manual lekker bikes...17. the jordaan comes equipped with the shimano nexus 7sp hub, which is a...
TRANSCRIPT
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MANUALLEKKERBIKES
JORDAAN
WOMEN
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CONTACT
WARNING: In the interests of safety it isrecommended that you have this bicycleassembled by a skilled bicycle mechanic. AUSTRALIA - NZ - SINGAPOREphone: 1300 053 525email: [email protected] EUROPE & USAphone: 0031 8187 8491email: [email protected]
MANUAL LEKKER BIKES / Jordaan Women 1 MANUAL LEKKER BIKES / Jordaan Women 2
TABLE OF CONTENTS
WELCOME TO LEKKER
CHAPTER 1 | Getting started
CHAPTER 2 | Handlebar fitment and adjustment
CHAPTER 3 | Front Wheel & Fender Fitment
CHAPTER 4 | Brake Adjustment
CHAPTER 6 | Adjusting Gears
CHAPTER 8 | Optional Front and rear Rack Fitment
3
5
7
9
11
14
17
21
CHAPTER 5 | Assembly of Pedals
15
CHAPTER 7 | Final Checks
GALLERY | 29
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3 4
WELCOME TOLEKKER
Dear Lekker Customer, first of all
we would like to congratulate
you with your brand new bicycle!
It’s already a great day. But
before you ride out we want to
make sure your bike is in tip-top
condition, and you are aware how
to keep it like that. Very
important, to ensure endless
smiles each single ride.
In this manual we have compiled
for you lots of tips on how to use
your Lekker Bicycle, instructions
for maintenance and care, plus
obviously a walk through how to
execute the final assembly of
your ride. We advise to read this
manual thoroughly. You will find
it worth your while; even if you
have cycled all your life and feel
like a veteran with your new ride.
WELCOME TOLEKKER
For your enjoyment and safety please complete the first part of this manual,
to ensure all is clear about general bicycle safety.
Chapter 2 shows you the correct thightening force in anticipation of the final
assembly of your bicycle. Chapter 3 takes you on a journey how proceed
with the final assembly of your bicycle. At last, Chapter 4 gives you a better
idea how to service and maintain your bicycle.
Your Lekker Team
Note: We have to stress that this manualwon’t teach you the skills of a bicyclemechanic. Even a manual as big as allHarry Potters books together could notdescribe every possible combination,tricks and available components. For thisreason this manual only focuses on yournewly Lekker Bicycle, standard assemblyand drawing your attention to importantnotes, warnings and maintenance.
MANUAL LEKKER BIKES / Jordaan WomenMANUAL LEKKER BIKES / Jordaan Women
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5
CHAPTER 1
1. Congratulations! You are the proud owner of a brand new
Jordaan! When you receive your bike, the first thing to do is
check that it has arrived in perfect condition. Open the top of
the box, and visually inspect the bike.
2. Remove the bike from the box, be careful, as bikes are
can be heavy and awkward to remove from the box!
3. For the correct assembly of your bike you will need the
following tools; 8mm/10mm/15mm spanners,
3/4/5/6mm Allen keys, a small amount of lithium grease
and a pump.
4. Remove all the packaging cut the cable ties holding the
handlebars in place and proceed to step 5.Remove front
wheel and put aside.
5. Now is a good time to check over the bike to see if it has
sustained any damage in transit, If it has, then please
contact us via email or live chat.
Getting started
MANUAL LEKKER BIKES / Jordaan Women
IMAGES Chapter 1
(From LEFT to RIGHT, images follow the order of instructions.)
MANUAL LEKKER BIKES / Jordaan Women 6
1.1 1.2
43
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The Class Of
7
6. Using a 6mm allen key, loosen the bolt located at the top of the stem,then insert, once inserted, centre the handlebar and stem and tighten to14Nm. To adjust the angle of the handlebar, loosen the allen bolts of thefront plate until you can move the handle bar freely, once you havefound your desired bar angle, tighten the bolts to 5Nm. PLEASE NOTE: you may have to adjust the screen angle to access thehandle bar bolts, to do this using a 3mm allen key, loosen the two bolts(one on each leg of the screen) and move out of the way, proceed toadjust handlebar angle and relocated to original position, then tightenthe 3mm allen bolts to 2Nm.
MANUAL LEKKER BIKES / Jordaan Women
CHAPTER 2 Handlebar fitment &adjustment
6.1
6.3
8MANUAL LEKKER BIKES / Jordaan Women
IMAGESChapter 2
6.2
6.4
6.5
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7. Now it’s time to fit the front wheel, Using a 15mm spanner, loosen thewheel nuts and slot the front wheel into the front fork of the bike. 8. Finger tighten the wheel nuts, then apply pressure to the handlebar tocentre the wheel, tighten wheel nuts using 15mm spanner 9. Using a 10mm spanner, remove the bolt holding the front brake, andattach the front fender, when tightening the 10mm bolt, make sure thebrake caliper is centred. 10. Using the two 8mm bolts located at the bottom rear of the frontfork, attach the fender stays to the threaded eyelets and tighten thebolts.
CHAPTER 3 IMAGESChapter 3Front Wheel & Fender Fitment
8 9.1
9.2 9.3 9.4
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(From LEFT to RIGHT, images follow the order of instructions.)
7.1 7.2 7.3
10.1 10.2
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11. To adjust the front brakes you will need a 10mm spanner, firstly,loosen the brake pads and located them so they are perpendicular tothe rim surface, and tighten the brake pad bolt. 12. Then move to the cable adjustment, again using the 10mm spannerloosen the bolt holding the cable in place and adjust to the desiredtension, re-tighten bolt and pull the brake lever hard a few times tocheck everything is securely tightened. 13. Re-do the previous stem if there is too much slack in the cable, or ifthe cable is too tight. 14. For the rear brake, there is a barrel adjuster located at the front of theroller brake, loosed the 10mm lock nut and tension the cable accordinglywith the barrel adjuster. 15. Re-tighten lock nut and pull the brake lever a few times to checkeverything is correctly secured.
CHAPTER 4 IMAGESChapter 4Brake Adjustment
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(From LEFT to RIGHT, images follow the order of instructions.)
11.1 11.2
12.1 12.2 12.3
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CHAPTER 4 Brake Adjustment
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CHAPTER 5 Assembly of Pedals
16. For the assembly of the pedals you will need a 15mmopen ended spanner, ATTENTION: Please make sure to check the thread directionbefore inserting the pedals, as fitting the pedal to the wrongside can damage the crank arm which is not covered underwarranty!. Apply some grease or anti seize to the pedalthreads and tighten to 40-42Nm torque, PLEASE NOTE; It is very important to tighten the pedals tothe correct torque, as by not doing so will lead to the pedalsloosening and damaging the crank arm thread, which is notcovered under warranty!
14.1 14.2
15.1 15.2
16.1 16.2 16.3
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CHAPTER 6Adjusting the Gears
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17. The Jordaan comes equipped with the Shimano Nexus7sp hub, which is a breeze to adjust! Firstly, turn the gearshifter to gear number 4. 18. Now go to the rear of the bike and look at the smallwindow on the rear hub, there will be two yellow lines, if thetop one is not lined up with the bottom line, then you willneed to either tighten or loosen the cable buy adjusting thebarrel adjuster located on the bottom of the shifter.
1817
CHAPTER 6 Adjusting the Gears
19. Turn the adjuster away from you to tighten, and towardsyou to loosen the cable, we recommend only turning ¼ turnthen checking the alignment, and re-adjust if needed. 20. Shift down a gear, then back to 4th to check the two lines,once they are lined up the gears will be correctly adjusted!
2019
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CHAPTER 7Final Checks
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21. Now it’s time to adjust the angle of the brake levers andgear shifter to your desired position. Using a 4mm Allen key,loosen the two bolts on each of the brake levers to allow youto move them, once in the correct position tighten the boltsto the manufacturer’s torque recommendation.PLEASE NOTE: you may have to adjust the gear shifterposition to allow you to move the right hand lever, to do this,loosen the bolt with a 3mm allen key, then perform the samesteps as above, just remember to tighten the shifter back up! 22. Using a 6mm allen key, loosen the seat post bolt, turn thetop plate 90 degrees, attach the saddle, then turn the topplate 90 degrees again and tighten the bolt. 23. Grease the seat post with a small amount of lithium basedgrease, and insert into the frame, tighten the seat clamp onthe frame with a 5mm allen key.
IMAGESFinal Checks
22.1 22.2 22.3
22.4
23.1 23.2
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CHAPTER 7Final Checks
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24. Now check the saddle angle and re-adjust using a 6mmallen key, make sure the saddle is level with the floor.IMPORTANT: please make sure the seat post bolt is tightenedto 17N/m 25. Attach the bell to the LH side of the handle bar using aphillips head screwdriver. 26. Pump the tyres to 55-65 PSI.g the barrel adjuster locatedon the bottom of the shifter.
IMAGESFinal Checks
24.1 24.2
26.1
25.1 25.2
26.2
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CHAPTER 8Optional Front and Rear RackFitment
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27. Your Jordaan has the option to come with a removablefront “Dutch style” Rack, this will need partial assembly, firstlyremove the rack from its packaging and check that all thescrews and bolts are supplied correctly. 28. Attach the back plate to the bottom plate using four 8mmnuts and bolts (two either side) leave these a little loose, toallow easier fitting.
CHAPTER 8 Optional Front and Rear RackFitment
29. Using two 8 or 10mm nuts and bolts, attach the whole rackto the stem plate located under the stem, again, leave these alittle loose to begin with. 30. Attach the two legs, make sure that the light fixing is on the LEFT hand side facing forward, this will require two 8mm nutsand bolts, once attached you can then proceed to bolt the twolegs to the fork, using one 8mm bolt per side.
28.1 28.2
28.3
27.1
27.2
29.1 29.2 29.3
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CHAPTER 8Optional Front and Rear RackFitment
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30.1 30.2 30.3
30.4 30.5 30.6
30.7
CHAPTER 8 Optional Front and Rear RackFitment
31. Now you can tighten all bolts to 8Nm, PLEASE NOTE: you may need to apply a bit of force to centrethe rack correctly. 32. Attach the front light to the light fixing on the left hand legusing the cross head screw and nut provided, and remove theplastic battery tab. 33. For the rear rack, attach the two top stays to the mountingpoints near the seat tube using an 8mm spanner.
31
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IMAGESOptional Front and Rear RackFitment
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33.1
CHAPTER 8 Optional Front and Rear RackFitment
32.1 32.2 32.3
32.4
33.2
34.1
34. Now attach the leg bolts to the mounting points on theframe and tighten the 8mm bolts.PLEASE NOTE: you may need to apply a bit of force to centrethe legs correctly before tightening. 34.2 34.3
34.4 34.5
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35.1 35.2
35.3
35.4 35.5
35.6
35. Both the front and rear racks have mounting points forlights, The rear rack mounting point is located at the very rearof the rack, using the two 8mm bolts supplied with the lights,mount them using the two mounting holes and tighten.
CHAPTER 8Optional Front and Rear RackFitment
CHAPTER 8 Optional Front and Rear RackFitment
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GALLERY GALLERY
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MANUALLEKKERBIKES
JORDAAN
WOMEN
@LEKKERbikes
@lekkerbikes
www.lekkerbikes.com