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  • 7/27/2019 Manual Indicador Udc1200 Honeywell

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    UDC1200 & 1700 Universal Digital Controller

    Product Manual

    Manual Part Number: 51-52-25-122

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    This manual supplements the Concise Product manual supplied with each instrument at thetime of shipment. Information in this installation, wiring and operation manual is subject tochange without notice.

    Copyright August 2003, Honeywell Inc, all rights reserved. No part of this publication may

    be reproduced, transmitted, transcribed or stored in a retrieval system, or translated into anylanguage in any form by any means without the written permission of Honeywell Inc.

    Note:

    It is strongly recommended that applications incorporate a high or low limit protectivedevice, which will shut down the equipment at a preset process condition in order toprevent possible damage to property or products.

    WARNING

    THE INTERNATIONAL HAZARD SYMBOL IS INSCRIBED ADJACENT TO THE REARCONNECTION TERMINALS. IT IS IMPORTANT TO READ THIS MANUAL BEFOREINSTALLING OR COMMISSIONING THE UNIT.

    Products covered by this manual are suitable for Indoor use, Installation Category II, Pollutioncategory 2 environments.

    Products covered in this issue of the manual:

    UDC1200 & UDC1700 Series Controllers

    Future editions will include other models as they are released:

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    Warranty and Returns Statement

    These products are sold by Honeywell under the warranties set forth in the followingparagraphs. Such warranties are extended only with respect to a purchase of theseproducts, as new merchandise, directly from Honeywell or from Honeywells distributor,

    representative or reseller and are extended only to the first buyer thereof who purchasesthem other than for the purpose of resale.

    Warranty

    These products are warranted to be free from functional defects in material and workmanshipat the time the products leave the factory and to conform at that time to the specifications setforth in the relevant Honeywell instruction manuals sheet or sheets, for such products for aperiod of 18 months.

    THERE ARE NO EXPRESSED OR IMPLIED WARRANTIES, WHICH EXTEND BEYONDTHE WARRANTIES HEREIN AND ABOVE SET FORTH. HONEYWELL MAKES NOWARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITHRESPECT TO THE PRODUCTS.

    Limitations

    Honeywell shall not be liable for any incidental damages, consequential damages, specialdamages, or any other damages, costs or expenses excepting only the cost or expense ofrepair or replacement as described above. Products must be installed and maintained inaccordance with their instructions. There is no warranty against damage to the productresulting from corrosion. Users are responsible for the suitability of the products to theirapplication.For a valid warranty claim, the product must be returned carriage paid to the supplier withinthe warranty period. The product must be properly packaged to avoid damage fromElectrostatic Discharge or other forms of harm during transit.

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    Contents

    Warranty and Returns Statement ........................................................................................... iv

    Contents .................................................................................................................................. v

    How to use this manual ........................................................................................................... 1

    1 Introduction........................................................................................................................2

    2 Installation.......................................................................................................................... 3

    2.1 Unpacking.................................................................................................................... 3

    2.2 Installation....................................................................................................................3

    2.3 Panel Cut-outs ............................................................................................................. 4

    2.4 Panel-Mounting............................................................................................................ 4

    3 Plug-in Options .................................................................................................................. 63.1 Options Modules And Functions .................................................................................. 6

    3.2 Auto Detection Of Option Modules............................................................................... 6

    3.3 Preparing To Install Or Remove Options Modules....................................................... 8

    3.4 Removing/replacing Option Modules ........................................................................... 8

    3.5 Replacing the Instrument in its Housing....................................................................... 9

    4 Wiring Instructions ........................................................................................................... 10

    4.1 Installation Considerations......................................................................................... 10

    4.2 AC Power Wiring - Neutral (for 100 to 240V AC versions)......................................... 10

    4.3 Wire Isolation ............................................................................................................. 10

    4.4 Use of Shielded Cable ............................................................................................... 11

    4.5 Noise Suppression at Source .................................................................................... 11

    4.6 Sensor Placement (Thermocouple or RTD)............................................................... 12

    4.7 Connections and Wiring.............................................................................................13

    4.8 Power Connections - Mains Powered Instruments .................................................... 15

    4.9 Universal Input Connections - Thermocouple (T/C)................................................... 16

    4.10 Universal Input Connections - RTD input ..................................................................16

    4.11 Universal Input Connections - Linear Volt, mV or mA input ...................................... 17

    4.12 Secondary Input Connections Digital Input ............................................................ 17

    4.13 Secondary Input Connections - Remote Setpoint Input ............................................ 18

    4.14 Option Slot A Connections - RS485 Serial Communications Module........................ 18

    4.15 Option Slot A Connections - Digital Input Module ..................................................... 18

    4.16 Option Slot 1 - Relay Module .................................................................................... 19

    4.17 Option Slot 1 - SSR Driver Module............................................................................ 19

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    4.18 Option Slot 1 - Triac Module......................................................................................19

    4.19 Option Slot 1 - Linear Voltage or mADC module .......................................................20

    4.20 Option Slot 2 - Relay Module.....................................................................................20

    4.21 Option Slot 2 - SSR Driver Module............................................................................20

    4.22 Option Slot 2 - Triac Module......................................................................................21

    4.23 Option Slot 2 - Linear Voltage or mADC module .......................................................21

    4.24 Option Slot 3 - Relay Module.....................................................................................21

    4.25 Option Slot 3 - SSR Driver Module............................................................................22

    4.26 Option Slot 3 - Linear Voltage or mADC module .......................................................22

    4.27 Option Slot 3 - Transmitter Power Supply Module.....................................................23

    5 Powering Up ....................................................................................................................24

    5.1 Powering Up Procedure.............................................................................................24

    5.2 Overview Of Front Panel............................................................................................24

    5.3 Displays .....................................................................................................................25

    5.4 LED Functions............................................................................................................25

    5.5 Switches.....................................................................................................................25

    6 Error/Faults Conditions ....................................................................................................26

    7 Instrument Operation Modes............................................................................................27

    7.1 Select Mode...............................................................................................................27

    7.1.1 Entry into the Select Mode....................................................................................27

    7.1.2 Navigating in Select Mode ....................................................................................27

    7.2 Unlock Codes.............................................................................................................28

    7.3 Automatic Tune Mode................................................................................................ 28

    7.3.1 Navigating in Automatic Tune Mode .....................................................................29

    7.4 Product Information Mode..........................................................................................29

    7.4.1 Navigating in the Product Information Mode ......................................................... 29

    7.5 Lock Code View.........................................................................................................30

    7.5.1 Entry and Navigating in Lock Code View Mode .................................................... 31

    8 UDC1200 & 1700 Series Controller Model Group.........................................................32

    8.1 UDC1200 & 1700 Series Controllers - Configuration Mode ....................................... 32

    8.1.1 Entry into the Configuration Mode.........................................................................32

    8.1.2 Scrolling Through Parameters and Values............................................................32

    8.1.3 Changing the Parameter Value.............................................................................33

    8.2 UDC1200 & 1700 Series Set Up Mode ...................................................................39

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    8.2.1 Entry into the Set Up Mode................................................................................... 39

    8.2.2 Scrolling Through Parameters & Values............................................................... 39

    8.2.3 Changing the Parameter.......................................................................................39

    8.3 UDC1200 & 1700 Series Controllers - Operator Mode .............................................. 43

    8.3.1 UDC1200 & 1700 Series Controllers Extended Operator Mode ........................ 43

    8.3.2 Navigating in Operator Mode................................................................................ 43

    8.4 Adjusting the Setpoint................................................................................................ 45

    8.5 Adjusting the Setpoint Ramp Rate............................................................................. 45

    8.6 Manual Control Mode................................................................................................. 45

    8.6.1 Selecting/deselecting Manual Control Mode......................................................... 45

    9 Manual Tuning Controllers...............................................................................................46

    9.1 Controllers Fitted With Primary Output Only.............................................................. 46

    9.2 Controllers Fitted With Primary and Secondary Outputs............................................ 47

    9.3 Manual Fine Tuning. .................................................................................................. 47

    10 Modbus Serial Communications.................................................................................... 49

    10.1 Physical Layer........................................................................................................... 49

    10.2 Link Layer .................................................................................................................50

    10.3 Device Addressing ....................................................................................................51

    10.4 Supported Modbus Functions ................................................................................... 51

    10.5 Function Descriptions................................................................................................ 51

    10.5.1Read Coil/Input Status (Function 01 / 02) ............................................................. 52

    10.5.2Read Holding/Input Registers (Function 03 / 04) .................................................. 52

    10.5.3Force Single Coil (Function 05)............................................................................. 52

    10.5.4Pre-Set Single Register (Function 06) ..................................................................53

    10.5.5Loopback Diagnostic Test (Function 08)............................................................... 53

    10.5.6Pre-Set Multiple Registers (Function 10 Hex)....................................................... 54

    10.5.7Exception Responses ........................................................................................... 54

    11 ASCII Communications ................................................................................................. 55

    11.1 Physical Layer........................................................................................................... 55

    11.2 Device Addressing ....................................................................................................55

    11.3 Session Layer ........................................................................................................... 55

    11.3.1Type 1 Message ...................................................................................................57

    11.3.2Type 2 Message ...................................................................................................57

    11.3.3Scan Tables.......................................................................................................... 58

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    11.3.4Type 3 Message....................................................................................................58

    11.3.5Type 4 Message....................................................................................................59

    11.4 Error Response .........................................................................................................59

    12 Application Layer........................................................................................................... 60

    12.1 Parameters................................................................................................................60

    12.1.1Bit Parameters ......................................................................................................60

    12.1.2Word Parameters..................................................................................................61

    12.2 Communications Parameter Details .......................................................................... 65

    12.2.1Communications Write ..........................................................................................65

    12.2.2Equipment ID ........................................................................................................65

    12.2.3Date of Manufacture..............................................................................................65

    12.2.4Hardware Configuration (1)...................................................................................65

    12.2.5Hardware Configuration (2)...................................................................................66

    12.2.6Product Revision Level .........................................................................................67

    12.2.7Firmware Version ..................................................................................................67

    13 Calibration Mode ...........................................................................................................68

    13.1 Equipment Required For Checking or Calibrating the Universal Input ...................... 68

    13.2 Calibration Check ......................................................................................................68

    13.3 Recalibration Procedure............................................................................................69

    14 Appendix 1 - Glossary ................................................................................................... 71

    15 Appendix 2- Specification .............................................................................................. 86

    15.1 Universal Input ..........................................................................................................86

    15.1.1General Input Specifications .................................................................................86

    15.1.2Thermocouple .......................................................................................................86

    Thermocouple Ranges Available ..................................................................................86

    Thermocouple Performance..........................................................................................87

    15.1.3Resistance Temperature Detector (RTD)..............................................................87

    RTD Ranges Available..................................................................................................87

    RTD Performance .........................................................................................................87

    15.1.4DC Linear ..............................................................................................................88

    DC Linear Ranges Available .........................................................................................88

    DC Linear Performance ................................................................................................88

    15.2 Digital Inputs..............................................................................................................89

    15.3 Output Specifications ................................................................................................89

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    15.3.1Output Module Types............................................................................................89

    15.3.2Generic Output Specifications ..............................................................................89

    15.4 Control ...................................................................................................................... 90

    15.5 Alarms....................................................................................................................... 91

    15.6 Digital Communications ............................................................................................ 91

    15.7 Reference Conditions................................................................................................91

    15.8 Operating Conditions ................................................................................................ 92

    15.9 Standards.................................................................................................................. 92

    15.10Physical Specifications.............................................................................................. 92

    16 Appendix 3 - Product Coding ........................................................................................ 93

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    List of Figures

    Figure 1 - Main dimensions ....................................................................................................................3

    Figure 2 - Panel cut-outs ........................................................................................................................4

    Figure 3 - Panel-Mounting the instrument ..............................................................................................5

    Figure 4 - Typical rear view (uncased) showing PCBs positions............................................................6

    Figure 5 - Location of Option Modules ...................................................................................................8

    Figure 6 - Option Module Connectors ....................................................................................................9

    Figure 7 - Transient suppression with inductive coils ...........................................................................11

    Figure 8 - Contact noise suppression...................................................................................................11

    Figure 9 - Rear terminals (1/16-DIN Instruments) ..................................................................................13

    Figure 10 - Rear terminals (1/8-DIN Instruments)..................................................................................14

    Figure 11 - Mains Power Connections .................................................................................................15

    Figure 12 - 24/48V AC/DC Power Connections ...................................................................................15

    Figure 13 - Thermocouple Input Connections ......................................................................................16

    Figure 14 - RTD Input Connections......................................................................................................16

    Figure 15 - DC Volt, mV & mA Input Connections................................................................................17

    Figure 16 - Secondary Digital Input Connections .................................................................................17

    Figure 17 - Remote Setpoint Input Connections ..................................................................................18

    Figure 18 - Option Slot A RS485 Serial Communications Module ....................................................18

    Figure 19 - Option Slot A Digital Input Module ..................................................................................18

    Figure 20 - Option Slot 1 - Relay Module .............................................................................................19

    Figure 21 - Option Slot 1 - SSR Driver Module ....................................................................................19

    Figure 22 - Option Slot 1 - Triac Module ..............................................................................................19

    Figure 23 - Option Slot 1 - Linear Voltage or mADC Module................................................................20

    Figure 24 - Option Slot 2 - Relay Module .............................................................................................20

    Figure 25 - Option Slot 2 - SSR Driver Module ....................................................................................20

    Figure 26 - Option Slot 2 - Triac Module ..............................................................................................21

    Figure 27 - Option Slot 2 - Linear Voltage or mADC module................................................................21

    Figure 28 - Option Slot 3 - Relay module .............................................................................................21

    Figure 29 - Option Slot 3 - SSR Driver Module ....................................................................................22

    Figure 30 - Option Slot 3 - Linear Voltage or mADC module................................................................22

    Figure 31 - Option Slot 3 - Transmitter Power Supply Module .............................................................23

    Figure 32 - Typical front panels ............................................................................................................24

    Figure 33 - Manual Tuning ...................................................................................................................46

    Figure 34 - Link Layer...........................................................................................................................50

    Figure 35 - Alarm Hysteresis Operation ...............................................................................................71

    Figure 36 - Alarm Operation.................................................................................................................72

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    Figure 37 - Overlap and Deadband ..................................................................................................... 78

    Figure 38 - Pre-Tune Operation........................................................................................................... 79

    Figure 39 - Self-Tune Operation .......................................................................................................... 83

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    List of Tables

    Table 1 - Option Module vs. Model Matrix..............................................................................................7

    Table 2 - LED functions........................................................................................................................25

    Table 3 - Error/Faults conditions ..........................................................................................................26

    Table 4 - Model Groups........................................................................................................................27

    Table 5 - Available modes....................................................................................................................28

    Table 6 - Lock code values...................................................................................................................28

    Table 7 - Automatic Tune Mode ...........................................................................................................29

    Table 8 - Product description parameters ............................................................................................30

    Table 9 - Lock Codes ...........................................................................................................................31

    Table 10 UDC1200 & UDC1700 Configuration Mode Parameters....................................................33

    Table 11 UDC1200 & UDC1700 Series Set Up Mode parameters ...................................................40

    Table 12 UDC1200 & UDC1700 Series Operator mode displays .....................................................44

    Table 13 Supported Modbus Functions.............................................................................................51

    Table 14 - Read Coil/Input Status (Function 01/02) .............................................................................52

    Table 15 - Read Holding/Input Registers (Function 03/04) ..................................................................52

    Table 16 - Force Single Coil (Function 05)...........................................................................................53

    Table 17 - Pre-Set Single Register (Function 06).................................................................................53

    Table 18 - Loopback Diagnostic Test (Function 08).............................................................................53

    Table 19 - Pre-Set Multiple Registers (Function 10 Hex) .....................................................................54

    Table 20 - Exception Responses..........................................................................................................54

    Table 21 - Parameter Key ....................................................................................................................56

    Table 22 - Data Element Sign/Decimal Point Position.......................................................................56

    Table 23 - Standard scan table ............................................................................................................58

    Table 24 - VMD control mode scan table .............................................................................................58

    Table 25 - Bit Parameters.....................................................................................................................60

    Table 26 - Word Parameters ................................................................................................................61

    Table 27 - Hardware Configuration (1) .................................................................................................66

    Table 28 - Hardware Configuration (2) .................................................................................................67

    Table 29 - Firmware Version ................................................................................................................67

    Table 30 - Calibration phases...............................................................................................................69

    Table 31 - Logical Alarm Operation......................................................................................................76

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    How to use this manual

    Each section of this manual is structured to give information required for all aspects of theinstallation and use and of the product:

    Section 1: Introduction - gives a brief description of the product range.

    Section 2: Installation - contains step-by-step instructions for unpacking, installing andpanel mounting the instrument.

    Section 3: Plug-in Options explains installation of the plug-in option modules.

    Section 4: Wiring Guidelines - gives guidance on good wiring practice, noise avoidance,wiring diagrams and input/output connections.

    Section 5: Powering Up - explains the powering up procedure and gives a briefdescription of the displays and switches.

    Section 6: Error Messages explains the various error or fault indication displays.

    Section 7: Operation Modes - contains a description of all the operation modes commonacross the range. These include Select Mode for gaining access to the Setup andConfiguration menus, Automatic tuning on controllers and the Product information menu.

    Section 8: UDC1200 & UDC1700 Model Group-contains a description of all menusunique to the three controllers in this model group. These include Configuration Mode, SetupMode and the normal Operator Mode menus. It also details adjustment of the controllersetpoint and the use of manual control mode.

    Section 9: Manually Tuning Controllers gives advice on manually adjusting the PIDcontroller tuning parameters.

    Section 10: ModbusSerial Communications contains details of the physical layer andmessage formats used in the Modbus serial communications protocol common to all productsin the range.

    Section 12: ASCIISerial Communications contains details of the physical layer andmessage formats used in ASCII serial communications protocol available (in addition toModbus) in some products in the range.

    Section 12: Serial Communications Application Layer contains details of theparameter addressing for both Modbus and ASCII serial communications protocols.

    Section 13: Calibration Mode- contains step-by-step instructions to calibrate theinstrument. This section is intended for use by an engineer.

    Appendix 1: Glossary explains the terms used in this manual and the features of theproducts.

    Appendix 2: Specification - contains the technical specifications for all instruments in therange.

    Appendix 3: Product Coding - contains the product model/ordering codes for the range.

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    1 Introduction

    These instruments are microprocessor based indicators and single loop controllers capableof measuring, displaying or controlling process variables such as temperature, pressure, flowand level from a variety of inputs. Control functions, alarm settings and other parameters are

    easily entered through the front keypad or by using the PC based configuration software.Controller models are easily tuned using the instruments automatic tuning features.EEPROM technology protects against data or configuration loss during AC power outages.

    Inputs are user configurable for direct connection to thermocouple and RTD probes. Mostmodels will also accept linear process signal types such as mVDC, VDC or mADC.

    If the instrument is configured with a linear output option module, this output can be scaled tore-transmit the process variable or setpoint to external devices such as data recorders orPLCs.

    The operating voltage is either 100-240 VAC, 50/60 Hz power supply or 24V-48V AC/DCpower supply depending on the model purchased.

    Alarm indication is standard on all instruments; up to three alarms are possible on somemodels. The alarm types may be set as process high or low, deviation (active above orbelow controller setpoint), band (active both above and below setpoint), or control loop type.These alarms can be linked to any suitable output.

    Alarm status is indicated by an LED and the alarm status screen.

    If the instrument is configured with the transmitter power supply option module, anunregulated 24V DC (22mA) auxiliary output voltage is provided to power external signal

    transmitters.

    Controllers can be programmed foron-off, time proportioning, orcurrent proportioning controlimplementations, depending on the output modules fitted. A secondary control output isavailable when the appropriate extra output module is fitted. Three Position Step Control(Valve Motor Drive) is also possible on some models. All proportional controlimplementations are provided with fully programmable PID parameters. Controllers withanalogue Remote Setpoint inputs and Profile Controllers are included in the range.

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    2 Installation

    2.1 Unpacking

    1. Remove the product from its packing. Retain the packing for future use, in case it isnecessary to transport the instrument to a different site or to return it to the supplier forrepair/testing.

    2. The instrument is supplied with a panel gasket and push fit fixing strap. A single sheetconcise manual is also supplied in one or more language. Examine the delivered items fordamage or defects. If any are found, contact the courier immediately.

    2.2 Installation

    CAUTION

    Installation and configuration should be performed only by personnel who aretechnically competent and authorised to do so. Local regulations regardingelectrical installation and safety must be observed.

    48mm 100mm

    96mm

    48mm 110mm

    48mm

    1/8 - DIN Instruments

    /16 - DIN Instruments

    Figure 1 - Main dimensions

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    2.3 Panel Cut-outs

    The mounting panel must be rigid and may be up to 6.0mm (0.25 inches) thick. The cut-outsrequired for the instruments are shown below. 1/8 & 1/16DIN controllers may be mountedside-by-side in a multiple installation for which the cut-out width (for n controllers) is (48n - 4)

    mm or (1.89n - 0.16) inches.Cut out for multiple 1/8 DIN Indicators is (96n - 4) mm or (3.78n - 0.16) inches wide

    /16DIN

    45mm

    +0.5 0.0

    /8DIN (Indicator)

    45mm

    +0.5 0.0

    5mm

    +0.5 0.0

    92mm

    +0.5 0.0

    /8DIN (Controller)

    5mm

    +0.5 0.0

    mm

    +0.5 0.0

    Figure 2 - Panel cut-outs

    2.4 Panel-Mounting

    CAUTION:

    Do not remove the panel gasket, as this may result in inadequate clamping andsealing of the instrument in the panel.

    Note:

    The mounting clamp tongues may engage the ratchets either on the sides or thetop/bottom faces of the Instrument housing. When installing several Instruments side-by-side in one cut-out, use the ratchets on the top/bottom faces.

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    Hold firmly in position

    (apply pressure to bezel

    Mounting Panel

    Instrument Housing

    Ratchets

    Gasket

    Slide mounting clamp over the

    instrument housing towa

    rear face of mounting panel untilthe tongues engage in ratchets

    and instrument is clam ed in

    rds

    Figure 3 - Panel-Mounting the instrument

    CAUTION

    Ensure the inside of the panel is with the instruments operating temperature and

    that there is adequate air flow to prevent overheating.

    Once the instrument is installed in its mounting panel, it may be subsequently removed fromits housing, if necessary, as described in the Fitting and removing option modules section.

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    3 Plug-in Options

    3.1 Options Modules And Functions

    A range of plug-in option modules is available to add additional input, output andcommunications functions to the instruments in the range. These modules can be either pre-installed at the time of manufacture, or retrofitted in the field.

    The modules are installed between the instruments main circuit boards into the four optionslots, The slots are designated as slots 1, 2, 3 & A. Installation is detailed below.

    Note:

    Slot 1 modules cannot be fitted into Slot 2 or 3. Slot 2 & 3 modules cannot be fitted intoSlot 1. Some Slot 2 &3 modules should only be fitted into one of the two slots. This isdetailed in Table 1 - Option Module vs. Model Matrix below.

    PSU BOARD

    CPU BOARD

    Figure 4 - Typical rear view (uncased) showing PCBs positions

    3.2 Auto Detection Of Option Modules

    The instrument automatically detects which option modules have been fitted into each slot. In

    Configuration Mode, the menus will change to reflect the options compatible with thehardware fitted. The modules fitted can be viewed in the Product Information Mode.

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    Table 1 - Option Module vs. Model Matrix

    MODEL NUMBER

    MODULE PART

    NUMBER& Function

    UDC1

    200

    UDC1

    20L

    UDC1

    20T

    UDC1

    700

    UDC170R

    UDC1

    70T

    OPTIONSLOT 1

    51453391-501Relay

    51453391-502SSR Driver

    51453391-503

    Triac51453391-504

    Linear mA/V DC

    OPTIONSLOT 2

    51453391-506Relay

    51453391-507SSR Driver

    51453391-508

    Triac51453391-509Linear mA/V DC

    OPTIONSLOT 3

    51453391-506Relay

    51453391-507SSR Driver

    51453391-509Linear mA/V DC

    OPTIONSLOT A

    51453391-512RS485 Comms

    51453391-513Digital Input

    SOFTWARE &ACCESSORIES

    51453391-514Config Software

    KEY Option Possible Option Not Possible

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    3.3 Preparing To Install Or Remove Options Modules

    CAUTION

    Before removing the instrument from its housing, ensure that all power has beenremoved from the rear terminals.

    1. Remove the instrument from its housing by gripping the side edges of the front panel(there is a finger grip on each edge) and pull the instrument forwards. This will release theinstrument from its rear connectors in the housing and will give access to the PCBs.

    2. Take note of the orientation of the instrument for subsequent replacement into thehousing. The positions of the main and option PCBs in the instrument are shown below.

    3.4 Removing/replacing Option Modules

    With the instrument removed from its housing:

    1. To remove or replace modules into Option Slots 1 or A, it is necessary to gently separatethe CPU and PSU PCBs. This is achieved by detaching the main boards (PSU and CPU)from the front moulding by lifting first the upper, and then lower mounting struts as shown.This frees the boards from the front. If only Option slots 2 or 3 are to be changed, thisstage is not required as these slots are accessible without separating the main boardsfrom the front.

    Option Slot 2Option Slot 3

    Option Slot AOption Slot 1

    Figure 5 - Location of Option Modules

    CAUTION

    Take care not to put undue stress on the ribbon cable attaching the display andCPU boards.

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    2. Remove or fit the modules into the Option slots as required. The location of the connectorsis shown below. Tongues on each option module locate into a slots cut into the mainboards, opposite each of the connectors.

    Option Module 3

    Connector PL4B

    Option Module 2

    Connector PL4A

    Option Module A

    Connectors PL5 & PL6

    Option Module 1

    Connectors PL7 & PL8

    Figure 6 - Option Module Connectors

    CAUTION

    Check for correct orientation of the modules and that all pins locate correctly intothe socket

    3.5 Replacing the Instrument in its Housing

    With the required option modules correctly located into their respective positions theinstrument can be replaced into its housing as follows:

    1. If required, move the CPU and PSU boards back together, taking care to locate the optionmodule tongues into the slots in the board opposite. Hold the main boards together whilstrelocating them back into the mounting struts on the front panel.

    2. Align the CPU and PSU PCBs with their guides and connectors in the housing.

    3. Slowly and firmly, push the instrument in position.

    CAUTION

    Ensure that the instrument is correctly orientated. A mechanical stop will operate ifan attempt is made to insert the instrument in the wrong orientation, this stop MUSTNOT be over-ridden.

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    4 Wiring Instructions

    Electrical noise is a phenomenon typical of industrial environments. As with anyinstrumentation, these guidelines should be followed to minimize the effect of noise.

    4.1 Installation Considerations

    Ignition transformers, arc welders, mechanical contact relays and solenoids are all commonsources of electrical noise in an industrial environment and therefore the following guidelinesMUST be followed.

    1. If the instrument is being installed in existing equipment, the wiring in the area should bechecked to ensure that good wiring practices have been followed.

    2. Noise-generating devices such as those listed should be mounted in a separate enclosure.If this is not possible, separate them from the instrument, by the largest distance possible.

    3. If possible, eliminate mechanical contact relays and replace with solid-state relays. If amechanical relay being powered by an output of this instrument cannot be replaced, asolid-state relay can be used to isolate the instrument.

    4. A separate isolation transformer to feed only instrumentation should be considered. Thetransformer can isolate the instrument from noise found on the AC power input.

    4.2 AC Power Wiring - Neutral (for 100 to 240V AC versions)

    It is good practice to ensure that the AC neutral is at or near ground (earth) potential. A

    proper neutral will help ensure maximum performance from the instrument.

    4.3 Wire Isolation

    Four voltage levels of input and output wiring may be used with the unit:

    1. Analogue input or output (for example thermocouple, RTD, VDC, mVDC or mADC)

    2. Relays & Triac outputs

    3. SSR Driver outputs

    4. AC power

    CAUTION

    The only wires that should run together are those of the same category.

    If any wires need to run parallel with any other lines, maintain a minimum space of 150mmbetween them.

    If wires MUST cross each other, ensure they do so at 90 degrees to minimise interference.

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    4.4 Use of Shielded Cable

    All analogue signals must use shielded cable. This will help eliminate electrical noiseinduction on the wires. Connection lead length must be kept as short as possible keeping thewires protected by the shielding. The shield should be grounded at one end only. The

    preferred grounding location is at the sensor, transmitter or transducer.

    4.5 Noise Suppression at Source

    Usually when good wiring practices are followed, no further noise protection is necessary.Sometimes in severe electrical environments, the amount of noise is so great that it has to besuppressed at source. Many manufacturers of relays, contactors etc supply 'surgesuppressors' which mount on the noise source. For those devices that do not have surgesuppressors supplied, Resistance-Capacitance (RC) networks and/or Metal Oxide Varistors(MOV) may be added.

    Inductive coils - MOVs are recommended for transient suppression in inductive coils,connected in parallel and as close as possible to the coil. Additional protection may beprovided by adding an RC network across the MOV.

    Figure 7 - Transient suppression with inductive coils

    Contacts - Arcing may occur across contacts when they contact open and close. This resultsin electrical noise as well as damage to the contacts. Connecting a properly sized RCnetwork can eliminate this arc.

    For circuits up to 3 amps, a combination of a 47 ohm resistor and 0.1 microfarad capacitor(1000 volts) is recommended. For circuits from 3 to 5 amps, connect two of these in parallel.

    Figure 8 - Contact noise suppression

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    4.6 Sensor Placement (Thermocouple or RTD)

    If the temperature probe is to be subjected to corrosive or abrasive conditions, it must beprotected by an appropriate thermowell. The probe must be positioned to reflect true processtemperature:

    1. In a liquid media - the most agitated area

    2. In air - the best circulated area

    CAUTION

    The placement of probes into pipe work some distance from the heating vesselleads to transport delay, which results in poor control.

    For a two wire RTD a wire link should be used in place of the third wire. Two wire RTDs mustonly be used with lead lengths less than 3 metres. Use of three wire RTDs is stronglyrecommended.

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    4.7 Connections and Wiring

    The rear terminal connections are illustrated in Figure 9 (1/16 DIN) & Figure 10 (

    1/8 DIN).

    In general, all wiring connections are made to the instrument after it is installed. Copper

    wires must be used for all connections (except thermocouple signal wires).

    WARNING

    TO AVOID ELECTRICAL SHOCK. AC POWER WIRING MUST NOT BE CONNECTED TO THESOURCE DISTRIBUTION PANEL UNTIL ALL WIRING CONNECTIONS PROCEDURES ARECOMPLETED.

    WARNING

    CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECTVOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY.

    Note:

    The wiring diagram below shows all possible combinations. The actual connectionsrequired depend upon the features available on the model and the modules and optionsfitted.

    Figure 9 - Rear terminals (1/16-DIN Instruments)

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    WARNING

    TO AVOID ELECTRICAL SHOCK. AC POWER WIRING MUST NOT BE CONNECTED TO THESOURCE DISTRIBUTION PANEL UNTIL ALL WIRING CONNECTIONS PROCEDURES ARECOMPLETED.

    WARNINGCHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECTVOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY.

    Note:

    The wiring diagram below shows all possible combinations. The actual connectionsrequired depend upon the features available on the model and the modules and optionsfitted.

    Figure 10 - Rear terminals (1/8-DIN Instruments)

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    4.8 Power Connections - Mains Powered Instruments

    Mains powered instruments operate from a 100 to 240V (+/-10%) 50/60Hz supply. Powerconsumption is 7.5VA. Connect the line voltage (live and neutral) as illustrated via a two-poleisolating switch (preferably located near the equipment) and a 1amp anti-surge fuse. If theinstrument has relay outputs with contacts carrying mains voltage, it is recommended that therelay contacts supply should be switched and fused in a similar manner, but should beseparate from the instruments mains supply.

    9

    10

    13

    14

    L

    N

    L

    N

    1/16 DIN 1/8 DIN

    Figure 11 - Mains Power Connections

    WARNING

    CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECTVOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY.

    CAUTION

    This equipment is designed for installation in an enclosure that provides adequateprotection against electric shock

    Power Connections - 24/48V AC/DC Powered Instruments

    24/48V AD/DC powered instruments operate from a 20 to 48V AC or 22 to 55V DC supply.AC power consumption is 7.5VA max, DC power consumption is 5 watts max. Connect via atwo-pole isolating switch (preferably located near the equipment) and a 315mA slow-blow(anti-surge type T) fuse.

    1/16 DIN 1/8 DIN

    9

    10

    -

    +

    13

    14

    -

    +

    Figure 12 - 24/48V AC/DC Power Connections

    WARNING

    CHECK THE INFORMATION LABEL ON THE CASE TO DETERMINE THE CORRECTVOLTAGE BEFORE CONNECTING TO A LIVE SUPPLY.

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    4.9 Universal Input Connections - Thermocouple (T/C)

    Use only the correct thermocouple wire or compensating cable from the probe to theinstrument terminals avoiding joints in the cable if possible. Failure to use the correct wire

    type will lead to inaccurate readings. Ensure correct polarity of the wires by cross-referencing the colours with a thermocouple reference table.

    1/16 DIN 1/8 DIN

    Figure 13 - Thermocouple Input Connections

    4.10 Universal Input Connections - RTD input

    For three wire RTDs, connect the resistive leg and the common legs of the RTD asillustrated. For a two wire RTD a wire link should be used in place of the third wire (shown bydashed line). Two wire RTDs should only be used when the leads are less than 3 metreslong. Avoid cable joints.

    1/16 DIN 1/8 DIN

    4

    5 +

    - 3

    2 +

    -

    4

    5

    6

    3

    2

    1

    RTD RTD

    Figure 14 - RTD Input Connections

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    4.11 Universal Input Connections - Linear Volt, mV or mA input

    Linear DC voltage, millivolt or milliamp input connections are made as illustrated. Carefullyobserve the polarity of the connections.

    4

    5

    6

    +

    +

    -

    -

    mA

    m

    V/

    4

    3

    2

    1

    +

    -

    -

    +

    mA

    mV/

    1/16 DIN 1/8 DIN

    Figure 15 - DC Volt, mV & mA Input Connections

    4.12 Secondary Input Connections Digital Input

    If the secondary digital input feature is available, this may be connected to either the voltagefree contacts of a switch or relay, or a TTL compatible voltage.

    Not

    available

    9

    8 -

    +

    1/16 DIN 1/8 DIN

    Figure 16 - Secondary Digital Input Connections

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    4.13 Secondary Input Connections - Remote Setpoint Input

    If the remote setpoint feature is available, input connections are as illustrated below.

    7

    6

    5

    (or Pot Low)

    -

    +

    (or Pot Wiper)

    (or Pot High)

    Not available on

    1/16DIN models

    1/16 DIN 1/8 DIN

    Figure 17 - Remote Setpoint Input Connections

    4.14 Option Slot A Connections - RS485 Serial Communications Module

    If option slot A is fitted with the RS485 serial communication module connections are asillustrated below. Carefully observe the polarity of the A (Rx/Tx +ve) and B (Rx/Tx -ve)connections.

    12

    RS485

    A 17 RS485B

    18 COM

    A16B11

    1/16 DIN 1/8 DIN

    Figure 18 - Option Slot A RS485 Serial Communications Module

    4.15 Option Slot A Connections - Digital Input Module

    If option slot A is fitted with a digital input module, this may be connected to either the voltage

    free contacts of a switch or relay, or a TTL compatible voltage. These connections areillustrated below..

    1/16 DIN 1/8 DIN

    16

    17 -

    +11

    12 +

    -

    Figure 19 - Option Slot A Digital Input Module

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    4.16 Option Slot 1 - Relay Module

    If option slot 1 is fitted with a relay output module, make connections as illustrated. The relaycontacts are rated at 2 amps resistive, 120/240 VAC.

    19

    20

    N/C

    COM

    21 N/O

    1

    2

    N/O

    COM

    3 N/C

    1/16 DIN 1/8 DIN

    Figure 20 - Option Slot 1 - Relay Module

    4.17 Option Slot 1 - SSR Driver Module

    If option slot 1 is fitted with an SSR driver output module, make connections as illustrated.The solid-state relay driver is a 0-10V DC signal, load impedance must be no less than 500ohms. Not isolated from signal input or other SSR driver outputs.

    19

    20

    21

    2

    3 -

    -

    +

    1 +

    1/16 DIN 1/8 DIN

    Figure 21 - Option Slot 1 - SSR Driver Module

    4.18 Option Slot 1 - Triac ModuleIf option slot 1 is fitted with a Triac output module, make connections as illustrated. The triacoutput is rated at 0.01 to 1 amp @ 240V AC 50/60Hz.

    1/16 DIN 1/8 DIN

    1

    2

    20

    21

    Figure 22 - Option Slot 1 - Triac Module

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    4.19 Option Slot 1 - Linear Voltage or mADC module

    If option slot 1 is fitted with a DC linear output module, make connections as illustrated.

    1/16 DIN 1/8 DIN

    Figure 23 - Option Slot 1 - Linear Voltage or mADC Module

    4.20 Option Slot 2 - Relay Module

    If option slot 2 is fitted with a relay output module, make connections as illustrated.The contacts are rated at 2 amp resistive 120/240 VAC.

    1/16 DIN 1/8 DIN

    Figure 24 - Option Slot 2 - Relay Module

    4.21 Option Slot 2 - SSR Driver Module

    If option slot 2 is fitted with an SSR driver output module, make connections as illustrated.The solid-state relay driver is a 0-10V DC signal, load impedance must be no less than 500

    ohms. Not isolated from signal input or other SSR driver outputs.

    1/16 DIN 1/8 DIN

    22

    23 COM

    24 N/O

    14 COM

    15 N/C

    N/C13 N/O

    22

    23

    -

    24 +

    13

    14

    +

    15 -

    19

    20

    -

    21 +

    1

    2

    +

    3 -

    Figure 25 - Option Slot 2 - SSR Driver Module

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    4.22 Option Slot 2 - Triac Module

    If option slot 2 is fitted with a triac output module, make connections as illustrated.The triac is rated at 0.01 to 1 amp @ 240V AC 50/60Hz

    13

    14

    23

    24

    1/16 DIN 1/8 DIN

    Figure 26 - Option Slot 2 - Triac Module

    WARNING

    THIS MODULE MUST NOT BE FITTED INTO OPTION SLOT 3.

    4.23 Option Slot 2 - Linear Voltage or mADC module

    If option slot 2 is fitted with a DC linear output module, make connections as illustrated.

    22

    24 +15 -

    13

    14

    +

    23

    -

    1/16 DIN 1/8 DIN

    Figure 27 - Option Slot 2 - Linear Voltage or mADC module

    4.24 Option Slot 3 - Relay Module

    If option slot 3 is fitted with a relay output module, make connections as illustrated. Thecontacts are rated at 2 amp resistive 120/240 VAC.

    11 COM

    12 N/O

    17 COM

    18 N/O

    N/C16 N/C10

    1/16 DIN 1/8 DIN

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    Figure 28 - Option Slot 3 - Relay module

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    4.25 Option Slot 3 - SSR Driver Module

    If option slot 3 is fitted with an SSR driver output module, make connections as illustrated.The solid-state relay driver is a 0-10V DC signal; load impedance must be no less than 500ohms. Not isolated from signal input or other SSR driver outputs.

    10

    11

    -

    12 +

    16

    17

    -

    18 +

    1/16 DIN 1/8 DIN

    Figure 29 - Option Slot 3 - SSR Driver Module

    4.26 Option Slot 3 - Linear Voltage or mADC module

    If option slot 3 is fitted with a DC linear output module, make connections as illustrated.

    1/16 DIN 1/8 DIN

    16

    17

    -

    18 +

    10

    11

    -

    12 +

    Figure 30 - Option Slot 3 - Linear Voltage or mADC module

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    4.27 Option Slot 3 - Transmitter Power Supply Module

    If option slot 3 is fitted with a transmitter power supply module, make connections asillustrated. The output is an unregulated 24V DC, 22mA supply.

    10

    11

    -

    12 +

    16

    17

    -

    18 +

    1/16 DIN 1/8 DIN

    Figure 31 - Option Slot 3 - Transmitter Power Supply Module

    WARNING

    THIS MODULE MUST NOT BE FITTED INTO OPTION SLOT 2.

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    5 Powering Up

    WARNING

    ENSURE SAFE WIRING PRACTICES ARE FOLLOWED

    The instrument must be powered from a supply according to the wiring label on the side ofthe unit. Instruments may be either 100 to 240V AC or 24/48V AC/DC powered. Checkcarefully the supply voltage and connections before applying power.

    CAUTION

    When powering up for the first time, disconnect the output connections.

    5.1 Powering Up Procedure

    Once the instrument is powered up, a self-test procedure is automatically started, during

    which all LED segments and indicators are lit. The instrument returns to operator mode oncethe self-test procedure is complete.

    5.2 Overview Of Front Panel

    The illustration below shows a typical instrument front panel. Each model in the range willvary slightly from the example shown. Refer to Table 2 - LED functions for a description ofthe front panel indicators.

    Auto/Manual Selection Key

    Lower Key

    Raise Key

    Function Key

    Figure 32 - Typical front panels

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    5.3 Displays

    Indicator models have a single line display, which normally shows the process variable value,and status indicators LEDs for mode and alarm indication. Controllers are provided with adual line display and LED indicators for mode, automatic tune, alarm and output status. The

    upper display shows the process variable value during normal operation, whilst the lowerdisplay shows the setpoint value. See Figure 34 - Typical front panels

    5.4 LED Functions

    Table 2 - LED functions

    LED Function

    ON indicates the Setup Mode has been entered

    FLASHING indicates the manual mode has been entered

    ON indicates the Self Tune mode has been engaged

    FLASHING indicates the Pre-Tune mode has been engaged

    FLASHING indicates that an alarm condition is present

    ON indicates that controller output power is positive

    ON indicates that controller output power is negative

    5.5 Switches

    Each instrument in the range has either three of four switches, which are used to navigatethrough the user menus and make adjustment to the parameter values. See Figure 34 -Typical front panels.

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    6 Error/Faults Conditions

    The following displays are shown when an error or fault has occurred.

    Table 3 - Error/Faults conditions

    Upper display Lower Display Error/Faults Conditions

    #/ 3C" Configuration & Setup required. Seen at firstturn on or if hardware configurationchanged.Press to enter the ConfigurationMode, then press or to enterthe unlock code number, then pressto proceed.

    Configuration must be completed beforereturn to operator mode is allowed.1

    2$$9 Normal Display Input more than 5%over-range22''9 Normal Display Input more than 5%

    under-range3

    ) ( Normal Display Sensor Break. Break detected in the inputsensor or wiring

    @C Option 1 - module faulty.@C Option 2 - module faulty.@C Option 3 - module faulty.

    **

    @C Auxiliary Option module faulty.

    1 This feature does not guarantee correct configuration but only helps to ensure that theunit will be configured by the user before use. Use of set-up mode is not enforced but maybe essential to set the controller up for the users process.

    2 If the PV display exceeds before 5% over-range is reached then the over-range indication is given.3

    If the PV display is less than before 5% under-range is reached then the under-range indication isgiven.

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    7 Instrument Operation Modes

    All instruments in the range share a similar user interface. Identical modes are shared by allmodels within a group of instruments. For more details refer to the table below.

    Table 4 - Model Groups

    Model Group Description Model Group DescriptionUDC1200 &UDC1700

    Controllers

    7.1 Select Mode

    This mode is used to gain entry to each of the modes available in the instrument. For moredetails refer to table 5 - Available modes

    7.1.1 Entry into the Select Mode

    Hold down and press in any mode to force the unit to enter the SelectMode.

    7.1.2 Navigating in Select Mode

    Once in the Select Mode, press or to select the required mode, then

    press to enter the selected mode.

    To prevent unauthorised entry to Configuration, Setup and Automatic Tuning modes, anunlock code is required. See Table 6 - Lock code values.

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    Table 5 - Available modes

    Mode UpperDisplay

    LowerDisplay

    Description

    Operator Mode @/+ -'3/ The Default Mode on power up used for normaloperation of the instrument.

    Set Up Mode -!/@ -'3/ Used to tailor the instrument settings to theapplication, adjustment of tuning terms etc.

    ConfigurationMode

    3C" -'3/ Used to configure the instrument for first time use oron re-installation.

    ProductInformation Mode

    C" -'3/ Used to check the hardware, firmware andmanufacturing information of the instrument.

    Automatic TuneMode

    /1C -'3/ Used to invoke the pre-tune and/orself-tune onPID controllers.

    Note:

    The details of these modes vary depending on the Model Group in question.

    7.2 Unlock Codes

    The 0'N screen is seen before entry is allowed to Configuration, Setup and AutomaticTuning modes. An unlock code must be correctly selected using the or keys. Anincorrect entry results in a return to Select Mode.

    Table 6 - Lock code values

    Lower Display Upper Display Description

    0'N Default values are: Automatic Tune Mode = 0 Set-upmode = 10, Configuration Mode = 20.

    Note:

    The unlock codes can be changed from within the modes that they apply to.

    7.3 Automatic Tune Mode

    Automatic Tune Mode is selected when it is desired to use the Pre-tune and Self-tune

    facilities of the controller to assist the user in setting up Proportional band, Integral andDerivative parameter values. Refer to table 7 - Automatic Tune Mode

    Pre-tune can be used to set the Controllers PID parameters approximately. Self-tune maythen be used to optimise the tuning. Pre-tune can be set to run automatically after every

    power-up using the Auto Pre-Tune Apt parameter in Setup Mode.The AT indicator will flash while pre-tune is operating, and is continuously onwhilst Self-tune is operating. If both Pre-tune and Self-tune are engaged the AT indicator willflash until Pre-tune is finished, then turn fully on.

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    7.3.1 Navigating in Automatic Tune Mode

    Press to select the next parameter in the table and or to set the valuerequired.

    Hold down and press to return to Select Mode.

    Table 7 - Automatic Tune Mode

    Parameter LowerDisplay

    Upper Display AdjustmentRange

    Default WhenVisible

    Pre-tune )/1C On orOff.Indication remains OFF if Pre-Tunecannot be used at this time. Thisapplies if:

    a). The setpoint is ramping

    b). The process variable is within 5%of span of the setpoint

    c). The primary or secondary outputproportional bands = 0

    TT Always

    Self-tune -/1C On orOff.Indication remains OFF if Self-Tunecannot be used at this time. Thisapplies if the primary outputproportional band = 0.

    TT Always

    Automatic tune

    mode lock code/'N 0 to 9999 Always

    Note:

    If there is no key activity for 2 minutes the controller then returns to the operator mode

    7.4 Product Information Mode

    This is a read only mode describing the instrument and the options fitted to it.

    7.4.1 Navigating in the Product Information Mode

    Press to view each parameter in turn.

    Hold Down and press to return to Select Mode.

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    Table 8 - Product description parameters

    Parameter LowerDisplay

    UpperDisplay

    Possible Values Visible

    Input type %C: 0C Universal input only AlwaysCC No option fitted.+'5 Relay--+ SSR drive/+ Triac

    Option 1 moduletype )C

    'C Linear voltage / Current output

    Always

    CC No option fitted.+'5 Relay--+ SSR drive/+ Triac

    Option 2

    module type

    )C

    'C Linear voltage / Current output

    Always

    CC No option fitted.+'5 Relay--+ SSR drive'C Linear voltage / Current output

    Option 3 moduletype

    )C

    =N Transmitter power supply

    Always

    CC! No option fitted+ RS485 comms

    Auxiliary optionmodule type

    )C=# Digital Input

    Always

    Firmware "

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    7.5.1 Entry and Navigating in Lock Code View Mode

    Press and together whilst the instrument is powering up until the 3'Ndisplay is shown.

    Once in this mode

    Press to step between lock codes.

    Table 9 - Lock Codes

    Lock CodeName

    UpperDisplay

    LowerDisplay

    Description

    Configuration LockCode

    3'N Currentvalue Read only view of Configuration Lock Code.Setup Lock Code -'N Currentvalue Read only view of Setup Mode Lock Code.Automatic TuneLock-code

    .'N Currentvalue Read only view of Automatic Tune Lock Code.Note:

    If there is no key activity for 2 minutes the instrument, returns to the operator mode. Toforcefully exit this view, switch off the instrument.

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    8 UDC1200 & 1700 Series Controller Model Group

    The UDC12001/16 DIN (48 x 48mm) and UDC1700

    1/8 DIN (96 x 48mm) controllers

    combine technical functionality, field flexibility and ease of use to give you the best incomprehensive process control.

    Heat/Cool operation

    Auto/Manual Tuning

    Two process alarms

    Ramping setpoint

    Loop alarm

    Dual setpoint selection

    RS485 Modbus and ASCII comms

    Configuration via PC

    8.1 UDC1200 & 1700 Series Controllers - Configuration Mode

    This mode is normally used only when the instrument is configured for the first time or whena major change is made to the controller characteristics. The Configuration Modeparameters must be set as required before adjusting parameters in Setup Mode, orattempting to use the instrument in an application.

    8.1.1 Entry into the Configuration Mode

    CAUTION

    Personnel competent and authorised to do so must perform adjustments to theseparameters.

    Configuration is be entered from Select Mode

    Hold down and press to force the controller into the Select Mode.

    then

    Press or to navigate to the Configuration Mode option, then press .

    Note:

    Entry into this mode is security-protected by the Configuration Mode Lock Code.

    8.1.2 Scrolling Through Parameters and Values

    Press to scroll through the parameters (parameters are described below).

    Note:

    Only parameters that are applicable to the hardware options chosen will be displayed.

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    8.1.3 Changing the Parameter Value

    Press to navigate to the required parameter, then press or to set thevalue as required.

    Once the value is changed, the display will flash to indicate that confirmation of the change isrequired. The value will revert back if not confirmed within 10 seconds.

    Press to accept the change.

    Or

    Press to reject the change and to move onto the next parameter.

    Hold down and press to return to Select Mode.

    Note:

    If there is no key activity for 2 minutes the instrument returns to the operator mode

    .

    Table 10 UDC1200 & UDC1700 Configuration Mode Parameters

    Parameter LowerDisplay

    UpperDisplay

    Description Default WhenVisible

    bC B type: 100 1824 C

    bF B type: 211 3315 F

    CC C type: 0 2320 C

    CF C type: 32 4208 F

    JC J type: -200 1200 C

    JF J type: -328 2192 F

    j.CJ type: -128.8 537.7 Cwith decimal point

    j.FJ type: -199.9 999.9 Fwith decimal point

    KC K type: -240 1373 C

    KF K type: -400 2503 F

    k.CK type: -128.8 537.7 Cwith decimal point

    K.FK type: -199.9 999.9 Fwith decimal point

    LC L type: 0 762 C

    Input type andRange %C)/

    LF L type: 32 1403 F

    jCfor EuropejFfor USA

    Always

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    Parameter LowerDisplay

    UpperDisplay

    Description Default WhenVisible

    '3 L type: 0.0 537.7 Cwith decimal point'" L type: 32.0 999.9 Fwith decimal point(3 N type: 0 1399 C(" N type: 32 2551 F+3 R type: 0 1759 C+" R type: 32 3198 F-3 S type: 0 1762 C-" S type: 32 3204 F/3 T type: -240 400 C/" T type: -400 752 F/3 T type: -128.8 400.0 Cwith decimal point/" T type: -199.9 752.0 Fwith decimal point)3 PtRh20% vs PtRh40%: 0

    1850 C

    )" PtRh20% vs PtRh40%: 32 3362 F).3 Pt100: -199 800 C

    )/" Pt100: -328 1472 F)/3 Pt100: -128.8 537.7 Cwith decimal point)/" Pt100: -199.9 999.9 Fwith decimal point: 0 20 mA DC: 4 20 mA DC: 0 50 mV DC 10 50 mV DC: 0 5 V DC: 1 5 V DC: 0 10 V DC: 2 10 V DC

    Scale RangeUpper Limit +1' Scale Range Lower Limit +100 to RangeMax 1000Linear or

    Tempmax.

    Always

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    Parameter LowerDisplay

    UpperDisplay

    Description Default WhenVisible

    Scale RangeLower Limit

    +'' Range Min. to Scale range Upper Limit -100

    0 Linear orTemp min.

    Always

    Decimal pointposition =)-

    Decimal point position innon-temperature ranges. 0= XXXX1 = XXX.X2 = XX.XX3 = X.XXX

    %C@.=mV, V ormA

    -C#' Primary (heat) only controlControl Type 3.4)=1' Primary and Secondary

    (heat/cool) control

    -C#' Always

    +!1 Reverse ActingPrimary OutputControl Action

    3.*'=+ Direct Acting

    +!1 Always

    ):$ Process High Alarm):' Process Low Alarm= Deviation Alarm

    C= Band Alarm

    Alarm 1Type '

    CC No alarm

    ):$ Always

    Process High

    Alarm 1value*

    )? Range Min. to Range Max.Parameter repeated in Setup Mode

    RangeMax. '=):$

    Process LowAlarm 1value*

    )' Range Min. to Range MaxParameter repeated in Setup Mode

    RangeMin. '=):'

    DeviationAlarm 1Value*

    =' +/- span from setpointParameter repeated in Setup Mode

    '== Band Alarm 1value*

    ' 1 LSD to full span from setpoint.Parameter repeated in Setup Mode

    'FC=Alarm 1Hysteresis*

    $4 1 LSD to 100% of span (in display units)on safe side of alarm point.Parameter repeated in Setup Mode

    AlwaysAlarm 2 Type ' As for alarm 1 type ):' AlwaysProcess HighAlarm 2value*

    )? Range Min. to Range Max.Parameter repeated in Setup Mode

    Range

    Max.

    '=):$Process LowAlarm 2

    value*

    )' Range Min. to Range Max.Parameter repeated in Setup Mode

    Range

    Min.

    '=):'

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    Parameter LowerDisplay

    UpperDisplay

    Description Default WhenVisible

    DeviationAlarm 2Value*

    =' +/- span from setpoint.Parameter repeated in Setup Mode

    '== Band Alarm 2value*

    ' 1 LSD to full span from setpoint.Parameter repeated in Setup Mode

    '=C=

    Alarm 2Hysteresis*

    $4 1 LSD to 100% of span (in display units)on safe side of alarm point.Parameter repeated in Setup Mode

    AlwaysLoop AlarmEnable

    ' C =, (disabled) orC(enabled) =,Always

    Loop AlarmTime*

    '. 1 sec to 99 mins. 59secsOnly applies if primary proportional band

    = 0

    ' C=CCC! No alarms Inhibited' Alarm 1 inhibited' Alarm 2 inhibited

    Alarm Inhibit %C?

    /? Alarm 1 and alarm 2inhibited

    CC! Always

    )+ Primary (Heat) Power-!N Secondary (Cool) Power

    @Cis notCC!

    7:= Alarm 1, Direct Not linear:+ Alarm 1, Reverse Not linear:= Alarm 2, Direct Not linear:+ Alarm 2, Reverse Not linear'):= Loop Alarm, Direct Not linear'):+ Loop Alarm, Reverse Not linear+:= Logical Alarm 1 OR Alarm 2,

    Direct Not linear

    +:+ Logical Alarm 1 OR Alarm 2,Reverse

    Not linear

    +:= Logical Alarm 1 AND Alarm2, Direct

    Not linear

    +:+ Logical Alarm 1 AND Alarm2, Reverse

    Not linear

    +!/- Retransmit SP Output Linear only

    Output 1Usage

    0-

    +!/) Retransmit PV Output

    )+

    Linear only

    : 0 5 V DC output 1Linear Output1 Range /4) : 0 10 V DC output : @C='C

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    Parameter LowerDisplay

    UpperDisplay

    Description Default WhenVisible

    : 2 10 V DC output: 0 20 mA DC output: 4 20 mA DC output

    RetransmitOutput 1Scalemaximum

    +$ /Display value at which output will bemaximum

    Rangemax

    0,!=+!/RetransmitOutput 1Scaleminimum

    +' toDisplay value at which output will beminimum

    Range min 0,!=+!/

    Output 2Usage 0- As for output 1 -!N if dualcontrol

    selected

    else :=

    @Cis not

    CC!Linear Output2 Range

    /4) As for output 1 : @C='CRetransmitOutput 2Scalemaximum

    +$ toDisplay value at which output will bemaximum

    Rangemax

    0,!=+!/RetransmitOutput 2Scaleminimum

    +' /Display value at which output will beminimum

    Range min 0,!=+!/Output 3Usage

    0- As for output 1 7:= @Cis notCC!

    Linear Output3 Range

    /4) As for output 1 : @C='CRetransmitOutput 3Scalemaximum

    +$ /Display value at which output will bemaximum

    Rangemax

    0,!=+!/RetransmitOutput 3Scaleminimum

    +' /Display value at which output will beminimum

    Range min 0,!=+!/Display

    Strategy

    =,@ ,,,, or(see Operator Mode)

    Always

    Comms )+/ -3% ASCII @C=

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    Parameter LowerDisplay

    UpperDisplay

    Description Default WhenVisible

    MmC Modbus with no parityMm Modbus with Even ParityMm Modbus with Odd Parity

    MmC

    1.2 kbps 2.4 kbps 4.8 kbps 9.6 kbps

    Bit rate 1=

    19.2 kbps

    @C=+

    Communica-tions Address ==+ Unique address assigned tothe instrument in the range

    of 1 255 (Modbus), 1-99(Ascii)

    @C=+Communica-tions WriteEnable

    3 C r_ o read only orr_ Ww read/ write

    r_ Ww Always

    =- Setpoint 1 / Setpoint 2Select

    Digital InputUsage

    =#=, Automatic / Manual

    Select

    =- @C==#Configura-

    tion Mode LockCode

    3'N to Always

    Protocol +

    Note

    Alarm parameters marked * are repeated in Setup Mode.

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    8.2 UDC1200 & 1700 Series Set Up Mode

    This mode is normally selected only after Configuration Mode has been completed, and isused when a change to the process set up is required. It can affect the range of adjustmentsavailable in Operator Mode.

    Note:

    Entry into this mode is security-protected by the Setup Mode lock code.

    8.2.1 Entry into the Set Up Mode

    Hold down and press to enter the Select Mode

    Press or to navigate to the Setup Mode option, then press to enterthe Set Up Mode.

    8.2.2 Scrolling Through Parameters & Values

    Press to scroll through the parameters (refer to the table below) and theirvalues.

    8.2.3 Changing the Parameter

    Press to select the required parameter, then press or to set thevalue as required.

    Once the displayed value is changed the effect is immediate. No confirmation of the

    change is required.

    Note:

    If there is no key activity for two minutes the instrument returns to the operator mode.

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    Table 11 UDC1200 & UDC1700 Series Set Up Mode parameters

    Parameter LowerDisplay

    Upper DisplayAdjustment Range

    Default WhenVisible

    Input Filter Time

    constant"'/ OFF, 0.5 to 100.0 secs in

    0.5 sec increments Always

    Process VariableOffset

    ""- +/- Span of controller AlwaysPrimary (Heat) power PPWw The current Primary (heat)

    output power. Read Only.

    N/A Always

    Secondary (Cool)power

    SPWw The current Secondary(Cool) Output power.Read Only.

    N/A 3/5@ = =1'Primary OutputProportional Band

    ):) 0.0% (ON/OFF control)and 0.5% to 999.9% of

    input span.

    AlwaysSecondary OutputProportional Band

    ):- 0.0% (ON/OFF control)and 0.5% to 999.9% ofinput span.

    3/5@ = =1'Automatic Reset(Integral TimeConstant)

    +,/ 1 sec to 99 mins 59 secsand OFF

    ):)is not

    Rate (Derivative TimeConstant)

    +. 00 secs to 99 mins 59secs

    ):)is not

    Overlap/Deadband ' -20% to +20% of the sumof the Primary andSecondary ProportionalBands

    ):)is not

    Manual Reset (Bias) - 0% (-100% If cool output)to 100%

    ):)is not

    Primary OutputON/OFF Differential

    =") 0.1% to 10.0% of inputspan

    ):) = Secondary OutputON/OFF Differential

    ="- 0.1% to 10.0% of inputspan

    ):- = Primary andSecondary OutputON/OFF Differential

    ="" 0.1% to 10.0% of inputspan

    ):) and ):-=

    Setpoint Upper Limit -)1' Current Setpoint to Rangemaximum

    RangeMax.

    Always

    Setpoint Lower limit -)'' Range minimum toCurrent Setpoint

    Range Min Always

    Primary (Heat)Output Upper PowerLimit

    )1' 0% to 100% of full power. ):)is not

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    Parameter LowerDisplay

    Upper DisplayAdjustment Range

    Default WhenVisible

    Output 1Cycle Time

    3. 0.5, 1, 2, 4, 8, 16, 32, 64,128, 256 or 512 secs.Not applicable to linear

    outputs

    0- = )+

    or -!Nor 1,

    Output 2Cycle Time

    3. 0.5, 1, 2, 4, 8, 16, 32, 64,128, 256 or 512 secs.Not applicable to linearoutputs

    0- = )+

    or -!Nor 1,

    Output 3

    Cycle Time3. 0.5, 1, 2, 4, 8, 16, 32, 64,

    128, 256 or 512 secs.Not applicable to linearoutputs

    0- = )+

    or -!Nor 1,

    Process High Alarm 1value*

    )? Range Min. to RangeMax.

    RangeMax. ' = ):$

    Process Low Alarm 1value*

    )' Range Min. to RangeMax.

    RangeMin. ' = ):'

    Deviation Alarm 1

    Value*=' +/- span from setpoint ' = =

    Band Alarm 1 value* ' 1 LSD to full span fromsetpoint.

    ' = C=Alarm 1 Hysteresis* $4 Up to 100% of span AlwaysProcess High Alarm 2value*

    )? Range Min. to RangeMax.

    RangeMax.

    ' = ):$Process Low Alarm 2value*

    )' Range Min. to RangeMax.

    RangeMin.

    ' = ):'Deviation Alarm 2

    Value

    =' +/- span from setpoint ' = = Band Alarm 2 value* ' 1 LSD to full span from

    setpoint. ' = C=

    Alarm 2 Hysteresis* $4 Up to 100% of span AlwaysLoop Alarm Time* '. 1 sec to 99 mins. 59secs.

    Only applies if primaryproportional band = 0

    ' C = CAuto Pre-tune enable/ disable

    ). =-disabledorC enabled

    =- Always

    Manual Control selectenable / disable

    ) C =-disabledorC enabled =-Always