 as a lubricant.

Page 32: Manual MDF Black Max

PETROFREE

For temperatures to 150 F, Nitrile is suitable.For temperatures between 150 and 250 F, standard sizestator with HSN can be used.Life of stator will be less, due to heat build up caused bystiffening elastomer.

U-DIESELStandard Nitrile is not suitable for U-Diesel mud due tobrittleness.HSN should work well in the mud.

DISTILLATE 822Due to the high volume swell nitrile is not recommended forthis fluid.HSN should work well and is recommended

HT40N

Standard nitrile is recommended for use up to 250 F. HSN isrecommended for temperatures above 150 F. Due to the highshrinkage rate, a standard size stator is recommended foruse up to 250 F. At lower temperatures a high RPM drop isinevitable. Even with HSN, lower service life should beanticipated.

Page 33: Manual MDF Black Max

SPECIFICATIONS

The following sections show specifications recommended for the proper operation ofBlack Max motors.

The performance graphs that accompany the specifications show maximumdifferential working (on/off bottom) pressure, torque, rpm, and horsepower asfollows:

Maximum Pressure Differential: This is the maximum designed pressure droppedacross the illustrated power section. It is indicated on the graph as ‘MAX. DIFF.’. Inthis case, the pressure differential is 600 psi. For optimum performance and life, thispressure should not be exceeded.Working Pressure: Due to losses from friction, turbulence, and pressure, theWorking Pressure will be less than the Maximum Pressure Differential:

To determine the working pressure at 175 gpm, find the line marked ‘rpm-175 gpm’.There is 75 psi indicated on the graph as ‘Press. Loss’. This is the pressure lossthrough the motor at 175 gpm with no load on the bit. Therefore,

LossPressurePressurealDifferenti MaximumPressureWorking −=

ipsi75psi600PressureWorking ps525=−=

Page 34: Manual MDF Black Max

It is offset to the left of the ‘MAX. DIFF.’ line by an amount equal to the pressure loss(75 psi). Reading this line across the graph to the right will give you a Torquereading. For this example, torque is 1600 ft-lb.Rpm: To read rpm, find the line labeled ‘rpm-175 gpm’, and follow it to where itintersects the line labeled ‘MAX. DIFF.’. Reading across the graph to the left, therpm is 133 rpm.Horsepower: To determine the horsepower you must know the rpm and the torqueat which you are running.

{

PRES.LOSS

40

80

120

200100 300 400

rpm - 100 gpm

TORQUE

{

}

160

200

240

280

320

rpm - 250 gpm

rpm - 175 gpm

LOSSPRES.

PRES.LOSS

300

600

900

500 600 700 800

1,200

1,500

1,800

2,100

2,400

MA

X. D

IFF

.

PRESSURE DIFFERENTIAL (psi)

SP

EE

D (

rpm

)

TO

RQ

UE

ft l

b*

40.55252

lbft1600133

5252

torquerpmhp =

⋅×=

×=

Page 35: Manual MDF Black Max

1 11/16" 1.68" 1-2 3 STAGE (168-1)

PRESSURE DIFFERENTIAL psi

rpm - 15 gpm

SP

EE

D r

pm

500

250

750

15075 225

300

TORQUE

1,750

1,250

1,000

1,500

2,000

rpm - 25 gpm

rpm - 35 gpm

TO

RQ

UE

ft l

b

15

10

5

375

450

525

600

40

35

30

25

20

MA

X. D

IFF

.

.

Stator Configuration 1 11/16" 1.68" 1-2, 3 Stage Bearing Assembly 1 11/16" 43 mm

Volume 15-35 gpm 57-133 lpm

Speed 534-1,756 rpm

Torque 25 ft-lb 34 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 450 psi 3,103 kPa

Bit To Bend Length 22" 559 mm

O/A Length 86" 2,184 mm

Hole Size 1 7/8"-3" 48-76 mm

Top Connection AW-ROD

Bottom Connection AW-ROD

Bearing Load dynamic=2,500 lb 1,110 daN

(compression) static=6,000 lb 2,670 daN

Bearing Load dynamic=2,500 lb 1,110 daN

(tension) static=6,000 lb 2,670 daN

Max. Overpull

(for re-runs)

Absolute Overpull 28,000 lb 12,455 daN

6,000 lb 2,670 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

15 534-797 25 2.5

25 976-1,238 25 4.6

35 1,492-1,756 25 7.1

Page 36: Manual MDF Black Max

125

250

375

500

625

750

875

1000

75 150

225

300

375

450

525

600

10

20

30

40

50

60

70

80

TO

RQ

UE

ft l

b.

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

rpm - 15 gpm

MA

X. D

IFF

.

1 11/16" 1.68" 5-6 3 STAGE (168-2)

TORQ

UE

rpm - 30 gpm

rpm - 45 gpm

Stator Configuration 1 11/16" 1.68" 5-6, 3 StageBearing Assembly 1 11/16" 43 mm

Volume 15-45 gpm 57-170 lpm

Speed 100-645 rpm

Torque 62 ft-lb 84N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 450 psi 3,103 kPa

Bit to Bend Length 22" 559 mm

O/A Length 96" 2,438 mm

Hole Size 1 7/8"-3" 48-76 mm

Top Connection AW-ROD

Bottom Connection AW-ROD

Bearing Load dynamic=2,500 lb 1,110 daN

(compression) static=6,000 lb 2,670 daN

Bearing Load dynamic=2,500 lb 1,110 daN

(tension) static=6,000 lb 2,670 daN

Max. Overpull

(for re-runs)

Absolute Overpull 12,455 daN28,000 lb

6,000 lb 2,670 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

15 100-212 62 1.2

30 310-430 57 3.4

45 540-645 50 5.1

Page 37: Manual MDF Black Max

PERFORMANCE

100

200

300

400

500

600

700

800

100 200 300 400 500 600 700 800

20

40

60

80

100

120

140

160

TO

RQ

UE

FT

LB

SP

EE

D R

PM

PRESSURE DIFFERENTIAL PSI

rpm - 15 gpm

MA

X. D

IFF

.

1 11/16" 1.68" 5-6 5 STAGE (168-3)

TORQUE

rpm - 30 gpm

rpm - 45 gpm

Stator Configuration 1 11/16" 1.68" 5-6, 5 StageBearing Assembly 1 11/16" 43 mm

Volume 15-45 gpm 57-170 lpm

Speed 0 - 645 rpm

Torque 103 ft-lb 104 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 750 psi 5,171 kPa

Bit to Bend Length 22" 559 mm

O/A Length 130" 3,302 mm

Hole Size 1 7/8"-3" 48-76 mm

Top Connection AW-ROD

Bottom Connection AW-ROD

Bearing Load dynamic=2,500 lb 1,110 daN

(compression) static=6,000 lb 2,670 daN

Bearing Load dynamic=2,500 lb 1,110 daN

(tension) static=6,000 lb 2,670 daN

Max. Overpull 6,000 lb

(for re-runs)

Absolute Overpull 28,000 lb 12,455 daN

2,670 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

15 0-212 103 0.0

30 35-430 103 0.7

45 190-645 103 3.7

Page 38: Manual MDF Black Max

200

400

600

800

1,000

1,200

1,400

1,600

50 100

150

200

250

300

350

400

5

10

15

20

25

30

35

40

MA

X. D

IFF

.

rpm - 25 gpm

rpm - 35 gpm

rpm - 45 gpm

TORQ

UE

2 1/16" 2.06" 1-2 2 STAGE (206-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 2 1/16" 2.06" 1-2, 2 Stage Bearing Assembly 2 1/16" 52 mm

Volume 25-45 gpm 95-170 lpm

Speed 575-1,219 rpm

Torque 25 ft-lb 34 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 300 psi 2,068 kPa

Bit to Bend Length 29" 737 mm

O/A Length 105" 2,667 mm

Hole Size 2 7/16"-3 1/2" 62-89 mm

Top Connection AW-ROD

Bottom Connection AW-ROD

Bearing Load dynamic=8,375 lb 3,725 daN

(compression) static=5,800 lb 2,580 daN

Bearing Load dynamic=3,350 lb 1,490 daN

(tension) static=2,300 lb 1,025 daN

Max. Overpull

(for re-runs)

Absolute Overpull 33,500 lb 14,900 daN

2,300 lb 1,025 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

25 575-683 25 2.7

35 852-960 25 4.1

45 1,111-1,219 25 5.3

Page 39: Manual MDF Black Max

HOT HOLE

50

100

150

200

250

300

350

400

25 50 75 100

125

150

175

200

10

20

30

40

50

60

70

80

rpm - 20 gpm

MA

X. D

IFF

.

rpm - 35 gpm

rpm - 50 gpm

TORQUE

2 1/16" 2.06" 4-5 1 STAGE (206-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 2 1/16" 2.06" 4-5, 1 StageBearing Assembly 2 1/16" 52 mm

Volume 20-50 gpm 76-189 lpm

Speed 92-303 rpm

Torque 52 ft-lb 71 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 155 psi 1,069 kPa

Bit to Bend Length 29" 737 m m

O/A Length 82" 2,083 mm

Hole Size 2 7/16"-3 1/2" 62-89 mm

Top Connection AW-ROD

Bottom Connection AW-ROD

Bearing Load dynamic=8,375 lb 3,725 daN

(compression) static=5,800 lb 2,580 daN

Bearing Load dynamic=3,350 lb 1,490 daN

(tension) static=2,300 lb 1,025 daN

Max. Overpull

(for re-runs)

Absolute Overpull 33,500 lb 14,900 daN

2,300 lb 1,025 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

20 92-118 52 0.9

35 187-213 43 1.5

50 277-303 39 2.0

Page 40: Manual MDF Black Max

PRESSURE DIFFERENTIAL psi

2 1/16" 2.06" 4-5 2 STAGE (206-3)

SP

EE

D r

pm

50

150

100

50 100

150

200

TORQUE

250

200

300

400

350

rpm - 20 gpm TO

RQ

UE

ft l

b

60

40

20

250

300

350

400

MA

X. D

IFF

.

160

140

120

100

80

.

rpm - 35 gpm

rpm - 50 gpm

Stator Configuration 2 1/16" 2.06" 4-5, 2 StageBearing Assembly 2 1/16" 52 mm

Volume 20-50 gpm 76-189 lpmSpeed 100-308 rpm

Torque 110 ft-lb 149 N*mMax. Pressure Drop 1,500 psi 10,342 kPaMax. Diff. Pressure 300 psi 2,068 kPaBit to Bend Length 29" 737 mm

O/A Length 110" 2,794 mmHole Size 2 7/16"-3 1/2" 62-89 mm

Top Connection AW-ROD

Bottom Connection AW-ROD

Bearing Load dynamic=8,375 lb 3,725 daN(compression) static=5,800 lb 2,580 daNBearing Load dynamic=3,350 lb 1,490 daN

(tension) static=2,300 lb 1,025 daNMax. Overpull

(for re-runs)

Absolute Overpull 33,500 lb 14,900 daN

2,300 lb 1,025 lb

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

20 100-123 110 2.2

35 190-213 108 3.9

50 285-308 98 5.3

Page 41: Manual MDF Black Max

200

400

600

800

1,000

1,200

1,400

1,600

150

300

450

600

750

900

1,05

0

1,20

0

15

30

45

60

75

90

105

120

rpm - 20 gpm

rpm - 35 gpm

rpm - 50 gpm

MA

X. D

IFF

.

TORQ

UE

2 3/8" 2.37" 1-2 7 STAGE (237-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 2 3/8" 2.37" 1-2, 7 StageBearing Assembly 2 3/8" 60 m m

Volume 20-50 gpm 76-189 lpm

Speed 400-1,363 rpm

Torque 85 ft-lb 115 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 880 psi 6,067 kPa

Bit to Bend Length 35" 889 m m

O/A Length 171" 4,343 m m

Hole Size 3 1/8"-4 1/2" 79-114 m m

Top Connection BW-ROD

Bottom Connection BW-ROD

Bearing Load dynam ic=8,800 lb 3,915 daN

(compression) static=6,650 lb 2,960 daN

Bearing Load dynam ic=3,525 lb 1,570 daN

(tension) static=2,650 lb 1,180 daN

Max. Overpull

(for re-runs)

Absolute Overpull 40,500 lb 18,015 daN

2,650 lb 1,180 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

20 400-549 85 6.5

35 815-963 85 13.2

50 1,215-1,363 85 19.6

Page 42: Manual MDF Black Max

125

250

375

500

625

750

875

1000

75 150

225

300

375

450

525

600

15

30

45

60

75

90

105

120

rpm - 20 gpm

MA

X. D

IFF

.

TORQUE

2 3/8" 2.37" 2-3 4.0 STAGE (237-4)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.rpm - 45 gpm

rpm - 65 gpm

Stator Configuration 2 3/8" 2.37" 2-3, 4.0 StageBearing Assembly 2 3/8" 60 mm

Volume 20-65 gpm 76 - 247 lpm

Speed 168-912 rpm

Torque 95 ft-lb 129 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 554 psi 3,820 kPa

Bit to Bend Length 35" 889 mm

O/A Length 144" 3,658 mm

Hole Size 3 1/8"-4 1/2" 79-114 m m

Top Connection B W -ROD

Bottom Connection B W -ROD

Bearing Load dynamic=8,800 lb 3,915 daN

(compression) static=6,650 lb 2,960 daN

Bearing Load dynamic=3,525 lb 1,570 daN

(tension) static=2,650 lb 1,180 daN

Max. Overpull 2,650 lb

(for re-runs)

Absolute Overpull 40,500 lb 18,015 daN

1,180 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

20 168 - 287 95 3.0

45 534 - 634 93 9.5

65 814 - 912 91 14.1

Page 43: Manual MDF Black Max

LOW FLOW

40

80

120

160

200

240

280

320

75 150

225

300

375

450

525

600

25

50

75

100

125

150

175

200

rpm - 10 gpm

rpm - 15 gpm

rpm - 25 gpm

MA

X. D

IFF

.

TORQUE

2 3/8" 2.37" 4-5 3 STAGE LOW FLOW (237-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 2 3/8" 2.37" 4-5, 3 Stage Bearing Assembly 2 3/8" 60 mm

Volume 10-25 gpm 38-95 lpm

Speed 79-247 rpm

Torque 97 ft-lb 132 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 429 psi 2,958 kPa

Bit to Bend Length 35" 889mm

O/A Length 114" 2,896 mm

Hole Size 3 1/8"-4 1/2" 79-114mm

Top Connection BW-ROD

Bottom Connection BW-ROD

Bearing Load dynamic=8,800 lb 3,915 daN

(compression) static=6,650 lb 2,960 daN

Bearing Load dynamic=3,525 lb 1,570 daN

(tension) static=2,650 lb 1,180 daN

Max. Overpull 2,650 lb(for re-runs)

Absolute Overpull 40,500 lb 18,015 daN

1,180 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

10 79-99 97 1.5

15 129-149 96 2.4

25 227-247 95 4.1

Page 44: Manual MDF Black Max

75

150

225

300

375

450

525

600

75 150

225

300

375

450

525

600

25

50

75

100

125

150

175

200

rpm - 20 gpm

rpm - 35 gpm

rpm - 50 gpm

MA

X. D

IFF

.

TORQUE

2 3/8" 2.37" 5-6 2.5 STAGE (237-3)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 2 3/8" 2.37" 5-6, 2.5 StageBearing Assembly 2 3/8" 60 mm

Volume 20-50 gpm 76-189 lpm

Speed 96-345 rpm

Torque 115 ft-lb 156 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 372 psi 2,565 kPa

Bit to Bend Length 35" 889 mm

O/A Length 113" 2,870 mm

Hole Size 3 1/8"-4 1/2" 79-114 mm

Top Connection BW-ROD

Bottom Connection BW-ROD

Bearing Load dynamic=8,800 lb 3,915 daN

(compression) static=6,650 lb 2,960 daN

Bearing Load dynamic=3,525 lb 1,570 daN

(tension) static=2,650 lb 1,180 daN

Max. Overpull

(for re-runs)

Absolute Overpull 40,500 lb 18,015 daN

2,650 lb 1,180 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

20 96-138 115 2.1

35 201-243 100 3.8

50 303-345 90 5.2

Page 45: Manual MDF Black Max

125

250

375

500

625

750

875

1,000

100

200

300

400

500

600

700

800

30

60

90

120

150

180

210

240

MA

X. D

IFF

.

TORQUE

rpm - 20 gpm

rpm - 45 gpm

rpm - 70 gpm

2 7/8" 2.87" 1-2 5.2 STAGE (287-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 2 7/8" 2.87" 1-2, 5.2 Stage Bearing Assembly 2 7/8" 73 mm

Volume 20-70 gpm 76-265 lpm

Speed 145-780 rpm

Torque 153 ft-lb 207 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 650 psi 4,482 kPa

Bit to Bend Length 40" 1,016 mm

O/A Length 185" 4,699 mm

Hole Size 3 1/2"-4 1/2" 89-114 m m

Top Connection 2 3/8 Reg., N-Rod

Bottom Connection 2 3/8 Reg., N-Rod

Bearing Load dynamic=13,650 lb 6,070 daN

(compression) static=10,750 lb 4,780 daN

Bearing Load dynamic=5,450 lb 2,425 daN

(tension) static=4,300 lb 1,915 daN

Max. Overpull

(for re-runs)

Absolute Overpull 62,000 lb 27,580 daN

4,300 lb 1,915 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

20 145-220 153 4.2

45 425-570 153 12.4

70 715-780 153 20.8

Page 46: Manual MDF Black Max

125

250

375

500

625

750

875

1,000

125

250

375

500

625

750

875

1,00

0

30

60

90

120

150

180

210

240

MA

X. D

IFF

.

TORQUE

rpm - 40 gpm

2 7/8" 2.87" 2-3 7 STAGE (287-7)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 55 gpm

rpm - 70 gpm

Stator Configuration 2 7/8" 2.87" 2-3, 7 StageBearing Assembly 2 7/8" 73 m m

Volum e 40-70 gpm 151-265 lpm

Speed 369-845 rpm

Torque 182 ft-lb 247 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 970 psi 6,688 kPa

Bit to Bend Length 40" 1,016 mm

O/A Length 158" 4,013 mm

Hole Size 3 1/2"-4 1/2"

Bit Conn. 2 3/8 Reg., N-Rod

Top Conn. 2 3/8 Reg., N-Rod

Bearing Load dynam ic=13,650 lb 6,070 daN

(compression) static=10,750 lb 4,780 daN

Bearing Load dynam ic=5,450 lb 2,425 daN

(tension) static=4,300 lb 1,915 daN

Max. Overpull 4,300 lb 1,915 daN

(for re-runs)

Absolute Overpull 62,000 lb 27,580 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

40 369 - 495 182 12.7

55 539 - 668 182 18.6

70 719 - 845 180 24.6

Page 47: Manual MDF Black Max

50

100

150

200

250

300

350

400

75 150

225

300

375

450

525

600

25

50

75

100

125

150

175

200

MA

X. D

IFF

.

TORQUE

rpm - 25 gpm

2 7/8" 2.87" 3-4 4 STAGE LOW FLOW (287-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 40 gpm

rpm - 10 gpm

Stator Configuration 2 7/8" 2.87" 3-4, 4 Stage Bearing Assembly 2 7/8" 73 mm

Volume 10-40 gpm 38-152 lpm

Speed 50-320 rpm

Torque 143 ft-lb 194 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 548 psi 3,778 kPa

Bit to Bend Length 40" 1,016 mm

O/A Length 121" 3,073 mm

Hole Size 3 1/2"-4 1/2" 89-114 m m

Bit Conn. 2 3/8 Reg., N-Rod

Top Conn. 2 3/8 Reg., N-Rod

Bearing Load dynamic=13,650 lb 6,070 daN

(compression) static=10,750 lb 4,780 daN

Bearing Load dynamic=5,450 lb 2,425 daN

(tension) static=4,300 lb 1,915 daN

Max. Overpull

(for re-runs)

Absolute Overpull 62,000 lb 27,580 daN

4,300 lb 1,915 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

10 50-75 143 1.4

25 172-197 142 4.7

40 290-320 141 7.8

LOW FLOW

Page 48: Manual MDF Black Max

75

150

225

300

375

450

525

600

100

200

300

400

500

600

700

800

40

80

120

160

200

240

280

320

rpm - 20 gpm

MA

X. D

IFF

.

TORQ

UE

2 7/8" 2.87" 5-6 3.3 STAGE (287-4)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 50 gpm

rpm - 80 gpm

Stator Configuration 2 7/8" 2.87" 5-6, 3.3 StageBearing Assembly 2 7/8" 73 mm

Volume 20-80 gpm 76-303 lpm

Speed 65-417 rpm

Torque 190 ft-lb 258 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 517 psi 3,565 kPa

Bit to Bend Length 40" 1,016 mm

O/A Length 123" 3,124 mm

Hole Size 3 1/2"-4 1/2" 89-114 mm

Top Connection 2 3/8 Reg., N-Rod

Bottom Connection 2 3/8 Reg., N-Rod

Bearing Load dynamic=13,650 lb 6,070 daN

(compression) static=10,750 lb 4,780 daN

Bearing Load dynamic=5,450 lb 2,425 daN

(tension) static=4,300 lb 1,915 daN

Max. Overpull

(for re-runs)

Absolute Overpull 62,000 lb 27,580 daN

4,300 lb 1,915 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

20 65-105 190 2.4

50 225-265 183 7.8

80 377-417 167 12.0

Page 49: Manual MDF Black Max

75

150

225

300

375

450

525

600

100

200

300

400

500

600

700

800

75

150

225

300

375

450

525

600

MA

X. D

IFF

.

TORQUE

2 7/8" 2.87" 7-8 2.5 STAGE (287-6)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 70 gpm

rpm - 90 gpm

rpm - 110 gpm

Stator Configuration 2 7/8" 2.87" 7-8 2.5 StageBearing Assembly 2 7/8" 73 mm

Volume 70-110 gpm 265-416 lpm

Speed 198-423 rpm

Torque 250 ft-lb 339 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 490 psi 3,378 kPa

Bit to Bend Length 40" 1,016 mm

O/A Length 115" 2,921 mm

Hole Size 3 1/2"-4 1/2" 89-114 mm

Top Connection 2 3/8 Reg., N-Rod

Bottom Connection 2 3/8 Reg., N-Rod

Bearing Load dynamic=13,650 lb 6,070 daN

(compression) static=10,750 lb 4,780 daN

Bearing Load dynamic=5,450 lb 2,425 daN

(tension) static=4,300 lb 1,915 daN

Max. Overpull

(for re-runs)

Absolute Overpull 62,000 lb 27,580 daN

4,300 lb 1,915 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

70 198-257 250 9.4

90 276-335 215 11.3

110 378-423 180 12.9

Page 50: Manual MDF Black Max

75

150

225

300

375

450

525

600

100

200

300

400

500

600

700

800

75

150

225

300

375

450

525

600

MA

X. D

IFF

.

TORQUE

3 1/8" 2.87" 7-8 2.5 STAGE (312-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 70 gpm

rpm - 90 gpm

rpm - 110 gpm

Stator Configuration 3 1/8" 2.87" 7-8, 2.5 StageBearing Assembly 3 1/8" 79 mm

Volume 70-110 gpm 265-416 lpm

Speed 198-423 rpm

Torque 250 ft-lb 339 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 475 psi 3,275 kPa

Bit to Bend Length 32" 813 mm

O/A Length 102" 2,591 mm

Hole Size 3 3/4"-4 3/4" 95-121 mm

Top Connection 2 3/8 Reg.

Bottom Connection 2 3/8 Reg.

Bearing Load dynamic=12,000 lb 5,340 daN

(compression) static=36,000 lb 16,015 daN

Bearing Load dynamic=12,000 lb 5,340 daN

(tension) static=36,000 lb 16,015 daN

Max. Overpull

(for re-runs)

Absolute Overpull 68,000 lb 30,250 daN

36,000 lb 16,015 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

70 198-257 250 9.4

90 276-335 215 11.3

110 378-423 180 12.9

Page 51: Manual MDF Black Max

40

80

120

160

200

240

280

320

100

200

300

400

500

600

700

800

150

300

450

600

750

900

1,050

1,200

rpm - 80 gpm

MA

X. D

IFF

.

TORQ

UE

3 1/8" 3.13" 7-8 3 STAGE (312-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.rpm - 110 gpm

rpm - 140 gpm

Stator Configuration 3 1/8" 3.13" 7-8, 3 StageBearing Assembly 3 1/8" 79 m m

Volum e 80-140 gpm 303-530 lpm

Speed 122-249 rpm

Torque 665 ft-lb 902 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 600 psi 4,137 kPa

Bit to Bend Length 32" 813 m m

O/A Length 156" 3,962 m m

Hole Size 3 3/4"-4 3/4" 95-121 m m

Top Connection 2 3/8 Reg.

Bottom Connection 2 3/8 Reg.

Bearing Load dynam ic=12,000 lb 5,340 daN

(compression) static=36,000 lb 16,015 daN

Bearing Load dynam ic=12,000 lb 5,340 daN

(tension) static=36,000 lb 16,015 daN

Max. Overpull

(for re-runs)

Absolute Overpull 68,000 lb 30,245 daN

36,000 lb 16,015 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

80 122-141 665 13.8

110 170-189 560 18.1

140 230-249 440 19.3

PERFORMANCE

Page 52: Manual MDF Black Max

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rpm - 70 gpm

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3 1/8" 3.13" 7-8 4 STAGE (312-3)

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PRESSURE DIFFERENTIAL psi

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rpm - 90 gpm

rpm - 110 gpm

Stator Configuration 3 1/8" 3.13" 7-8, 4 StageBearing Assembly 3 1/8" 79 m m

Volum e 70-110 gpm 265-454 lpm

Speed 198-432 rpm

Torque 422 ft-lb 572 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 750 psi 5,171 kPa

Bit to Bend Length 32" 813 m m

O/A Length 124" 3,150 m m

Hole Size 3 3/4"-4 3/4" 95-121 m m

Top Connection 2 3/8 Reg.

Bottom Connection 2 3/8 Reg.

Bearing Load dynam ic=12,000 lb 5,340 daN

(compression) static=36,000 lb 16,015 daN

Bearing Load dynam ic=12,000 lb 5,340 daN

(tension) static=36,000 lb 16,015 daN

Max. Overpull

(for re-runs)

Absolute Overpull 68,000 lb 30,250 daN

36,000 lb 16,015 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

70 198-250 422 15.9

90 276-328 395 20.8

110 348-400 355 23.5

Page 53: Manual MDF Black Max

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rpm - 150 gpm

rpm - 180 gpm

TORQ

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3 3/8" 3.37" 1-2 5 STAGE (338-1)

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PRESSURE DIFFERENTIAL psi

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ft l

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Stator Configuration 3 3/8" 3.37" 1-2, 5 Stage Bearing Assembly 3 3/8" 86 m m

Volum e 120-180 gpm 454-681 lpm

Speed 490-933 rpm

Torque 320 ft-lb 434 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 750 psi 5,171 kPa

Bit to Bend Length 51" 1,295 m m

O/A Length 259" 6,579 m m

Hole Size 4 1/4" - 5 7/8" 108-149 m m

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connection 2 3/8 Reg., 2 7/8 Reg.

Bearing Load dynam ic=26,525 lb 11,800 daN

(compression) static=73,325 lb 32,615 daN

Bearing Load dynam ic=13,250 lb 5,895 daN

(tension) static=36,650 lb 16,300 daN

Max. Overpull

(for re-runs)

Absolute Overpull 95,000 lb 42,255 daN

36,650 lb 16,300 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

120 490-640 320 29.6

150 636-786 320 38.8

180 783-933 320 47.7

Page 54: Manual MDF Black Max

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rpm - 30 gpm

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3 3/8" 3.37" 4-5 5 STAGE (338-2)

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PRESSURE DIFFERENTIAL psi

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UE

ft l

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rpm - 75 gpm

rpm - 120 gpmStator Configuration 3 3/8" 3.37" 4-5, 5 Stage

Bearing Assembly 3 3/8" 86 m m

Volume 30-120 gpm 114-454 lpm

Speed 66-366 rpm

Torque 435 ft-lb 590 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 675 psi 4,654 kPa

Bit to Bend Length 51" 1,295 m m

O/A Length 194" 4,928 m m

Hole Size 4 1/4" - 5 7/8" 108-149 m m

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connection 2 3/8 Reg., 2 7/8 Reg.

Bearing Load dynam ic=26,525 lb 11,800 daN

(compression) static=73,325 lb 32,615 daN

Bearing Load dynam ic=13,250 lb 5,895 daN

(tension) static=36,650 lb 16,300 daN

Max. Overpull

(for re-runs)

Absolute Overpull 95,000 lb 42,255 daN

36,650 lb 16,300 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

30 66-86 435 5.5

75 206-226 430 16.9

120 346-366 415 27.4

Page 55: Manual MDF Black Max

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900

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1,200

rpm - 60 gpm

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3 3/8" 3.37" 7-8 3 STAGE (338-4)

SP

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PRESSURE DIFFERENTIAL psi

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UE

ft l

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rpm - 90 gpm

rpm - 120 gpmStator Configuration 3 3/8" 3.37" 7-8, 3 Stage

Bearing Assembly 3 3/8" 86 m m

Volum e 60-120 gpm 227-454 lpm

Speed 74-180 rpm

Torque 764 ft-lb 1,036 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 562 psi 3,875 kPa

Bit to Bend Length 51" 1,295 m m

O/A Length 194" 4,928 m m

Hole Size 4 1/4" - 5 7/8" 108-149 m m

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connection 2 3/8 Reg., 2 7/8 Reg.

Bearing Load dynam ic=26,525 lb 11,800 daN

(compression) static=73,325 lb 32,615 daN

Bearing Load dynam ic=13,250 lb 5,895 daN

(tension) static=36,650 lb 16,300 daN

Max. Overpull

(for re-runs)

Absolute Overpull 95,000 lb 42,255 daN

36,650 lb 16,300 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

60 74-95 764 10.8

90 120-143 660 15.1

120 159-180 540 16.3

Page 56: Manual MDF Black Max

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rpm - 60 gpm

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rpm - 90 gpm

rpm - 120 gpm

TORQUE

3 3/8" 3.37" 9-10 3 STAGE (338-6)

SP

EE

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pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 3 3/8" 3.37" 9-10, 3 StageBearing Assembly 3 3/8" 86 mm

Volume 60-120 gpm 227-454 lpm

Speed 125-317 rpm

Torque 475 ft-lb 644 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 642 psi 4,426 kPa

Bit to Bend Length 51" 1,295 mm

O/A Length 133" 3,378 mm

Hole Size 4 1/4" - 5 7/8" 108-149 m m

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connection 2 3/8 Reg., 2 7/8 Reg.

Bearing Load dynam ic=26,525 lb 11,800 daN

(compression) static=73,325 lb 32,615 daN

Bearing Load dynam ic=13,250 lb 5,895 daN

(tension) static=36,650 lb 16,300 daN

Max. Overpull

(for re-runs)

Absolute Overpull 95,000 lb 42,255 daN

36,650 lb 16,300 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

60 125-159 475 11.3

90 203-234 420 16.2

120 283-317 345 18.6

Page 57: Manual MDF Black Max

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500

600

700

800

rpm - 30 gpm

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TORQUErpm - 75 gpm

rpm - 120 gpm

3 3/4" 3.37" 4-5 5 STAGE (375-2)

SP

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pm

PRESSURE DIFFERENTIAL psi

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ft l

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Stator Configuration 3 3/4" 3.37" 4-5, 5 StageBearing Assembly 3 3/4" 95 m m

Volume 30-120 gpm 114-454 lpm

Speed 66-366 rpm

Torque 435 ft-lb 590 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 675 psi 4,654 kPa

Bit to Bend Length 38" 965 m m

O/A Length 187" 4,750 m m

Hole Size 4 3/4" - 5 7/8" 121-149 m m

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connection 2 7/8 Reg.

Bearing Load dynam ic=20,575 lb 9,150 daN

(compression) static=67,500 lb 30,025 daN

Bearing Load dynam ic=20,575 lb 9,150 daN

(tension) static=67,500 lb 30,025 daN

Max. Overpull

(for re-runs)

Absolute Overpull 150,000 lb 66,720 daN

67,500 lb 30,025 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

30 66-86 435 5.5

75 206-226 430 16.9

120 346-366 415 27.4

Page 58: Manual MDF Black Max

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1,200

rpm - 60 gpm

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TORQUE

3 3/4" 3.37" 7-8 3 STAGE (375-4)

SP

EE

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PRESSURE DIFFERENTIAL psi

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UE

ft l

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rpm - 90 gpm

rpm - 120 gpmStator Configuration 3 3/4" 3.37" 7-8, 3 Stage

Bearing Assembly 3 3/4" 95 m m

Volum e 60-120 gpm 227-454 lpm

Speed 74-180 rpm

Torque 764 ft-lb 1,036 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 562 psi 3,875 kpa

Bit to Bend Length 38" 965 m m

O/A Length 187" 4,750 m m

Hole Size 4 3/4" - 5 7/8" 121-149 m m

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connect ion 2 7/8 Reg.

Bearing Load dynam ic=20,575 lb 9,150 daN

(compression) static=67,500 lb 30,025 daN

Bearing Load dynam ic=20,575 lb 9,150 daN

(tension) static=67,500 lb 30,025 daN

Max. Overpull

(for re-runs)

Absolute Overpull 150,000 lb 66,720 daN

67,500 lb 30,025 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

60 74-95 764 10.8

90 120-143 660 15.1

120 159-180 540 16.3

Page 59: Manual MDF Black Max

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rpm - 90 gpm

rpm - 120 gpm

TORQ

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3 3/4" 3.37" 9-10 2 STAGE (375-5)

SP

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PRESSURE DIFFERENTIAL psi

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ft l

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Stator Configuration 3 3/4" 3.37" 9-10, 2 StageBearing Assembly 3 3/4" 95 mm

Volume 60-120 gpm 227-454 lpm

Speed 125-317 rpm

Torque 310 ft-lb 420 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 440 psi 3,034 kPa

Bit to Bend Length 38" 965 mm

O/A Length 108" 2,743 mm

Hole Size 4 3/4" - 5 7/8" 121-149 mm

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connection 2 7/8 Reg.

Bearing Load dynamic=20,575 lb 9,150 daN

(compression) static=67,500 lb 30,025 daN

Bearing Load dynamic=20,575 lb 9,150 daN

(tension) static=67,500 lb 30,025 daN

Max. Overpull

(for re-runs)

Absolute Overpull 150,000 lb 66,720 daN

67,500 lb 30,025 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

60 125-159 310 7.5

90 207-239 260 10.0

120 287-317 185 10.1

Page 60: Manual MDF Black Max

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800

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700

800

rpm - 60 gpm

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rpm - 90 gpm

rpm - 120 gpm

TORQUE

3 3/4" 3.37" 9-10 3 STAGE (375-6)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 3 3/4" 3.37" 9-10, 3 StageBearing Assembly 3 3/4" 95 mm

Volume 60-120 gpm 227-454 lpm

Speed 125-317 rpm

Torque 475 ft-lb 644 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 642 psi 4,413 kPa

Bit to Bend Length 38" 965 m m

O/A Length 120" 3,048 mm

Hole Size 4 3/4" - 5 7/8" 121-149 m m

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connection 2 7/8 Reg.

Bearing Load dynamic=20,575 lb 9,150 daN

(compression) static=67,500 lb 30,025 daN

Bearing Load dynamic=20,575 lb 9,150 daN

(tension) static=67,500 lb 30,025 daN

Max. Overpull

(for re-runs)

Absolute Overpull 150,000 lb 66,720 daN

67,500 lb 30,025 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

60 125-159 475 11.3

90 203-234 420 16.2

120 283-317 345 18.6

Page 61: Manual MDF Black Max

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rpm - 100 gpm

TORQ

UE

3 3/4" 3.75" 4-5 3.5 STAGE (375-1)

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PRESSURE DIFFERENTIAL psi

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UE

ft l

b.

rpm - 130 gpm

rpm - 160 gpm

Stator Configuration 3 3/4" 3.75" 4-5, 3.5 StageBearing Assembly 3 3/4" 95 mm

Volume 100-160 gpm 379-606 lpm

Speed 114-236 rpm

Torque 680 ft-lb 922 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 497 psi 3,427 kPa

Bit to Bend Length 38" 1,016 mm

O/A Length 204" 5,182 mm

Hole Size 4 3/4" - 5 7/8" 121-149 mm

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connection 2 7/8 Reg.

Bearing Load dynamic=20,575 lb 9,150 daN

(compression) static=67,500 lb 30,025 daN

Bearing Load dynamic=20,575 lb 9,150 daN

(tension) static=67,500 lb 30,025 daN

Max. Overpull

(for re-runs)

Absolute Overpull 150,000 lb 66,720 daN

67,500 lb 30,025 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 114-146 680 14.8

130 159-191 650 19.7

160 204-236 625 24.3

Page 62: Manual MDF Black Max

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PRESSURE DIFFERENTIAL psi

TO

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UE

ft l

b

rpm - 100 gpm

rpm - 130 gpm

rpm - 160 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 60-76 1,125 12.9

130 83-98 950 15.0

160 106-121 725 14.6

Stator Configuration 3 3/4" 3.75" 7-8, 2.3 StageBearing Assembly 3 3/4" 95 mm

Volume 100-160 gpm 379-606 lpm

Speed 60-121 rpm

Torque 1,125 ft-lb 1,525 n*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 428 psi 2,951 kPa

Bit to Bend Length 38" 965 mm

O/A Length 204" 5,182 mm

Hole Size 4 3/4" - 5 7/8" 121-149 mm

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connection 2 7/8 Reg.

Bearing Load dynamic=20,575 lb 9,150 daN

(compression) static=67,500 lb 30,025 daN

Bearing Load dynamic=20,575 lb 9,150 daN

(tension) static=67,500 lb 30,025 daN

Max. Overpull

(for re-runs)

Absolute Overpull 150,000 lb 66,720 daN

67,500 lb 30,025 daN

Page 63: Manual MDF Black Max

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rpm - 140 gpm

rpm - 200 gpm

TORQ

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4 1/8" 3.87" 6-7 3 STAGE (387-1)

SP

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pm

PRESSURE DIFFERENTIAL psi

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ft l

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Stator Configuration 4 1/8" 3 7/8" 6-7, 3 Stage Bearing Assembly 4 1/8" 105 m m

Volume 80-200 gpm 303-757 lpm

Speed 65-146 rpm

Torque 1,260 ft-lb 1,709 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 580 psi 4,000 kPa

Bit to Bend Length 49" 1,245 m m

O/A Length 187" 4,750 m m

Hole Size 4 3/4" - 5 7/8" 121-149 m m

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connection 2 7/8 Reg.

Bearing Load dynam ic=50,000 lb 22,240 daN

(compression) static=67,500 lb 30,025 daN

Bearing Load dynam ic=25,000 lb 11,120 daN

(tension) static=67,500 lb 30,025 daN

Max. Overpull

(for re-runs)

Absolute Overpull 170,000 lb 75,616 daN

80,000 lb 35,584 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

80 51-65 1,250 15.5

140 96-110 1,060 22.2

200 146-160 850 25.9

PERFORMANCE

Page 64: Manual MDF Black Max

4 1/8" 3.87" 7−8 2 STAGE (387−2)

SPE

ED

rpm

PRESSURE DIFFERENTIAL psi

TORQUE

ft l

b.

Stator Configuration 4 1/8" 3 7/8" 7-8, 2 Stage Bearing Assembly 4 1/8" 105 mm

Volume 100-160 gpm 379-606 lpm

Speed 45-90 rpm

Torque 1,550 ft-lb 2,102 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff . Pressure 420 psi 2,896 kPa

Bit to Bend Length 49" 1 ,245 mm

O/A Length 187" 4 ,750 mm

Hole Size 4 3/4" - 5 7/8" 121-149 mm

Top Connection 2 3/8 Reg., 2 3/8 IF

Bottom Connect ion 2 7/8 Reg.

Bear ing Load dynamic=50,000 lb 22,240 daN

(compression) static=67,500 lb 30,025 daN

Bear ing Load dynamic=25,000 lb 11,120 daN

( tension) static=67,500 lb 30,025 daN

Max. Overpull

(for re-runs)

Absolute Overpul l 170,000 lb 75,616 daN

80,000 lb 35,584 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 45-55 1,550 13.3

130 63-73 1,325 15.9

160 78-90 1,050 15.6

Page 65: Manual MDF Black Max

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rpm - 150 gpm

rpm - 200 gpm MA

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4 3/4" SH 4.75" 1-2 3 STAGE (47S-4)

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PRESSURE DIFFERENTIAL psi

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Stator Configuration 4 3/4" SH 4.75" 1-2, 3 StageBearing Assembly 5.1" 130 mm

Volume 100-200 gpm 379-757 lpm

Speed 172-450 rpm

Torque 440 ft-lb 597 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 380 psi 2,620 kPa

Bit to Bend Length 52" 1,829 mm

O/A Length 225" 5,715 mm

Hole Size 5 7/8" - 7 7/8" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=75,400 lb 30,815 daN

(compression) static=60,175 lb 81,045 daN

Bearing Load dynamic=25,125 lb 16,700 daN

(tension) static=20,050 lb 56,045 daN

Max. Overpull

(for re-runs)

Absolute Overpull 143,000 lb 63,605 daN

56,045 daN20,050 lb

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 172-220 440 14.4

150 289-337 440 24.2

200 402-450 440 33.7

Page 66: Manual MDF Black Max

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rpm - 175 gpm

rpm - 250 gpm

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4 3/4 SH 4.75" 4-5 2.5 STAGE (47S-5)

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Stator Configuration 4 3/4" SH 4.75" 4-5, 2.5 StageBearing Assembly 5.1" 121 mm

Volume 100-250 gpm 379-757 lpm

Speed 65-315 rpm

Torque 925 ft-lb 488 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 350 psi 2,620 kPa

Bit to Bend Length 52" 1,829 mm

O/A Length 160" 4,064 mm

Hole Size 5 7/8" - 7 7/8" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=75,400 lb 30,815 daN

(compression) static=60,175 lb 81,045 daN

Bearing Load dynamic=25,125 lb 16,700 daN

(tension) static=20,050 lb 56,045 daN

Max. Overpull

(for re-runs)

Absolute Overpull 143,000 lb 63,605 daN

20,050 lb 56,045 daNVolume

(gpm)Speed

(rpm)Torque

(ft-lb)hp

100 73-91 675 9.4

175 145-164 655 18.1

250 208-236 605 24.0

Page 67: Manual MDF Black Max

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rpm - 175 gpm

rpm - 250 gpm

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4 3/4 SH 4.75" 4-5 3.5 STAGE (47S-1)

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ft l

b.

Stator Configuration 4 3/4" SH 4.75" 4-5, 3.5 StageBearing Assembly 5.1" 121 mm

Volume 100-250 gpm 379-946 lpm

Speed 60-236 rpm

Torque 1,020 ft-lb 1,383 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 490 psi 3,378 kPa

Bit to Bend Length 52" 1,321 mm

O/A Length 204" 5,182 mm

Hole Size 5 7/8" - 7 7/8" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=75,400 lb 33,540 daN

(compression) static=60,175 lb 26,765 daN

Bearing Load dynamic=25,125 lb 11,175 daN

(tension) static=20,050 lb 8,920 daN

Max. Overpull

(for re-runs)

Absolute Overpull 143,000 lb 63,605 daN

20,050 lb 8,920 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 60-91 1,020 11.7

175 132-164 1,000 25.1

250 204-236 950 36.9

Page 68: Manual MDF Black Max

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250

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350

400

150

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750

900

1,050

1,200

MA

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rpm - 100 gpm

TORQ

UE

4.75" SH 5.00" 5-6 2 STAGE (47S-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 175 gpm

rpm - 250 gpm

Stator Configuration 4 3/4" SH 5" 5-6, 2 StageBearing Assembly 5.1" 127 mm

Volume 100-250 gpm 379-946 lpm

Speed 81-216 rpm

Torque 850 ft-lb 1,152 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 300 psi 2,068 kPa

Bit to Bend Length 52" 1,321 mm

O/A Length 153" 3,886 mm

Hole Size 5 7/8" - 7 7/8" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=75,400 lb 33,540 daN

(compression) static=60,175 lb 26,765 daN

Bearing Load dynamic=25,125 lb 11,175 daN

(tension) static=20,050 lb 8,920 daN

Max. Overpull

(for re-runs)

Absolute Overpull 143,000 lb 63,605 daN

20,050 lb 8,920 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 81-85 850 13.1

175 146-151 825 22.9

250 211-216 750 30.1

Page 69: Manual MDF Black Max

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500

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1,000

1,250

1,500

1,750

2,000

rpm - 100 gpm

MA

X. D

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TORQ

UE

4 3/4" SH 4.75" 7-8 2.2 STAGE (47S-3)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.rpm - 175 gpm

rpm - 250 gpm

Stator Configuration 4 3/4" SH 4.75" 7-8, 2.2 StageBearing Assembly 5.1" 130 mm

Volume 100-250 gpm 379-946 lpm

Speed 45-130 rpm

Torque 1,660 ft-lb 2,251 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 400 psi 2,758 kPa

Bit to Bend Length 52" 1,321 mm

O/A Length 204" 5,182 mm

Hole Size 5 7/8" - 7 7/8" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=75,400 lb 33,540 daN

(compression) static=60,175 lb 26,765 daN

Bearing Load dynamic=25,125 lb 11,175 daN

(tension) static=20,050 lb 8,920 daN

Max. Overpull

(for re-runs)

Absolute Overpull 143,000 lb 63,605 daN

20,050 lb 8,920 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 45-53 1,660 14.2

175 90-98 1,450 24.9

250 122-130 1,150 26.7

Page 70: Manual MDF Black Max

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225

300

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450

525

600

100

200

300

400

500

600

700

800

150

300

450

600

750

900

1,050

1,200

rpm - 100 gpm

rpm - 150 gpm

rpm - 200 gpm MA

X. D

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.

TORQUE

4 3/4" 4.75" 1-2 3 STAGE (475-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b

Stator Configuration 4 3/4" 4.75" 1-2, 3 Stage Bearing Assembly 4 3/4" 121 m m

Volum e 100-200 gpm 379-757 lpm

Speed 172-450 rpm

Torque 440 ft-lb 597 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 380 psi 2,620 kPa

Bit to Bend Length 72" 1,829 m m

O/A Length 250" 6,350 m m

Hole Size 5 7/8" - 7 7/8" 149 - 200 m m

Top Connect ion 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynam ic=69,275 lb 30,815 daN

(compression) static=182,200 lb 81,045 daN

Bearing Load dynam ic=37,550 lb 16,700 daN

(tension) static=126,000 lb 56,045 daN

Max. Overpull

(for re-runs)

Absolute Overpull 143,000 lb 63,605 daN

56,045 daN126,000 lb

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 172-220 440 14.4

150 289-337 440 24.2

200 402-450 440 33.7

Page 71: Manual MDF Black Max

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100

200

300

400

500

600

700

800

150

300

450

600

750

900

1,050

1,200

rpm - 100 gpm

rpm - 175 gpm

rpm - 250 gpm

MA

X. D

IFF.

TORQ

UE

4 3/4 SH 4.75" 4-5 2.5 STAGE (47S-5)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 4 3/4" 4.75" 4-5, 2.5 StageBearing Assembly 4 3/4" 121 mm

Volume 100-250 gpm 379-946 lpm

Speed 65-315 rpm

Torque 925 ft-lb 488 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 350 psi 2,413 kPa

Bit to Bend Length 72" 1,829 mm

O/A Length 185" 6,350 mm

Hole Size 5 7/8" - 7 7/8"" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=69,275 lb 30,815 daN

(compression) static=182,200 lb 81,045 daN

Bearing Load dynamic=37,550 lb 16,700 daN

(tension) static=126,000 lb 56,045 daN

Max. Overpull

(for re-runs)

Absolute Overpull 143,000 lb 63,605 daN

126,000 lb 56,045 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 73-91 675 9.4

175 145-164 655 18.1

250 208-236 605 24.0

Page 72: Manual MDF Black Max

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100

200

300

400

500

600

700

800

150

300

450

600

750

900

1,050

1,200

rpm - 100 gpm

rpm - 175 gpm

rpm - 250 gpm

MA

X. D

IFF

.

TORQ

UE

4 3/4 4.75" 4-5 3.5 STAGE (475-3)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 4 3/4" 4.75" 4-5, 3.5 StageBearing Assembly 4 3/4" 121 mm

Volume 100-250 gpm 379-946 lpm

Speed 60-236 rpm

Torque 1,020 ft-lb 1,383 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 490 psi 3,378 kPa

Bit to Bend Length 72" 1,829 mm

O/A Length 223" 5,664 mm

Hole Size 5 7/8" - 7 7/8" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=69,275 lb 30,815 daN

(compression) static=182,200 lb 81,045 daN

Bearing Load dynamic=37,550 lb 16,700 daN

(tension) static=126,000 lb 56,045 daN

Max. Overpull

(for re-runs)

Absolute Overpull 143,000 lb 63,605 daN

126,000 lb 56,045 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 60-91 1,020 11.7

175 132-164 1,000 25.1

250 204-236 950 36.9

Page 73: Manual MDF Black Max

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225

300

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600

250

500

750

1,000

1,250

1,500

1,750

2,000

rpm - 100 gpm

MA

X. D

IFF

.

TORQ

UE

4 3/4" 4.75" 7-8 2.2 STAGE (475-5)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.rpm - 175 gpm

rpm - 250 gpm

Stator Configuration 4 3/4" 4.75" 7-8, 2.2 StageBearing Assembly 4 3/4" 121 mm

Volume 100-250 gpm 379-946 lpm

Speed 45-130 rpm

Torque 1,660 ft-lb 2,251 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 400 psi 2,758 kPa

Bit to Bend Length 72" 1,829 mm

O/A Length 196" 4,978 mm

Hole Size 5 7/8" - 7 7/8" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=69,275 lb 30,815 daN

(compression) static=182,200 lb 81,045 daN

Bearing Load dynamic=37,550 lb 16,700 daN

(tension) static=126,000 lb 56,045 daN

Max. Overpull

(for re-runs)

Absolute Overpull 143,000 lb 63,605 daN

126,000 lb 56,045 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 45-53 1,660 14.2

175 90-98 1,450 24.9

250 122-130 1,150 26.7

Page 74: Manual MDF Black Max

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800

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1,20

0

1,40

0

1,60

0

400

800

1,200

1,600

2,000

2,400

2,800

3,200

MA

X. D

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.

rpm - 100 gpm

TORQ

UE

5" 4.75" 4-5 6.3 STAGE (500-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 175 gpm

rpm - 250 gpm

Stator Configuration 5" S3 4.75" 4-5, 6.3 StageBearing Assembly 5" 127 m m

Volum e 100-250 gpm 379-946 lpm

Speed 40-236 rpm

Torque 1,870 ft-lb 2,535 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 887 psi 6,116 kPa

Bit to Bend Length 63" 1,600 m m

O/A Length 298" 7,569 m m

Hole Size 5 7/8" - 7 7/8" 149-200 m m

Top Connect ion 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynam ic=79,625 lb 35,415 daN

(compression) static=224,950 lb 100,060 daN

Bearing Load dynam ic=34,625 lb 15,400 daN

(tension) static=91,100 lb 40,520 daN

Max. Overpull

(for re-runs)

Absolute Overpull 210,000 lb 93,410 daN

91,100 lb 40,520 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 40-91 1,870 14.2

175 110-161 1,835 38.4

250 185-236 1,790 63.1

PERFORMANCE

Page 75: Manual MDF Black Max

15

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60

75

90

105

120

75 150

225

300

375

450

525

600

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

rpm - 100 gpm

MA

X. D

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.

TORQ

UE

5" AIR 4.75" 7-8 2 STAGE (500-3)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 175 gpm

rpm - 250 gpm

GRAPH BASED ON FLUID RESULTS

Stator Configuration 5" S3 4.75" 7-8, 2 StageBearing Assembly 5" 127 mm

Volume 100-250 gpm 379-946 lpm

Speed 21-74 rpm

Torque 2,650 ft-lb 3,593 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 374 psi 2,579 kPa

Bit to Bend Length 63" 1,600 mm

O/A Length 272" 6.909 mm

Hole Size 5 7/8" - 7 7/8" 149-200 m m

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynam ic=79,625 lb 35,415 daN

(compression) static=224,950 lb 100,060 daN

Bearing Load dynam ic=34,625 lb 15,400 daN

(tension) static=91,100 lb 40,520 daN

Max. Overpull

(for re-runs)

Absolute Overpull 210,000 lb 93,410 daN

91,100 lb 40,520 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 21-29 2,650 10.6

175 43-51 2,350 19.2

250 66-74 1,680 21.1

AIR

Page 76: Manual MDF Black Max

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480

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500

750

1,000

1,250

1,500

1,750

2,000

rpm - 100 gpm

MA

X. D

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TORQUE

5" 4.75" 7-8 2.2 STAGE (500-4)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.rpm - 175 gpm

rpm - 250 gpm

Stator Configuration 5" S3 4.75" 7-8, 2.2 StageBearing Assembly 5" 127 m m

Volum e 100-250 gpm 379-946 lpm

Speed 45-130 rpm

Torque 1,660 ft-lb 2,251 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 400 psi 2,758 kPa

Bit to Bend Length 63" 1,600 m m

O/A Length 214" 5,436 m m

Hole Size 5 7/8" - 7 7/8" 149-200 m m

Top Connect ion 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynam ic=79,625 lb 35,415 daN

(compression) static=224,950 lb 100,060 daN

Bearing Load dynam ic=34,625 lb 15,400 daN

(tension) static=91,100 lb 40,520 daN

Max. Overpull

(for re-runs)

Absolute Overpul l 210,000 lb 93,410 daN

91,100 lb 40,520 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 45-53 1,660 14.2

175 90-98 1,450 24.9

250 122-130 1,150 26.7

Page 77: Manual MDF Black Max

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60 120

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240

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360

420

480

250

500

750

1,000

1,250

1,500

1,750

2,000

rpm - 100 gpm

MA

X. D

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.

TORQUE

5" 4.75" 7-8 2.2 STAGE (500-4)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.rpm - 175 gpm

rpm - 250 gpm

Stator Configuration 5" 4.75" 7-8, 2.2 StageBearing Assembly 5" 127 m m

Volum e 100-250 gpm 379-946 lpm

Speed 45-130 rpm

Torque 1,660 ft-lb 2,251 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 400 psi 2,758 kPa

Bit to Bend Length 69" 1,753 m m

O/A Length 220" 5,588 m m

Hole Size 5 7/8" - 7 7/8" 149-200 m m

Top Connect ion 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynam ic=79,625 lb 35,415 daN

(compression) static=224,950 lb 100,060 daN

Bearing Load dynam ic=34,625 lb 15,400 daN

(tension) static=91,100 lb 40,520 daN

Max. Overpull

(for re-runs)

Absolute Overpul l 210,000 lb 93,410 daN

91,100 lb 40,520 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 45-53 1,660 14.2

175 90-98 1,450 24.9

250 122-130 1,150 26.7

Page 78: Manual MDF Black Max

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600

700

800

500

1000

1500

2000

2500

3000

3500

4000

MA

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.

rpm - 150 gpm

TORQ

UE

5" PERFORMANCE 4-3/4" 7-8 3.8 STAGE (500-6)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 200 gpm

rpm - 250 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

150 62-78 2,500 29.5

200 88-104 2,300 38.5

250 112-128 2,050 43.7

Stator Configuration 5" S3 4.75" 7-8, 3.8 StageBearing Assembly 5" 127 mm

Volume 150-250 gpm 568-946 lpm

Speed 62-128 rpm

Torque 2,500 ft-lb 3,390 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 615 psi 4,240 kPa

Bit to Bend Length 63" 1,600 mm

O/A Length 269" 6,833 mm

Hole Size 5 7/8" - 7 7/8" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=79,625 lb 35,415 daN

(compression) static=224,950 lb 100,060 daN

Bearing Load dynamic=34,625 lb 15,400 daN

(tension) static=91,100 lb 40,520 daN

Max. Overpull

(for re-runs)

Absolute Overpull 210,000 lb 93,410 daN

91,100 lb 40,520 daN

PERFORMANCE

Page 79: Manual MDF Black Max

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100

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400

500

600

700

800

300

600

900

1,200

1,500

1,800

2,100

2,400

MA

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rpm - 100 gpm

TORQUE

5" PERFORMANCE 5" 5-6 4 STAGE (500-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 175 gpm

rpm - 250 gpm

Stator Configuration 5" S3 5" 5-6, 4 StageBearing Assembly 5" 127 mm

Volume 100-250 gpm 379-946 lpm

Speed 67-217 rpm

Torque 1,700 ft-lb 2,305 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 646 psi 4,454 kPa

Bit to Bend Length 63" 1,600 mm

O/A Length 232" 5,893 mm

Hole Size 5 7/8" - 7 7/8" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=79,625 lb 35,415 daN

(compression) static=224,950 lb 100,060 daN

Bearing Load dynamic=34,625 lb 15,400 daN

(tension) static=91,100 lb 40,520 daN

Max. Overpull

(for re-runs)

Absolute Overpull 210,000 lb 93,410 daN

91,100 lb 40,520 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 67-84 1,700 21.7

175 133-150 1,640 41.5

250 200-217 1,550 59.0

PERFORMANCE

Page 80: Manual MDF Black Max

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1,20

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400

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1,600

2,000

2,400

2,800

3,200

MA

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rpm - 150 gpm

TORQUE

5" PERFORMANCE 5" 6-7 6 STAGE (500-5)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 250 gpm

rpm - 350 gpm

Stator Configuration 5" S3 5" 6-7, 6 StageBearing Assembly 5" 127 mm

Volume 150-350 gpm 568-1,325 lpm

Speed 96-300 rpm

Torque 2,750 ft-lb 3,729 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 1,044 psi 7,198 kPa

Bit to Bend Length 63" 1,600 mm

O/A Length 276" 7,010 mm

Hole Size 5 7/8" - 7 7/8" 149-200 mm

Top Connection 3 1/2 Reg., 3 1/2 IF

Bottom Connection 3 1/2 Reg.

Bearing Load dynamic=79,625 lb 35,415 daN

(compression) static=224,950 lb 100,060 daN

Bearing Load dynamic=34,625 lb 15,400 daN

(tension) static=91,100 lb 40,520 daN

Max. Overpull

(for re-runs)

Absolute Overpull 210,000 lb 93,410 daN

91,100 lb 40,520 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

150 96-130 2,750 50.3

250 181-215 2,550 87.9

350 266-300 2,350 119.0

PERFORMANCE

Page 81: Manual MDF Black Max

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400

800

1,200

1,600

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2,800

3,200

MA

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rpm - 200 gpm

TORQ

UE

5 1/2" 5.50" 7-8 3 STAGE (550-1)

SP

EE

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pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 275 gpm

rpm - 350 gpm

Stator Configuration 5 1/2" 5.50" 7-8, 3 StageBearing Assembly 5 1/2" 140 m m

Volum e 200-350 gpm 757-1,325 lpm

Speed 70-160

Torque 2,622 ft-lb 3,555 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 450 psi 3,103 kPa

Bit to Bend Length 85" 2,159 m m

O/A Length 251" 6,375 m m

Hole Size 6 3/4" - 8 3/4" 171-222 m m

Top Connection 4 1/2 Reg., 3 1/2 IF

Bottom Connection 4 1/2 Reg.

Bearing Load dynam ic=84,125 lb 37,420 daN

(compression) static=247,450 lb 110,065 daN

Bearing Load dynam ic=42,050 lb 18,705 daN

(tension) static=123,700 lb 55,020 daN

Max. Overpull

(for re-runs)

Absolute Overpull 214,000 lb 95,190 daN

123,700 lb 55,020 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

200 70-92 2,622 34.9

275 98-120 2,400 44.8

350 135-160 2,050 52.7

Page 82: Manual MDF Black Max

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2,500

3,000

3,500

4,000

rpm - 100 gpm

MA

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TORQUE

5 1/2" 5.50" 9-10 3.2 STAGE (550-2)

SP

EE

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pm

PRESSURE DIFFERENTIAL psi

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RQ

UE

ft l

b.

rpm - 200 gpm

rpm - 300 gpm

Stator Configuration 5 1/2" 5.50" 9-10, 3.2 StageBearing Assembly 5 1/2" 140 mm

Volume 100-300 gpm 379-1,136 lpm

Speed 35-118 rpm

Torque 2,700 ft-lb 3,661 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 575 psi 3,965 kPa

Bit to Bend Length 85" 2,159 mm

O/A Length 254" 6,452 mm

Hole Size 6 3/4" - 8 3/4" 171-222 mm

Top Connection 4 1/2 Reg., 3 1/2 IF

Bottom Connection 4 1/2 Reg.

Bearing Load dynamic=84,125 lb 37,420 daN

(compression) static=247,450 lb 110,065 daN

Bearing Load dynamic=42,050 lb 18,705 daN

(tension) static=123,700 lb 55,020 daN

Max. Overpull

(for re-runs)

Absolute Overpull 214,000 lb 95,190 daN

123,700 lb 55,020 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

100 35-45 2,700 17.9

200 68-79 2,450 31.7

300 105-118 1,900 38.0

Page 83: Manual MDF Black Max

75

150

225

300

375

450

525

600

100

200

300

400

500

600

700

800

200

400

600

800

1,000

1,200

1,400

1,600

rpm - 200 gpm

rpm - 350 gpm

rpm - 500 gpm

MA

X. D

IFF

.

TORQ

UE

6 1/2" 6.50" 1-2 4 STAGE (650-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 6 1/2" 6.50" 1-2, 4 Stage Bearing Assembly 6 1/2" 165 mm

Volume 200-500 gpm 757-1,893 lpm

Speed 182-522 rpm

Torque 1,200 ft-lb 1,627 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 474 psi 3,268 kPa

Bit to Bend Length 88" 2,235 mm

O/A Length 324" 8,230 mm

Hole Size 7 7/8" - 9 7/8" 200-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynam ic=154,750 lb 68,835 daN

(compression) static=467,900 lb 208,120 daN

Bearing Load dynam ic=77,375 lb 34,415 daN

(tension) static=234,000 lb 104,085 daN

Max. Overpull

(for re-runs)

Absolute Overpull 275,000 lb 122,320 daN

234,000 lb 104,085 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

200 182-207 1,200 41.6

350 337-362 1,200 77.0

500 497-522 1,200 113.6

Page 84: Manual MDF Black Max

50

100

150

200

250

300

350

400

100

200

300

400

500

600

700

800

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

MA

X. D

IFF

.

rpm - 300 gpm

rpm - 450 gpm

rpm - 600 gpm

TORQUE

6 1/2" 6.50" 4-5 4.8 STAGE (650-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b

Stator Configuration 6 1/2" 6.50" 4-5, 4.8 Stage Bearing Assembly 6 1/2" 165 mm

Volume 300-600 gpm 1,136-2,271 lpm

Speed 115-292 rpm

Torque 2,710 ft-lb 3,674 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 674 psi 4,647 kPa

Bit to Bend Length 88" 2,235 mm

O/A Length 292" 7,417 mm

Hole Size 7 7/8" - 9 7/8" 200-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynamic=154,750 lb 68,825 daN

(compression) static=467,900 lb 208,120 daN

Bearing Load dynamic=77,375 lb 34,415 daN

(tension) static=234,000 lb 104,085 daN

Max. Overpull

(for re-runs)

Absolute Overpull 275,000 lb 122,320 daN

234,000 lb 104,085 daN

Volume( g p m )

S p e e d( rpm)

T o r q u e(ft-lb)

h p

300 115-147 2,710 59.4

450 185-217 2,625 92.5

600 260-292 2,550 126.3

Page 85: Manual MDF Black Max

30

60

90

120

150

180

210

240

100

200

300

400

500

600

700

800

750

1,500

2,250

3,000

3,750

4,500

5,250

6,000

MA

X. D

IFF

.

rpm - 300 gpm

TORQ

UE

rpm - 450 gpm

rpm - 600 gpm

6 1/2 6.50" 7-8 3 STAGE (650-3)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 6 1/2" 6.50" 7-8, 3 StageBearing Assembly 6 1/2" 165 m m

Volum e 300-600 gpm 1,136-2,271 lpm

Speed 63-163 rpm

Torque 4,200 ft-lb 5,694 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 562 psi 3,875 kPa

Bit to Bend Length 88" 2,235 m m

O/A Length 267" 6,782 m m

Hole Size 7 7/8" - 9 7/8" 200-251 m m

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynam ic=154,750 lb 68,835 daN

(compression) static=467,900 lb 208,120 daN

Bearing Load dynam ic=77,375 lb 34,415 daN

(tension) static=234,000 lb 104,085 daN

Max. Overpull

(for re-runs)

Absolute Overpull 275,000 lb 122,320 daN

234,000 lb 104,085 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 63-80 4,200 50.4

450 105-122 3,770 75.4

600 146-163 3,300 91.8

Page 86: Manual MDF Black Max

25

50

75

100

125

150

175

200

50 100

150

200

250

300

350

400

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

MA

X. D

IFF

.

rpm - 200 gpm

rpm - 300 gpm

rpm - 400 gpm

TORQUE

6 1/2" 6.50" 8-9 2 STAGE (650-4)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 6 1/2" 6.50" 8-9, 2 StageBearing Assembly 6 1/2" 165 mm

Volume 200-400 gpm 757-1,514 lpm

Speed 40-104 rpm

Torque 2,500 ft-lb 3,390 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 335 psi 2,310 kPa

Bit to Bend Length 88" 2,235 m m

O/A Length 225" 5,715 m m

Hole Size 7 7/8" - 9 7/8" 200-251 m m

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynam ic=154,750 lb 68,835 daN

(compression) static=467,900 lb 208,120 daN

Bearing Load dynam ic=77,375 lb 34,415 daN

(tension) static=234,000 lb 104,085 daN

Max. Overpull

(for re-runs)

Absolute Overpull 275,000 lb 122,320 daN

234,000 lb 104,085 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

200 40-52 2,500 19.0

300 65-78 2,300 28.5

400 92-104 2,000 35.0

Page 87: Manual MDF Black Max

25

50

75

100

125

150

175

200

75 150

225

300

375

450

525

700

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

MA

X. D

IFF

.

TORQ

UE

6 1/2" 6.50" 8-9 3 STAGE (650-5)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 200 gpm

rpm - 300 gpm

rpm - 400 gpm

Stator Configuration 6 1/2" 6.50" 8-9, 3 StageBearing Assembly 6 1/2" 165 mm

Volume 200-400 gpm 757-1,514 lpm

Speed 40-105 rpm

Torque 3,740 ft-lb 5,071 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 500 psi 3,447 kPa

Bit to Bend Length 88" 2,235 mm

O/A Length 264" 6,706 mm

Hole Size 7 7/8" - 9 7/8" 200-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynamic=154,750 lb 68,835 daN

(compression) static=467,900 lb 208,120 daN

Bearing Load dynamic=77,375 lb 34,415 daN

(tension) static=234,000 lb 104,085 daN

Max. Overpull

(for re-runs)

Absolute Overpull 275,000 lb 122,320 daN

234,000 lb 104,085 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

200 40-53 3,740 28.5

300 62-78 3,500 41.3

400 90-105 3,150 54.0

Page 88: Manual MDF Black Max

75

150

225

300

375

450

525

600

100

200

300

400

500

600

700

800

200

400

600

800

1,000

1,200

1,400

1,600

rpm - 200 gpm

rpm - 350 gpm

rpm - 500 gpm

MA

X. D

IFF

.

TORQ

UE

6 1/2" S3 6.50" 1-2 4 STAGE (65S-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 6 1/2" S3 6.50" 1-2, 4 Stage Bearing Assembly 6 1/2" 165 mm

Volume 200-500 gpm 757-1,893 lpm

Speed 182-522 rpm

Torque 1,200 ft-lb 1,627 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 474 psi 3,268 kPa

Bit to Bend Length 71" 1,803 mm

O/A Length 300" 7,620 mm

Hole Size 7 7/8" - 9 7/8" 200-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynamic=130,000 lb 57,825 daN

(compression) static=400,500 lb 178,140 daN

Bearing Load dynamic=65,000 lb 28,910 daN

(tension) static=200,250 lb 89,070 daN

Max. Overpull

(for re-runs)

Absolute Overpull 289,000 lb 128,550 daN

200,250 lb 89,070 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

200 182-207 1,200 41.6

350 337-362 1,200 77.0

500 497-522 1,200 113.6

Page 89: Manual MDF Black Max

50

100

150

200

250

300

350

400

100

200

300

400

500

600

700

800

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

MA

X. D

IFF

.

rpm - 300 gpm

rpm - 450 gpm

rpm - 600 gpm

TORQUE

6 1/2"/6 3/4" S3 6.50"/6.75" 4-5 4.8 STAGE (65S-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 6 1/2"-6 3/4" S3 6.5"-6.75" 4-5, 4.8 StageBearing Assembly 6 1/2" 165 mm

Volume 300-600 gpm 1,136-2,271 lpm

Speed 115-292 rpm

Torque 2,710 ft-lb 3,674 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 674 psi 4,647 kPa

Bit to Bend Length 71" 1,803 mm

O/A Length 268" 6,807 mm

Hole Size 8 3/4" - 9 7/8" 222-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynamic=130,000 lb 57.825 daN

(compression) static=400,500 lb 178,140 daN

Bearing Load dynamic=65,000 lb 28,910 daN

(tension) static=200,250 lb 89,070 daN

Max. Overpull

(for re-runs)

Absolute Overpull 289,000 lb 128,550 daN

200,250 lb 89,070 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 115-147 2,710 59.4

450 185-217 2,625 92.5

600 260-292 2,550 126.3

Page 90: Manual MDF Black Max

30

60

90

120

150

180

210

240

125

250

375

500

625

750

875

1,00

0

1,500

3,000

4,500

6,000

7,500

9,000

10,500

12,000

MA

X. D

IFF

.

rpm - 300 gpm

rpm - 450 gpm

rpm - 600 gpm

TORQUE

6 1/2"/6 3/4" S3 6.50"/6.75" 6-7 5 STAGE (65S-8)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

V o l u m e( g p m )

S p e e d(rp m )

T o r q u e( f t - lb )

h p

3 0 0 5 6 - 9 6 6 , 0 0 0 6 4 .0

4 5 0 1 0 0 - 1 3 0 5 , 6 0 0 1 0 6 .7

6 0 0 1 4 3 - 1 7 3 5 , 2 0 0 1 4 1 .6

Stator Configuration

Bearing Assembly 6 1/2" 165 mm

Volume 300-600 gpm 1,136-2,271 lpm

Speed 56-173 rpm

Torque 6,000 ft-lb 8,135 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 775 psi 5,343 kPa

Bit to Bend Length 71" 1,803 m m

O/A Length 314" 7,976 m m

Hole Size 8 3/4" - 9 7/8" 222-251 m m

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynam ic=130,000 lb 68,825 daN

(compression) static=400,500 lb 208,120 daN

Bearing Load dynam ic=65,000 lb 34,415 daN

(tension) static=200,250 lb 104,085 daN

Max. Overpull

(for re-runs)

Absolute Overpull 289,000 lb 122,320 daN

200,250 lb 104,085 daN

6 1/2"-6 3/4" S3 6.75" 6-7, 5 Stage

PERFORMANCE

Page 91: Manual MDF Black Max

15

30

45

60

75

90

105

120

75 150

225

300

375

450

525

700

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

MA

X. D

IFF

.

rpm - 200 gpm

TORQ

UE

6 1/2"/6 3/4"S3 6.5"/6.75" 7-8 2 STAGE (65S-3)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 350 gpm

rpm - 500 gpm

GRAPH BASED ON FLUID RESULTS

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

200 23-31 5,300 23.2

350 45-53 4,600 39.4

500 68-76 3,750 48.6

Stator Configuration 6 1/2"-6 3/4" S3 6.5"-6.75" 7-8, 2 StageBearing Assembly 6 1/2" 165 mm

Volume 200-500 gpm 757-1,893 lpm

Speed 23-76 rpm

Torque 5,300 ft-lb 7,186 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 374 psi 2,579 kPa

Bit to Bend Length 71" 1,803 mm

O/A Length 268" 6,807 mm

Hole Size 8 3/4" - 9 7/8" 222-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynam ic=130,000 lb 57.825 daN

(compression) static=400,500 lb 178,140 daN

Bearing Load dynamic=65,000 lb 28,910 daN

(tension) static=200,250 lb 89,070 daN

Max. Overpull

(for re-runs)

Absolute Overpull 289,000 lb 128,550 daN

200,250 lb 89,070 daN

PERFORMANCE / AIR

Page 92: Manual MDF Black Max

30

60

90

120

150

180

210

240

100

200

300

400

500

600

700

800

750

1,500

2,250

3,000

3,750

4,500

5,250

6,000

MA

X. D

IFF

.

rpm - 300 gpm

TORQ

UE

rpm - 450 gpm

rpm - 600 gpm

6 1/2"/6 3/4" S3 6.50"/6.75" 7-8 3 STAGE (65S-4)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 63-80 4,200 50.4

450 105-122 3,770 75.4

600 146-163 3,300 91.8

Stator Configuration

Bearing Assembly 6 1/2" 171 mmVolume 300-600 gpm 1,136-2,271 lpm

Speed 63-163 rpm

Torque 4,200 ft-lb 5,694 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 562 psi 3,875 kPa

Bit to Bend Length 71" 1,803 mm

O/A Length 245" 6,223 mm

Hole Size 8 3/4" - 9 7/8" 222-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynam ic=130,000 lb 57,825 daN

(compression) static=400,500 lb 178,140 daN

Bearing Load dynamic=65,000 lb 28,910 daN

(tension) static=200,250 lb 89,070 daN

Max. Overpull

(for re-runs)

Absolute Overpull 289,000 lb 128,550 daN

200,250 lb 89,070 daN

6 1/2"-6 3/4" S3 6.5"-6.75" 7-8 3 Stage

Page 93: Manual MDF Black Max

25

50

75

100

125

150

175

200

50 100

150

200

250

300

350

400

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

MA

X. D

IFF

.

rpm - 200 gpm

rpm - 300 gpm

rpm - 400 gpm

TORQUE

6 1/2"/6 3/4" S3 6.50 8-9 2 STAGE (65S-5)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

200 40-52 2,500 19.0

300 65-78 2,300 28.5

400 92-104 2,000 35.0

Stator Configuration 6 1/2"-6 3/4" S3 6.50" 8-9, 2 StageBearing Assembly 6 1/2" 165 mm

Volume 200-400 gpm 757-1,514 lpm

Speed 40-104 rpm

Torque 2,500 ft-lb 3,390 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 342 psi 2,358 kPa

Bit to Bend Length 71" 1,803 mm

O/A Length 201" 5,105 mm

Hole Size 7 7/8" - 9 7/8" 200-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynamic=130,000 lb 57,825 daN

(compression) static=400,500 lb 178,140 daN

Bearing Load dynamic=65,000 lb 28,910 daN

(tension) static=200,250 lb 89,070 daN

Max. Overpull

(for re-runs)

Absolute Overpull 289,000 lb 128,550 daN

200,250 lb 89,070 daN

Page 94: Manual MDF Black Max

25

50

75

100

125

150

175

200

75 150

225

300

375

450

525

700

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

MA

X. D

IFF

.

TORQ

UE

6 1/2"/6 3/4" S3 6.50" 8-9 3 STAGE (65S-6)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 200 gpm

rpm - 300 gpm

rpm - 400 gpm

Stator Configuration 6 1/2"-6 3/4" S3 6.50" 8-9, 3 StageBearing Assembly 6 1/2" 165 mm

Volume 200-400 gpm 757-1,514 lpm

Speed 40-105

Torque 3,740 5,071 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 500 psi 3,447 kPa

Bit to Bend Length 71" 1,803 mm

O/A Length 239" 6,071 mm

Hole Size 7 7/8" - 9 7/8" 200-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynamic=130,000 lb 57,825 daN

(compression) static=400,500 lb 178,140 daN

Bearing Load dynamic=65,000 lb 28,910 daN

(tension) static=200,250 lb 89,070 daN

Max. Overpull

(for re-runs)

Absolute Overpull 289,000 lb 128,550 daN

200,250 lb 89,070 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

200 40-53 3,740 28.5

300 62-78 3,500 41.3

400 90-105 3,150 54.0

Page 95: Manual MDF Black Max

50

100

150

200

250

300

350

400

150

300

450

600

750

900

1,05

0

1,20

0

750

1,500

2,250

3,000

3,750

4,500

5,250

6,000

MA

X. D

IF.

rpm - 300 gpm

TORSION

6 1/2"/6 3/4"S3 6.75" 4-5 7 STAGE (675-6)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft-lb.

rpm - 450 gpm

rpm - 600 gpm

Stator Configuration 6 1/2"-6 3/4" S3 6.75" 4-5, 7 StageBearing Assembly 6 3/4" 171 mm

Volume 300-600 gpm 1,136-2,271 lpm

Speed 109-295 rpm

Torque 4,100 ft-lb 5,560 N*m

Max. Pressure Drop 1,500 psi 10,343 kPa

Max. Diff. Pressure 994 psi 6,854 kPa

Bit to Bend Length 71" 2,235 m m

O/A Length 329" 8,357 m m

Hole Size 7 7/8" - 9 7/8" 200-251 m m

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynam ic=154,750 lb 68,825 daN

(compression) static=467,900 lb 208,120 daN

Bearing Load dynam ic=77,375 lb 34,415 daN

(tension) static=234,000 lb 104,085 daN

Max. Overpull

(for re-runs)

Absolute Overpull 275,000 lb 122,320 daN

234,000 lb 104,085 daN

V o l u m e( g p m )

S p e e d(rp m )

T o r q u e( f t - lb )

h p

3 0 0 1 0 9 - 1 5 0 4 , 1 0 0 8 5 .1

4 5 0 1 7 9 - 2 2 1 4 , 0 5 0 1 3 8 .0

6 0 0 2 5 4 - 2 9 5 3 , 9 0 0 1 8 8 .6

PERFORMANCE

Page 96: Manual MDF Black Max

50

100

150

200

250

300

350

400

100

200

300

400

500

600

700

800

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

MA

X. D

IFF

.

rpm - 300 gpm

rpm - 450 gpm

rpm - 600 gpm

TORQUE

6 3/4" 6.75" 4-5 4.8 STAGE (675-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 6 3/4" 6.75" 4-5, 4.8 StageBearing Assembly 6 3/4" 171 mm

Volume 300-600 gpm 1,136-2,271 lpm

Speed 115-292 rpm

Torque 2,710 ft-lb 3,674 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 674 psi 4,647 kPa

Bit to Bend Length 88" 2,235 mm

O/A Length 297" 7,544 mm

Hole Size 8 3/4" - 9 7/8" 222-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynamic=154,750 lb 68,835 daN

(compression) static=467,900 lb 208,120 daN

Bearing Load dynamic=77,375 lb 34,415 daN

(tension) static=234,000 lb 104,085 daN

Max. Overpull

(for re-runs)

Absolute Overpull 275,000 lb 122,320 daN

234,000 lb 104,085 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 115-147 2,710 59.4

450 185-217 2,625 92.5

600 260-292 2,550 126.3

Page 97: Manual MDF Black Max

15

30

45

60

75

90

105

120

75 150

225

300

375

450

525

700

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

MA

X. D

IFF.

rpm - 200 gpm

TORQ

UE

6 3/4" 6.75" 7-8 2 STAGE (675-4)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 350 gpm

rpm - 500 gpm

GRAPH BASED ON FLUID RESULTS

Stator Configuration 6 3/4" 6.75" 7-8, 2 StageBearing Assembly 6 3/4" 171 mm

Volume 200-500 gpm 757-1,893 lpm

Speed 23-76 rpm

Torque 5,300 ft-lb 7,186 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 562 psi 3,875 kPa

Bit to Bend Length 88" 2,235 mm

O/A Length 286" 7,264 mm

Hole Size 8 3/4" - 9 7/8" 200-251 mm

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynamic=154,750 lb 68,835 daN

(compression) static=467,900 lb 208,120 daN

Bearing Load dynamic=77,375 lb 34,415 daN

(tension) static=234,000 lb 104,085 daN

Max. Overpull

(for re-runs)

Absolute Overpull 275,000 lb 122,320 daN

234,000 lb 104,085 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

200 23-31 5,300 23.2

350 45-53 4,600 39.4

500 68-76 3,750 48.6

Page 98: Manual MDF Black Max

30

60

90

120

150

180

210

240

100

200

300

400

500

600

700

800

750

1,500

2,250

3,000

3,750

4,500

5,250

6,000

MA

X. D

IFF

.

rpm - 300 gpm

TORQ

UE

rpm - 450 gpm

rpm - 600 gpm

6 3/4" 6.75" 7-8 3 STAGE (675-5)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 63-80 4,200 50.4

450 105-122 3,770 75.4

600 146-163 3,300 91.8

Stator Configuration 6 3/4" 6.75" 7-8, 3 StageBearing Assembly 6 3/4" 171 m m

Volum e 300-600 gpm 1,136-2,271 lpm

Speed 63-163 rpm

Torque 4,200 ft-lb 5,695 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 562 psi 3,875 kPa

Bit to Bend Length 88" 2,235 m m

O/A Length 263" 6,680 m m

Hole Size 8 3/4" - 9 7/8" 222-251 m m

Top Connection 4 1/2 Reg., 4 1/2 H90, 5 H90

Bottom Connection 4 1/2 Reg.

Bearing Load dynam ic=154,750 lb 68,835 daN

(compression) static=467,900 lb 208,120 daN

Bearing Load dynam ic=77,375 lb 34,415 daN

(tension) static=234,000 lb 104,085 daN

Max. Overpull

(for re-runs)

Absolute Overpull 275,000 lb 122,320 daN

234,000 lb 104,085 daN

Page 99: Manual MDF Black Max

40

80

120

160

200

240

280

320

100

200

300

400

500

600

700

800

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

MA

X. D

IFF

.

rpm - 400 gpm

TORQUE

7 1/2" 7.50" 4-5 3.6 STAGE (750-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 700 gpm

rpm - 900 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

400 74-98 4,000 56.4

700 145-168 3,750 103.6

900 195-219 3,600 133.7

Stator Configuration 7 1/2" 7.50" 4-5, 3.6 StageBearing Assembly 7 1/2" 191 mm

Volume 400-900 gpm 1,514-3,407 lpm

Speed 72-225 rpm

Torque 4,000 ft-lb 5,423 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 497 psi 3,585 kPa

Bit to Bend Length 94" 2,388 mm

O/A Length 300" 7,620 mm

Hole Size 9 5/8" - 12 1/4" 245-311 mm

Top Connection 5 1/2 Reg., 6 5/8 Reg.

Bottom Connection 6 5/8 Reg.

Bearing Load dynamic=200,200 lb 89,050 daN

(compression) static=620,800 lb 276,130 daN

Bearing Load dynamic=100,100 lb 44,525 daN

(tension) static=310,400 lb 138,065 daN

Max. Overpull

(for re-runs)

Absolute Overpull 310,400 lb 138,065 daN

310,400 lb 138,065 daN

Page 100: Manual MDF Black Max

25

50

75

100

125

150

175

200

100

200

300

400

500

600

700

800

1,500

3,000

4,500

6,000

7,500

9,000

10,500

12,000

MA

X. D

IFF

.

rpm - 300 gpm

TORQ

UE

7.50" 7.50" 7-8 3 STAGE (750-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 600 gpm

rpm - 900 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 31-47 7,600 44.9

600 79-95 6,600 99.3

900 128-144 4,900 119.5

Stator Configuration 7 1/2" 7.50" 7-8, 3 StageBearing Assembly 7 1/2" 191 mm

Volume 300-900 gpm 1,136-3,407 lpm

Speed 31-144 rpm

Torque 7,600 ft-lb 10,304 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 562 psi 3,875 kPa

Bit to Bend Length 94" 2,388 m m

O/A Length 308" 7,823 m m

Hole Size 9 5/8" - 12 1/4" 245-311 m m

Top Connection 5 1/2 Reg., 6 5/8 Reg.

Bottom Connection 6 5/8 Reg.

Bearing Load dynam ic=200,200 lb 89,050 daN

(compression) static=620,800 lb 276,130 daN

Bearing Load dynam ic=100,100 lb 44,525 daN

(tension) static=310,400 lb 138,065 daN

Max. Overpull

(for re-runs)

Absolute Overpull 310,400 lb 138,065 daN

310,400 lb 138,065 daN

Page 101: Manual MDF Black Max

100

200

300

400

500

600

700

800

100

200

300

400

500

600

700

800

400

800

1,200

1,600

2,000

2,400

2,800

3,200

MA

X. D

IFF

.

rpm - 300 gpm

TORQUE

8" S3 8.00" 1-2 4 STAGE (80S-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 450 gpm

rpm - 600 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 160-210 1,650 50.3

450 265-320 1,650 83.3

600 375-420 1,650 117.9

Stator Configuration 8" S3 8" 1-2, 4 Stage Bearing Assem b ly 8" 203 m m

Vo lum e 300-600 gpm 1,136-2,271 lpm

Speed 160-420 rpm

Torque 1,650 ft-lb 2,237 N *m

Max. P ressure Drop 1,500 ps i 10,342 kPa

Max. Diff. P ressure 495 ps i 3 ,413 kPa

Bit to Bend Leng th 81" 2,057 m m

O /A Length 313" 7,950 m m

Ho le Size 9 5/8" - 12 1/4" 245-311 m m

Top Connec tion 5 1/2 Reg ., 6 5 /8 Reg.

Bottom Connec tion 6 5/8 Reg .

Bearing Load dynam ic=215,950 lb 96,055 daN

(com p ression) stat ic=670,375 lb 298,185 daN

Bearing Load dynam ic=107,975 lb 48,030 daN

(tens ion) stat ic=335,200 lb 149,100 daN

Max. Overpu ll

(for re-runs)

Abso lute Overpull 406,000 lb 180,590 daN

335,200 lb 149,100 daN

Page 102: Manual MDF Black Max

40

80

120

160

200

240

280

320

100

200

300

400

500

600

700

800

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

MA

X. D

IFF

.

rpm - 400 gpm

TORQUE

8" S3 8.00" 4-5 3.6 STAGE (80S-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 700 gpm

rpm - 900 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

400 74-98 4,000 56.4

700 145-168 3,750 103.6

900 195-219 3,600 133.7

Stator Configuration 8" S3 8" 4-5, 3.6 StageBearing Assembly 8" 203 m m

Volum e 400-900 gpm 1,514-3,407 lpm

Speed 74-219 rpm

Torque 4,000 ft-lb 5,423 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 497 psi 3,427 kPa

Bit to Bend Length 81" 2,057 m m

O/A Length 294" 7,468 m m

Hole Size 9 5/8" - 12 1/4" 245-311 m m

Top Connect ion 5 1/2 Reg., 6 5/8 Reg.

Bottom Connection 6 5/8 Reg.

Bearing Load dynam ic=215,950 lb 96,055 daN

(compression) static=670,375 lb 298,185 daN

Bearing Load dynam ic=107,975 lb 48,030 daN

(tension) static=335,200 lb 149,100 daN

Max. Overpull

(for re-runs)

Absolute Overpull 406,000 lb 180,590 daN

335,200 lb 149,100 daN

Page 103: Manual MDF Black Max

25

50

75

100

125

150

175

200

100

200

300

400

500

600

700

800

1,500

3,000

4,500

6,000

7,500

9,000

10,500

12,000

MA

X. D

IFF

.

rpm - 300 gpm

TORQ

UE

8" S3 8.00" 7-8 3 STAGE (80S-3)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 600 gpm

rpm - 900 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 30-47 7,600 43.4

600 79-95 6,600 99.3

900 128-143 4,900 119.5

Stator Configuration 8" S3 8" 7-8, 3 StageBearing Assem b ly 8" 203 m m

Vo lum e 300-900 gpm 1,136-3,407 lpm

Speed 30-143 rpm

Torque 7,600 ft-lb 10,304 N *m

Max. P ressure Drop 1,500 ps i 10,342 kPa

Max. Diff. P ressure 562 ps i 3 ,875 kPa

Bit to Bend Leng th 81" 2,057 m m

O /A Length 294" 7,468 m m

Ho le Size 9 5/8" - 12 1/4" 245-311 m m

Top Connec tion 5 1/2 Reg ., 6 5 /8 Reg.

Bottom Connec tion 6 5/8 Reg .

Bearing Load dynam ic=215,950 lb 96,055 daN

(com p ression) stat ic=670,375 lb 298,185 daN

Bearing Load dynam ic=107,975 lb 48,030 daN

(tens ion) stat ic=335,200 lb 149,100 daN

Max. Overpu ll

(for re-runs)

Abso lute Overpull 406,000 lb 180,590 daN

335,200 lb 149,100 daN

Page 104: Manual MDF Black Max

30

60

90

120

150

180

210

240

100

200

300

400

500

600

700

800

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

MA

X. D

IFF

.

rpm - 400 gpm

rpm - 650 gpm

rpm - 900 gpm

TORQUE

8" S3 8.00" 8-9 4 STAGE (80S-4)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

400 90-115 6,025 103.3

650 145-170 5,570 153.8

900 199-225 4,790 181.6

Stator Configuration 8" S3 8" 8-9, 4 StageBearing Assem b ly 8" 203 m m

Vo lum e 400-900 gpm 1,514-3,407 lpm

Speed 90-225 rpm

Torque 6,025 ft-lb 8,169 N *m

Max. P ressure Drop 1,500 ps i 10,342 kPa

Max. Diff. P ressure 670 ps i 4 ,620 kPa

Bit to Bend Leng th 81" 2,057 m m

O /A Length 296" 7,518 m m

Ho le Size 9 5/8" - 12 1/4" 245-311 m m

Top Connec tion 5 1/2 Reg ., 6 5 /8 Reg.

Bottom Connec tion 6 5/8 Reg .

Bearing Load dynam ic=215,950 lb 96,055 daN

(com p ression) stat ic=670,375 lb 298,185daN

Bearing Load dynam ic=107,975 lb 48,030 daN

(tens ion) stat ic=335,200 lb 149,100 daN

Max. Overpu ll

(for re-runs)

Abso lute Overpull 406,000 lb 180,590 daN

335,200 lb 149,100 daN

Page 105: Manual MDF Black Max

25

50

75

100

125

150

175

200

100

200

300

400

500

600

700

800

1,500

3,000

4,500

6,000

7,500

9,000

10,500

12,000

MA

X. D

IFF

.

rpm - 300 gpm

TORQ

UE

8" 8.00" 6-7 4 STAGE (8S3-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 600 gpm

rpm - 900 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 32-51 8,500 51.8

600 83-102 7,630 120.6

900 134-155 6,560 167.4

Stator Configuration 8" S3 8.00" 6-7, 4 StageBearing Assembly 8 " 203 mm

Volume 300-900 gpm 1,136-3,407 lpm

Speed 32-155 rpm

Torque 8,500 ft-lb 11,524 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 620 psi 4,275 kPa

Bit to Bend Length 81" 2,057 mm

O/A Length 332" 8433 mm

Hole Size 9 5/8" - 12 1/4" 244-311 mm

Top Connect ion 5 1/2 Reg., - 6 5/8 Reg.

Bottom Conenct ion 6 5/8 Reg.

Bearing Load dynamic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynamic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 106: Manual MDF Black Max

15

30

45

60

75

90

105

120

50 100

150

200

250

300

350

400

1,250

2,500

3,750

5,000

6,250

7,500

8,750

9,000

MA

X. D

IFF

.

rpm - 400 gpm

TORQ

UE

8" S3 AIR 8.00" 7-8 2 STG (80S-5)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 550 gpm

rpm - 800 gpm

GRAPH BASED ON FLUID RESULTS

Stator Configuration 8" S3 8.00" 7-8, 2 Stage Bearing Assembly 8 " 203 mm

Volume 400-800 gpm 1,514 - 3,028 lpm

Speed 33-86 rpm

Torque 7,060 ft-lb 9,572 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 374 psi 2,579 kPa

Bit to Bend Length 81" 2,057 mm

O/A Length 294" 7,468 mm

Hole Size 9 5/8" - 12 1/4" 244 - 311 mm

Top Connection 5 1/2 Reg., - 6 5/8 Reg.

Bottom Connection 6 5/8 Reg.

Bearing Load 104,930 daN

(compression) 112,770 daN

Bearing Load 41,970 daN

(tension) 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 257,985 daN

dynamic=235,900 lb

static=253,525 lb

dynamic=94,350 lb

static=101,400 lb

580,000 lb

101,400 lb 45,105 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

400 33 - 43 7,060 44.4

550 49 - 59 6,300 58.8

800 76 - 86 4,133 59.8

Page 107: Manual MDF Black Max

100

200

300

400

500

600

700

800

150

300

450

600

750

900

1,05

0

1,20

0

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

MA

X. D

IFF

.

rpm - 600 gpm

TORQUE

rpm - 900 gpm

rpm - 1,200 gpm

9 5/8" 9.62" 2-3 7.5 STAGE (962-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

600 218-281 4,500 186.8

900 358-421 4,450 303.3

1,200 498-561 4,420 419.1

Stator Configuration 9 5/8" S3 9.62" 2-3 7.5 StageBearing Assembly 9 5/8" 244 mm

Volume 600-1,200 gpm 2,271-4,542 lpm

Speed 218-561 rpm

Torque 4,500 ft-lb 6,101 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 620 psi 4,275 kPa

Bit to Bend Length 97" 2,464 mm

O/A Length 366" 9,296 mm

Hole Size 12 1/4" - 17 1/2" 311-445 mm

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Connection 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynamic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynamic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 108: Manual MDF Black Max

40

80

120

160

200

240

280

320

100

200

300

400

500

600

700

800

1,500

3,000

4,500

6,000

7,500

9,000

10,500

12,000

MA

X. D

IFF

.

rpm - 600 gpm

TORQUE

rpm - 900 gpm

rpm - 1,200 gpm

9 5/8" 9.62" 3-4 4.5 STAGE (962-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

600 97-132 6,245 115.4

900 165-200 6,000 188.6

1,200 234-269 5,620 250.5

Stator Configuration 9 5/8" S3 9.62" 3-4, 4.5 StageBearing Assembly 9 5/8" 244 mm

Volume 600-1,200 gpm 2,271-4,542 lpm

Speed 97-269 rpm

Torque 6,245 ft-lb 8,467 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 620 psi 4,275 kPa

Bit to Bend Length 97" 2,464 mm

O/A Length 330" 8,382 mm

Hole Size 12 1/4" - 17 1/2" 311-445 mm

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Connection 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynamic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynamic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 109: Manual MDF Black Max

40

80

120

160

200

240

280

320

100

200

300

400

500

600

700

800

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

MA

X. D

IFF

.

rpm - 600 gpm

TORQUE

9 5/8" 9.62" 3-4 6 STAGE (962-7)

SP

EE

D R

PM

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.rpm - 900 gpm

rpm - 1,200 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

600 99-129 7,200 135.7

900 164-194 7,120 222.3

1,200 227-257 7,000 302.6

Stator Configuration 9 5/8" S3 9.62" 3-4, 6 StageBearing Assembly 9 5/8" 244 m m

Volum e 600-1200 gpm 2,271-4,543 lpm

Speed 99-257 rpm

Torque 7,200 ft-lb 9,763 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 750 psi 5,275 kPa

Bit to Bend Length 97" 2,464 m m

O/A Length 306" 7,772 m m

Hole Size 12 1/4" - 17 1/2" 311-445 m m

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Connect ion 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynam ic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynam ic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 110: Manual MDF Black Max

25

50

75

100

125

150

175

200

100

200

300

400

500

600

700

800

1,500

3,000

4,500

6,000

7,500

9,000

10,500

12,000

MA

X. D

IFF

.

rpm - 300 gpm

TORQ

UE

9 5/8" 9.62" 4-5 4 STAGE (962-3)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.rpm - 600 gpm

rpm - 900 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 52-68 8,000 79.2

600 110-125 7,500 157.1

900 168-185 6,510 208.2

Stator Configuration 9 5/8" S3 9.62" 4-5, 4 StageBearing Assembly 9 5/8" 244 m m

Volum e 300-900 gpm 1,136-3,407 lpm

Speed 52-185 rpm

Torque 8,000 ft-lb 10,848 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 600 psi 4,137 kPa

Bit to Bend Length 97" 2,464 m m

O/A Length 306" 7,772 m m

Hole Size 12 1/4" - 17 1/2" 311-445 m m

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Connect ion 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynam ic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynam ic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 111: Manual MDF Black Max

25

50

75

100

125

150

175

200

75

150

225

300

375

450

525

600

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

MA

X. D

IFF

.

rpm - 600 gpm

TORQUE

rpm - 900 gpm

rpm - 1,200 gpm

9 5/8" 9.62" 5-6 3 STAGE (962-4)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 9 5/8" S3 9.62" 5-6, 3 StageBearing Assembly 9 5/8" 244 m m

Volum e 600-1,200 gpm 2,271-4,542 lpm

Speed 40-127 rpm

Torque 8,830 ft-lb 11,972 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 472 psi 3,254 kPa

Bit to Bend Length 97" 2,464 m m

O/A Length 336" 8,534 m m

Hole Size 12 1/4" - 17 1/2" 311-445 m m

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Conenction 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynam ic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynam ic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

600 40-62 8,830 67.3

900 74-96 8,025 113.1

1,200 105-127 7,525 150.5

Page 112: Manual MDF Black Max

25

50

75

100

125

150

175

200

100

200

300

400

500

600

700

800

1,500

3,000

4,500

6,000

7,500

9,000

10,500

12,000

MA

X. D

IFF

.

rpm - 300 gpm

TORQUE

9 5/8" 8.00" 6-7 4 STAGE (962-5)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 600 gpm

rpm - 900 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 32-51 8,500 51.8

600 83-102 7,630 120.6

900 134-155 6,560 167.4

Stator Configuration 9 5/8" S3 8.00" 6-7, 4 StageBearing Assembly 9 5/8" 244 m m

Volum e 300-900 gpm 1,136-3,407 lpm

Speed 32-155 rpm

Torque 8,500 ft-lb 11,524 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 620 psi 4,275 kPa

Bit to Bend Length 97" 2,464 m m

O/A Length 364" 9,246 m m

Hole Size 12 1/4" - 17 1/2" 311-445 m m

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Conenction 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynam ic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynam ic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 113: Manual MDF Black Max

25

50

75

100

125

150

175

200

100

200

300

400

500

600

700

800

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

MA

X. D

IFF

.

rpm - 600 gpm

TORQUE

9 5/8" 9.62" 6-7 5 STAGE (962-6)

SP

EE

D R

PM

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 900 gpm

rpm - 1,200 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

600 48-76 13,300 121.6

900 86-113 12,780 209.3

1,200 124-149 12,000 283.3

Stator Configuration 9 5/8" S3 9.62" 6-7 5 Stage Bearing Assembly 9 5/8" 244 m m

Volum e 600-1,200 gpm 2,271-4,542 lpm

Speed 48-149 rpm

Torque 13,300 ft-lb 18,035 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 775 psi 5,344 kPa

Bit to Bend Length 97" 2,464 m m

O/A Length 366" 9,296 m m

Hole Size 12 1/4" - 17 1/2" 311-445 m m

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Conenction 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynam ic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynam ic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 114: Manual MDF Black Max

100

200

300

400

500

600

700

800

150

300

450

600

750

900

1,05

0

1,20

0

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

MA

X. D

IFF

.

rpm - 600 gpm

TORQUE

rpm - 900 gpm

rpm - 1,200 gpm

9 5/8" 9.62" 2-3 7.5 STAGE (962-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

600 218-281 4,500 186.8

900 358-421 4,450 303.3

1,200 498-561 4,420 419.1

Stator Configuration 9 5/8" 9.62" 2-3 7.5 StageBearing Assembly 9 5/8" 244 mm

Volume 600-1,200 gpm 2,271-4,542 lpm

Speed 218-561 rpm

Torque 4,500 ft-lb 6,101 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 620 psi 4,275 kPa

Bit to Bend Length 100" 2,540 mm

O/A Length 369" 9,373 mm

Hole Size 12 1/4" - 17 1/2" 311-445 mm

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Connection 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynamic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynamic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 115: Manual MDF Black Max

40

80

120

160

200

240

280

320

100

200

300

400

500

600

700

800

1,500

3,000

4,500

6,000

7,500

9,000

10,500

12,000

MA

X. D

IFF

.

rpm - 600 gpm

TORQUE

rpm - 900 gpm

rpm - 1,200 gpm

9 5/8" 9.62" 3-4 4.5 STAGE (962-2)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

600 97-132 6,245 115.4

900 165-200 6,000 188.6

1,200 234-269 5,620 250.5

Stator Configuration 9 5/8" 9.62" 3-4, 4.5 StageBearing Assembly 9 5/8" 244 mm

Volume 600-1,200 gpm 2,271-4,542 lpm

Speed 97-269 rpm

Torque 6,245 ft-lb 8,467 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 620 psi 4,275 kPa

Bit to Bend Length 100" 2,540 mm

O/A Length 333" 8,458 mm

Hole Size 12 1/4" - 17 1/2" 311-445 mm

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Connection 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynamic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynamic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 116: Manual MDF Black Max

40

80

120

160

200

240

280

320

100

200

300

400

500

600

700

800

1,000

2,000

3,000

4,000

5,000

6,000

7,000

8,000

MA

X. D

IFF

.

rpm - 600 gpm

TORQUE

9 5/8" 9.62" 3-4 6 STAGE (962-7)

SP

EE

D R

PM

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.rpm - 900 gpm

rpm - 1,200 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

600 99-129 7,200 135.7

900 164-194 7,120 222.3

1,200 227-257 7,000 302.6

Stator Configuration 9 5/8" 9.62" 3-4, 6 StageBearing Assembly 9 5/8" 244 mm

Volum e 600-1200 gpm 2,271-4,543 lpm

Speed 99-257 rpm

Torque 7,200 ft-lb 9,763 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 750 psi 5,275 kPa

Bit to Bend Length 100" 2,540 m m

O/A Length 309" 7,849 m m

Hole Size 12 1/4" - 17 1/2" 311-445 m m

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Connection 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynam ic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynam ic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 117: Manual MDF Black Max

25

50

75

100

125

150

175

200

100

200

300

400

500

600

700

800

1,500

3,000

4,500

6,000

7,500

9,000

10,500

12,000

MA

X. D

IFF

.

rpm - 300 gpm

TORQ

UE

9 5/8" 9.62" 4-5 4 STAGE (962-3)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.rpm - 600 gpm

rpm - 900 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 52-68 8,000 79.2

600 110-125 7,500 157.1

900 168-185 6,510 208.2

Stator Configuration 9 5/8" 9.62" 4-5, 4 StageBearing Assembly 9 5/8" 244 m m

Volum e 300-900 gpm 1,136-3,407 lpm

Speed 52-185 rpm

Torque 8,000 ft-lb 10,848 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 600 psi 4,137 kPa

Bit to Bend Length 100" 2,540 m m

O/A Length 309" 7,849 m m

Hole Size 12 1/4" - 17 1/2" 311-445 m m

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Connect ion 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynam ic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynam ic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Page 118: Manual MDF Black Max

25

50

75

100

125

150

175

200

75

150

225

300

375

450

525

600

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

MA

X. D

IFF

.

rpm - 600 gpm

TORQUE

rpm - 900 gpm

rpm - 1,200 gpm

9 5/8" 9.62" 5-6 3 STAGE (962-4)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

Stator Configuration 9 5/8" 9.62" 5-6, 3 StageBearing Assembly 9 5/8" 244 m m

Volum e 600-1,200 gpm 2,271-4,542 lpm

Speed 40-127 rpm

Torque 8,830 ft-lb 11,972 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 472 psi 3,254 kPa

Bit to Bend Length 100" 2,540 m m

O/A Length 339" 8,611 m m

Hole Size 12 1/4" - 17 1/2" 311-445 m m

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Conenction 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynam ic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynam ic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

600 40-62 8,830 67.3

900 74-96 8,025 113.1

1,200 105-127 7,525 150.5

Page 119: Manual MDF Black Max

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100

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175

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100

200

300

400

500

600

700

800

1,500

3,000

4,500

6,000

7,500

9,000

10,500

12,000

MA

X. D

IFF

.

rpm - 300 gpm

TORQUE

9 5/8" 8.00" 6-7 4 STAGE (962-5)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 600 gpm

rpm - 900 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

300 32-51 8,500 51.8

600 83-102 7,630 120.6

900 134-155 6,560 167.4

Stator Configuration 9 5/8" 8.00" 6-7, 4 StageBearing Assembly 9 5/8" 244 m m

Volum e 300-900 gpm 1,136-3,407 lpm

Speed 32-155 rpm

Torque 8,500 ft-lb 11,524 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 620 psi 4,275 kPa

Bit to Bend Length 100" 2,540 m m

O/A Length 367" 9,322 m m

Hole Size 12 1/4" - 17 1/2" 311-445 m m

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Conenction 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynam ic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynam ic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

PERFORMANCE

Page 120: Manual MDF Black Max

25

50

75

100

125

150

175

200

100

200

300

400

500

600

700

800

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

MA

X. D

IFF

.

rpm - 600 gpm

TORQUE

9 5/8" 9.62" 6-7 5 STAGE (962-6)

SP

EE

D R

PM

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b.

rpm - 900 gpm

rpm - 1,200 gpm

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

600 48-76 13,300 121.6

900 86-113 12,780 209.3

1,200 124-149 12,000 283.3

Stator Configuration 9 5/8" 9.62" 6-7 5 Stage Bearing Assembly 9 5/8" 244 m m

Volum e 600-1,200 gpm 2,271-4,542 lpm

Speed 48-149 rpm

Torque 13,300 ft-lb 18,035 N*m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 775 psi 5,344 kPa

Bit to Bend Length 100" 2,540 m m

O/A Length 369" 9,373 m m

Hole Size 12 1/4" - 17 1/2" 311-445 m m

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Conenction 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynam ic=235,900 lb 104,930 daN

(compression) static=253,525 lb 112,770 daN

Bearing Load dynam ic=94,350 lb 41,970 daN

(tension) static=101,400 lb 45,105 daN

Max. Overpull

(for re-runs)

Absolute Overpull 580,000 lb 257,985 daN

101,400 lb 45,105 daN

PERFORMANCE

Page 121: Manual MDF Black Max

30

60

90

120

150

180

210

240

100

200

300

400

500

600

700

800

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

MA

X. D

IFF

.

rpm - 900 gpm

TORQUE

11 1/4" 11.25" 3-4 3.6 STAGE (1125-1)

SP

EE

D r

pm

PRESSURE DIFFERENTIAL psi

TO

RQ

UE

ft l

b

rpm - 1200 gpm

rpm - 1500 gpm

Stator Configuration 11 1/4" 11.25" 3-4 3.6 Stage Bearing Assembly 11 1/4" 286 mm

Volume 900-1,500 gpm 3,406-5,678 lpm

Speed 81-168 rpm

Torque 8,700 ft-lb 11,795 N *m

Max. Pressure Drop 1,500 psi 10,342 kPa

Max. Diff. Pressure 500 psi 3,447 kPa

Bit to Bend Length 113" 2,870 mm

O/A Length 371" 9,423 mm

Hole Size 12 1/4" - 17 1/2" 311-445 lpm

Top Connection 6 5/8 Reg., 7 5/8 Reg.

Bottom Conenction 6 5/8 Reg., 7 5/8 Reg.

Bearing Load dynamic=1,000,000 lb 444,800 daN

(compression) static=1,000,000 lb 444,800 daN

Bearing Load dynamic=500,000 lb 222,400 daN

(tension) static=500,000 lb 222,400 daN

Max. Overpull

(for re-runs)

Absolute Overpull 1,000,000 lb 444,800 daN

500,000 lb 222,400 daN

Volume(gpm)

Speed(rpm)

Torque(ft-lb)

hp

900 81-100 8,700 134.2

1,200 114-133 8,570 186.0

1,500 149-168 8,350 236.9

Page 122: Manual MDF Black Max

SHIPPING INFORMATION

TABLE FOR SHIPPING PURPOSES ONLY

f t m lb k g

1 1 1 / 1 6 1 0 . 4 3 . 2 4 0 1 8

2 1 / 1 6 9 . 3 2 . 8 5 0 2 3

2 3 / 8 1 3 . 6 4 . 1 1 5 0 6 8

2 7 / 8 1 7 . 3 5 . 3 2 7 5 1 2 5

3 1 / 8 1 5 . 3 4 . 7 3 0 0 1 3 6

3 3 / 8 2 3 . 5 7 . 2 5 0 0 2 2 7

3 3 / 4 1 8 . 8 5 . 7 5 0 0 2 2 7

4 3 / 4 S h o r t 2 0 . 5 6 . 2 9 0 0 4 0 8

5 S 3 2 5 . 3 7 . 7 1 1 0 0 4 9 9

5 2 7 . 0 8 . 2 1 1 0 0 4 9 9

5 1 / 2 2 2 . 8 6 . 9 1 3 0 0 5 9 0

6 1 / 2 3 1 . 4 9 . 6 2 0 0 0 9 0 7

6 1 / 2 S 3 3 0 . 0 9 . 1 2 0 0 0 9 0 7

6 3 / 4 3 1 . 4 9 . 6 2 0 0 0 9 0 7

7 1 / 2 2 6 . 0 7 . 9 3 5 0 0 1 5 8 8

8 2 9 . 0 8 . 8 3 8 0 0 1 7 2 4

8 S 3 2 9 . 0 8 . 8 3 8 0 0 1 7 2 4

9 5 / 8 S 3 3 1 . 2 9 . 5 5 6 0 0 2 5 4 0

9 5 / 8 3 1 . 4 9 . 6 5 6 0 0 2 5 4 0

1 1 1 / 4 3 4 . 0 1 0 . 4 6 5 0 0 2 9 4 8

L e n g t h W e ig h tM o t o r S iz e

Page 123: Manual MDF Black Max

Ray-Son Product Line

Black Max provides its customers with both mechanical and hydraulic/mechanical jars.They range in size from a 1 11/16” mechanical jar to an 8” hydraulic/mechanic jar.Black Max jars are designed to create powerful up or down forces that will ‘jar’ thestring that has become stuck during drilling operation. The jars are manufactured ofhigh strength alloy steel, they are oil lubricated and completely sealed and aredesigned to operate in the harshest of drilling conditions.The hydraulic/mechanical jars consist of a mechanical latch that keeps the jar in theneutral position and prevents unexpected jarring when tripping in or out of the hole.The jars also consist of a hydraulic section that creates a time delay when the jar is inoperation and the latch is disengaged.Black Max’s two way hydraulic/mechanical jars are versatile and easy to use. Tooperate the jars simply apply tension or compression to the running string. Varying thetension or compression loads during the hydraulic time delay controls the intensity ofthe jar impact. When a push or pull action is applied to the jar, hydraulic oil is forcedaround a restricting valve. This restriction of oil flow from one chamber to the otherdelays the stroke. This delay enables the running string to stretch before the jar fires.

Black Max provides its customers with a full range of Ray-Son shock tool sizes, from 3½” to 11”.Ray-Son shock tools are designed to cushion heavy axial loading and reduce bitvibration encountered during drilling operations.

Page 124: Manual MDF Black Max

The shock tools’ springs consist of belleville spring elements made from heat-treatedsteel. All shock tool internals are sealed completely from drilling fluids and the internalsare oil lubricated.Black Max shock tools are sprung both ways (tension and compression) toaccommodate loading from both directions and are pressure balanced from extremehydrostatic pressures, maximizing the performance of the shock tools. The shock toolshave two types of mandrels so that they can be placed in the string or in the bottomhole locations.These shock tools are cost effective. They maximize bit life as they provide consistentrates of penetration and minimize harmonics created in the drilling string while drilling.Placing the shock tool in an appropriate location in the string will extend drilling stringtubular life, reduce repair costs on thread connections, and extend the life of the tool.

Page 125: Manual MDF Black Max

SHOCK TOOL

1 350 475 625 675 775 800 900 950 1100 3 350 475 625 675 775 800 900 950 1100A 3.53 4.81 6.31 6.81 7.8 8.12 9.06 9.56 11 A 3.53 4.81 6.3 6.81 7.8 8.12 9.06 9.56 11B 2.62 3.5 4.5 4.88 5.5 5.5 6.75 7.25 8 B 3.03 3.9 5.04 5.52 6.08 6.08 7.49 7.99 9C 2.5 3.37 4.43 4.75 5.25 5.25 6.45 7 7.63 C 2.88 3.37 4.26 4.88 5.26 5.3 6.6 7.99 9D 1.75 2.38 3 3.25 3.75 3.75 4.81 4.81 5.38 D 3.03 3.9 3.5 5.52 6.08 6.08 7.25 7.99 9E 1.64 2.26 2.85 2.97 3.56 3.56 4.56 4.56 5.25 E 2.25 20.5 20.43 32.2 24 30 35.33 4 4F 1 1.5 2 2.25 2.5 2.5 3 2.81 2.88 F 12 8.2 9.07 6.55 7.01 16.75 6.5 27.33 37G 11 17.4 20.5 19.7 14.88 19 18.5 18.5 23.9 G 2.25 6.5 8.5 9 10.74 5 14.5 4 4H 6 8.1 5.3 8.1 10.62 11 13.67 13.67 14.5J 10.87 15.6 13.2 18.5 21 21 24.5 29 30 4 350 475 625 675 775 800 900 950 1100K 12.13 16 16.5 26.7 15 21 20.83 20.83 31.6 A 2.37 3.36 4.25 4.87 5.25 5.24 6 6.25 7.25

B 1 1.5 2 2.25 2.5 2.5 3 2.81 2.882 350 475 625 675 775 800 900 950 1100 C 1.88 2.88 3 4 4.88 4.88 5.18 5.18 5.38

A 2.64 3.51 4.51 4.9 5.52 5.52 6.77 7.29 8.02 D 2 5.89 4.5 7.75 9.32 6.6 5.7 5.7 6.4B 3.53 4.81 6.31 6.81 7.8 8.12 9.06 9.56 11 E 2 1.3 2 2 1.93 1.4 2.3 2.3 2.98C 2.75 3.63 4.75 5.38 6 6 7 7.5 9D 2.24 2.77 3.51 4.34 4.73 4.73 5.85 6.4 6.8 5 350 475 625 675 775 800 900 950 1100E 3 4.4 3.3 5 6.9 6.9 5.38 5.38 7 A 2.5 3 3.5 4.5 4 2.5 6.6 6.77 7.75F 3.75 3.9 2.5 3.3 4.97 4.97 7.75 8.62 9.5 B 3.53 4.81 6.31 6.81 7.8 8.12 9.06 9.56 11G 5.75 8.86 7.2 11.2 9.75 9.75 11.63 15.25 14.2 C 1.5 3 2 3.5 4 2.5 4.93 5.43 4.88

D 5.84 3.5 6 6 4.5 4.5 14 14 15.17E 5.16 10.5 12 12 7.5 10.5 12 8 11.53

Page 126: Manual MDF Black Max

MECHANICAL JAR

1 1 6 8 4 7 5 6 2 5 6 7 5 4 1 6 8 4 7 5 6 2 5 6 7 5A 1 . 6 9 4 .8 6 . 2 8 6 .6 A 1 .6 9 4 .8 6 . 2 5 6 .6B 1 . 1 9 3 .5 4 . 6 3 4 . 7 5 B 1 .3 2 3 . 8 9 5 . 0 4 5 . 3 8C 1 . 0 8 3 .4 4 . 4 6 4 . 6 8 C 0 .9 3 .2 3 . 7 5 4 . 0 5D 0 . 3 1 2 2.25 2 .5 D 1 0 .5 5 2 0 .5 2 4 2 4 .5E 5 .3 1 2 .6 1 9 . 2 5 2 0 E 1 .7 4 .5 5 .5 5 .5F 1 4 .3 1 8 .4 1 7 . 6 2 1 9 .6 G 1 6 .9 2 2 . 7 5 2 3 .5 2 2 . 5 9 5 1 6 8 4 7 5 6 2 5 6 7 5H 1 . 2 5 3 . 2 5 4 . 8 8 4 . 8 1 A 1 .6 9 4 .8 6 . 2 5 6 .6

B 1 .1 9 3 . 8 9 4 . 6 3 4 . 7 62 1 6 8 4 7 5 6 2 5 6 7 5 C 1 .1 9 3 .5 4 . 7 5 5

A 1 . 1 9 3 . 5 1 4 . 6 4 4 . 7 6 D 1 .1 9 2 3 3 . 7 5B 1 . 6 9 4 .8 6 . 2 5 6 .6 E 1 9 .2 7 6 .8 1 5 . 2 5 1 5 . 3 7C 1 . 2 5 3 . 7 5 5 . 2 5 5 . 2 5 F - 1 6 .4 5 . 7 5 5 . 6 3D 0 . 8 8 3 . 0 7 3 . 9 8 4 . 0 9 G - 2 .1 1 4 1 5 . 0 1E 1 . 6 1 4 . 7 5 5 . 7 5 6 .5 H - 1 0 .7 1 2 9 . 6 5F 1 2 . 4 8 1 3 1 2 . 7 5 1 2 .5G 3 .4 1 0 . 7 5 1 0 . 7 5 1 0 . 7 5 6 1 6 8 4 7 5 6 2 5 6 7 5

A 1 .3 3 . 8 7 5 . 0 2 5 . 3 83 1 6 8 4 7 5 6 2 5 6 7 5 B 0 .7 7 3 3 .5 3 . 7 5

A 1 . 6 9 4 .8 6 . 2 5 6 .6 C 0 .3 1 2 2 . 2 5 2 .5B 1 . 3 2 3 . 8 9 5 . 0 4 5 . 3 8 D 1 .5 4 .5 6 .5 6 .5C 0 .9 3 .2 3 . 7 7 4 . 0 5 E 2 6 .7 4 2 4 8 4 8D 1 4 .8 2 0 2 2 .5 2 2 .5E 1 .7 4 .5 6 5 .5 7 1 6 8 4 7 5 6 2 5 6 7 5

A 1 .1 8 3 . 4 9 4 . 6 1 4 . 7 5B 0 .3 1 2 2 . 2 5 2 .5C 3 8 1 7 .5 1 7 .5

Page 127: Manual MDF Black Max

1 350 475 650 800A 3.53 4.8 6.6 8.12B 2.62 3.5 4.75 5.5C 2.5 3.4 4.69 5.25D 1.13 2 2.75 3E 8.9 10.6 20 19.14F 20.15 27.24 25.75 27.61G 24.65 34.84 31.69 31H 2.14 3.25 4.81 4.38

2 350 475 650 800A 3.53 4.8 6.6 8.12B 2.88 3.75 5.25 6C 2.24 3.07 4.27 4.73D 2.64 3.51 4.76 5.52E 3.2 4.75 5.75 6.85F 16.3 21 20.5 21.64G 5.75 10.75 10.75 9.75

3 350 475 650 800A 3.53 4.8 6.6 8.12B 2.88 3.89 5.38 6.08C 2.25 3.2 4 4.5D 20.5 28 30.5 30.5E 2.5 4.5 5.5 6

4 350 475 650 800A 2.86 3.8 5.38 6.04B 2 3 3.69 4.25C 1.13 2 2.75 3D 2.5 4.5 6.5 6E 43 49.5 55.5 60.25

5 350 475 650 800A 3.53 4.8 6.6 8.12B 2.63 3.5 4.75 5.5C 2 2.75 4 4.5D 24.25 32.12 34.5 36E 2.5 4.5 5.5 6

6 350 475 650 800A 2.59 3.48 4.73 5.48B 1.88 2.63 3.63 4.13C 1.75 2.44 3.38 3.88D 1.13 2 2.75 3E 2.5 5.5 7.3 6.5F 23.2 29.75 30.86 31.49G 7.05 8.4 8.74 8.76

7 350 475 650 800A 3.53 4.8 6.6 8.12B 2.77 3.69 5.14 5.75C 30.7 39.3 40.5 41.5

8 350 475 650 800A 2.4 3.25 4.5 4.88B 1.88 2.63 3.63 4.13C 1.13 2 2.75 3D 2.5 3 3 3E 19.5 25 26.25 27

9 350 475 650 800A 3.53 4.8 6.6 8.12B 2.89 3.5 4.75 5.5C 2 2.75 4 4.5D 18.75 19.5 19.5 21E 2.5 4.5 5.5 6

10 350 475 650 800A 3.53 4.8 6.6 8.12B 1.9 3.2 4.5 5C 1.13 2 2.75 3D 4 4.8 5.4 5.5E 7 10.2 10.6 13.5

11 350 475 650 800A 3.53 4.8 6.6 8.12B 2.88 3.89 5.38 6.08C 2.25 3.2 4.05 4.5D 20.5 20.5 24.5 26.5E 2.5 4.5 5.5 6

HYDRAULIC/MECHANICAL JAR

Page 128: Manual MDF Black Max

MECHANICAL JARS

Tool Size (in.) 1 11/16 4 3/4 6 1/4 6 3/4(mm) 43 121 159 171

O.D. (in) 1.69 4.8 6.28 6.6(mm) 43 122 160 167

I.D. (in.) 0.31 2.25 2.25 2.5(mm) 8 51 57 64

Length (ft) 6.1 10.1 12.3 12.4(m) 1.9 3.1 3.7 3.8

Max. Latch Setting (lb) 10,000 45,000 85,000 100,000(daN) 4,450 20,000 37,800 44,500

Max. Tensile Pull (lb) 25,000 300,000 531,000 531,000(after jarring) (daN) 11,100 133,440 236,188 236,188

Piston Area (in.2) 1.1 9.6 16.7 17.7(cm2) 7.2 46.2 107.7 114.3

HYDRAULIC / MECHANICAL JARS

Tool Size (in) 3 1/2 4 3/4 6 1/2 8(mm) 89 121 165 203

O.D. (in) 3.53 4.8 6.6 8.12(mm) 90 122 168 206

I.D. (in.) 1.13 2 2.75 3(mm) 29 51 70 76

Length (ft) 14 17.5 19.3 20(m) 4.3 5.3 5.9 6.1

Max. Latch Setting (lb) 25,000 45,000 100,000 120,000(daN) 11,100 20,000 37,800 53,350

Max. Prejar Pull (lb) 30,000 50,000 105,000 125,000(daN) 13,350 22,250 46,700 55,600

Max. Tensile Pull (lb) 150,000 265,000 531,000 733,000(after jarring) (daN) 66,720 117,870 236,188 326,000

Piston Area (in.2) 2.8 5.4 10.3 12.6(cm2) 17.8 34.9 66.6 81.1

120,000

Approx. 60,000

UP

DOWN

100,000

Approx. 50,000

UP

DOWN

45,000

Approx. 22,500

UP

DOWN

25,000

Approx. 12,500

UP

DOWN

TOOL SIZE

I.D.

LENGTH (Latched)

WEIGHT

STROKE UP & DOWN (Free stroke after valve release)

MAX. PREJAR PULL (lbs)

MAX. PULL (lbs) (After jarring)

MAX. TORSIONAL LOAD (ft-lb)

PUMP OPEN AREA

8"

3.00"

20.0 ft

2500 lbs

6”

180,000

733,000

65,000

6.3 in2

6½”

2.75"

19.3 ft

1500 lbs

6”

140,000

531,000

42,000

4.4 in2

4¾”

2.25"

17.5 ft

800 lbs

1.8 in2

6”

65,000

265,000

12,000

PRESET RELEASE (lbs)

2.5 in2

3½”

1.13”

14 ft

400 lbs

6”

30,000

150,000

7,000

SHOCK TOOLS

Page 129: Manual MDF Black Max

THE BEST HITTER

The Best Hitter is the most versatile drilling jar in the drilling industryThe Best Hitter has three positive positions:Open - position of the jar when hit up.Cocked - position of the jar, when ready to hit up or down.Closed - position of the jar, when hit down.

Ø is sent to the drilling rig in the cocked position.Ø is preset to manufacturer's specifications and can be preset to the operators

requirements.Ø can be used for drilling in tension or in compression.

Advantages and benefits of the Best Hitter drilling jar.

Ø The Best Hitter is mechanical (oil is used as the lubrication).Ø The Best Hitter provides intense jarring up or down for long periods of time.Ø The Best Hitter is durable and versatile.Ø The Best Hitter jarring impact is fully adjustable up or down while in the hole.Ø The Best Hitter has no waiting for resetting. The jar will hit up or down as fast as

the driller can pick up or slack off during drilling.Ø The best Hitter is simple to operate.Ø The best Hitter allows the driller to adjust jarring action up or down to hit harder or

softer.Ø The Best Hitter provides jarring action to stuck drill string under any conditions.

Page 130: Manual MDF Black Max

BEST HITTER SPECIFICATIONS

** CONNECTIONS CAN BE MANUFACTURED TO CLIENTS' 1SPECIFICATIONS

Design Features Of The BEST HITTER Drilling Jar

1. Heat-treated and stress relieved aircraft quality SAE 4340 and 4140 steel.

2. All box and pin connections both internal and external are stress relieved.

3. Internal and external connections are torqued to manufacturer specifications,which have been proven in the field.

4. Hydrostatic pressure does not affect the BEST HITTER.

TOOL O.D. 4-3/4" 6-1/4" 7-3/4"

TOOL I.D. 2" 2-1/4" 2-3/4"

TOOL JOINT 3-1/2" API 4-1/2" API 6-5/6" REG.

**CONNECTION I.F. I.F. REG.

OVERALL LENGTH 31' 34.5' 36'

TENSILE YIELD STRENGTH 40,000 70,000 120,000

TORQUE YIELD STRENGTH 19,000 35,000 65,000

DOWN STROKE 8 8 8

UP STROKE 8 8 8

TOTAL STROKE LENGTH 16 16 16

WEIGHT IN LBS. 1400 2400 4000

Page 131: Manual MDF Black Max

OPERATING INSTRUCTIONS

The Best Hitter mechanical drilling jar is self-cocking and will trip immediately afterthe required weight or pull is applied. The Best Hitter is delivered to the location inthe cocked position, with about 8" of the mandrel exposed, and will usually becocked when it is pulled out of the hole.

To run the jar in the hole, it is recommended that the jar be uncocked. Sometimes, itmay be necessary to run the jar in the cocked position, i.e. in fishing operations.

To uncock the Best Hitter jar, you need to do the following: With drill pipe or collarsto be used above the jar, set the slips on the jar body below the mandrel. Unlock therotary. The break out tongs should be placed on the jar above the mandrel and theback up tongs below the mandrel. Using a rope to pull on the break out tongs turnthe mandrel 1/8 turn to the left. Hold the 1/8 turn and pick up on the string to openthe jar. There will be 16 inches of exposed mandrel (approximately). Pull the slipsand run the jar in the hole.Note: DO NOT TURN MANDREL OVER 1/8 TURN TO THE LEFT.

JAR PLACEMENT IN THE STRING: Run three collars above the jar. With hevi-watedrill pipe at least five joints should be run above the jar.

Page 132: Manual MDF Black Max

UPWARD STROKE: Pull on string until the jar setting specified is reached and jarwill trip.

RECOCK JAR: Slack off on drill string until slightly below the weight of the stringabove the jar. The weight indicator needle should bobble when the jar completes itsfree travel and recocks.

EXAMPLES:

250.000 Total indicator weight -40.000 Bottom Hole Assembly below the jar210.000 Weight of the string above the jar+90.000 Upstroke Setting on jar300.000+20.000 Hole drag picking up320.000 Indicator reading to trip jar

You will probably have to slack off to about 200.000 to cock the jar for anotherupward hit.

DOWNWARD STROKE: Slack off on the string until the setting reached which isrequired to trip the jar.

TO RECOCK FOR JARRING DOWN ONLY: Pick up pipe or string until the weightabove the jar is slightly above the weight above the jar. A slight bobble on theindicator will be noticed when the jar recocks. Free travel will also be noted.

Page 133: Manual MDF Black Max

EXAMPLE FOR DOWNWARD TRIPPING OF JAR:

250.000 Total indicator weight -38.000 Weight below the jar212.000 Weight below jar -36.000 Upstroke Setting on jar176.000 -20.000 Hole drag156.000 Indicator reading necessary to trip jar downward

NOTE: The downward stroke is less noticeable than the upward stroke in mostcases. The downward tripping can only be detected by the weight indicator in mostcases especially in deep holes and when using small jars.

HEAVIER JAR TRIPPING: Apply and hold right hand torque to drill string. Apply thetorque 1/2 around at a time until the desired setting is reached. With too much righthand Torque it would not be possible to pull enough so that the jar would trip. In theevent that too much right hand Torque is applied, release the torque and the jar willreturn to the original setting.

LIGHTER JAR TRIPPING: Apply and hold left hand torque to drill string. Apply thetorque 1/2 round at a time until the desired setting is reached. With too much lefthand torque the jar will be out of jay and you will not have a jarring effect. This wouldgive you 6 inches of free travel. To correct too much left hand torque, release thetorque and the jar will return to its original setting.

Page 134: Manual MDF Black Max

TROUBLE SHOOTING JARS: When the string becomes stuck while drilling, it islikely that some right hand torque has been trapped in the string. To correct this, pickup the string to the weight of the string above the jar and apply three rounds of left-hand torque. Hold the torque for a few seconds and release. Repeat this procedureuntil you get three rounds back to the right. When you pick up on the string at thispoint, the jar should hit. If it does not hit, look for free travel in the string and if thereis none, then you are probably stuck above the jar.

NOTE: While going into the hole with a jar in the open position, the driller shouldensure that when he sets the slips they aren’t sitting on a ledge where the jar hastaken weight and may slip off. If this happens it is possible that the bit may roll off afteryou have set the slips, unlatched the elevators and gone after another stand of pipe.This might lead you to think that the jar has gone off on its own and this should not bethe case.

Page 135: Manual MDF Black Max

Rig Rattler

Features:

• At 15’ (4.58m) long, this jar was designed to be the shortest combination jar in theindustry.

• The “Rig Rattler” has a total of 22” of strokeBump DownFrom the closed position, 12” of free stroke is built into the jar so it can operate as abumper sub. In this regime the jar can bump down as often as desired withouthaving to fire the jar or enter its metering section.Fully extended, the “Rig Rattler” provides 22” of unrestricted bumper stroke.

Jarring UpThe “Rig Rattler” will only fire if a force greater than the customers’ required safetysetting is achieved. From that point the jar will meter 4” before providing 6” of impactstroke. The time to fire as well as jarring impact is adjusted by how much force isexerted on the jar.

• The built in safety mechanism of the jar allows worry free tripping. The “Rig Rattler”is hydrostatically balanced. It does not have any mud ports to plug up, and only hastwo seal surfaces exposed to drilling mud.

• Connections on downhole tools bother you? This jar has only three internalconnections.

• The internal components of the “Rig Rattler” have been specially designed toeliminate fluid restrictions inside the jar during either the up or down hitting stroke.By eliminating these restrictions the hitting power of the jar is maximized.

Page 136: Manual MDF Black Max

• The valve of the “Rig Rattler”‘, which controls the safety setting and timing of thejar, is filtered from contaminants during all modes of operation.

• Use of the “LEE Jeva” make the firing time of the “Rig Ratter” independent oftemperature.

The “Rig Rattler” jar has been designed to be the toughest, hardest hitting jar in theindustry. As with most things, the best idea is often the simplest. This drilling jarmeets this criteria. Through the ruggedness and simplicity of its design we believethat the “Rig Rattler” is the best jar on the market. It is easy to run, and costeffective to maintain. These are savings that can be passed on to our customers.

O.D. 4 3/4” 6 1/2” 6 3/4”I.D. 2 1/4” 2 1/2” 2-1/2Maximum Pre-jarpull

70,000 lb 200,000 lb 200,000 lb

Maximum Post-jar pull

230,000 lb 585,000 lb 585,000 lb

Weight 550 lb 1000 lb 1150 lbMax Torque 12,500 ft-lb 27,000 ft-lb 42,000 ft-lbClosed Length 12 ft 15 ft 15 ftExtended Length 13.8 ft 16.8 ft 16.8 ft

Page 137: Manual MDF Black Max

MILLINGRUN #1

Well bore preparation prior to whipstock installation:

1. Determine casing size, weight, and grade (if possible) to assure the correct Whipstock andMills are ordered.

2. Run a casing calibration log and casing scraper run prior to setting the bridge plug. Abridge plug or false bottom is required to activate, or set, the anchor mechanism on the

Whipstock. The bridge plug or false bottom should be set 5 to 6 feet (1.5 to 2 meters)above a casing collar in a full joint of casing.

3. To insure the well bore is free of restrictions or doglegs, which could possibly cause apremature shearing of the Whipstock, it is recommended a drift run be made with a packed millingassembly. This will also verify bridge plug depth, bridge plug integrity, and the pipe tally.

Run one

B.H.A. #1 Whipstock - Starting Mill - Orientation Sub - Drill String

• Make up UBHO Sub (orientation sub) to the Starting Mill and orient the keyed sleeve to the faceof the Whipstock. Verify setting with Company Man or Directional Drillers.

• Make up UBHO sub and Starting Mill to one joint of drill pipe and attach the Starting Mill to theWhipstock.

• Remove the shipping guard from the anchor trip mechanism.

• Trip in hole in a slow and smooth manner. Any sudden stops or jerks, may result in a prematureshearing of setting bolt, causing the Whipstock to free fall to bottom.

• Stop short of tagging bridge plug.

• Rig up and run Gyro into the hole. Stop short of tagging bridge plug.• Work Pipe to relive any torque and take readings with Gyro.• Manually rotate drill string to orientate the Whipstock face to the desired hole azimuth. Have

Company Man or Directional Drillers confirm orientation.• Slowly run in while watching the weight indicator. When the drill string begins to take weight,

STOP, and recheck orientation with the Company Man or Directional Drillers.• If readings are good, pull Gyro out of orientation sub.

Set down weight on the Whipstock to shear the roll pin and cap screw on the spring loaded plunger,thus setting the slip on the anchor mechanism

starting mill

guide lug

shear bolt

slip

bridge plug

Page 138: Manual MDF Black Max

RUN #2

watermelonmill

windowmill

• After setting the Slip, set down additional weight to shear the setting bolt from the Whipstock. Aftershearing the setting bolt, pick up a short distance and set weight on Whipstock again.

• Pick up and manually rotate the drill string to insure the setting bolt has sheared and the startingMill is free from the Whipstock.

• Pull Gyro out of hole. Survey on the way out if required.• Kick in the pumps and engage the rotary table or power swivel.• Slowly lower drill string and begin milling procedures.• Once the desired milling depth is reached with Starting Mill, circulate the hole clean and trip out of

the hole. Casing cuttings will be collected on the Ditch Magnets.• Visually inspect the bottom hole assembly for any signs of unusual wear.

Run Two

B.H.A. #2 Window Mill - Watermelon Mill - Bit Sub - Drill Collars - Drill String

• Pick up drill collars or heavy weight and one joint of drill pipe.• Make up the Bit Sub, Watermelon Mill and Window Mill.• Run in the hole with the second milling assembly and stop short of the top of the Whipstock. Do

not hit the top of the Whipstock.• Kick in the pumps and engage the rotary table or power swivel.• Slowly lower the drill string until you begin picking up torque.• Continue milling procedures through out the length of the Whipstock face.• Once off the face of the Whipstock, continue drilling until there is a short open hole made.• While rotating, make a couple of passes throughout the entire length of the Whipstock face to

check for any tight spots.• Pick up above the top of the whipstock and disengage rotary table or the power swivel. Make a

couple of passes (without rotating) throughout the entire length of the Whipstock Face to check forany tight spots.

• Circulate hole clean and pull out of the hole.• Gage Window Mill to insure a full gage hole has been milled.

Page 139: Manual MDF Black Max

WHIPSTOCKS

Dia. (in)

Dia. (mm)

Wt. (lb/ft)

Wt. (kg/m)

Dia. (in)

Dia. (mm)

Dia. (in)

Dia. (mm)

13.5 20.09 3 1/2 88.9 3 3/4 95.311 16.37 3 1/2 88.9 3 7/8 98.49.5 14.14 3 1/2 88.9 3 7/8 98.4

4 3/4 121 16 23.81 3 1/2 88.9 3 3/4 95.323.2 34.52 3 7/8 98.4 4 1/8 104.8

18 26.79 4 101.6 4 1/8 104.815 22.32 4 101.6 4 1/4 108.013 19.35 4 101.6 4 3/8 111.1

11.5 17.11 4 101.6 4 3/8 111.123 34.23 4 1/4 108.0 4 1/2 114.320 29.76 4 1/4 108.0 4 5/8 117.517 25.30 4 1/2 114.3 4 3/4 120.7

15.5 23.07 4 1/2 114.3 4 3/4 120.714 20.83 4 1/2 114.3 4 7/8 123.813 19.35 4 1/2 114.3 4 7/8 123.823 34.23 4 1/2 114.3 5 1/8 130.220 29.76 4 1/2 114.3 5 1/8 130.218 26.79 4 1/2 114.3 5 1/4 133.415 22.32 4 1/2 114.3 5 3/8 136.532 47.62 5 1/4 133.4 5 1/2 139.728 41.67 5 1/4 133.4 5 5/8 142.924 35.71 5 1/4 133.4 5 3/4 146.120 29.76 5 1/2 139.7 5 7/8 149.217 25.30 5 1/2 139.7 6 152.438 56.55 5 1/4 133.4 5 3/4 146.135 52.08 5 1/2 139.7 5 7/8 149.232 47.62 5 1/2 139.7 5 7/8 149.229 43.15 5 1/2 139.7 6 152.426 38.69 5 1/2 139.7 6 1/8 155.623 34.23 5 1/2 139.7 6 1/8 155.620 29.76 5 1/2 139.7 6 1/4 158.817 25.30 5 1/2 139.7 6 3/8 161.9

178

127

140

152

168

Casing Whipstock Use Mill

4 1/2

6 5/8

7

5

114

5 1/2

6

Dia. (in)

Dia. (mm)

Wt. (lb/ft)

Wt. (kg/m)

Dia. (in)

Dia. (mm)

Dia. (in)

Dia. (mm)

39 58.04 6 152.4 6 1/2 165.133.7 50.15 6 152.4 6 5/8 168.329.7 44.20 6 1/4 158.8 6 3/4 171.526.4 39.29 6 1/4 158.8 6 3/4 171.5

24 35.71 6 1/4 158.8 6 7/8 174.620 29.76 6 1/4 158.8 7 177.849 72.92 7 177.8 7 3/8 187.344 65.48 7 177.8 7 1/2 190.540 59.52 7 177.8 7 1/2 190.536 53.57 7 177.8 7 5/8 193.732 47.62 7 177.8 7 3/4 196.928 41.67 7 177.8 7 7/8 200.024 35.71 7 177.8 7 7/8 200.0

53.5 79.61 8 203.2 8 3/8 212.747 69.94 8 203.2 8 1/2 215.9

43.5 64.73 8 203.2 8 1/2 215.940 59.52 8 203.2 8 5/8 219.136 53.57 8 203.2 8 3/4 222.3

32.3 48.07 8 203.2 8 3/4 222.329.3 43.60 9 228.6 8 7/8 225.455.5 82.59 9 228.6 9 1/2 241.3

51 75.89 9 228.6 9 5/8 244.545.5 67.71 9 228.6 9 3/4 247.740.5 60.27 9 228.6 9 3/4 247.7

32.75 48.74 9 228.6 9 7/8 250.860 89.29 10 254.0 10 1/2 266.754 80.36 10 254.0 10 5/8 269.947 69.94 10 254.0 10 3/4 273.142 62.50 10 254.0 10 3/4 273.138 56.55 10 254.0 10 7/8 276.272 107.14 11 1/2 292.1 12 1/8 308.068 101.19 11 1/2 292.1 12 1/8 308.061 90.77 11 1/2 292.1 12 1/4 311.2

54.5 81.10 11 1/2 292.1 12 1/4 311.248 71.43 11 1/2 292.1 12 3/8 314.3

194

219

244

273

298

340

Use MillCasing Whipstock

13 3/8

7 5/8

8 5/8

11 3/4

10 3/4

9 5/8

Page 140: Manual MDF Black Max

Available Mills:Taper / Cone Style - Flat Bottom – Junk – Econo

Custom sizes available upon request. Please contact your nearest Black Max™ representative for details.

TUBING SIZES

IN. IN. MM

2 1/2 1.657 42.09 AW

1.773 45.03 AW

1.901 48.29 AW

2.165 54.99 AW

2.347 59.61 AW

2.625 66.68 BW

2.867 72.82 BW

2.797 71.04 BW

2.943 74.75 BW

3.423 86.94 NROD

3.351 85.12 NROD

3.833 97.36 2-3/8 REG

3.875 98.43 2-3/8 REG

3 1/2

4

4 1/2

CONNECTIONDIAMETER

2 3/8

2 7/8

Page 141: Manual MDF Black Max

CANFISH SERVICES

CanFish Services Inc. is a Canadian company that provides specialty oilfield rental, sales and serviceto Canadian and International oil and gas producers. CanFish Services core business is the provisionof Fishing Tool Services including manufacture and sale of fishing tool equipment, engineering andplanning, well site supervision and rental of all types of Fishing Tools and Fishing Tool Services inconjunction with Wireline Pipe Recovery Services.

Specific services include:Open Hole Fishing ServicesWork Over Planning and ExecutionRemedial Work Over ExecutionWhipstock and Sidetrack ServicesOne Trip WhipstocksWashover Burning ShoesCasing Cutting and RetrievalSpearsMilling ToolsEconomillsHigh Performance Pilot MillsGeneral Rental ToolsCasing RollersComplete Wireline Pipe Recovery ServicesBack Off Equipment

Chemical CuttingCased Hole Fishing ServicesPacker Milling and RetrievingCoiled Tubing FishingRetrievable WhipstocksWashover Pipe and AccessoriesCasing PatchesOver-shotsTaper Taps and Die CollarsJunk MillsTaper MillsSection MillsCasing RepairDriving SwagesFree Point Tools 1 l/16” - 1.3/8”Jet Cutting

Page 142: Manual MDF Black Max

General Wireline Services

CanFish Services Inc. has approximately fifteen Fishing Tool Supervisors on staff with an averageminimum of eighteen years direct field experience. We also have several Fishing Tool Supervisors withsignificant international experience working onshore and offshore in the North Sea, Middle East andSouth East Asia.

Locations

CanFish Services Ltd.Bay 1 1804 4 StNisku, AlbertaPh: (780) 955-8998Fx: (780) 955-8944

CanFish Services Ltd.Suite 1410Calgary, AlbertaPh: (403) 231-9140Fx: (403) 231-9140

CanFish Services Inc10903 78 Ave.Grande Prairie, AlbertaPh: (780) 532-7713Fx: (780) 513-4161

Lloydminister Agent:Tryton Tools Services Ltd.37093 – 56b Ave.Lloydminister, AlbertaPh: (780) 875-0800Fx: (780) 875-8731

Page 143: Manual MDF Black Max

TORQUE CONNECTIONS

1 11/16 2 1/162.375 & Short

2.875 & Short 3 1/8 3 3/8 3 3/4

4.75 & Short 5 5 1/2 6 1/2

6 1/2 Short. 6 3/4 7 1/2

8 & Short

8" Series 3 9 5/8

9 5/8 Short 11 1/4

End Cap 200 500 500 1000 1200 1500 1500 4000 4000 4500 6500 6500 6500 12000 12000 12000 25000 25000 60000Body Connection 300 600 1000 2000 3000 3500 4500 10000 12000 15000 22000 22000 22000 35000 40000 40000 60000 60000 75000Mandrel To Washpipe 120 200 250 500 1000 1250 1500 3000 4000 4500 6000 11000 6000 10000 12000 12000 35000 50000

Preload Nut200

short only400

short only 400D.S. To Washpipe 100 150 200 400 800 1000 1000 2500 3500 4000 5500 10000 5500 9000 11000 11000 18000 25000 40000D.S. To Rotor 100 150 200 400 800 1000 1000 2500 3500 4000 5500 5500 5500 9000 11000 11000 18000 25000 40000Adj. Mandrel 800 2000 2000 3500 3500 10000 12000 13000 22000 22000 22000 35000 40000 40000 60000 60000 75000Stab/Thread Protector 3500 8000 10000 12000 12000 12000 24000 30000 30000 38000 38000 75000

Page 144: Manual MDF Black Max

BUILD RATESDEGREES per 100ft

NOTE! All calculations contained herein are based on slick drilling assemblies. Addition of stabilization may significantlyalter dog leg expectancies. Formation, competence, or lack thereof, may also adversely affect the accuracy of the abovepredictions.

Tool Size (in) Hole Size (in) .39° .78° 1.15° 1.50° 1.83° 2.12° 2.38° 2.60° 2.77° 2.90° 2.97° 3.00°2 7/8 3 1/2 0.2 3.9 8.9 14.4 20.3 26.3 32.4 38.6 44.9 51.2 57.6 63.9

4 1/2 1.9 5.7 10.1 14.8 19.8 25.1 30.6 36.2 41.93 1/8 3 3/4 3.4 9 15.3 22.1 29.2 36.4 43.8 51.3 58.8 66.4 74.1

3 7/8 1.8 6.6 12.5 18.9 25.7 32.7 39.9 47.1 54.6 62 69.64 3/4 3.3 8 13.2 18.8 24.7 30.9 37.4 43.9

3 3/8 4 1/2 1.8 5.2 9.2 13.6 18.2 23 27.9 32.9 38 43.1 48.24 3/4 3.3 6.9 11 15.3 19.9 24.6 29.4 34.3 39.3 44.35 7/8 2.4 5.5 9 12.7 16.7 20.9 25.2 29.7

3 3/4 4 1/2 1.3 5.7 10.8 16.4 22.2 28.3 34.4 40.7 47.1 53.5 59.94 3/4 2.7 7.2 12.2 17.6 23.3 29.1 35.2 41.3 47.5 53.85 7/8 3.1 7.1 11.5 16.2 21.2 26.3 31.7

4 3/4 6 2.2 5 8.1 11.4 14.9 18.4 22 25.6 29.3 33 36.76 1/8 1.7 4.4 7.4 10.6 14 17.5 21 24.6 28.3 31.9 35.66 1/4 1.3 3.8 6.7 9.9 13.2 16.6 20.1 23.7 27.3 30.9 34.66 1/2 2.8 5.5 8.5 11.7 15 18.4 21.9 25.4 29 32.66 3/4 2 4.4 7.2 10.3 13.5 16.8 20.2 23.6 27.1 30.7

4 3/4 SH 6 1.8 5 8.9 13.1 17.5 22.1 26.8 31.6 36.4 41.4 46.36 1/8 1.2 4.1 7.8 11.8 16.1 20.6 25.2 29.9 34.7 39.6 44.56 1/4 3.3 6.8 10.7 14.8 19.2 23.7 28.4 33.1 37.9 42.76 1/2 1.9 5 8.5 12.4 16.6 20.9 25.4 30 34.6 39.46 3/4 3.4 6.6 10.3 14.2 18.3 22.6 27.1 31.6 36.2

5 6 2.4 5.5 9 12.7 16.5 20.4 24.4 28.4 32.4 36.5 40.66 1/8 1.8 4.7 8.1 11.7 15.5 19.3 23.2 27.2 31.2 35.2 39.36 1/4 1.3 4 7.3 10.8 14.4 18.2 22.1 26 30 34 386 1/2 2.8 5.8 9.1 12.6 16.2 20 23.8 27.7 31.6 35.66 3/4 1.8 4.5 7.5 10.9 14.4 18 21.7 25.5 29.4 33.3

5 1/2 6 3/4 1.9 4.5 7.3 10.3 13.4 16.5 19.8 23 26.3 29.5 32.87 7/8 1 3 5.4 8 10.8 13.6 16.6 19.6 22.7 25.8

6 1/2 7 7/8 1.6 4 6.6 9.4 12.2 15.2 18.2 21.2 24.3 27.3 30.48 1/2 2.1 4.3 6.8 9.4 12.2 15 17.9 20.9 23.8 26.88 3/4 1.5 3.6 5.9 8.5 11.1 13.9 16.7 19.6 22.5 25.59 5/8 1.4 3.3 5.5 7.9 10.4 13 15.7 18.4 21.3

6 1/2 Short 7 7/8 1.3 3.9 7 10.2 13.7 17.2 20.8 24.4 28.1 31.9 35.68 1/2 1.5 3.9 6.8 9.8 13 16.4 19.8 23.3 26.9 30.58 3/4 0.7 3 5.6 8.5 11.6 14.2 18.2 21.6 25 28.69 5/8 0.2 2.2 4.6 7.2 10.1 13.1 16.2 19.4 22.7

6 3/4 7 7/8 1.8 4.2 6.9 9.7 12.6 15.5 18.5 21.5 24.5 27.5 30.68 1/2 2.2 4.5 7.1 9.7 12.5 15.3 18.2 21.1 24.1 278 3/4 1.6 3.8 6.2 8.7 11.4 14.2 17 19.9 22.8 25.79 5/8 1.5 3.5 5.7 8.1 10.6 13.3 15.9 18.7 21.5

Page 145: Manual MDF Black Max

BUILD RATESDEGREES per 100ft

2 3/8

FIXED HOUSING

NOTE! All calculations contained herein are based on slick drilling assemblies. Addition of stabilization may significantly alter dogleg expectancies. Formation, competence, or lack thereof, may also adversely affect the accuracy of the above predictions

Tool Size (in) Hole Size (in) .39° .78° 1.15° 1.50° 1.83° 2.12° 2.38° 2.60° 2.77° 2.90° 2.97° 3.00°7 1/2 9 5/8 1.5 3.5 5.8 8.2 10.7 13.4 16 19.3 21.5 24.3

9 3/4 1.2 3.2 5.4 7.8 10.3 12.9 15.5 18.2 21 23.79 7/8 1 2.8 5 7.4 9.8 12.4 15 17.7 20.4 23.2

10 5/8 1.2 3.1 5.1 7.4 9.8 12.2 14.7 17.3 208 9 7/8 2.1 4.2 6.5 9 11.5 14.1 16.7 19.4 22.1 24.8

10 5/8 2.4 4.4 6.6 8.9 11.4 13.9 16.4 19 21.612 1/4 1 2.7 4.6 6.6 8.8 11 13.3 15.7

8 SH 9 7/8 1.6 3.9 6.6 9.4 12.4 15.5 18.7 21.9 25.2 28.410 5/8 1.6 3.8 6.2 8.9 11.7 14.7 17.7 20.8 23.912 1/4 3.2 5.4 7.9 10.4 13.1 15.8

9 5/8 12 1/4 2 3.9 6.1 8.4 10.8 13.3 15.8 18.4 21 23.713 1/2 1.5 3.1 5.1 7.1 9.3 11.6 14 16.4 18.914 3/4 1 2.5 4.3 6.2 8.2 10.4 12.6 14.917 1/2 1 2.6 4.2 6 7.8

11 1/4 12 1/4 4.7 6.9 9.3 11.6 14 16.3 18.7 21.1 23.5 25.913 1/2 3.8 5.8 7.9 10 12.3 14.5 16.8 19 21.414 3/4 3.3 5.1 7 9 11.1 13.2 15.4 17.617 1/2 3.8 5.4 13.9 9 10.9

T o o l S iz e ( i n ) H o le S i z e ( in ) 1 . 2 5 ° 1 . 5 ° 3 . 0 ° 4 . 0 °2 1 / 1 6 2 7 / 8 1 3 . 7 1 9 . 8 5 9 . 9 8 8 . 2

3 3 / 8 5 . 6 1 0 . 6 4 6 . 7 7 3 . 53 1 / 2 4 8 . 7 4 3 . 8 7 0 . 2

2 3 / 8 3 1 / 8 1 4 . 9 2 1 . 4 6 3 . 8 9 3 . 53 3 / 4 4 . 1 9 4 5 7 3 . 64 1 / 2 - - 2 9 . 1 5 4

Tool Size (in) Hole Size (in) 0.39° 0.77° 1.11° 1.41° 1.66° 1.85° 1.96° 2°

2 3/8 3 1/8 1.8 6.7 12.7 19.2 26.1 33.3 40.6

3 1/4 0.3 4.6 10 16.2 22.8 29.7 36.8

3 7/8 0.5 4.8 9.8 15.3 21.34 1/2 0.8 5.1 9.8

Page 146: Manual MDF Black Max

SETTING PROCEDUREADJUSTABLE BENT HOUSING

Settings - 3 Deg.0°

.39°

.78°1.15°1.50°1.83°2.12°2.38°2.60°2.77°2.90°2.97°3.00°

Tool Size Mandrel Head Torques2 3/8 IN. (61 mm) 800 ft*lb (1,080 N*m)2 7/8 in. (73 mm) 2,000 ft*lb (2,700 N*m)3 1/8 in. (79 mm) 2,000 ft*lb (2,700 N*m)3 1/2 in. (89 mm) 3,500 ft*lb (4,800 N*m)3 3/4 in. (95 mm) 3,500 ft*lb (4,800 N*m)5 in. (127 mm) 12,000 ft*lb (16,270 N*m)5 1/2 in. (140 mm) 13,000 ft*lb (17,620 N*m)6 1/2 in. (165 mm) 22,000 ft*lb (29,830 N*m)6 3/4 in. (171 mm) 22,000 ft*lb (29,830 N*m)8 in. (203 mm) 40,000 ft*lb (54,230 N*m)9 5/8 in. (245 mm) 60,000 ft*lb (81,300 N*m)11 1/4 in. (285 mm) 80,000 ft*lb (108,480 N*m)

CAUTION!

1. Whenever backing off mandrel head, or making up mandrel head toproper torque, always pull on tongs that are on mandrel head.

2. Make sure teeth are in alignment and fully engaged before mandrel headis torqued.

3. Ensure all shoulder faces are free from dirt/debris and dope all exposedthreads and faces before making up.

DO NOT ROTATE OVER 1.50° ACTUAL

Page 147: Manual MDF Black Max

PISTON DEPTHS

WHEN PISTON REACHES OR EXCEEDS“PISTON DEPTH”, CHANGE OUT TOOLS

Tool Size Bottomed Out (In) Piston Depth (In)1 11/16" 13/16" 9/16"2 1/16" 1 1/4" 1"2 3/8" & Short 1 1/4" 1"2 7/8" & Short 1 11/16" 1 7/16"3 1/8" 1 3/16" 15/16"3 3/8" 1 7/16" 1 3/16"3 3/4" 1 7/16" 1 3/16"4 3/4" 2 5/8" 2 3/8"4 3/4" Short 2 11/16" 2 3/8"5" 2 1/4" 2"5" Series 3 2 1/4" 2"5 1/2" 2 13/16" 2 9/16"6 1/2" Short 2 3/16" 1 15/16"6 3/4" 2 3/16" 1 15/16"7 1/2" 3" 2 3/4"8" 3 1/4" 3"8" Short 2 5/16" 2 1/16"8" Series 3 2 5/16" 2 1/16"9 5/8" 2 3/8" 2 1/8"9 5/8" Short 3 11/16" 3 7/16"11 1/4" 4 1/8" 3 7/8"

“A”

" A "

Page 148: Manual MDF Black Max

Motor Lobes Stages A B C D E F G H J K L M N P Q

1 11/16 1-2 3 - 18 - 30 81 84 - 1.67 1.67 - 1.67 1.24 1.67 0.56 1.67

1 11/16 5-6 3 - 18 - 30 93 95 - 1.67 1.67 - 1.67 1.24 1.67 0.56 1.67

1 11/16 5-6 5 - 18 - 30 126 129 - 1.67 1.67 - 1.67 1.24 1.67 0.56 1.67

2 1/16 1-2 2 - 24 - 35 95 99 - 2.06 2.06 - 2.06 1.40 2.06 0.62 2.06

2 1/16 4-5 1 - 24 - 35 72 76 - 2.06 2.06 - 2.06 1.40 2.06 1.27 2.06

2 1/16 4-5 2 - 24 - 35 101 104 - 2.06 2.06 - 2.06 1.40 2.06 1.27 2.06

2 3/8 1-2 7 - 27 42 47 102 107 - 2.37 2.37 2.62 2.37 1.47 2.37 1.14 2.37

2 3/8 2-3 4 - 27 42 47 130 137 - 2.37 2.37 2.62 2.37 1.47 2.37 1.27 2.37

2 3/8 4-5 3 - 27 42 47 102 107 - 2.37 2.37 2.62 2.37 1.47 2.37 1.28 2.37

2 3/8 5-6 2.5 - 27 42 47 102 107 - 2.37 2.37 2.62 2.37 1.47 2.37 1.33 2.37

2 7/8 1-2 5.2 - 30 48 54 162 178 - 2.87 2.87 3.03 2.93 2.01 2.87 1.59 2.87

2 7/8 2-3 7 - 30 48 54 145 151 - 2.87 2.87 3.03 2.93 2.01 2.87 1.75 2.87

2 7/8 3-4 4 - 30 48 54 109 114 - 2.87 2.87 3.03 2.93 2.01 2.87 1.68 2.87

2 7/8 5-6 3.3 - 30 48 54 109 114 - 2.87 2.87 3.03 2.93 2.01 2.87 1.66 2.87

2 7/8 7-8 2.5 - 30 48 54 109 106 - 2.87 2.87 3.03 2.93 2.01 2.87 1.85 2.87

MOTOR FISHING DIMENSIONS

Page 149: Manual MDF Black Max

MOTOR FISHING DIMENSIONS

Motor Lobes Stages A B C D E F G H J K L M N P Q

3 1/8 7-8 2.5 - 22 35 41 89 93 - 3.12 3.12 3.25 3.12 2.19 2.87 1.85 2.87

3 1/8 7-8 3 - 22 35 41 142 107 - 3.12 3.12 3.25 3.12 2.19 3.12 1.97 3.12

3 1/8 7-8 4 - 22 35 41 111 115 - 3.12 3.12 3.25 3.12 2.19 3.12 1.85 3.12

3 3/8 1-2 5 - 40 55 64 223 247 - 3.38 3.62 3.87 3.62 2.46 3.37 1.88 3.37

3 3/8 4-5 5 - 40 55 64 175 188 - 3.38 3.62 3.87 3.62 2.46 3.37 1.94 3.37

3 3/8 7-8 2.5 - 40 55 64 157 169 - 3.38 3.62 3.87 3.62 2.46 3.37 1.96 3.37

3 3/8 7-8 3 - 40 55 64 175 188 - 3.38 3.62 3.87 3.62 2.46 3.37 1.96 3.37

3 3/8 9-10 3 - 40 55 64 119 125 - 3.38 3.62 3.87 3.62 2.46 3.50 2.16 3.50

3 3/4 4-5 3.5 - 44 - 52 181 193 - 3.75 3.62 3.87 3.62 2.74 3.75 2.16 3.75

3 3/4 4-5 5 - 44 - 52 163 176 - 3.75 3.62 3.87 3.62 2.74 3.37 1.94 3.37

3 3/4 7-8 2.3 - 44 - 52 181 193 - 3.75 3.62 3.87 3.62 2.74 3.75 2.25 3.75

3 3/4 7-8 3 - 44 - 52 163 176 - 3.75 3.62 3.87 3.62 2.74 3.37 1.96 3.37

3 3/4 9-10 2 - 44 - 52 92 97 - 3.75 3.62 3.87 3.62 2.74 3.50 2.16 3.50

3 3/4 9-10 3 - 44 - 52 92 110 - 3.75 3.62 3.87 3.62 2.74 3.50 2.16 3.50

4 1/8 6-7 3 - 39 57 65 221 225 - 4.13 4.13 - 4.13 2.88 3.88 2.25 3.88

4 1/8 7-8 2 - 39 57 65 221 225 - 4.13 4.13 - 4.13 2.88 3.88 2.23 3.88

4 3/4 1-2 3 16 57 85 93 225 236 5.50 4.80 5.00 5.37 5.00 3.00 4.75 2.43 4.75

Page 150: Manual MDF Black Max

Motor Lobes Stages A B C D E F G H J K L M N P Q

4 3/4 4-5 2.6 16 57 85 93 171 175 5.50 4.80 5.00 5.37 5.00 3.00 4.75 2.91 4.75

4 3/4 4-5 3.5 16 57 85 93 198 215 5.50 4.80 5.00 5.37 5.00 3.00 4.75 2.91 4.75

4 3/4 7-8 2.2 16 57 85 93 198 215 5.50 4.80 5.00 5.37 5.00 3.00 4.75 2.94 4.75

4 3/4 S 1-2 3 - 36 59 67 200 210 - 5.10 5.00 5.37 5.00 3.26 4.75 2.43 4.75

4 3/4 S 4-5 2.6 - 36 59 67 146 149 - 5.10 5.00 5.37 5.00 3.26 4.75 2.91 4.75

4 3/4 S 4-5 3.5 - 36 59 67 173 189 - 5.10 5.00 5.37 5.00 3.26 4.75 2.91 4.75

4 3/4 S 5-6 2 - 36 59 67 133 137 - 5.10 5.00 5.37 5.00 3.26 5.00 2.84 5.00

4 3/4 S 7-8 2.2 - 36 59 67 173 189 - 5.10 5.00 5.37 5.00 3.26 4.75 2.94 4.75

5 4-5 6.3 17 50 73 82 268 289 5.56 5.00 5.00 5.37 5.00 3.26 4.75 2.19 5.00

5 5-6 4 17 50 73 82 215 222 5.56 5.00 5.00 5.37 5.00 3.26 5.00 2.84 5.00

5 6-7 6 17 50 73 82 262 267 5.56 5.00 5.00 5.37 5.00 3.26 5.00 3.03 5.00

5 7-8 2 17 50 73 82 177 193 5.56 5.00 5.00 5.37 5.00 3.26 4.75 2.94 5.00

5 7-8 2.2 17 50 73 82 187 204 5.56 5.00 5.00 5.37 5.00 3.26 4.75 2.94 5.00

5 7-8 3.8 17 50 73 82 260 269 5.56 5.00 5.00 5.37 5.00 3.26 4.75 2.94 5.00

5 1/2 7-8 3 24 65 95 103 218 233 6.25 5.53 5.53 5.75 5.53 3.65 5.50 3.60 5.53

MOTOR FISHING DIMENSIONS

Page 151: Manual MDF Black Max

Motor Lobes Stages A B C D E F G H J K L M N P Q

5 1/2 9-10 3.4 24 65 95 103 231 237 6.25 5.53 5.53 5.75 5.53 3.65 5.50 3.49 5.53

6 1/2 1-2 4 24 70 100 116 294 302 7.13 6.56 6.56 6.87 6.75 3.53 6.50 3.43 6.56

6 1/2 4-5 4.8 24 70 100 116 255 269 7.13 6.56 6.56 6.87 6.75 3.53 6.50 4.22 6.56

6 1/2 6-7 5 24 70 100 116 310 316 7.13 6.56 6.56 6.87 6.75 3.53 6.50 4.32 6.56

6 1/2 7-8 3 24 70 100 116 232 247 7.13 6.56 6.56 6.87 6.75 3.53 6.50 4.52 6.56

6 1/2 8-9 2 24 70 100 116 195 202 7.13 6.56 6.56 6.87 6.75 3.53 6.50 4.6 6.56

6 1/2 8-9 3 24 70 100 116 232 237 7.13 6.56 6.56 6.87 6.75 3.53 6.50 4.32 6.56

6 1/2 S 1-2 4 16 53 78 94 274 280 7.13 6.56 6.56 6.87 6.75 3.65 6.50 3.43 6.56

6 1/2 S 4-5 4.8 16 53 78 94 235 247 7.13 6.56 6.56 6.87 6.75 3.65 6.50 4.22 6.56

6 1/2 S 6-7 5 16 53 78 94 288 294 7.13 6.56 6.56 6.87 6.75 3.65 6.50 4.32 6.56

6 1/2 S 7-8 2 16 53 78 94 241 247 7.13 6.56 6.56 6.87 6.75 3.65 6.50 4.52 6.56

6 1/2 S 7-8 3 16 53 78 94 212 225 7.13 6.56 6.56 6.87 6.75 3.65 6.50 4.52 6.56

6 1/2 S 8-9 2 16 53 78 94 175 180 7.13 6.56 6.56 6.87 6.75 3.65 6.50 4.60 6.56

6 1/2 S 8-9 3 16 53 78 94 212 215 7.13 6.56 6.56 6.87 6.75 3.65 6.50 4.32 6.56

6 3/4 4-5 4.8 26 71 101 117 256 270 7.13 6.75 6.75 7.00 6.75 3.50 6.75 4.22 6.75

MOTOR FISHING DIMENSIONS

Page 152: Manual MDF Black Max

Motor Lobes Stages A B C D E F G H J K L M N P Q

6 3/4 4-5 7 26 71 101 117 313 327 7.13 6.75 6.75 7.00 6.75 3.50 6.75 4.22 6.75

6 3/4 5-6 7 26 71 101 117 309 317 7.13 6.75 6.75 7.00 6.75 3.50 6.75 4.27 6.75

6 3/4 6-7 5 26 71 101 117 309 317 7.13 6.75 6.75 7.00 6.75 3.50 6.75 4.32 6.75

6 3/4 7-8 2 26 71 101 117 262 270 7.13 6.75 6.75 7.00 6.75 3.50 6.75 4.30 6.75

6 3/4 7-8 3 26 71 101 117 233 348 7.13 6.75 6.75 7.00 6.75 3.50 6.75 4.52 6.75

6 3/4 8-9 2 26 71 101 117 202 204 7.13 6.75 6.75 7.00 6.75 3.50 6.75 4.60 6.75

6 3/4 8-9 3 26 71 101 117 233 242 7.13 6.75 6.75 7.00 6.75 3.50 6.75 4.60 6.75

7 1/2 4-5 3.6 29 74 103 119 272 287 8.50 7.50 7.50 7.75 7.50 4.89 7.50 4.94 7.50

7 1/2 7-8 3 29 74 103 119 272 287 8.50 7.50 7.50 7.75 7.50 4.89 7.50 5.19 7.50

8 1-2 4 32 77 112 123 303 310 9.00 8.03 8.03 8.50 8.03 4.89 8.03 4.36 8.03

8 4-5 3.6 32 77 112 123 277 291 9.00 8.03 8.03 8.50 8.03 4.89 8.03 4.94 8.03

8 7-8 3 32 77 112 123 277 291 9.00 8.03 8.03 8.50 8.03 4.89 8.03 5.19 8.03

8 8-9 4 32 77 112 123 303 310 9.00 8.03 8.03 8.50 8.03 4.89 8.03 5.46 8.03

8 S 1-2 4 36 60 94 106 283 293 9.00 8.03 8.03 8.50 8.03 4.89 8.03 4.36 8.03

8 S 4-5 3.6 36 60 94 106 258 274 9.00 8.03 8.03 8.50 8.03 4.89 8.03 4.94 8.03

MOTOR FISHING DIMENSIONS

Page 153: Manual MDF Black Max

Motor Lobes Stages A B C D E F G H J K L M N P Q

8 S 7-8 3 36 60 94 106 258 274 9.00 8.03 8.03 8.50 8.03 4.89 8.03 5.19 8.03

8 S 8-9 4 36 60 94 106 264 276 9.00 8.03 8.03 8.50 8.03 4.89 8.03 5.46 8.03

9 5/8 2-3 7.5 25 71 108 125 329 333 12.00 10.75 9.62 9.87 9.62 6.62 9.62 6.27 9.62

9 5/8 3-4 4.5 25 71 108 125 294 303 12.00 10.75 9.62 9.87 9.62 6.62 9.62 5.98 9.62

9 5/8 4-5 4 25 71 108 125 271 279 12.00 10.75 9.62 9.87 9.62 6.62 9.62 6.21 9.62

9 5/8 5-6 3 25 71 108 125 294 303 12.00 10.75 9.62 9.87 9.62 6.62 9.62 6.24 9.6211 1/4 3-4 3.6 - 76 123 142 332 343 12.25 11.25 11.25 11.75 11.25 7.73 11.25 9.97 11.25

MOTOR FISHING DIMENSIONS

Page 154: Manual MDF Black Max

Casing Dimensions and Bit Clearances(dimensions in in. unless noted otherwise)

OD Wt. Wall ID OD Drift Bit Bit Clearance(lb/ft) Size Size

4 ½9.5 0.205 4.090 5.000 3.965 3 7/8 3.875 0.09011.6 0.250 4.000 5.000 3.875 3 7/8 3.875 0.00013.5 0.290 3.920 5.000 3.795 3 3/4 3.750 0.04515.1 0.337 3.826 5.000 3.701 3 5/8 3.625 0.076

511.5 0.220 4.560 5.563 4.435 4 1/4 4.250 0.18513.0 0.253 4.494 5.563 4.369 4 1/4 4.250 0.11915.0 0.296 4.408 5.563 4.283 4 1/4 4.250 0.03318.0 0.362 4.276 5.563 4.151 4 1/8 4.125 0.026

5 ½13.0 0.228 5.044 6.050 4.919 4 3/4 4.750 0.16914.0 0.244 5.012 6.050 4.887 4 3/4 4.750 0.13715.5 0.275 4.950 6.050 4.825 4 3/4 4.750 0.07517.0 0.304 4.892 6.050 4.767 4 3/4 4.750 0.01720.0 0.361 4.778 6.050 4.653 4 5/8 4.625 0.02823.0 0.415 4.670 6.050 4.545 4 1/2 4.500 0.045

615.0 0.238 5.524 6.625 5.399 5 3/8 5.375 0.02418.0 0.288 5.425 6.625 5.299 5 1/8 5.125 0.17420.0 0.324 5.352 6.625 5.227 5 1/8 5.125 0.10223.0 0.380 5.240 6.625 5.115 4 7/8 4.875 0.24026.0 0.434 5.132 6.625 5.007 4 7/8 4.875 0.132

OD Wt. Wall ID OD Drift Bit Bit Clearance(lb/ft) Size Size

6 5/817.0 0.245 6.135 7.390 6.010 6 6.000 0.01020.0 0.288 6.049 7.390 5.924 5 7/8 5.875 0.04924.0 0.352 5.921 7.390 5.796 5 3/4 5.750 0.04628.0 0.417 5.791 7.390 5.666 5 5/8 5.625 0.04132.0 0.475 5.675 7.390 5.550 5 3/8 5.375 0.175

717.0 0.231 6.538 7.656 6.413 6 3/8 6.375 0.03820.0 0.272 6.456 7.656 6.331 6 1/4 6.250 0.08123.0 0.317 6.366 7.656 6.241 6 1/8 6.125 0.11626.0 0.362 6.276 7.656 6.151 6 1/8 6.125 0.02629.0 0.408 6.184 7.656 6.059 6 6.000 0.05932.0 0.453 6.094 7.656 5.969 5 7/8 5.875 0.09435.0 0.498 6.004 7.656 5.879 5 7/8 5.875 0.00438.0 0.540 5.920 7.656 5.795 5 3/4 5.750 0.045

7 5/820.0 0.250 7.125 8.500 7.000 6 3/4 6.750 0.25024.0 0.300 7.025 8.500 6.900 6 3/4 6.750 0.15026.4 0.328 6.969 8.500 6.844 6 3/4 6.750 0.09429.7 0.375 6.875 8.500 6.750 6 3/4 6.750 0.00033.7 0.430 6.765 8.500 6.640 6 5/8 6.625 0.01539.0 0.500 6.625 8.500 6.500 6 3/8 6.375 0.125

Page 155: Manual MDF Black Max

Casing Dimensions and Bit Clearances(dimensions in in. unless noted otherwise)

OD Wt. Wall ID OD Drift Bit Bit Clearance(lb/ft) Size Size

8 5/824.0 0.264 8.097 9.625 7.972 7 7/8 7.875 0.09728.0 0.304 8.017 9.625 7.892 7 7/8 7.875 0.01732.0 0.352 7.921 9.625 7.796 7 3/4 7.750 0.04636.0 0.400 7.825 9.625 7.700 7 5/8 7.625 0.07540.0 0.450 7.725 9.625 7.600 7 3/8 7.375 0.22544.0 0.500 7.625 9.625 7.500 7 3/8 7.375 0.12549.0 0.557 7.511 9.625 7.386 7 3/8 7.375 0.011

9 5/829.3 0.281 9.063 10.625 8.907 8 3/4 8.750 0.15732.3 0.312 9.001 10.625 8.845 8 3/4 8.750 0.09536.0 0.352 8.921 10.625 8.765 8 3/4 8.750 0.01540.0 0.395 8.835 10.625 8.697 8 5/8 8.625 0.07243.5 0.435 8.755 10.625 8.599 8 1/2 8.500 0.09947.0 0.472 8.681 10.625 8.525 8 1/2 8.500 0.02553.5 0.545 8.535 10.625 8.379 8 3/8 8.375 0.004

10 3/432.75 0.279 10.19211.750 10.0369 7/8 9.875 0.16140.50 0.350 10.05011.750 9.894 9 7/8 9.875 0.01945.50 0.400 9.950 11.750 9.794 9 3/4 9.750 0.04451.00 0.450 9.850 11.750 9.694 9 5/8 9.625 0.06955.50 0.495 9.760 11.750 9.604 9 9.000 0.60460.70 0.545 9.660 11.750 9.504 9 9.000 0.50465.70 0.595 9.560 11.750 9.404 9 9.000 0.404

OD Wt. Wall ID OD Drift Bit Bit Clearance(lb/ft) Size Size

11 3/438.00 0.300 11.15012.750 10.99410 5/8 10.625 0.36942.00 0.333 11.08412.750 10.92810 5/8 10.625 0.30347.00 0.375 11.00012.750 10.84410 5/8 10.625 0.21954.00 0.435 10.88012.750 10.72410 5/8 10.625 0.09960.00 0.489 10.77212.750 10.6169 7/8 9.875 0.741

13 3/848.00 0.330 12.71514.375 12.55912 1/4 12.250 0.30954.50 0.380 12.61514.375 12.45912 1/4 12.250 0.20961.00 0.430 12.51514.375 12.35912 1/4 12.250 0.10968.00 0.480 12.41514.375 12.25912 1/4 12.250 0.00972.00 0.514 12.37414.375 12.19110 10.000 2.191

1655.00 0.312 15.37517.000 15.18815 15.000 0.18865.00 0.375 15.25017.000 15.06215 15.000 0.06275.00 0.438 15.12517.000 14.93814 3/4 14.750 0.18884.00 0.495 15.01017.000 14.82314 3/4 14.750 0.073

2094.00 0.438 19.124 21.000 18.936 17 1/2 17.500 1.436

Page 156: Manual MDF Black Max

Shouldered Connection Equivalents X-REF

Common Name Size Equivalent Connection

Internal flush (IF) 2 3/8 2 7/8 slimhole; NC 262 7/8 3 1/2 slimhole; NC 313 1/2 4 1/2 slimhole; NC 384 4 1/2 extra hole; NC 46

5 double streamline

Full hole (FH) 4 4 1/2 double streamline;NC 40

Extra hole (XH) (EH) 2 7/8 3 1/2 double streamline3 1/2 4 slimhole

4 1/2 external flush4 1/2 4 internal flush; NC 465 4 1/2 internal flush; NC 50

5 1/2 double streamline

Slimhole (SH) 2 7/8 2 3/8 internal flush; NC 263 1/2 2 7/8 internal flush; NC 314 3 1/2 extra hole

4 1/2 external flush4 1/2 3 1/2 internal flush; NC 3

Common Name Size Equivalent Connection

Double Streamline (DSL) 3 1/2 2 7/8 extra hole4 1/2 4 full hole; NC 405 1/2 4 1/2 internal flush

5 extra hole; NC 50

Numbered connection (NC) 26 2 3/8 internal flush2 7/8 slimhole

31 2 7/8 internal flush3 1/2 slimhole

38 3 1/2 internal flush4 1/2 slimhole

40 4 full hole4 1/2 double streamline

46 4 internal flush4 1/2 extra hole

50 4 1/2 internal flush5 extra hole5 1/2 double streamline

External flush (EF) 4 1/2 4 slimhole3 1/2 extra hole

Page 157: Manual MDF Black Max

DRILL COLLAR WEIGHTS(lb/ft.)

Drill Collar O.D.1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 13/16 3 3 1/4 3 1/2 3 3/4 4

2 7/8 19 18 163 21 20 18

3 1/8 22 22 203 1/4 26 24 223 1/2 30 29 273 3/4 35 33 32

4 40 39 37 35 32 294 1/8 43 41 39 37 35 324 1/4 46 44 42 40 38 354 1/2 51 50 48 46 43 414 3/4 54 52 50 47 44

Collar Bore (in.)

1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 13/16 3 3 1/4 3 1/2 3 3/4 45 61 59 56 53 50

5 1/4 68 65 63 60 575 1/2 75 73 70 67 64 605 3/4 82 80 78 75 72 67 64 60

6 90 88 85 83 79 75 72 686 1/4 98 96 94 91 88 83 80 76 726 1/2 107 105 102 99 96 91 89 85 806 3/4 116 114 111 108 105 100 98 93 89

7 120 117 114 110 107 103 98 93 847 1/4 130 127 124 119 116 112 108 103 93

1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 13/16 3 3 1/4 3 1/2 3 3/4 47 3/4 150 147 144 139 136 132 128 123 112

8 160 157 154 150 147 143 138 133 1228 1/4 171 168 165 160 158 154 149 144 1338 1/2 182 179 176 172 169 165 160 155 150

9 203 200 195 192 188 184 179 1749 1/2 227 224 220 216 212 209 206 1989 3/4 240 237 232 229 225 221 216 21110 254 251 246 243 239 235 230 22511 310 307 302 299 295 291 286 281

Page 158: Manual MDF Black Max

ANNULAR CAPACITIES

Drillpipe ∅(in)

Hole Size(in)

Annular Capacity(gal/ft)

5 12 1/4 5.109 7/8 2.968 3/4 2.108 1/2 1.93

4 1/2 12 1/4 5.309 7/8 3.158 1/2 2.127 7/8 1.70

3 1/2 6 3/4 1.366 1/2 1.226 1/8 1.04

2 7/8 4 3/4 0.584 1/2 0.494 1/8 0.363 7/8 0.27

( )24.51

DDgal/ftcapacityannular

2p

2h −

=

Page 159: Manual MDF Black Max

HOLE CAPACITIESOD ft3/ft ft/ft3 bbl/ft ft/bbl gal/ft ft/gal

1 0.0055 183.3465 0.001 1029.458 0.0408 24.51091 1/8 0.0069 144.8664 0.0012 813.399 0.0516 19.36661 1/4 0.0085 117.3418 0.0015 658.8532 0.0637 15.6871 3/8 0.0103 96.9767 0.0018 544.5068 0.0771 12.96441 1/2 0.0123 81.4873 0.0022 457.5369 0.0918 10.89371 5/8 0.0144 69.433 0.0026 389.854 0.1077 9.28221 3/4 0.0167 59.8682 0.003 336.1496 0.1249 8.00361 7/8 0.0192 52.1519 0.0034 292.8236 0.1434 6.972

2 0.0218 45.8366 0.0039 257.3645 0.1632 6.12772 1/8 0.0246 40.6027 0.0044 227.9769 0.1842 5.4282 1/4 0.0276 36.2166 0.0049 203.3498 0.2065 4.84172 3/8 0.0308 32.5046 0.0055 182.5078 0.2301 4.34542 1/2 0.0341 29.3354 0.0061 164.7133 0.255 3.92172 5/8 0.0376 26.6081 0.0067 149.3998 0.2811 3.55712 3/4 0.0412 24.2442 0.0073 136.1267 0.3085 3.24112 7/8 0.0451 22.1818 0.008 124.5469 0.3372 2.9654

3 0.0491 20.3718 0.0087 114.3842 0.3672 2.72343 1/8 0.0533 18.7747 0.0095 105.4165 0.3984 2.50993 1/4 0.0576 17.3582 0.0103 97.4635 0.4309 2.32063 3/8 0.0621 16.0963 0.0111 90.3777 0.4647 2.15183 1/2 0.0668 14.9671 0.0119 84.0374 0.4998 2.00093 5/8 0.0717 13.9526 0.0128 78.3416 0.5361 1.86533 3/4 0.0767 13.038 0.0137 73.2059 0.5737 1.7433 7/8 0.0819 12.2104 0.0146 68.5591 0.6126 1.6324

4 0.0873 11.4592 0.0155 64.3411 0.6528 1.53194 1/8 0.0928 10.7752 0.0165 60.5008 0.6942 1.44054 1/4 0.0985 10.1507 0.0175 56.9942 0.7369 1.3574 3/8 0.1044 9.5789 0.0186 53.7839 0.7809 1.28064 1/2 0.1104 9.0541 0.0197 50.8374 0.8262 1.21044 5/8 0.1167 8.5713 0.0208 48.1266 0.8727 1.14594 3/4 0.1231 8.1262 0.0219 45.627 0.9205 1.08644 7/8 0.1296 7.7148 0.0231 43.3171 0.9696 1.0314

5 0.1364 7.3339 0.0243 41.1783 1.02 0.98045 1/8 0.1433 6.9805 0.0255 39.1941 1.0716 0.93325 1/4 0.1503 6.652 0.0268 37.35 1.1245 0.88935 3/8 0.1576 6.3462 0.0281 35.6329 1.1787 0.84845 1/2 0.165 6.061 0.0294 34.0317 1.2341 0.81035 5/8 0.1726 5.7947 0.0307 32.536 1.2909 0.77475 3/4 0.1803 5.5455 0.0321 31.1367 1.3489 0.74145 7/8 0.1883 5.312 0.0335 29.8259 1.4082 0.7101

6 0.1963 5.093 0.035 28.5961 1.4687 0.68096 1/8 0.2046 4.8872 0.0364 27.4408 1.5306 0.65346 1/4 0.2131 4.6937 0.0379 26.3541 1.5937 0.62756 3/8 0.2217 4.5114 0.0395 25.3308 1.6581 0.60316 1/2 0.2304 4.3396 0.041 24.3659 1.7237 0.58016 5/8 0.2394 4.1773 0.0426 23.4551 1.7907 0.55856 3/4 0.2485 4.0241 0.0443 22.5944 1.8589 0.5386 7/8 0.2578 3.8791 0.0459 21.7803 1.9284 0.5186

OD ft3/ft ft/ft3 bbl/ft ft/bbl gal/ft ft/gal

7 0.2673 3.7418 0.0476 21.0093 1.9991 0.50027 1/8 0.2769 3.6116 0.0493 20.2786 2.0711 0.48287 1/4 0.2867 3.4882 0.0511 19.5854 2.1445 0.46637 3/8 0.2967 3.3709 0.0528 18.9271 2.219 0.45067 1/2 0.3068 3.2595 0.0546 18.3015 2.2949 0.43577 5/8 0.3171 3.1535 0.0565 17.7063 2.372 0.42167 3/4 0.3276 3.0526 0.0583 17.1398 2.4504 0.40817 7/8 0.3382 2.9565 0.0602 16.6 2.5301 0.3952

8 0.3491 2.8648 0.0622 16.0853 2.6111 0.3838 1/8 0.3601 2.7773 0.0641 15.5942 2.6933 0.37138 1/4 0.3712 2.6938 0.0661 15.1252 2.7768 0.36018 3/8 0.3826 2.614 0.0681 14.6771 2.8616 0.34958 1/2 0.3941 2.5377 0.0702 14.2486 2.9477 0.33938 5/8 0.4057 2.4646 0.0723 13.8385 3.035 0.32958 3/4 0.4176 2.3947 0.0744 13.446 3.1236 0.32018 7/8 0.4296 2.3277 0.0765 13.0699 3.2135 0.3112

9 0.4418 2.2635 0.0787 12.7094 3.3047 0.30269 1/8 0.4541 2.2019 0.0809 12.3635 3.3971 0.29449 1/4 0.4667 2.1428 0.0831 12.0317 3.4908 0.28659 3/8 0.4794 2.0861 0.0854 11.7129 3.5858 0.27899 1/2 0.4922 2.0315 0.0877 11.4067 3.682 0.27169 5/8 0.5053 1.9791 0.09 11.1124 3.7796 0.26469 3/4 0.5185 1.9287 0.0923 10.8293 3.8784 0.25789 7/8 0.5319 1.8802 0.0947 10.5569 3.9785 0.2514

10 0.5454 1.8335 0.0971 10.2946 4.0798 0.245110 1/8 0.5591 1.7885 0.0996 10.042 4.1824 0.239110 1/4 0.573 1.7451 0.1021 9.7985 4.2864 0.233310 3/8 0.5871 1.7033 0.1046 9.5638 4.3915 0.227710 1/2 0.6013 1.663 0.1071 9.3375 4.498 0.222310 5/8 0.6157 1.6241 0.1097 9.1191 4.6057 0.217110 3/4 0.6303 1.5866 0.1123 8.9082 4.7147 0.212110 7/8 0.645 1.5503 0.1149 8.7046 4.825 0.2073

11 0.66 1.5153 0.1175 8.5079 4.9366 0.202611 1/8 0.675 1.4814 0.1202 8.3178 5.0494 0.19811 1/4 0.6903 1.4487 0.1229 8.134 5.1635 0.193711 3/8 0.7057 1.417 0.1257 7.9562 5.2789 0.189411 1/2 0.7213 1.3864 0.1285 7.7842 5.3956 0.185311 5/8 0.7371 1.3567 0.1313 7.6177 5.5135 0.181411 3/4 0.753 1.328 0.1341 7.4565 5.6327 0.177511 7/8 0.7691 1.3002 0.137 7.3003 5.7532 0.1738

12 0.7854 1.2732 0.1399 7.149 5.8749 0.170212 1/8 0.8018 1.2471 0.1428 7.0024 5.998 0.166712 1/4 0.8185 1.2218 0.1458 6.8602 6.1223 0.163312 3/8 0.8353 1.1972 0.1488 6.7223 6.2479 0.160112 1/2 0.8522 1.1734 0.1518 6.5885 6.3747 0.156912 5/8 0.8693 1.1503 0.1548 6.4587 6.5028 0.153812 3/4 0.8866 1.1279 0.1579 6.3327 6.6323 0.150812 7/8 0.9041 1.1061 0.161 6.2103 6.7629 0.1479

Page 160: Manual MDF Black Max

DISPLACEMENT & CAPACITY

OD(in)

ID(in)

NOMINALWEIGHT

(lb/ft)

STEELDISPLACEMENT

(gal/ft)CAPACITY

(gal/ft)2 3/8 1.815 6.65 0.10542 0.134402 7/8 2.151 10.40 0.16674 0.188583 1/2 2.764 13.30 0.21084 0.311643 1/2 2.602 15.50 0.24486 0.27636

4 3.340 14.00 0.23100 0.455284 1/2 3.826 16.60 0.27510 0.597244 1/2 3.640 20.00 0.32676 0.54054

5 4.276 19.50 0.31500 0.745925 4.000 25.60 0.39144 0.65268

Page 161: Manual MDF Black Max

STANDARD HEAVY-WALLDRILLPIPE PROPERTIES

NominalSize(in.)

PipeID

(in.)

NominalWeight(lb./ft.)

Tool JointConnection

3 1/2 2.063 25.3 3 1/2 IF or NC 384 2.563 29.7 4 FH or NC 40

4 1/2 2.750 39.9 4 IF or NC 465 3.000 48.5 4 1/2 IF or NC 50

SPIRAL-WATETM HEAVY-WALLDRILLPIPE PROPERTIES

NominalSize(in.)

PipeID

(in.)

NominalWeight(lb./ft.)

Tool JointConnection

3 1/2 2.125 28.3 3 1/2 IF or NC 384 2.563 33.8 4 FH or NC 40

4 1/2 2.750 44.0 4 IF or NC 465 3.000 55.3 4 1/2 IF or NC 50

5 1/2 3.250 63.0 5 FH6 5/8 5.000 57.0 6 5/8 FH

Page 162: Manual MDF Black Max

NOZZEL FLOW AREAS(IN2)

Nozzle Size(32nds)

1 2 3 4 5 6 7 8 9 10

7 .038 .076 .114 .152 .190 .228 .266 .304 .342 .380

8 .049 .098 .147 .196 .245 .294 .343 .392 .441 .490

9 .062 .124 .186 .248 .310 .372 .434 .496 .558 .620

10 .077 .154 .231 .308 .385 .462 .539 .616 .693 .770

11 .093 .186 .279 .372 .465 .558 .651 .744 .837 .930

12 .110 .220 .330 .440 .550 .660 .770 .880 .990 1.100

13 .130 .260 .390 .520 .650 .780 .910 1.040 1.170 1.300

14 .150 .300 .450 .600 .750 .900 1.050 1.200 1.350 1.500

15 .172 .344 .516 .688 .860 1.032 1.204 1.376 1.548 1.720

16 .196 .392 .588 .784 .980 1.176 1.372 1.568 1.764 -

Page 163: Manual MDF Black Max

NOZZEL FLOW AREAS(IN2)

Nozzle Size(32nds)

1 2 3 4 5 6 7 8 9 10

17 .221 .442 .663 .884 1.105 1.326 1.547 1.768 - -

18 .249 .498 .747 .996 1.245 1.494 1.743 - - -

20 .307 .614 .921 1.228 1.535 - - - - -

22 .371 .742 1.113 1.484 - - - - - -

24 .441 .882 1.323 1.764 - - - - - -

26 .519 1.038 1.557 - - - - - - -

28 .601 1.202 - - - - - - - -

30 .690 1.380 - - - - - - - -

1” .785 1.570 - - - - - - - -

1 1/8” .994 - - - - - - - - -

1 1/4” 1.227 - - - - - - - - -

Page 164: Manual MDF Black Max

MUD WEIGHT

lb/gal lb/ft3 kg/m3Specific Gravity

Gradient Depth (psi/ft)

Gradient Depth

(kPa/m)8.34 62.38 999.3 1 0.434 9.88.5 63.58 1018.5 1.02 0.442 108.6 64.32 1030.5 1.03 0.447 10.18.7 65.07 1042.4 1.04 0.452 10.28.8 65.82 1054.4 1.05 0.458 10.48.9 66.57 1066.4 1.07 0.463 10.59 67.31 1078.4 1.08 0.468 10.6

9.1 68.06 1090.4 1.09 0.473 10.79.2 68.81 1102.3 1.1 0.478 10.89.3 69.56 1114.3 1.12 0.484 10.99.4 70.31 1126.3 1.13 0.489 11.19.5 71.05 1138.3 1.14 0.494 11.29.6 71.8 1150.3 1.15 0.499 11.39.7 72.55 1162.3 1.16 0.504 11.49.8 73.3 1174.2 1.18 0.51 11.59.9 74.05 1186.2 1.19 0.515 11.610 74.79 1198.2 1.2 0.52 11.8

10.1 75.54 1210.2 1.21 0.525 11.910.2 76.29 1222.2 1.22 0.53 1210.3 77.04 1234.2 1.24 0.536 12.110.4 77.79 1246.1 1.25 0.541 12.210.5 78.53 1258.1 1.26 0.546 12.410.6 79.28 1270.1 1.27 0.551 12.510.7 80.03 1282.1 1.28 0.556 12.610.8 80.78 1294.1 1.29 0.562 12.710.9 81.53 1306 1.31 0.567 12.811 82.27 1318 1.32 0.572 12.9

11.1 83.02 1330 1.33 0.577 13.111.2 83.77 1342 1.34 0.582 13.211.3 84.52 1354 1.36 0.588 13.311.4 85.27 1366 1.37 0.593 13.411.5 86.01 1377.9 1.38 0.598 13.511.6 86.76 1389.9 1.39 0.603 13.611.7 87.51 1401.9 1.4 0.608 13.811.8 88.26 1413.9 1.41 0.614 13.911.9 89.01 1425.9 1.43 0.619 1412 89.75 1437.8 1.44 0.624 14.1

12.1 90.5 1449.8 1.45 0.629 14.212.2 91.25 1461.8 1.46 0.634 14.412.3 92 1473.8 1.48 0.64 14.512.4 92.74 1485.8 1.49 0.645 14.6

lb/gal lb/ft3 kg/m3Specific Gravity

Gradient Depth (psi/ft)

Gradient Depth

(kPa/m)12.4 92.74 1485.8 1.49 0.645 14.612.5 93.49 1497.8 1.5 0.65 14.712.6 94.24 1509.7 1.51 0.655 14.812.7 94.99 1521.7 1.52 0.66 14.912.8 95.74 1533.7 1.53 0.666 15.112.9 96.48 1545.7 1.55 0.671 15.213 97.23 1557.7 1.56 0.676 15.3

13.1 97.98 1569.6 1.57 0.681 15.413.2 98.73 1581.6 1.58 0.686 15.513.3 99.48 1593.6 1.6 0.692 15.613.4 100.22 1605.6 1.61 0.697 15.813.5 100.97 1617.6 1.62 0.702 15.913.6 101.72 1629.6 1.63 0.707 1613.7 102.47 1641.5 1.64 0.712 16.113.8 103.22 1653.5 1.65 0.718 16.213.9 103.96 1665.5 1.67 0.723 16.414 104.71 1677.5 1.68 0.728 16.5

14.1 105.46 1689.5 1.69 0.733 16.614.2 106.21 1701.5 1.7 0.738 16.714.3 106.96 1713.4 1.72 0.744 16.814.4 107.7 1725.4 1.73 0.749 16.914.5 108.45 1737.4 1.74 0.754 17.114.6 109.2 1749.4 1.75 0.759 17.214.7 109.95 1761.4 1.76 0.764 17.314.8 110.7 1773.3 1.78 0.77 17.414.9 111.44 1785.3 1.79 0.775 17.515 112.19 1797.3 1.8 0.78 17.6

15.1 112.94 1809.3 1.81 0.785 17.815.2 113.69 1821.3 1.82 0.79 17.915.3 114.44 1833.3 1.84 0.796 1815.4 115.18 1845.2 1.85 0.801 18.115.5 115.93 1857.2 1.86 0.806 18.215.6 116.68 1869.2 1.87 0.811 18.315.7 117.43 1881.2 1.88 0.816 18.515.8 118.18 1893.2 1.9 0.822 18.615.9 118.92 1905.1 1.91 0.827 18.716 119.67 1917.1 1.92 0.832 18.8

16.1 120.42 1929.1 1.93 0.837 18.916.2 121.17 1941.1 1.94 0.842 19.116.3 121.91 1953.1 1.96 0.848 19.2

lb/gal lb/ft3 kg/m3Specific Gravity

Gradient Depth (psi/ft)

Gradient Depth

(kPa/m)16.4 122.66 1965.1 1.97 0.853 19.316.5 123.41 1977 1.98 0.858 19.416.6 124.16 1989 2 0.863 19.516.7 124.91 2001 2.01 0.868 19.616.8 125.65 2013 2.02 0.874 19.816.9 126.4 2025 2.03 0.879 19.917 127.15 2036.9 2.04 0.884 20

17.1 127.9 2048.9 2.05 0.889 20.117.2 128.65 2060.9 2.06 0.894 20.217.3 129.39 2072.9 2.08 0.9 20.317.4 130.14 2084.9 2.09 0.905 20.517.5 130.89 2096.9 2.1 0.91 20.617.6 131.64 2108.8 2.11 0.915 20.717.7 132.39 2120.8 2.12 0.92 20.817.8 133.13 2132.8 2.14 0.926 20.917.9 133.88 2144.8 2.15 0.931 21.118 134.63 2156.8 2.16 0.936 21.2

18.1 135.38 2168.8 2.17 0.941 21.318.2 136.13 2180.7 2.18 0.946 21.418.3 136.87 2192.7 2.2 0.952 21.518.4 137.62 2204.7 2.21 0.957 21.618.5 138.37 2216.7 2.22 0.962 21.818.6 139.12 2228.7 2.23 0.967 21.918.7 139.87 2240.6 2.24 0.972 2218.8 140.61 2252.6 2.26 0.978 22.118.9 141.36 2264.6 2.27 0.983 22.219 142.11 2276.6 2.28 0.988 22.3

19.1 142.86 2288.6 2.29 0.993 22.519.2 143.61 2300.6 2.3 0.998 22.619.3 144.35 2312.5 2.32 1.004 22.719.4 145.1 2324.5 2.33 1.009 22.819.5 145.85 2336.5 2.34 1.014 22.919.6 146.6 2348.5 2.35 1.019 23.119.7 147.34 2360.5 2.36 1.024 23.219.8 148.09 2372.4 2.38 1.03 23.319.9 148.84 2384.4 2.39 1.035 23.420 149.59 2396.4 2.4 1.04 23.5

Page 165: Manual MDF Black Max

PREFIXES

Multiplying Factor Prefix

Symbol

1 000 000 = 106 mega M

1 000 = 103 kilo k

100 = 102 hecto h

10 = 101 deca da

0.1 = 10-1 deci d

0.01 = 10-2 centi c

0.001 = 10-3 milli m

0.000 001 = 10-6 micro µ

Page 166: Manual MDF Black Max

CONVERSIONS

UNITS MULTIPLY BY TO OBTAIN

ac 43560 ft2

ac 4047 m2

ac 0.001562 mi2

atm 33.94 ft of wateratm 14.7 lb/in2

atm 1.013 x 105 pascalsatm 1.033 kg/cm2

bbl (British, dry) 5.78 ft3

bbl (British, dry) 0.1637 m3

bbl (British, dry) 36 gal(British)bbl, cement 170.6 kgbbl, cement 376 lb(cement)bbl, oil 42 gal (U.S.)bbl (U.S., liquid) 4.211 ft3

bbl (U.S., liquid) 0.1192 m3

bbl (U.S., liquid) 31.5 gal (U.S.)bbl/min 42 gal/minbbl/day 0.02917 gal/mincm3 3.531 x 10-5 ft3

deg (angle) 60 mindeg (angle) 0.01745 raddeg (angle) 3600 sdeg/s 0.1667 rpmdeg/s 2.778 x 10-3 rev/sdaN 2.2467 lbsft 12 inft 0.3048 m

UNITS MULTIPLY BY TO OBTAIN

ft 1.89394 x 10-4 mift2 0.0929 m2

ft3 1728 in3

ft3 0.02832 m3

ft3 7.481 gal (U.S.)ft3 28.32 litersft3 of water (60 deg. F) 62.37 lbft3/min 4.72 x 10-4 m3/sft3/min 0.1247 gal/sft3/min 0.472 liters/sft3/s 448.83 gal/minft3- atm 2116.3 ft-lbft-lb 1.286 x 10-3 Btuft-lb 0.1383 Kg-mft-lb 1.355818 N­mft/min 0.508 cm/sft/min 0.01667 ft/sft/min 0.01829 km/hrft/min 0.3048 m/minft/min 0.01136 mi/hrft-lb/min 0.01667 ft-lb/sft-lb/min 2.26 x 10-5 KWft-lb/s 1.356 x 10-3 KWft-lb/s 1.818 x 10-3 hpg 0.001 kggal (British) 1.20094 gal (U.S.)gal 3785 cm3

gal 0.1337 ft3

gal 231 in3

Page 167: Manual MDF Black Max

CONVERSIONS

UNITS MULTIPLY BY TO OBTAIN

gal 3.785 litersgal/min 2.228 x 10-3 ft3/sgal/min 3.785 liters/ming-cm2 3.4172 x 10-4 lb-in2

hp 0.7457 kWin 25.4 mmin2 645.2 mm2

in2 6.452 cm2

in2 6.944 x 10-3 ft2

in3 1.639 x 10-5 m3

in3 5.787 x 10-4 ft3

in3 4.329 x 10-3 galin3 0.01639 literskg 2.2046 lbkg-m 7.233 ft-lbkg/m3 0.06243 lb/ft3

kg/m 0.672 lb/ftkW 44250 ft-lb/minkW-hr 2.655 x 106 ft-lblb 4.45 x 105 dyneslb 4.448 newtonslb 4.535 x 10-4 tons(metric)lb/ft3 16.02 kg/m3

lb/ft3 5.787 x 10-4 lb/in3

lb/ft2 4.882 kg/m2

lb/ft2 6.945 x 10-3 lb/in2

lb/gal 7.48 lb/ft3

lb/gal .12 specificgrav.

UNITS MULTIPLY BY TO OBTAIN

lb/gal .1198 g/cm3

lb/in2 6.894757 kPaliter 0.03531 ft3

liter 0.001 m3

liter 0.2642 galm 3.2808 ftm2 10.764 ft2

m3 264.2 galm3/s 15850 gal/minm3/s 60000 liters/minmi 2 2.788 x 107 ft2

mi 2 2.59 km2

rad 57.3 degrad/s 0.1592 rev/srad/s 9.549 rpmtemp. (°C) 1.8 (°C)+32 temp.°Ftemp. (°F) (°F - 32) 5/9 temp.°Ctons (metric) 1000 kgwatts 0.7376 ft-lb/swatts 1.341 x 10-3 hpyds 3 ftyds 0.9144 m