manual - great hobbies
TRANSCRIPT
SpecificationsWingspan: 43in(1090mm)Length: 40in(1015mm)WingArea: 375sqin(24.2sqdm)Weightw/oBattery: 23–24oz(650–680g)Weightw/Battery: 26–29oz(740–820g)Radio: 6channelsw/4servos
Extra 260 480 ARFAssembly Manual
2 E-flite Extra 260 480 ARF Assembly Manual
IntroductionThankyouforpurchasingtheExtra2604803DARF,designedbyMikeMcConville.Theideaofcreatingaparkflyerusingthelatestlightweightconstructiontechniquesspurredthedevelopmentofthisplane.WewantedanaircraftidealfortheE-flitePark480BrushlessOutrunnermotor,withalargewingareaandalighteroverallairframe.Theresultisalighterwingloadedairframeforeasieraerobaticand3Dflying.TheExtrafeaturesplug-inwings,agenuineUltraCote®finish,paintedfiberglasscowlandwheelpants,steerabletailwheel,andmagnetictophatchforeasybatteryandelectronicsaccess.
Using the ManualThismanualisdividedintosectionstohelpmakeassemblyeasiertounderstand,andtoprovidebreaksbetweeneachmajorsection.Inaddition,checkboxeshavebeenplacednexttoeachsteptokeeptrackofeachstepcompleted.Stepswithasinglecircle()areperformedonce,whilestepswithtwocircles()indicatethatthestepwillrequirerepeating,suchasforarightorleftwingpanel,twoservos,etc.
Remembertotakeyourtimeandfollowthedirections.
Trim SchemePearlPurple HANU847BrightYellow HANU872Silver HANU881LiteTransparentClear HANU964LiteWhite HANU973
Table of ContentsIntroduction..........................................................................2UsingtheManual.................................................................2TrimScheme........................................................................2ContentsofKit/PartsLayout..................................................3RequiredToolsandAdhesives...............................................3OptionalAccessories............................................................3RequiredRadioEquipment....................................................4NotesRegardingServosandESC.........................................4ImportantInformationAboutMotorSelection.........................4HighPowerOutrunnerSetup................................................4NotesonLithiumPolymerBatteries........................................5Warning..............................................................................5WarrantyPeriod..................................................................5LimitedWarranty.................................................................5DamageLimits.....................................................................6SafetyPrecautions................................................................6Questions,Assistance,andRepairs.......................................6InspectionorRepairs............................................................6WarrantyInspectionandRepairs..........................................6Non-WarrantyRepairs.........................................................7Safety,Precautions,andWarnings........................................7LandingGearInstallation......................................................8OutrunnerMotorInstallation...............................................10CowlingInstallation............................................................11AileronHinging.................................................................14AileronServosandLinkages...............................................16WingInstallation................................................................20StabilizerandElevator........................................................21RudderandFin..................................................................24RudderandElevatorServos................................................26FinalAssembly...................................................................28ControlThrows...................................................................31CenterofGravity...............................................................32RangeTestYourRadio........................................................32Preflight.............................................................................33FlyingYourExtra260480..................................................332007OfficialAMANationalModelAircraftSafetyCode....34BuildingandFlyingNotes...................................................35
�E-flite Extra 260 480 ARF Assembly Manual
Contents of Kit/Parts LayoutLarge Replacement Parts:
EFL2476 WingSetw/AileronsEFL2477 FuselageEFL2478 TailSetEFL2479 PushrodSetEFL2480 MainLandingGearEFL2481 FuseHatchEFL2482 CanopyEFL2483 CowlingEFL2484 WheelPantsEFL2485 WingTube
Small Replacement Parts:EFLA200 MicroControlHornsEFLA203 MicroControlConnectorsEFLA219 SteerableTailwheelAssemblyEFLA222 FoamParkWheels,1
3/4-inchEFLA213 E-flite/JR/HorizonDecals
Required Tools and AdhesivesTools & Equipment
EFLA250 ParkFlyerToolAssortment,5-pieceOr Purchase Separately
EFLA257 Screwdriver,#0Phillips(orincludedwithEFLA250)
EFLA251 HexWrench:3/32-inch(orincludedwithEFLA250)
Nutdriver:1/4-inchDrillDrillbit:1/16-inch(1.5mm),5/64-inch(2mm)MaskingtapeFelt-tippedpenNeedle-nosepliersMediumgritsandpaperT-pinsPapertowelsHobbyknifeRulerSquareStringordentalflossPliers
Adhesives6-minuteepoxyCanopyglueThinCA
Optional AccessoriesEFLA110 PowerMeterHAN172 Hangar9DigitalServoand
RxCurrentMeterEFLA214 MicroPull-PullSet
4 E-flite Extra 260 480 ARF Assembly Manual
Required Radio Equipment
Youwillneedaminimum6-channeltransmitter(forpropermixinganddualratecapabilities),crystals,microreceiver,andfoursub-microservos.Youcanchoosetopurchaseacompleteradiosystemthatincludesalloftheseitemsor,ifyouareusinganexistingtransmitter,justpurchasetheotherrequiredequipmentseparately.Werecommendthecrystal-free,interference-freeSpektrum™DX72.4GHzDSM2®7-channelMicroLitesystem,whichincludesamicroreceiverand3sub-microS285servos.Ifusingyourowntransmitter,werecommendtheuseofaJRSPORT™6-channelUltraLitereceiverandE-flite®S75Sub-Microservos.
IfyoualreadyowntheSpektrumDX7radio,justaddtheAR6100DSM2®6-channelreceiverandfourofourE-fliteS75Sub-Microservos(EFLRS75).Complete Radio System
SPM2720 DX7DSM7ChMicroLitew/3-S285withoneadditionalS285servo(JRPS285)required
Or Purchase SeparatelyJSP30610 6-ChannelUltraLiteRxw/oCrystal,PositiveShift
JR/AIR(72MHz)JSP30615 6-ChannelUltraLiteRxw/oCrystal,NegativeShift
Fut/HRC(72MHz)JRPXFR** FMReceiverCrystal(JRonly,
notSpektrumreceivers)Or
SPM6000 AR6000DSM6CHParkFlyerReceiver(forDX6only)
OrSPM6100 AR6100DSM26CHRx(forDX7only)
AndEFLRS75 E-fliteS75sub-microservo(4)JSP98110 6-inch(150mm)ServoExtention(2)JSP98120 18-inch(457mm)ServoExtention(2)
Notes Regarding Servos and ESC
WARNING:UseofservosotherthanthosewerecommendmayoverloadtheBECoftherecommendedElectronicSpeedControl(ESC).WesuggesttheuseofonlytheservoswerecommendwhenutilizingtherecommendedESC’sBEC,ortheuseofaseparateBEC(liketheUBEC)orreceiverbatterypackwhenusingotherservos.
Important Information About Motor Selection
WerecommendtheE-flite®Park480BrushlessOutrunner,1020Kv(EFLM1505)toprovideyouwithexcellentsportandaerobaticpowerandaworry-freeoutrunnermotor.TheExtra260doesnotincludeapropeller.
High Power Outrunner SetupEFLM1505 Park480BrushlessOutrunnerMotor,
1020KvEFLA312B 40-AmpBrushlessESCAPC12060E 12x6ElectricPropEFLAEC302 EC3BatteryConnector,Female(2)EFLC3005 Celectra™1-to3-cellLi-PoChargerTHP13203SPL 1320mAh3-Cell11.1VLi-Po,16GA
OrTHP21003SPL 2100mAh3-Cell11.1VLi-Po,16GA
Thisisahighpowerperformancesetupforstrong3Dflights.
Note: The use of the Thunder Power 11.1V 1320mAh pack with wide open throttle will discharge the battery at a very high rate. Proper throttle management is required to achieve optimum performance and prevent shortened battery life.
�E-flite Extra 260 480 ARF Assembly Manual
Notes on Lithium Polymer BatteriesLithiumPolymerbatteriesaresignificantlymorevolatilethanalkalineorNi-Cd/Ni-MHbatteriesusedinRCapplications.Allmanufacturer’sinstructionsandwarningsmustbefollowedclosely.MishandlingofLi-Pobatteriescanresultinfire.Alwaysfollowthemanufacturer’sinstructionswhendisposingofLithiumPolymerbatteries.
WarningAnRCaircraftisnotatoy!Ifmisused,itcancauseseriousbodilyharmanddamagetoproperty.Flyonlyinopenareas,preferablyatAMA(AcademyofModelAeronautics)approvedflyingsites,followingallinstructionsincludedwithyourradio.
Keeplooseitemsthatcangetentangledinthepropellerawayfromtheprop,includinglooseclothing,orotherobjectssuchaspencilsandscrewdrivers.Especiallykeepyourhandsawayfromthepropeller.
Warranty PeriodHorizonHobby,Inc.,(Horizon)warrantiesthattheProductspurchased(the“Product”)willbefreefromdefectsinmaterialsandworkmanshipatthedateofpurchasebythePurchaser.
Limited Warranty(a)ThiswarrantyislimitedtotheoriginalPurchaser("Purchaser")andisnottransferable.REPAIRORREPLACEMENTASPROVIDEDUNDERTHISWARRANTYISTHEEXCLUSIVEREMEDYOFTHEPURCHASER.ThiswarrantycoversonlythoseProductspurchasedfromanauthorizedHorizondealer.Thirdpartytransactionsarenotcoveredbythiswarranty.Proofofpurchaseisrequiredforwarrantyclaims.Further,Horizonreservestherighttochangeormodifythiswarrantywithoutnoticeanddisclaimsallotherwarranties,expressorimplied.
(b)Limitations-HORIZONMAKESNOWARRANTYORREPRESENTATION,EXPRESSORIMPLIED,ABOUTNON-INFRINGEMENT,MERCHANTABILITYORFITNESSFORAPARTICULARPURPOSEOFTHEPRODUCT.THEPURCHASERACKNOWLEDGESTHATTHEYALONEHAVEDETERMINEDTHATTHEPRODUCTWILLSUITABLYMEETTHEREQUIREMENTSOFTHEPURCHASER’SINTENDEDUSE.
(c)PurchaserRemedy-Horizon'ssoleobligationhereundershallbethatHorizonwill,atitsoption,(i)repairor(ii)replace,anyProductdeterminedbyHorizontobedefective.Intheeventofadefect,thesearethePurchaser'sexclusiveremedies.Horizonreservestherighttoinspectanyandallequipmentinvolvedinawarrantyclaim.RepairorreplacementdecisionsareatthesolediscretionofHorizon.ThiswarrantydoesnotcovercosmeticdamageordamageduetoactsofGod,accident,misuse,abuse,negligence,commercialuse,ormodificationofortoanypartoftheProduct.Thiswarrantydoesnotcoverdamageduetoimproperinstallation,operation,maintenance,orattemptedrepairbyanyoneotherthanHorizon.ReturnofanygoodsbyPurchasermustbeapprovedinwritingbyHorizonbeforeshipment.
6 E-flite Extra 260 480 ARF Assembly Manual
Damage LimitsHORIZONSHALLNOTBELIABLEFORSPECIAL,INDIRECTORCONSEQUENTIALDAMAGES,LOSSOFPROFITSORPRODUCTIONORCOMMERCIALLOSSINANYWAYCONNECTEDWITHTHEPRODUCT,WHETHERSUCHCLAIMISBASEDINCONTRACT,WARRANTY,NEGLIGENCE,ORSTRICTLIABILITY.Further,innoeventshalltheliabilityofHorizonexceedtheindividualpriceoftheProductonwhichliabilityisasserted.AsHorizonhasnocontroloveruse,setup,finalassembly,modificationormisuse,noliabilityshallbeassumednoracceptedforanyresultingdamageorinjury.Bytheactofuse,setuporassembly,theuseracceptsallresultingliability.
IfyouasthePurchaseroruserarenotpreparedtoaccepttheliabilityassociatedwiththeuseofthisProduct,youareadvisedtoreturnthisProductimmediatelyinnewandunusedconditiontotheplaceofpurchase.
Law:TheseTermsaregovernedbyIllinoislaw(withoutregardtoconflictoflawprincipals).
Safety PrecautionsThisisasophisticatedhobbyProductandnotatoy.Itmustbeoperatedwithcautionandcommonsenseandrequiressomebasicmechanicalability.FailuretooperatethisProductinasafeandresponsiblemannercouldresultininjuryordamagetotheProductorotherproperty.ThisProductisnotintendedforusebychildrenwithoutdirectadultsupervision.TheProductmanualcontainsinstructionsforsafety,operationandmaintenance.Itisessentialtoreadandfollowalltheinstructionsandwarningsinthemanual,priortoassembly,setuporuse,inordertooperatecorrectlyandavoiddamageorinjury.
Questions, Assistance, and RepairsYourlocalhobbystoreand/orplaceofpurchasecannotprovidewarrantysupportorrepair.Onceassembly,setuporuseoftheProducthasbeenstarted,youmustcontactHorizondirectly.ThiswillenableHorizontobetteransweryourquestionsandserviceyouintheeventthatyoumayneedanyassistance.Forquestionsorassistance,[email protected],orcall877.504.0233tollfreetospeaktoaservicetechnician.
Inspection or RepairsIfthisProductneedstobeinspectedorrepaired,pleasecallforaReturnMerchandiseAuthorization(RMA).PacktheProductsecurelyusingashippingcarton.Pleasenotethatoriginalboxesmaybeincluded,butarenotdesignedtowithstandtherigorsofshippingwithoutadditionalprotection.Shipviaacarrierthatprovidestrackingandinsuranceforlostordamagedparcels,asHorizon is not responsible for merchandise until it arrives and is accepted at our facility.AServiceRepairRequestisavailableatwww.horizonhobby.comonthe“Support”tab.Ifyoudonothaveinternetaccess,pleaseincludealetterwithyourcompletename,streetaddress,emailaddressandphonenumberwhereyoucanbereachedduringbusinessdays,yourRMAnumber,alistoftheincludeditems,methodofpaymentforanynon-warrantyexpensesandabriefsummaryoftheproblem.Youroriginalsalesreceiptmustalsobeincludedforwarrantyconsideration.Besureyourname,address,andRMAnumberareclearlywrittenontheoutsideoftheshippingcarton.
Warranty Inspection and RepairsTo receive warranty service, you must include your original sales receiptverifyingtheproof-of-purchasedate.Providedwarrantyconditionshavebeenmet,yourProductwillberepairedorreplacedfreeofcharge.RepairorreplacementdecisionsareatthesolediscretionofHorizonHobby.
�E-flite Extra 260 480 ARF Assembly Manual
Non-Warranty RepairsShould your repair not be covered by warranty the repair will be completed and payment will be required without notification or estimate of the expense unless the expense exceeds �0% of the retail purchase cost.Bysubmittingtheitemforrepairyouareagreeingtopaymentoftherepairwithoutnotification.Repairestimatesareavailableuponrequest.Youmustincludethisrequestwithyourrepair.Non-warrantyrepairestimateswillbebilledaminimumof½houroflabor.Inadditionyouwillbebilledforreturnfreight.Pleaseadviseusofyourpreferredmethodofpayment.Horizonacceptsmoneyordersandcashierschecks,aswellasVisa,MasterCard,AmericanExpress,andDiscovercards.Ifyouchoosetopaybycreditcard,pleaseincludeyourcreditcardnumberandexpirationdate.Anyrepairleftunpaidorunclaimedafter90dayswillbeconsideredabandonedandwillbedisposedofaccordingly.Please note: non-warranty repair is only available on electronics and model engines.
Electronicsandenginesrequiringinspectionorrepairshouldbeshippedtothefollowingaddress:
HorizonServiceCenter4105FieldstoneRoad
Champaign,Illinois61822
AllotherProductsrequiringwarrantyinspectionorrepairshouldbeshippedtothefollowingaddress:
HorizonProductSupport4105FieldstoneRoad
Champaign,Illinois61822
Please call 8��-�04-02�� with any questions or concerns regarding this product or warranty.
Safety, Precautions, and WarningsAstheuserofthisproduct,youaresolelyresponsibleforoperatingitinamannerthatdoesnotendangeryourselfandothersorresultindamagetotheproductorthepropertyofothers.
Carefullyfollowthedirectionsandwarningsforthisandanyoptionalsupportequipment(chargers,rechargeablebatterypacks,etc.)thatyouuse.
Thismodeliscontrolledbyaradiosignalthatissubjecttointerferencefrommanysourcesoutsideyourcontrol.Thisinterferencecancausemomentarylossofcontrolsoitisnecessarytoalwayskeepasafedistanceinalldirectionsaroundyourmodel,asthismarginwillhelptoavoidcollisionsorinjury.
•Alwaysoperateyourmodelinanopenareaawayfromcars,traffic,orpeople.
•Avoidoperatingyourmodelinthestreetwhereinjuryordamagecanoccur.
•Neveroperatethemodeloutintothestreetorpopulatedareasforanyreason.
•Neveroperateyourmodelwithlowtransmitterbatteries.
•Carefullyfollowthedirectionsandwarningsforthisandanyoptionalsupportequipment(chargers,rechargeablebatterypacks,etc.)thatyouuse.
•Keepallchemicals,smallpartsandanythingelectricaloutofthereachofchildren.
•Moisturecausesdamagetoelectronics.Avoidwaterexposuretoallequipmentnotspecificallydesignedandprotectedforthispurpose.
8 E-flite Extra 260 480 ARF Assembly Manual
Landing Gear InstallationRequired Parts
FuselageMainlandinggearWheelpant(L&R)1
3/4-inch(45mm)wheel(2)4-40x3/8-inchmachinescrews(2)#4blackwashers(6)4-40nut(2)4-40locknut(4)4-40x1
1/4-inchsocketheadscrew(2)2mmx6mmwoodscrews(2)
Required Tools and AdhesivesPhillipsscrewdriver(small)Needle-nosepliersNutdriver:1/4-inchHexwrench:3/32-inch
Note: You may consider using a larger diameter wheel, such as 2
1/4-inch (58mm) (EFLA224), if your flying site has rough terrain. By using a larger wheel, you will not be able to use the included wheel pants.
1.Placethelandinggearontothebottomofthefuselage.Theywillangleforwardwheninstalledinthecorrectdirection.Attachwithtwo4-40x3/8-inchmachinescrewsandtwo#4blackwashers.
�E-flite Extra 260 480 ARF Assembly Manual
2.Slidethe4-40x11/4-inchmachinescrewthroughone
ofthe13/4-inchwheels.Slideablack#4washersoitfits
againstthewheel.Nextsecurea4-40locknutagainstthewasher.Makesurethewheelstillspinsfreely.Threada4-40nutontothebolt.Thisnutwillfitinsidethewheelpantandkeepthewheelpantfromrotating.
3.Attachthewheeltothelandinggearusingablack#4washerand4-40locknut.
4.Withthefuselageleveltotheworksurface,rotatethewheelpantsoitisalsoleveltoyourworksurfaceandsecurethepanttothelandinggearwitha2mmx6mmwoodscrew.
5.RepeatSteps2through4fortheremainingwheelandwheelpant.
10 E-flite Extra 260 480 ARF Assembly Manual
Outrunner Motor InstallationRequired Parts
FuselageBrushlessmotor4-40x3/8-inchsocketheadscrew(4)#4blackwasher(4)
Required Tools and AdhesivesHexwrench:3/32-inchScrewdriver(Phillips#0)
Note: This section covers the installation of the recommended Park 480 Outrunner motor. The holes in the firewall match the mounting pattern of the X-mount.
1.AttachthesuppliedaluminummotorX-mounttothemotorusingthescrewsprovidedwiththemotor.Thewidersectionofthemountwillbepositionedtowardthemotorwires.
2.AttachtheOutrunnermotortothefrontofthefirewallusingfourblack#4washersandfour4-40x3/8-inchsocketheadscrews.
11E-flite Extra 260 480 ARF Assembly Manual
Cowling InstallationRequired Parts
Fuselagew/motorinstalledCowling2mmx8mmwoodscrew(4)PropellerSpinnerPropadapter(foroutrunnermotor)Electronicspeedcontrol
Required Tools and AdhesivesScrewdriver(Phillips#0)Hookandloopmaterial
Important Information About Your Brushless ESCMakesureyourESCbrakeisprogrammedtoOff.Also,besuretouseanESCwiththeproper9Vcutoffwhenusing3-cellLi-Popacks,or6Vcutoffwhenusing2-cellLi-Popacks.
Important Information About Your PropellerItisalsoveryimportanttochecktobesurethepropellerisbalancedbeforeinstallingontotheshaft.Anunbalancedpropellermaystripthegearsorcausepoorflightcharacteristics.
1.Solderanyconnectorstothespeedcontroltoconnecttothemotorbatteryandmotorifnecessary.ConnecttheESCtothemotorandsecureittothebottomofthemotorboxusinghookandloopmaterial.ActualESClocationmayvarybutproperairflowandcoolingisimportant.
2.Connectthespeedcontroltotheradiosystemandmotorbattery.Checkthatthemotorisrotatinginthecorrectdirection.Itwillrotatecounterclockwisewhenviewedfromthefrontoftheaircraft.Usetheinstructionswithyourspeedcontroltocorrectamotorthatisoperatinginthewrongdirection.
12 E-flite Extra 260 480 ARF Assembly Manual
3.Slidethecowlingontothefuselage.Securethecowlusingfour2mmx8mmsheetmetalscrews.
Hint: Use thin CA to harden the holes drilled into the cowl mounting tabs. This will help to prevent the screws from vibrating loose in flight.
4.Slidethepropelleradapterthroughtheholeinthepropeller.
5.Slidethe1/2-inch(13mm)plasticwasherontotheadapter.
6.Slidethespinnerbackplateontotheadapter.Threadthepropellernutontotheadapter,butdonottightenitatthistime.
1�E-flite Extra 260 480 ARF Assembly Manual
7.Installthepropellerassemblyontothemotorshaft.Tightenthepropellernutusingahexwrenchslippedthroughtheholeinthepropellernut.
Note: Make sure to check the balance of the propeller after enlarging the hole in the propeller.
8.Snapthespinnerconeontothespinner.
Note: Make sure to check the balance of the propeller after enlarging the hole in the propeller.
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Aileron HingingRequired Parts
Wing(leftandright)Aileron(leftandright)CAhinges(8)
Required Tools and AdhesivesT-pins ThinCADrill PapertowelDrillbit:1/16-inch(1.5mm) T-pins
1.Locatethepositionsforthehinges.Drilla1/16-inch(1.5mm)holeinthecenterofeachslotofboththewingandaileron.ThiscreatesatunnelfortheCA,allowingtheCAtopenetrateintothehingebetter,bondingthehingesmoresecurely.
2.Slidefourhingesintotheslitsintheaileron.CentertheslotinthehingewiththeholedrilledinStep1.PlaceaT-pinineachhingetopreventitfrombeingpushedintothewingwheninstallingtheaileron.
Note: Do not use CA accelerator during the hinging process. The CA must be allowed to soak into the hinge to provide the best bond. Using accelerator will not provide enough time for this process.
1�E-flite Extra 260 480 ARF Assembly Manual
3.Slidetheaileronintoposition.Checktomakesureitcanmovewithoutinterferenceatthewingrootandwingtip.RemovetheT-pinsandapplyThinCAtoeachhinge.MakesurethehingeisfullysaturatedwithCA.UseapapertoweltocleanupanyexcessCAfromthewingandaileron.MakesuretoapplyCAtobothsidesofthehinge.
Note: Placing a #11 hobby blade between the aileron leading edge and wing trailing edge to position the aileron will result in a nice free moving hinge for 3D throws without any binding.
4.Firmlygraspthewingandaileronandgentlypullontheailerontoensurethehingesaresecureandcannotbepulledapart.Usecautionwhengrippingthewingandailerontoavoidcrushingthestructure.
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5.Worktheaileronupanddownseveraltimestoworkinthehingesandcheckforpropermovement.
6.RepeatSteps1through5fortheremainingaileron.
Aileron Servos and LinkagesRequired Parts
Wingpanel(rightandleft)Microcontrolconnector(2)2mmx4mmscrew(2)3
1/2-inch(89mm)pushrod(2)Controlhornandbackplate(2)Servos:S75Sub-microservo(2)6-inch(150mm)servoextension(2)
Required Tools and AdhesivesHobbyknife6-minuteepoxyStringordentalflossPhillipsscrewdriver(small)
Note: We suggest using the long 3D servo arms for the Extra 260 480. Replace all existing arms before installing the servos.
1.Attacha6-inch(150mm)servoextension.Usestringordentalflosstosecuretheservoleadandextensiontopreventthemfromunplugginginflight.
1�E-flite Extra 260 480 ARF Assembly Manual
2.Placetheservointhewing.Guidetheservoleadoutthroughtheopeningatthewingroot.
3.Securetheaileronservousingthescrewsprovidedwiththeservo.
4.Useahobbyknifetoenlargetheinboardholeinthecontrolhorntofitthe3
1/2-inch(89mm)longaileronpushrodwire.
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5.RepeatSteps1through4fortheotherwingpanel.
6.Use6-minuteepoxytoattachthecontrolhorntotheaileron.Attachthecontrolhornsforboththerightandleftaileronsatthistime.
7.Attachthemicrocontrolconnectortobothservoarms.Besuretousetheincludedretainertosecurethemicrocontrolconnectortotheservoarms.
1�E-flite Extra 260 480 ARF Assembly Manual
8.Turnontheradiosystemandcentertheailerontrimandstick.Makesuretheaileronservoisoperatingproperlyusingthetransmitter.Slidethepushrodwirethroughthemicroconnector.Installtheservoarmparalleltotheaileronhingeline.Centertheaileron,andsecurethepositionofthewireusingthe2mmx4mmscrewandaPhillipsscrewdriver.
9.Usesidecutterstoremoveanyexcesswire,leavingabout1/4(5mm)excesswirepastthecontrolconnector.
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Wing InstallationRequired Parts
Fuselage Wing(rightandleft)Wingtube #4washer(silver)(2)4-40x1/2-inchmachinescrew(2)
Required Tools and AdhesivesHexwrench:3/32-inch6-minuteepoxy Pliers
1.Slidethewingtubeintoawingpanel.
2.Removethehatchfromthefuselage.Slidethewingpanelwithtubeintopositiononthefuselage.
3.Slidetheremainingwingpanelintoposition.Securethepanelsusing4-40x1/2-inchmachinescrewswith#4washers(silver)usinga3/32-inchhexwrench.
4.RepeatSteps2and3fortheremainingwingpanel.
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Stabilizer and ElevatorRequired Parts
Fuselagew/winginstalledStabilizer ElevatorCAhinge(4)
Required Tools and AdhesivesHobbyknife Felt-tippedpenRuler T-pinsThinCA
1.Positionthestabilizerintotheslotintheaftendofthefuselage.Checkthatthestabilizeriscenteredinthefuselage.
2.Measurefromthestabtiptothewingtip.Adjustthestabuntilthemeasurementsareequal.
A A
A=A
3.Viewtheairframefromtherearandmakesurethewingandstabareparallel.Ifnot,lightlysandthestabsaddleuntiltheyare.
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4.Double-checktheadjustmentsfromSteps1through3.Useafelt-tippedpentotracetheoutlineofthefuselageontothetopandbottomofthestabilizer.
5.Useasharphobbyknifetocutthecoveringslightlyinsidethelinesdrawn.Beverycarefulnottocutintotheunderlyingwood,asthiswillweakenthestabandcauseittofailinflight.
Note: You can use a soldering iron instead of a knife. This will eliminate the chances of cutting into the wood.
2�E-flite Extra 260 480 ARF Assembly Manual
6.Slidetheelevatorintoposition,thenthestabilizer.
7.Followthesameprocedureforhingingtheaileronstohingethestabilizer/elevator.Usesixhingesforthisstep.
Note: Start with the two hinges at the center nearest the fuselage. Continue outward to the center hinges, then the hinges at the tips. Be careful not to damage the joiner section of the elevators.
8.Checkthealignmentandmakesureeverythinglinesup.WickThinCAintothejointbetweenthefuselageandstabilizer.Makesuretogluebothtopandbottom.Donotuseaccelerator—toallowtheCAtowickinthejoint,providingthebestbondpossible.
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Rudder and FinRequired Parts
Fuselage RudderFin CAhinge(3)Tailwheelassembly
Required Tools and AdhesivesHobbyknife ThinCAFelt-tippedpen Square6-minuteepoxy Mediumgritsandpaper
1.Roughenthetailwheelassemblyusingmediumgritsandpaper.Use6-minuteepoxytogluethetailwheelassemblyintotherudder.
2.Hingetherudderandfin,usingthesameprocessasdescribedinAileronHinging.Usethreehingesforthisprocess.
3.Placethefininpositiononthefuselage.Tracetheoutlineofthefuselageontobothsidesofthefin.
2�E-flite Extra 260 480 ARF Assembly Manual
4.Removethecoveringfromthebottomofthefinusingthesametechniqueusedforthestabilizer.
5.Positionthefinbackontothefuselage.Useasquaretocheckthealignmentbetweenthefinandstabilizer.Lightlysandthebottomofthefinuntilthealignmentiscorrect.
6.UsethinCAtogluethefintothefuselage.
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Rudder and Elevator ServosRequired Parts
FuselageMicrocontrolhornw/backplate(2)5-inch(127mm)pushrodwire2mmx4mmscrew(2)4
1/2-inch(115mm)pushrodwireMicrocontrolconnectorw/retainer(2)Servo(2)18-inch(457mm)servoextension(2)
Required Tools and AdhesivesPhillipsscrewdriver(small) Hobbyknife6-minuteepoxy
1.Securean18-inch(457mm)servoextensiontotheservo.Mounttheelevatorservousingthehardwareprovidedwiththeservo.
Hint: It is easiest to pass the extension through the former, then to the rear of the fuselage and retrieve it at the opening for the servo.
2.Useahobbyknifetoenlargetheinboardholeinoneoftheremainingcontrolhorns.Attachthe4
1/2-inch(115mm)pushrodwiretothecontrolhorn.
3.Attachthemicrocontrolhorntotheelevatorusingthecontrolhornbackplateand6-minuteepoxy.
2�E-flite Extra 260 480 ARF Assembly Manual
4.Installthemicrocontrolconnectorontotheelevatorservoarm.Passtheelevatorpushrodwirethroughtheconnector.Withtheradioonandelevatortrimcentered,centertheelevator.Securetheelevatorpushrodwireusingthe2mmx4mmscrewandasmallPhillipsscrewdriver.
Note: The Extra 260 is designed to use an optional pull-pull rudder linkage when using a lightweight motor and battery. The items for the pull-pull system are available separately.
5.RepeatSteps1through4fortherudderservoandlinkageusingthe5-inch(127mm)pushrodwire.
28 E-flite Extra 260 480 ARF Assembly Manual
Final AssemblyRequired Parts
FuselageWingCanopyReceiverBatteryBatteryhatch4-40x1-inchsocketheadbolt(2)#4washer(2)HookandlooptapeHookandloopstrap
Required Tools and AdhesivesHexwrench:3/32-inchFelt-tippedpenCanopyglue
1.PlugintheelevatorandrudderservosandESCintothereceiver.Mountthereceivertotheinsideofthefuselageusinghookandloopmaterial.Routetheantennawirethroughthebottomofthefuselagetotherear,orasdirectedbyyourradioinstructionmanual.
Note: Do not cut or change the length of the antenna wire, as this will reduce the range of your radio system.
2�E-flite Extra 260 480 ARF Assembly Manual
2.Placethecanopyintopositiononthefuselage.Useafelt-tippedpentotracetheoutlineofthecanopyontothefuselage.
3.Usemediumgritsandpapertoroughenthecovering1/8-inch(3mm)insidethelinedrawn.Alsoroughentheoutside1/8-inch(3mm)ofthecanopy.Cleanthesandedareasusingapapertowelandrubbingalcohol.
�0 E-flite Extra 260 480 ARF Assembly Manual
4.UseFormula560canopygluetogluethecanopytothefuselage.Usemaskingtapetoholdthecanopyinpositionuntilthegluefullycures.
5.Withtheaircraftfullyassembled,installthebatteryintothebatterycompartment.Securethebatteryusingthehookandlooptapeandthehookandloopstraps.
Note: Place a piece of hook and loop tape on the bottom of the battery and on the fuselage where the battery rests. This will keep the battery from shifting forward or backward during extreme maneuvers.
�1E-flite Extra 260 480 ARF Assembly Manual
Control Throws
1.Turnonthetransmitterandreceiverofyouraircraft.Checkthemovementoftherudderusingthetransmitter.Whenthestickismovedright,theruddershouldalsomoveright.Reversethedirectionoftheservoatthetransmitterifnecessary.
2.Checkthemovementoftheaileronsusingthetransmitter.Whenthestickismovedright,therightaileronwillmoveupandtheleftaileronwillmovedown.Reversethedirectionoftheservoatthetransmitterifnecessary.
3.Checkthemovementoftheelevatorwiththeradiosystem.Movingtheelevatorstickdownwillmaketheairplaneelevatormoveup.
4.Useathrowgaugetoadjustthethrowoftheelevator,aileronsandrudder.Adjustthepositionofthepushrodatthecontrolhorn,orthetravel/endpointadjustmentsofyourcomputertransmitter,toachievethefollowingmeasurementswhenmovingthestickstotheirendpoints.
The control throw measurements are taken at the widest point on the surface.
Low Rate High RateAilerons:
Up 3/4-inch(19mm) 11/2-inch(38mm)
Down 3/4-inch(19mm) 11/2-inch(38mm)
Elevator:Up 3/4-inch(19mm) 1
1/2-inch(38mm)Down 3/4-inch(19mm) 1
1/2-inch(38mm)Rudder:
Right 11/2-inch(38mm) 2
1/2-inch(64mm)Left 1
1/2-inch(38mm) 21/2-inch(64mm)
These are general guidelines measured from our own flight tests. You can experiment with higher rates to match your preferred style of flying
�2 E-flite Extra 260 480 ARF Assembly Manual
Center of GravityAnimportantpartofpreparingtheaircraftforflightisproperlybalancingthemodel.
Caution: Do not inadvertently skip this step!
TherecommendedCenterofGravity(CG)locationfortheExtra260480is3inches(75mm)to3
1/8inches(79mm)backmeasuredfromthecenteroftheleadingedgeofthewingnexttothefuselage.
Afteryourfirstflights,theCenterofGravitycanbeadjustedforpersonalpreference.
Range Test Your Radio
1.Beforeeachflyingsession,besuretorangecheckyourradio.Thisisaccomplishedbyturningonyourtransmitterwiththeantennacollapsed.Turnonthereceiverinyourairplane.Withyourairplaneonthegroundandtheenginerunning,youshouldbeabletowalk30paces(approximately100feet)awayfromyourairplaneandstillhavecompletecontrolofallfunctions.
Ifnot,don’tattempttofly!Haveyourradioequipmentcheckedoutbythemanufacturer.
2.Double-checkthatallcontrols(aileron,elevator,rudderandthrottle)moveinthecorrectdirection.
3.Besurethatyourtransmitterbatteriesarefullycharged,pertheinstructionsincludedwithyourradio.
��E-flite Extra 260 480 ARF Assembly Manual
PreflightCheck Your Radio
Beforegoingtothefield,besurethatyourbatteriesarefullychargedpertheinstructionsincludedwithyourradio.Chargeboththetransmitterandreceiverpackforyourairplane.Usetherecommendedchargersuppliedwithyourparticularradiosystem,followingtheinstructionsprovidedwiththeradio.Inmostcases,theradioshouldbechargedthenightbeforegoingoutflying.
Beforeeachflyingsession,besuretorangecheckyourradio.Seeyourradiomanualfortherecommendedrangeandinstructionsforyourradiosystem.Eachradiomanufacturerspecifiesdifferentproceduresfortheirradiosystems.Next,startthemotor.Withthemodelsecurelyanchored,checktherangeagain.Therangetestshouldnotbesignificantlyaffected.Ifitis,don’tattempttofly!Haveyourradioequipmentcheckedoutbythemanufacturer.
Note: Keep loose items that can get entangled in the propeller away from the prop. These include loose clothing, or other objects such as pencils and screwdrivers. Especially keep your hands away from the propeller.
Double-checkthatallcontrols(aileron,elevator,rudderandthrottle)moveinthecorrectdirection.
Checktheradioinstallationandmakesureallthecontrolsurfacesaremovingcorrectly(i.e.thecorrectdirectionandwiththerecommendedthrows).Testrunthemotorandmakesureittransitionssmoothlyfromofftofullthrottleandback.Alsoensuretheengineisinstalledaccordingtothemanufacturer’sinstructions,anditwilloperateconsistently.
Checkallthecontrolhorns,servohorns,andclevisestomakesuretheyaresecureandingoodcondition.Replaceanyitemsthatwouldbeconsideredquestionable.Failureofanyofthesecomponentsinflightwouldmeanthelossofyouraircraft.
Flying Your Extra 260 480FlyingtheExtra260480isaboutasfunasitcangetatthepark.Averylightwingloadingandextremecontrolthrowsmakeforsomeexciting3Dflying.VerifythatyourCGisatthecorrectlocationasperthemanualandthatyouhaveyourratessetuptoyourliking.Verifyallcontrolthrowsareinthecorrectdirectionandthemotorspinsinthecorrectdirectionaswell.
Pointthemodelintothewindandaddsomethrottletrimuntilthemotorbeginstoturn.Thiswillbeyourflightidle.Now,applypowerslowly.Youwillfindthemodelwillbecomeairborneveryquicklyandatalowspeed.Thismodelexcelsatflyingslowandeasyaswellasfastandextreme.Trimthemodelforlevelflightathalfthrottle.Onlyusefullthrottleformaneuvering.Itisnotrecommendedtoflythismodelfastoratfullthrottleinlevelflight.Doingthiscanresultintheflightcontrolsflutteringandapotentialcatastrophicfailureoftheairframe.
YouwillfindyoucanadjusttheCGtoyourlikingbymovingthebatterypackforeoraftonthefuselage.Alsokeepthebatteryonthefuselagemountedhigh(atleastatwingcenterlineorabove)tohelpinhoveringmaneuversandharriers.
TolandtheExtra260480justreducethethrottletoidleandfeedinupelevatoruntilthemodelsettlesintoaslightlynosehighattitude.Gentlyflythemodeldowntothelandingspotwithafinalflairattouchdown.Youwillfindthemodelwillhaveaveryshortrollout.WehopeyouenjoytheExtra260480asmuchaswedo.
Happylandings.
�4 E-flite Extra 260 480 ARF Assembly Manual
2007 Official AMA National Model Aircraft Safety Code
GENERAL1) Iwillnotflymymodelaircraftinsanctionedevents,airshows
ormodelflyingdemonstrationsuntilithasbeenproventobeairworthybyhavingbeenpreviously,successfullyflighttested.
2) Iwillnotflymymodelhigherthanapproximately400feetwithin3milesofanairportwithoutnotifyingtheairportoperator.Iwillgiveright-of-wayandavoidflyingintheproximityoffull-scaleaircraft.Wherenecessary,anobservershallbeutilizedtosuperviseflyingtoavoidhavingmodelsflyintheproximityoffull-scaleaircraft.
3) Whereestablished,IwillabidebythesafetyrulesfortheflyingsiteIuse,andIwillnotwillfullyordeliberatelyflymymodelsinacareless,recklessand/ordangerousmanner.
4) Themaximumtakeoffweightofamodelis55pounds,exceptmodelsflownunderExperimentalAircraftrules.
5) IwillnotflymymodelunlessitisidentifiedwithmynameandaddressorAMAnumberonorinthemodel.(Thisdoesnotapplytomodelswhilebeingflownindoors.)
6) Iwillnotoperatemodelswithmetal-bladedpropellersorwithgaseousboosts,inwhichgasesotherthanairentertheirinternalcombustionengine(s);norwillIoperatemodelswithextremelyhazardousfuelssuchasthosecontainingtetranitromethaneorhydrazine.
RADIO CONTROL1) Iwillhavecompletedasuccessfulradioequipmentgroundrange
checkbeforethefirstflightofaneworrepairedmodel.2) IwillnotflymymodelaircraftinthepresenceofspectatorsuntilI
becomeaqualifiedflier,unlessassistedbyanexperiencedhelper.3) Atallflyingsitesastraightorcurvedline(s)mustbeestablished
infrontofwhichallflyingtakesplacewiththeothersideforspectators.Onlypersonnelinvolvedwithflyingtheaircraftareallowedatorinfrontoftheflightline.Intentionalflyingbehindtheflightlineisprohibited.
4) IwilloperatemymodelusingonlyradiocontrolfrequenciescurrentlyallowedbytheFederalCommunicationsCommission.(OnlyproperlylicensedAmateursareauthorizedtooperateequipmentonAmateurBandfrequencies.)
5) Flyingsitesseparatedbythreemilesormoreareconsideredsafefromsite-to-siteinterference,evenwhenbothsitesusethesamefrequencies.Anycircumstancesunderthreemilesseparationrequireafrequencymanagementarrangement,whichmaybeeitheranallocationofspecificfrequenciesforeachsiteortestingtodeterminethatfreedomfrominterferenceexists.AllocationplansorinterferencetestreportsshallbesignedbythepartiesinvolvedandprovidedtoAMAHeadquarters.
Documentsofagreementandreportsmayexistbetween(1)twoormoreAMACharteredClubs,(2)AMAclubsandindividualAMAmembersnotassociatedwithAMAClubs,or(3)twoormoreindividualAMAmembers.
6) ForCombat,distancebetweencombatengagementlineandspectatorlinewillbe500feetpercubicinchofenginedisplacement.(Example:.40engine=200feet.);electricmotorswillbebasedonequivalentcombustionenginesize.AdditionalsafetyrequirementswillbepertheRCCombatsectionofthecurrentCompetitionRegulations.
7) Atairshowsormodelflyingdemonstrations,asinglestraightlinemustbeestablished,onesideofwhichisforflying,withtheothersideforspectators.
8) WiththeexceptionofeventsflownunderAMACompetitionrules,afterlaunch,exceptforpilotsorhelpersbeingused,nopoweredmodelmaybeflowncloserthan25feettoanyperson.
9) Undernocircumstancesmayapilotorotherpersontouchapoweredmodelinflight.
Building and Flying Notes
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