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Manual ESU-100C

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Leads the factory automation in the 21 Century ISO9001

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NO. 10-240-2

S/N 1SU11042104E

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This Manual is produced by EUN IL and applied to EUN IL Magazine only. Any

partial or complete copy of this Manual is prohibited without permission.

◈ Warranty

The warranty period is one (1) year except following

cases.

◈ Non

Guaranteed case

1. Change the machine without EUN IL’ s permission.

2. Any other party than EUN IL change or repair the

Machine.

3. Part with any other specification than EUN IL’ s is

used.

4. Force Majored

◈ Message for

User

This unit contains general safety measures but

unexpected serious accident can be happened due to

the operator’ s careless. So please read and carefully

follow the instructions given throughout this manual for

performing specific tasks and working with specific

equipment.

EC DECLARATION OF CONFORMITY

We here by declare that the following complies with essential health and safety

requirements of the Machinery Directive 89/392/ECC, 91/368/ECC and 93/44/ECC, Low

Voltage Directive 73/23/ECC and 93/68/ECC.

Machine description SMT UNLOADER MACHINE

Type/Serial Number ESU-100C / 1SU11042104E

Manufactured by EUNIL CO., LTD.

Address 100-150, Galsan-Dong, Dalseogu, Daegu, Korea.

This machinery has been designed and manufactured in accordance with the following

transposed harmonized European standards:

EN292 parts 1 and 2: 1991 Safety and Machinery – Basic concepts, general principles for design.

EN294: 1992, Safety of Machinery-Safety distances to prevent danger zones being reached by the

upper limbs.

EN349: 1993, Safety of Machinery-Minimum gaps to avoid crushing of parts of the human body.

EN418: 1992, Safety of Machinery-Emergency stop equipment, functional aspects-Principles for

design.

EN1050: 1993, Safety of Machinery-Principles for risk assessment.

EN60204 part 1:1993, Safety of Machinery-Electrical equipment of machines-Specification for

general requirements.

Signed Date: April 25, 2011

Name Tae Hyun. Kwon Position: President

Address 100-150, Galsan-Dong, Dalseogu, Daegu, Korea.

Appointed by the manufacturer as the responsible person for signing this Declaration

EUNIL CO.,LTD.

NOTE

◈ This unit is not contained the any device for Radio-Interference in Industrial

Complex therefore if you operator this unit near to the residential area, it can

Interrupt the reception condition to the radio or TV. So use this unit only as

described in this manual

◈ Always turn the main switch on the machine to off and secure it against unauthorized

Switch when performing maintenance and repair work. Failure to do so may result in

Personal injury, death, or property damage.

◈ This unit is organized with Operating & Pneumatic part with Main power part

With high-voltage current. So if the operator controls this unit to the

Inappropriate way, he can get the fatal damage. Here the OPERATOR

Meaning includes the all operators with Programmer.

◈ Keep away the wet-hands when you (dis)connect the main power.

◈ Use the approved outlet with earth and don’ t in-put too much units’ main

power to the only one outlet.

- If you use the too much units to only one outlet, it ignite a fire or cause an

Explosion and electric shock. - If the power cable got wet or any

Impurities make sure to dry and clean.

◈ Do not bend or pull out the main power cable by force.

- It cause and fire or electric shock.

◈ Never operate unit with strange smell or any smoke, just disconnect the main

power and contact us immediately.

◈ Allow only EUN IL’ s qualified personnel to perform the retrofit or any

Maintenance task.

SSmmtt UUnnllooaaddeerr MMaacchhiinnee ESU-100C

Ⅰ. OPERATING

1.1 Description for each part

1.2 Operating description

1.3 Specification

1.4 Description for operating part

1.4.1 SWITCH

1.4.2 TOUCH SCREEN

1.4.3 ON/OFF the main power

1.5 An arrangement for sensor and motor

1.6 Tower Lamp

1.7 Material

1.7.1 Layout

1.7.2 Part

1.7.3 Power

1.7.4 I/O

1.7.5 Purchase list


WARNING

To operate the machine in safety, please be sure to peruse this manual.

Without proper training, please don’ t operate the machine. Take a notice.

-2-

1.1 Description for each part


WARNING



-3-

1.2 Operating description

This machine has capability to load PCB in the magazine.

(1) Operator put an empty magazine in lift.

(2) After put empty magazine in lift, magazine will rise to the top of lift and wait at the

first PCB loading position.

(3) PCB comes from Up-Line, pusher pushes PCB on buffer conveyor, then one PCB is

loaded in magazine.

(4) Magazine down as pitch.

(5) After the final PCB is loaded in magazine, magazine is waiting at the bottom of lift.

(6) Operator pulls full magazine from the lift.

Picture 1-2. Operating figure of SMT UNLOADER MACHINE


WARNING



-4-

1.3 Specification

ESU-100C

SL NTC-091, NTC-092, NTC-097, NKAJ-0525

YL NTC-096, NKAJ-0733R MAGAZINE

TYPE

LL NKAJ-0539R LLX NKAJ-0546R

ESU-300High– 1 PCBs,

Lower – 2 PCBs ESU-500

High – 2 PCBs,

Lower – 3 PCBsCAPACITY OF

MAGAZINE RACK ESU-400 High – 2 PCBs, Lower – 2 PCBs

In case of 1 PITCH (10mm) – 50 PCBs

In case of 2 PITCH (20mm)– 25 PCBs



CAPACITU OF

PCBs BY EACH

PITCH.

(NTC-092)


PCB FLOW

DIRECTION STANDARD LEFT TO RIGHT OPTION RIGHT TO LEFT

FIXED BASIS OF

PCB EDGE STANDARD FRONT FIXED OPTION REAR FIXED

CONSUMING

POWER MAX 520 W

STANDARD AC220V [±5%], 50-60 Hz POWER SUPPLY

OPTION AC110V [±5%], 50-60 Hz

AIR PRESSURE

SUPPLY 5kgf/㎠ (0.5 ㎫)

AERIAL

CONSUMPTION

AMOUNT.[ℓ /min]

1.1

CONTROL PLC (Program Logical Controller) Control

SIZE Reference 1.7.1 Layout


WARNING



-5-

1.4 Description for operating part

1.4.1 SWITCH

Switch DESCRITION

1

POWER ON / OFF

This switch is for supplying power to machine. When

you turn to “ ON” , Control power & CPU power can be

supplied.

2

TOUCH SCREEN

It is a touch screen for operation of the machine.

3

PRESSURE CHECK

Pneumatic displays.

If air pressure is below set point, the alarm will sound.

(You can set the minimum air pressure)

4

REGULATOR

To adjust the pressure of pusher cylinder.

- Clockwise : Pressure is increased.

- Counterclockwise : Pressure is decreased.

5

HAND CRANK

To adjust the width of conveyor.

- Clockwise : The width of conveyor is narrower.

- Counterclockwise : The width of conveyor is wider.

6

EMERGENCY

This switch will disconnect power when the emergency

situation.

(Turn this switch to the CW direction when you release

the emergency situation)


WARNING



-6-

1.4.2 TOUCH SCREEN

1. BOOTING Screen

After power on, while the boot time.


WARNING



-7-

2. MAIN MENU Screen

Touch screen DESCRIPTION

PITCH

Shows the current pitch.

(Pitch : Spacing between PCBs)

CNT = ***** pcs Shows the total quantity of work.

MANUAL The screen is switched to MANUAL MODE.

AUTO The screen is switched to AUTO MODE and automatic

operation will start.

CNT.RST This button is pressed for 2 seconds, the total work quantity is

initialized to 0.

PITCH

This button is set to pitch in the magazine.

(Each time you press, the pitch is converted to 10mm, 20mm,

30mm, 40mm, 50mm)

FIRST PITCH SET The screen is switched to FIRST PITCH SET MENU.


WARNING



-8-

3. MANUAL MODE Screen


- ** pitch Shows the current pitch.

UP Lift up.

DOWN Lift down.

CONV’ Y Buffer conveyor will operate.

CLAMP Magazine clamp will operate.

PITCH

This button is set to pitch in the magazine.

(Each time you press, the pitch is converted to 10mm, 20mm,

30mm, 40mm, 50mm)

PUSH PCB pusher will operate.

<<< Returning to MAIN MENU screen.


WARNING



-9-

4. AUTO MODE Screen


Pitch -** Shows the current pitch.

CNT = ***** pcs Shows the total quantity of work.



WARNING



-10-

5. FIRST PITCH SET MENU Screen


** PITCH

Shows the current first position.

(First position : When loading PCB into the magazine, first

loading position)

+ 1 As you press the button, first position is increased by 1

position.

- 1 As you press the button, first position is decreased by 1

position.



WARNING



-11-

6. ERROE MESSAGE Screen


ERROR Error information is displayed.

CHECK Areas that need to be checked will be displayed.

RESET After the error is resolved, press this button, you can reset the

machine.


WARNING



-12-

1.4.3 ON/OFF the main power

① Connect the main power cable to the unit’ s in-put power cord.

※ Note: - Keep away the wet-hands. This can be caused the electric shock.

- Make sure they will not be damaged by moving equipment or any heavy

materials.

- Do not bend them by force.

② Open the Control Box.

※ Note: - Check the each parts in the control box and if there are any strange things,

Remove them. Remove the any impurities for prevent the electric shock and

Leakage.

③ Turn on the this ELB.

④ Check the EMERGRNCY STOP switch is released or not.

If Emergency stop switch was pressed, turn on the CW direction and released.

⑤ Turn on the Power switch on the operating panel.

Turn the POWER ON/OFF switch to ON direction and the number will be showed on the

FND and POWER ON switch will light. And also check the LED light was On in the PLC.

If a few LED were light, the main power was ON without any problem.

⑥ Close the control box door after check the No.2.

⑦ Please do opposite way for POWER OFF. (⑤→③→②→①→⑥)


WARNING



-13-

1.5 An arrangement for sensor and motor


WARNING



-14-

1.6 Tower Lamp

DESCRIPTION

* Red Light : When an error occurs.

* Yellow Light : Stand by.

* Green Light : During machine operation.

* Buzzer : When an error occurs.

RED

YELLOW

GREEN

BUZZER


WARNING



-15-

1.7 Material

1.7.1 Layout


WARNING



-16-

1.7.2 Part


WARNING



-17-

1.7.3 Power


WARNING



-18-

1.7.4 I/O


WARNING



-19-

1.7.5 Purchase list

EUNIL Co., Ltd.

* MODEL NAME : ESU-100C

Material After Price Price

(Maker) Treatement

1 LIFTER LINEAR BUSH LM30UU SAMICK-THK 4

2 LINEAR BUSH LMK20LUU SAMICK-THK 2

3 "C"-TYPE SNAP RING #45 (HOLE) STANDARD 4

4 "E"-TYPE SNAP RING #9 (SHAFT) STANDARD 8

5 GREASE NIPPLE M6 STANDARD 2

6 CYLINDER CM2C20-45 SMC 2

7 KNUCKLE JOINT Y-020B SMC 2

8 SPEED CONTROLLER 01-04 STANDARD 6

9 PHOTO SENSOR CX-424 SUNX 1

10

11

12

13

14

15

16

17

18

19

20

Dwg No. Amount REMARK

P U R C H A S E L I S T

No. Q'TYSpecificationDescription

EUNIL Co., Ltd.



(Maker) TreatementDwg No. Amount REMARK



21 BODY BALL SCREW K805-00081-00 DAESUNG 1

22 BALL SCREW NUT K832-01930-00 (TSF2510-2.5R) DAESUNG 1

23 BALL BEARING 6002ZZ KBC 3

24 TIMING BELT 075 x 135L WOOYANG 1

25 LOCK NUT AN02 STANDARD 2

26 LOCK NUT WASHER AW02 STANDARD 1

27 "C"-TYPE SNAP RING #15 (SHAFT) STANDARD 1

28 GRIP AP-197-1-3 TAKIGEN 2

29 CASTER 1/2" STANDARD 8

30 FOOT M16 x 150L STANDARD 6

31 MAGNET STANDARD 2

32 PARALLEL KEY 5x5x34L-2R STANDARD 1

33

34

35

36

37

38

39

40

EUNIL Co., Ltd.






41 BODY SILENCE ST02-PT1/4 2

42 ONE TOUCH FITTING PL-0108 STANDARD 3

43

44 PROXIMITY SENSOR HYP-18SNCF HANYOUNG 1

45 PROXIMITY SENSOR HYP-18SNAF HANYOUNG 4

46 PHOTO SENSOR EE-SX670A OMRON 1

47

48 MOTOR 5RK60GU-CWM ORIENTAL 1

49 GEAR HEAD 5GN12.5K ORIENTAL 1

50 CONDENSER 6㎌ ORIENTAL 1

51

52 DU BUSH d16 x D18 x 12L STANDARD 2

53 "E" TYPE SNAP RING #4 (SHAFT) STANDARD 6

54 KEY SENSOR XCS-PA591 TELEMECANLQUE 2

55 KEY SENSOR XCS-Z13 TELEMECANLQUE 2

56 TOWER LAMP AUT-L/LF (BUZZER) AURORA 1

57

58

59

60

EUNIL Co., Ltd.






61 BUFFER BALL BEARING 6001ZZ KBC 6



64 BALL BUSH LMK20UU SAMICK 2

65 TIMING BELT 050-266L WOOYANG 1

66 TIMING BELT 050-124L WOOYANG 1

67 BLUE BELT 1 x 6 x 1690L NAMIL 3

68 SENSOR CX-424 SUNX 2

69 RODLESS CYLINDER MY1B10G-460-A93 SMC 1

70 REGULATOR AR10-M5BG-G SMC 1

71 SPEED CONTROLLER M5-06 STANDARD 2

72 ONE TOUCH FITTING PL-M5-06 STANDARD 2

73 MOTOR 3RK15GN-CW ORIENTAL 1

74 GEAR HEAD 3GN18K ORIENTAL 1

75 CONDENSER 1.5㎌ ORIENTAL 1

76

77 TOUCH SCREEN GT-11 NAIS 1

78 PRESSURE CHECK DP-102 SUNX 1

79 BRACKET MS-DP1-2 SUNX 1

80 COVER MS-DP1-3 SUNX 1


Ⅱ. INSTALLATION

2.1 Items to be confirmed

2.1.1 Check the each parts

2.1.2 Check the specification

2.1.3 Invisible checking

2.1.4 Line checking

2.1.5 Manual operating

2.2 Before installation

2.2.1 Organized parts

2.2.2 Spare parts

2.2.3 Pneumatic pressure

2.2.4 AC Voltage

2.2.5 Tools required

2.3 Installation


WARNING



-21-

2.1 Items to be confirmed

2.1.1 Check the each parts

① The unit

② Inside of the Box (Manual, Spare part (Blue Belt, Conveyor belt, Relay), Power cable,

Interface cable, Air hose)

③ Tower lamp

2.1.2 Check the Specification

Check that the unit was built on by your order.

① LINE flow direction: L→R, R→L

② Size (SL): SL, YL, LL, LLX

③ Fixed side: FRONT, REAR

④ PASS LINE: 800, 900, 1000

⑤ 전압 Voltage: 110/220 VAC

2.1.3 Invisible checking

Check the unit’ s outward.

① Check the each parts damage.

② Check the each parts attachment condition. → Sensor, Motor etc(Refer to the

arrangement panel.)

2.1.4 Line checking

① Supply voltage → check the line voltage with unit’ s Spec. (Voltage).

② Check the air supply line with delivered unit.

- 5kgf/㎠ (0.5 ㎫).

- Φ 8 Air hose.

2.1.5 Manual operating

* Allow only qualified personnel to perform.

① Check the unit before In-Put the In-Line condition.

② Operate the equipment Manually and check the manual operating with Off-Line

condition.


WARNING



-22-

2.2 Before installation

2.2.1 Organized parts

– Plastic chain belt, Reply, Power cable, Interface cable, Air hose cable, Tower lamp,

Manual.

Picture 2-1. Organized parts

2.2.2 Spare part

– Blue Belt, Conveyor belt, Relay

Picture 2-2. Spare part

2.2.3 Air Pressure

- 5kgf/㎠(0.5 ㎫)

2.2.4 AC Voltage

– Proper Voltage (Standard: AC 110V[±5%], 50-60Hz or AC 220V[±5%], 50-60Hz)

220V

Power cable Interface

cable110V Power cable

(Option) Air hose

Tower lamp Manual

Conveyor belt Relay Blue Belt


WARNING



-23-

2.2.5 Device for installation

- Screw driver Screw, Hexagon wrench set, Spanner, Levels

Picture 2-3 Device for installation

Start the installation when these device prepared.


WARNING



-24-

2.3 Installation

① Place the equipment on the proper spot and down the foot. (Don’ t lock the foot.)

② Connect Air Supply source and Machine by Air Hose and then check Air Pressure.

(STANDARD: 5kgf/㎠ (0.5 ㎫))

③ Check the required voltage(AC 110V or AC 220V) and turn on the master power.

④ Open the Control Box and turn on the ELB switch. (This time, PLC has no electronic

power.)

⑤ Check the EMERGRNCY STOP switch is released. (If Emergency stop switch was

pressed, turn on the CW direction and released.)

⑥ Turn on the Power switch on the OPERATING. (This time, electricity is supply to the

PLC.)

⑦ Operate the equipment Manually.

⑧ Input the Magazine rack which PCB is loaded to lift and setting up the first unload

position.

⑨ Adjust the Leveling compare with down-line’ s height. When complete this leveling, lock

the nut to the CCW direction. (Standardize the PCB in the Magazine Rack.)

Picture 2-4. Leveling

FOOT fixed

Spanner

Locking

Spanner


WARNING



-25-

⑩ Adjust the machine’ s fixed side with up-line machine as PIC 2-5.

그림 2-5

※ Unloader’ s buffer conveyor should a little lower than down-line machine.

⑪ Connect the interface cable.

Picture 2-6

* Connect the interface cable. Turn the interface cable until click.


Ⅲ. MAINTENANCE

3.1 Maintenance Schedule

3.1.1 Matters that require attention

3.1.2 Daily Maintenance

3.1.3 Weekly Maintenance

3.1.4 Monthly Maintenance

3.1.5 Trouble shooting

3.2 REMEDY and require attention

3.2.1 Adjustment the pressure control valve

3.2.2 How to handle the Drain

3.2.3 Adjustment the Cylinder

3.2.4 Description for Keypad & PLC

3.2.5 Keypad

3.2.6 Description for Magazine rack detection sensor

3.2.7 Adjustment for Lift sensor

3.2.8 Set up the Pitch and description for the sensor

3.2.9 Description for Motor’ s wiring

3.2.10 Description for Solenoid valve

3.2.11 The wire circuit diagram of Tower lamp

3.2.12 Interface


3.1.1 Matters that require attention

▩ Check point before Maintenance / Repairing or any Fixing.

Ⅰ. Always turn the main switch on the machine to off and secure it against

unauthorized switch when performing maintenance and repair work.

Ⅱ. Especially with the range of moving machine parts and current and repair

work.

▩ Cleaning

◈ Do not use fraying material such as steel wood to clean the machine. Always use

Non-fraying, oil-impregnated materials.

Ⅰ. Com-Pressed air for cleaning is not allowed. It will blow minuscule bite of

installation into running gear, increasing wear and impeding accuracy.

Ⅱ. If you must use it, take the parts to be cleaned out of the machine before

hand.

◈ Always re-oil or re-grease any parts cleaned with solvents.

▩ Apply the grease.

◈ Usually this period is depends on the operating condition and circumstance but

normally apply the grease Min. 3 months, Max. 6 months.

I. Apply the same kind of the grease through the nipple.

II. If you apply the another kinds of grease, the solidity can be increased so it

can occur the any damage to the unit.

III. ☞ Proper grease: Grease for ball bearing, No.3-2. (Refer to the below

chart.)


WARNING



-28-

* Reference

Penetration No.

Item No. 2

Worked Penetration 265 ~ 295

Dropping Point °C Over the 185

Cooper Corrosion (100°C, 24hr) Green color or nothing happen.

99°C Under 1.5 evaporation loss

% 130°C Under 5.0

100°C, 24hr Under 5 Oil Separation

% 130°C, 24hr Under 8

Oxidation Stability (99°C, 100hr),

㎏/㎠ (㎫) Under 0.5 (0.049)

Over 10 ㎛ Under 5000



Adulteration

(number/㎤)

Over 125 ㎛ 0

Work stability Under 375

Water washout characteristics.

(38°C, 1hr), % Under 10

Driven torque Under 6000 (0.59) Low temperature

torque (-30°C)

gf.㎝ (N.m) Rotational torque Under 3000 (0.29)

Dampness (14 day) A Level

▩ Oil-Lubricated way

◈ We used the Oil less Cylinder for prevent the contamination when the oil was leaked.


WARNING



-29-

3.1.2 Daily Maintenance

I. Operator must perform daily maintenance every time to start and finish.

II. If you find any trouble, immediately report it to an administrator and take a

proper step.

◈ Check cleaning and arrangement of machine or surrounding Machine.

◈ Check for ant damage to Pneumatic.

◈ Check for damage to mechanical and electrical machine parts.

◈ Check noise of machine trouble.


WARNING



-30-

3.1.3 Weekly Maintenance

Ⅰ. The Weekly Maintenance is preceded by the daily maintenance produce.

I. Ⅱ. Maintenance administrator better fulfill it run a chance of trouble, make a

maintenance plan for measures.

Air Unit

Ⅰ. Check for drain of Air

Filter.

Ⅱ. Check for leaking out of

Air.

Vertical

Movement

System

Ⅰ. Check for lubrication of

ball screw and Guide

shafts.

Ⅱ. Check for abrasion of ball

screw and guide shafts.

Board

Pushing

System

Ⅰ. Check for vibration and

speed when advance and

back of cylinder.

Ⅱ. Check for the leak of Air.

Ball Screw

Guide shaft

Pusher Cylinder

Muffler

Control

handle

Solenoid

Valve

Pressure

gauge

Outlet for Drain

Case

Air

Pressure

Filter

Muffler


WARNING



-31-

3.1.4 Monthly Maintenance

Ⅰ. The monthly maintenance is preceded by a daily a weekly maintenance

Procedure.

Air Unit

Ⅰ. Remove and clean waste

Air Filter.

Ⅱ. Check for working

condition of

decompression value.

Lift

Up/Down

Motor

Ⅰ. Check for noise of

Motor.

Ⅱ. Check for calorific value,

generation of heat.

Control

Panel

Ⅰ. Clean inside of control

panel if necessary

Ⅱ. Remove inflammable.

The wire (cable) can be

Got Any damage by

Inflammable materials

or any kinds of oil and

this damage will be able

to the cause the Fire or

electric shock can.

• Check the spare parts.

• Check for PCB loaded position in the Buffer conveyor How to setting. If it is wrong,

PCB can be broken, so it must be regulated.

GEAR

HEADMOTOR


WARNING



-32-

3.1.5 Trouble shooting

Ⅰ. Please use the our Service Request sheet when you need our service.

Ⅱ. Especially inform to us the unit’ s serial number where back side of unit.


WARNING



-33-

3.2 REMEDY and require attention

3.2.1 Adjustment the pressure control valve

① First pull up the pressure control valve.

(If the Orange color was shown, this control

Valve was pull up properly.)

② Adjust the pressure by turning.

Ⅰ. CW direction: Increase the pressure.

Ⅱ. CCW direction: Decrease the pressure.

③ After the adjustment completion, push down

the control valve for locking. If this valve isn’ t

push down well, try again with slightly turning.

* Note: For air pressure adjustment, release the locking condition and lock again after

Completion. If you do this adjustment with opposite way, the control valve can

be Broken and air pressure suddenly can be changed. After adjustment, you

should push down the control valve for locking.

Control

handle

Increase

the

Pressure

Decrease

the

Pressure


WARNING



-34-

3.2.2 How to handle the Drain

① There is O and S sign on the drain’ s outlet.

- O direction (CW): Open the outlet and drain

The Water.

- S direction (CCW): Lock the drain’ s outlet.

① Disconnect the AIR.

② Turn the case to CW direction for

disassemble.

③ Clean the inside of the case and filter.

④ Assemble this case. (Turn CCW direction.)

Case

O S

Drain’ s

outlet


WARNING



-35-

3.2.3 Adjustment the Cylinder

3.2.3.1 Adjustment the cylinder’ s air pressure

▣ Adjust the cylinder’ s speed.

- “ A” speed controller: Cylinder’ s extension speed.

- “ B” speed controller: Cylinder’ s retreat speed.

This cylinder is METER-OUT type so please adjust the extension’ s speed on a level

with Retreat speed.

▣ How to control the speed controller.

Ⅰ. Turn the Needle Valve to CW direction. : Decrease the speed.

Ⅱ. Turn the Needle Valve to CCW direction: Increase the speed.

▣ Adjustment the cylinder’ s oil pressure.

CW direction: Increase the pressure.

CCW direction: Decrease the pressure.

*Adjust to the (2kgf/㎠ (0.2MPa).

*The oil pressure adjustment is same with pressure adjustment

valve’ s way.

Needle Valve Decrease the

Speed

Increase the

Speed

Locking Nut

A B


WARNING



-36-

3.2.3.2 Adjustment the pusher cylinder’ s position

1. Release the Pusher cylinder’ s

knob to CCW direction and then

The Shaft will move to left and

right side.

2. Adjust the pusher cylinder to

Proper position.

3. Fasten the knob to CW

direction after adjustment.

1. Release the Pusher cylinder’ s

knob to CCW direction and then

The Shaft will move to left and

right side.

2. Adjust the pusher cylinder to

Proper position.

3. Fasten the knob to CW

direction after adjustment.

노브

노브


WARNING



-37-

3.2.3.3 Set up the Rod position

※ Description

※ Replace the Pusher Tip’ s Spring.

① Release the Pusher Bracket’ s bolt and

disassemble the Pusher tip.

② Release the Lever Bracket Bolt.

③ Disassemble the Lever Bracket from the

Pusher bracket.

Pusher lever

Pusher bracket

Lever bracket boltSpring

Snap ring

Lever bracketLever pin

Hexagon

type

wrench


WARNING



-38-

④ Remove the Snap ring using the SNAP

RING Plier.

⑤ Disassemble the Lever pin and Spring.

⑥ Prepare the new Spring.

⑦ Insert the Spring as left picture.

⑧ Assemble the Lever pin and fix the

spring using the Snap ring.

⑨ Complete the assemble, fold the end of

spring as left picture.

SNAP RING Plier


WARNING



-39-

⑩ Adjust the Lever bracket and make the

Pusher lever and bracket is at right angle.

Then fix the Laver bracket using the Pin.

⑪ Complete the whole assembling,

assemble

the Pusher tip to Pusher cylinder.


WARNING



-40-

3.2.3.4 Adjustment the Belt tension

① Release the Tension Roller(Turn to

the CCW direction) before tension

adjustment.

② Adjust the tension to loose.

Ⅰ. Move the Roller to Shaft. :

Getting tighten tension.

Ⅱ. Move the Roller to Screw. :

Getting loose tension.

③ If you want to replace the belt,

replace the belt first then adjust the

tension.

※ Check the belt’ s attached surface

as left picture after replacement.

(Increase the belt’ s lift time.)

Check the Attached surface.

Green color part.

Black part.

Flow direction.

Edge belt.

An adhesive part.

Increase the

tension.

Decrease the

tension.

Tension roller


WARNING



-41-

(Picture 1)

(Picture 2)

① The Chain the case where the tension of

the Belt will come to be loose - six each

nuts of the left picture 2 it uses the spanner

and it turns after to tighten, six each nuts 2

and clockwise direction CW) with it turns it

fixes six each nuts 1 with a clockwise

direction (CW) first of all and.

② The Chain the case where the tension of

the Belt will be strong - six each nuts of the

left picture 2 it uses the spanner and it

turns after to release, six each nuts 1 with

anti-clockwise (CCW) and to release it

turns six each nuts 2 with anti-clockwise

(CCW) first of all and.

* Each chain belt must be controlled.

Six each

Nuts 1

Six each

Nuts 2

Tension it

is strong

Tension it

is loose

Chain

Belt


WARNING



-42-

3.2.3.5 Replace the Magazine conveyor chain

1. Place the plastic chain as above

picture and use the thin device.

2. Prepare the wrench which the diameter

is smaller than pin or similar device.

3. Push out the pin to front side from rear

side.

4. Rear side was blocked so this pin can

be

Pushed out to only front side.

5. The pin pushes out completely. 6. Replace the problem parts to new block.

7. Assemble the chain in reverse order.

핀


WARNING



-43-

* Attachment: MAGAZINE RACK

* Other requirement available upon your request. The maximum allowable temperature of the

boards only and not the entire magazine.

The Characteristic of magazine rack

1. A lot of PCB can be accumulated and storage into

a small space.

2. It is convenient to use with same interval by guide

fixing type.

3. It shall be guarantied for a long use and storage.

4. It is much convenient for the transportation, if rack

cart is being used.

5. It is perfectly precluded from a cause of static

electricity, as using antistatic electricity plastic. (By

the option)

6. The maximum allowable temp is 60℃ High temp

(120℃) type magazine is available

Metal magazine rack

1. Quick and easy adjustment

2. Able to loading high temperature

3. Most suitable for drying process

4. Customized spec. available


WARNING



-44-

(Unit of mesurement:mm,kg)

#1 #2 #3 Outer Dimension Card Guide Ref.

Position Model No.

BASE AJ. Temp L w H AJ C D E P A B

Weight

NKAJ-0525N M Rack&Pinion 60℃ 355 320 563 50-250 353 3.0 5.0 10.0 34 34 5.5

NKAJ-0525N2 9 Rack&Pinion 60℃ 355 320 563 50-250 353 3.0 5.0 10.0 34 34 4.1

NKAJ-0525R M Rack&Pinion 135℃ 355 320 563 50-250 353 3.0 5.0 10.0 34 34 5.6

NKAJ-0525R2 P Rack&Pinion 135℃ 355 320 563 50-250 353 3.0 5.0 10.0 34 34 4.1


NKAJ-0531RE M Rack&Pinion 120℃ 535 380 570 50-310 506 2.8 4.0 12.5 34 41 10.8

NAKJ-0733R M Rack&Pinion 135℃ 460 400 565 70-330 460 3.0 5.0 10.0 35 35 9.5



#1:” M” designates “ metal Base” “ P” Designates “ Plastic Base”

#2:” AJ” designates the method of adjusting the width using a screw of with our patented rack&pinion adjust system.

#3: The maximum allowable temperature of the boards only and not the entire magazine.


WARNING



-45-

3.2.4 Description for Keypad & PLC

11

- Keypad / Back -

- PLC / Description -


WARNING



-46-

3.2.5 Keypad

11

- PLC & KEYPAD -


WARNING



-47-

3.2.6 Description for Magazine rack detection sensor

1) Wiring Condition

MIN

MAX

Luminous Element

X007N24

P24<Sensor’ s head <Terminal block

connector> connection cable connector>

For X005, X006, X007

2) Description

Notes 1) Note incorporated o n the thru-beam type sensor emitter.

2) It is the power indicator (Green LED) (lights up when the power is ON)

for the thru-beam type sensor emitter.

Receive Optical Input


WARNING



-48-

3) Operation mode switch

Operation

mode switch Description

Light-ON mode is obtained when the operation mode switch

(located on the receiver for the thru-beam type) is turned fully

clockwise (L side).

The sensor set up with Light On condition when it Ex-factory.

Dark-ON mode is obtained when the operation mode switch

(located on the receiver for the thru-beam type) is turned fully

counterclockwise (D side).

4) Beam alignment

① Set the operation mode switch to the Light-ON mode position (L side).

② Placing the emitter and the receiver face along a straight line, move the emitter in

the up, down, left and right directions, in order to determine the range of the light

received condition with the help of the operation indicator (orange). Then, set the

emitter at the center of this range.

③ Similarly, adjust for up, down, left and right angular movement of the emitter..

④ Further, perform the angular adjustment for the receiver also.

⑤ Check that the stability indicator (green) lights up.

⑥ Choose the operation mode, Light-On or Dark-On, as per your requirement, with the

operation mode switch.


WARNING



-49-

5) Sensitivity adjustment

Step Sensitivity

adjuster Description

①

In the light received condition, turn the sensitivity

adjuster slowly clockwise and confirm the point A

where the sensor enters the ‘ Light’ state operation.

②

In the dark condition, turn the sensitivity adjuster

further clockwise until the sensor enters the ‘ Light’

state operation and then bring it back to confirm point

B where the sensor just returns to the ‘ Dark’ state

operation. (If the sensor does not enter the ‘ Light’

state operation even when the sensitivity adjuster is

turned fully clockwise, the position is point B.)

③

The position at the middle of point A and B is the

optimum sensing position.

* Note: Use the ‘ minus’ adjusting screwdriver (please arrange separately) to turn the

adjuster slowly. Turning with excessive strength will cause damage to the

adjuster.

Light received condition Dark condition

Thru-

beam

type

Diffuse

reflective

type


WARNING



-50-

6) Sensing characteristics (Typical)

※ As the sensing object size becomes smaller than the standard size (white non-

glossy paper 200 X 200 mm 7.874 X 7.874 in), the sensing range shortens, as

shown in the left graph. (For plotting the left graph, the sensitivity has been set

such that a 200 X 200 mm 7.874 X 7.874 in white non-glossy paper is just

detectable at a distance of 100 mm 3.937 in.)


WARNING



-51-

3.2.7 Adjustment for Lift sensor

▶ Set up the Lift Up stop sensor(S5)

1. Select the MANU switch and click the LOCK

switch for set the MANU mode.

2. Adjust the Lift position with Magazine rack’ s

In-Put position from the upper magazine

conveyor.

3. Move the Lift stop sensor (S5) and adjust the

sensor’ s position with magazine rack’ s stop

position. This time the sensor (S5) should be

activated.

4. Move the Lift to Down position and move again

to Lower position then test the Lift’ s stop

position.

5. Test again this Stop position in Auto Mode. (Press the LOCK S/W for release the Manu

Mode and click the AUTO S/W then press the LOCK S/W for Auto Mode.)

▶ Set up the adjusted condition for the First Starting Point. (S6)

1. Press the MANU S/W then click the LOCK S/W for Manu Mode.

2. Move the Lift by LIFT UP/DOWN S/W and adjust the First Starting Point.

3. Move the first Starting Point sensor(S6) and adjust the sensor’ s position with

magazine

Rack’ s movement to lower position. This time the sensor (S5) should be activated.

4. Move the Lift to upper position and move again to lower position then test the Lift’ s

stop position.

▶ Set up the Last PCB In detection sensor. (S7)


2. Move the Lift by LIFT UP/DOWN S/W and adjust the Last PCB In detection

sensor.(S7)

3. Move the Last PCB In detection sensor and adjust the sensor’ s position with

magazine rack’ s Movement to Lower position.

4. Move the Lift to Upper position and move again to Lower position then test that the lift

Stops on the first Stop position or not.

S5

S6

S7

S8


WARNING



-52-

▶ Set up the lift Down Stop detection sensor. (S8)


2. Adjust the Lift position with Magazine rack’ s Out-Put position to the lower magazine

conveyor.

3. Move the lift Stop detection sensor and adjust the sensor’ s position with magazine

rack’ s Movement to Lower position. This time the sensor (S5) should be activated.

4. Move the Lift to Up position and move again to Down position then test that the lift

stops on the lift Up Stop detection sensor or not.

* Lift & it ladles and it is the cylinder identical evening sunlight.


WARNING



-53-

1) Wiring Condition

X009N24

P24X007N24

P24

<Sensor head> <Sensor Head connector > <Terminal Block cable connector>

Apply for the X009, X00A, X00B, X00C

2) Description


WARNING



-54-

3) Specifications

Model PSN17-8DN

Detecting distance 8mm ±10%

Hysteresis Max. 10%of detecting distance

Standard detecting

target 25 X 25 X 1mm (Iron)

Setting distance 0 to 5.6mm

Power supply

(Operating voltage) 12 – 24VDC (10-30 VDC)

Current consumption Max. 10mA

Response frequency 200 ㎐

Residual voltage Max. 1.5V

Affection by Temp. ±10% Max. of detecting distance at ±20℃ within

temperature range of -25 to + 70℃

Control output 200mA

Insulation resistance Min 50 ㏁ (500VDC)

Dielectric strength 1500VAC 50/60 ㎐ for 3 times

Vibration 1mm amplitude at frequency of 10 to 55 ㎐ in each of X, Y,

Z directions for 2 hours

Shock 500 ㎨(50G) X, Y, Z directions for 3 times

Indicator Operating indicator (Red LED)

Ambient temperature -25 to +70℃ (non-freezing condition)

Storage temperature -30 to +80℃ (non-freezing condition)

Ambient humidity 35 to 95%RH

Protection circuit Reverse polarity protection, Surge protection, Overload &

shot circuit protection (PS12 Series only)

Protection IP67 (IEC specification)

Weight Approx. 70g


WARNING



-55-

4) Control output diagram & Load operating

5) Mutual-interference & Influence by surrounding metals

⊙Mutual-interference

When plural proximity sensors are

mounted in a close row, malfunction of

sensor may be caused due to mutual

interference. Therefore, be sure to

provide a minimum distance between the

two sensors, as below charts.

⊙Differential frequency

When install several proximity sensor

near by. It may cause malfunction due

to mutual interference. Therefore please

use differential frequency for the

application.

*Differential frequency type is only for

PS17 and PS20.


WARNING



-56-

⊙Influence by surrounding metals

When sensors are mounted on metallic panel, it must be prevented sensors from

being affected by any metallic object except target. Therefore, be sure to provide a

minimum distance as below <Chart1>.

PSN17 Model

Item 3mm 5mm 8mm

A 21 30 48

B 36 36 40

C 5 5 5

d 15 15 24

ℓ 24 24 33

m 18 18 20

6) Setting distance

⊙ Detecting distance can be changed by the shape, size or material of the target.

Therefore please check the detecting distance like (a), then pass the target within

range of setting distance (Sa).

⊙ Setting distance (Sa): Detecting distance 리(Sn) X 70%

ex) PSN30-10DN(See ordering information)

setting distance (Sa) = 10mm X 0.7 = 7mm


WARNING



-57-

7) Caution for using

① This equipment shall not be used outdoors or beyond specified temperature range.

② Do not load over than tensile strength of cord. (Ø4: 30N max., Ø5: 50N max)

③ Do not use the same conduit with cord of this unit and electric power line or power

line. Also avoid the same connection.

④ Tighten strength of installing bolts should be under 15kgf ㆍ㎝

⑤ Please check the voltage changes of power source in order not to excess rating

power input.

⑥ Do not use this unit during transient time (80ms) after apply power.

⑦ It might result in damage to this product, if use automatic transformer. So please

use insulated transformer.

⑧ Please make wire short as much as possible in order to avoid noise.

⑨ Be sure to cable as indicated specification on this product. If use wrong cable or

bended cable, it shall not maintain the water-proof.

⑩ It is possible to extend cable with over 0.3 ㎟ and max. 200m.

⑪ If the target is plated, the operating distance can be changed by the plating material.

⑫ It may result in malfunction by metal particle on product.

⑬ It there are machines(DC type bulb etc), which occurs big surge around this unit,

please install the varistor or absorber to source of surge, even thought there is built-

in surge absorber in this unit.

⑭ If connect the load with big inrush current(DC type bulb) to this unit, the big inrush

current will flow due to the initial resistance is low. If the current flows, the

resistance of load will be bigger, then it will return to standard current. In this case,

proximity sensor might be damaged by inrush current. If you use DC type bulb,

please connect extra relay or resistance in order to protect proximity sensor from.

⑮ If make a transceiver close to proximity sensor or wire connection, it may cause

malfunction.

※ It may cause malfunction if above instructions are not followed.


WARNING



-58-

- In case of the SUNX Brand lift sensor

1) Wiring condition

+V1

20V

2) Description

+V 1 2 0V

Terminal arrangement

① + Vcc

② L L

③ OUT OUTPUT

④ - GND (0V)

* Same specification with PM-K64.


WARNING



-59-

3.2.8 Set up the PITCH and how to use the pitch sensor

(The Left side) (The Right side)

1. When the lift stands still the fabrication bringing up for discussion LIFT UP switch

consecutively in initial board exhaust location, the flesh pair it fixes Maj loach pulse

Petal in the pitch set sensor.

※ The pulse the regulation method which sells

- The pulse the right side (picture) which it sells the place where there are six each

volts to portion, it will use the spanner and when it will release and the pulse petal

will move and it will be able to separate.

- When the pulse petal moves, the crisis summer solstice instead of at. One place

middle-school under with to move and in order to agree with the pitch set sensor,

and it uses it fixes the spanner and six each volts again.

2. The pulse petal when it moves and the set is completed, it uses the spanner and it

fixes.

3. Fabricate the fabrication bringing up for discussion LIFT UP switch and agree with

the pulse petal of the left (picture) together, it reconfirms.

4. Release the Manu mode and test this adjustment in Auto mode.

5. There is no problem in Auto mode, this adjustment was completed without any

Problem.

1 PITCH

Pulse

Plate

Wrench

bolt

Pitch set

sensor

Initial

board

exhaust

Profile

Six each

Bolt


WARNING



-60-

1) Wiring condition

+V1

20V

⊙ NPN Type circuit diagrams

⊙ PNP Type circuit diagrams

2) Description

+V 1 2 0V

+V VCC +24V

1 Output 1 Light ON

2 Output 2 Dark ON

0V GND(0V) 0V


WARNING



-61-

3) Specification

Terminology Description

Sensing

distance 5mm(Slot width)

Standard

sensing object Opaque : 0.8 X 1.8mm min

Differential

travel

The difference of the range between of the operating point and

origin point.

Differential

travel 0.03mm max

Power supply

voltage 5~24V DC±10% ripple(p-p) 10% max

Current

consumption 15mA max

Control output NPN open collector output models / PNP open collector output

models

Output

configuration Light ON or Dark ON

Response

frequency 1kHz max

Operation

indicator

Operation indicator (orange) lit with incident (Models with a

suffix of “ 1” or” 2” have Light ON indicators.)

Light source Infrared LED

Material CASE : Polybutylene phthalate(PBT), COVER : Polycarbonate

Cable Pre-wired : 1m


WARNING



-62-

4) Connecting connector

*The Locking device was contained so hold the connector then pull out for disassembly.


WARNING



-63-

3.2.9 Motor’ s wiring condition

- Top side -

- Bottom side -

Single Phase-Reversible Motor connecter’ s wiring circuit diagram.

- Top side -

- Bottom side -

Electric brake motor connector’ s wiring circuit diagram


WARNING



-64-

* Attachment: Motor’ s wiring condition

Motor-Net Brand Reversible Motor

Motor-net Brand Electric brake motor

Panasonic Brand Reversible Motor

Panasonic Brand Electric brake motor


WARNING



-65-

Oriental Brand Electric brake motor

Oriental Brand Electric brake motor


WARNING



-66-

3.2.10 Description for Solenoid valve

1) Wiring condition

2) Description

Y009

Y00A

Base

End plate

Lead cable

Pilot valve assembly

Body

Adapter plate

Poet block

Attached hole

One-touch fitting

EA portEB portP port


WARNING



-67-

3) Model

SY 5 1 2 0 * - 5 G * * - 0 1 * - *

① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨

No. Description

① SY5000 Series

② Two position single type

③ Nil: Standard Coil feature

④ Grommet Lead wire : 300mm

⑤ Nil: Without light/surge voltage suppressor

⑥ Nil: Non-locking push type

A, B port size with bolt. 01:1/3 Inch

C4: Φ 4

C6: Φ 6

C8: Φ 8

One-touch fitting mm Size ⑦ A, B port size with one-

touch fitting. N7: Φ 5/16

N9: Φ 5/16 One-touch fitting inch Size

⑧ Nil: Without Bracket

⑨ Nil: Without bracket

4) Solenoid Description

Electrical entry Grommet (G)

Coil rated voltage DC24V

Allowable voltage fluctuation (%) ±10% of rated voltage

Power consumption (W) 0.35W

Response time Lesser than 19ms(In case of 0.5Mpa)


WARNING



-68-

5) Warning

- Mounting

① If air leakage increases or equipment does not operate properly, stop operation.

Check mounting conditions when air and power supplies are connected. Initial

function and leakage tests should be performed after installation.

② Instruction manual

Mount and operate the product after reading the manual carefully and understanding

its contents. Also keep the manual where it can be referred to as necessary.

③ Painting and coating

Warnings or specifications printed or pasted on the product should not be erased,

removed or covered up. Consult with SMC if paint is to be applied to resinous parts,

as this may have an adverse effect due to the paint solvent..

- Piping

① Preparation before piping

Before piping is connected, it should be thoroughly blown out with air (flushing) or

washed to remove chips, cutting oil and other debris from inside the pipe.

② Wrapping of sealant tape

When connecting pipes and fittings, etc., be sure that chips from the pipe thread

and sealing materials do not get inside the valve. Furthermore, when pipe tape is

used, leave 1.5 to 2 thread ridges exposed at the end of the threads.

③ Closed center valves

When using closed center type valves, check carefully to be sure there are no air

leaks from the piping between the valves and cylinders.

④ Screwing in

When connecting fittings to valves, tighten as indicated below.

After tightening by hand, tighten an additional 1/4 (M3), 1/6 (m5) turn with a


WARNING



-69-

tightening tool. However, if miniature fittings are used, tighten an additional 1/4

turn with a tightening tool after tightening by hand. For fittings with gaskets in 2

locations, e.g., universal elbow or universal tee, tighten an additional 1/2 turn.

Note) If fittings are over-tightened, air leakage may result due to breaking of fitting

threads or deformation of the gaskets. However, if fittings are not tightened

sufficiently, loosening of the threads and air leakage and may occur.

⑤ Connection of piping to products

When connecting piping to a product, refer to its instruction manual to avoid

mistakes regarding the supply port, etc.

- Wiring

① Polarity

When connecting power to a DC specification solenoid valve equipped with

(indicator light) surge voltage suppressor, confirm whether or not there is polarity. If

there is polarity, take note of the following points.

Without built-in diode to

protect polarity (including any

power saving circuit)

If a mistake is made regarding polarity, the diode

in the valve, the control device switching element or

power supply equipment, etc., may burn out.

With diode to protect polarity If a mistake is made regarding polarity, it will not

be possible to switch the valve.

② Applied voltage

When electric power is connected to a solenoid valve, be careful to apply the proper

voltage. Improper voltage may cause malfunction or burn out the coil.

③ Confirm the connection

After completing the wiring, confirm that the connections are correct.

- Lubrication

[Rubber Seal]

① The valve has been lubricated for life at the factory, and does not require any further

lubrication.

② In the event that it is lubricated, use class 1 turbine oil (without additives), ISO VG32.

However, once lubrication is applied it must be continued, as loss of the original

lubricant may lead to malfunction. Contact SMC regarding class 2 turbine oil (with

additives), ISO VG32.


WARNING



-70-

- Air Supply

① Use clean air.

Do not use compressed air which contains chemicals, synthetic oils containing

organic solvents, salts or corrosive gases, etc., as this can cause damage or

malfunction.

② Install air filters.

Install air filters close to valves at their upstream side. A filtration degree of 5 or

less should be selected.

③ Install an air dryer, after cooler or Drain Catch (water separator), etc.

Air that includes excessive drainage may cause malfunction of valves and other

pneumatic equipment. To prevent this, install an air dryer, after-cooler or water

separator, etc.

④ If excessive carbon dust is generated, eliminate it by installing mist separators at

the upstream side of valves.

If excessive carbon dust is generated by the compressor, it may adhere to the

inside of valves and cause malfunction.

- Manual Override Operation

① Non lock push type(Standard)

Press in the direction of the arrow.

- Exhaustion orifice

SY series is that Pilot air is exhausted through the main valve body rather than

directly to atmosphere. So ensure that the piping of exhaust air is not too restrictive.

- Maintenance

① Perform maintenance procedures as shown in the instruction manual.

If handled improperly, malfunction or damage of machinery or equipment may occur.


WARNING



-71-

② Equipment removal and supply/exhaust of compressed air

When equipment is removed, first confirm that measures are in place to prevent

dropping of work pieces and run-away of equipment, etc. Then cut the supply

pressure and power, and exhaust all compressed air from the system using its

residual pressure release function. Furthermore, in the case of 3 position closed

center type valves, compressed air will remain between valves and cylinders, and

must be exhausted similarly. When the equipment is to be started again after

remounting or replacement, first confirm that measures are in place to prevent

lurching of actuators, etc., and then confirm that the equipment is operation normally.

③ Low frequency operation

Valves should be switched at least once every 30 days to prevent malfunction (Use

caution regarding the air supply.)

④ Manual override operation

When the manual override is operated, connected equipment will be actuated.

Confirm safety before operating.

⑤ Drain flushing

Remove drainage from air filters regularly.

-Replacement of Pilot Valve

Pilot valves in this series are improved to provide excellent energy saving results.

However following this improvement, these new valves are no longer compatible with

the conventional pilot valve used at the interface. Consult with SMC when you need

to exchange these pilot valves, in the case of manual override (marked in orange) of

the adapter plate.


WARNING



-72-

3.2.11 The wire circuit diagram of Tower lamp

LED Type

R

R

R

LAMP Type

The wire circuit diagram of Tower lamp

RED

YELLOW

GREEN

BUZZER


WARNING



-73-

3.2.12 Interface

3.2.12.1 Wiring condition

Unloader is the last machine of production line so it needs the only R/Q

signal for Interface with down-line machine.

PIN No. COLOR DESCRIPTION I/O No.

1 Brown B/A OUT Signal Y000

2 Black B/A OUT Signal COM COM

3 White N.C

4 Blue N.C

3.2.12.2 Interface Connection and Signal Flow Chart.


WARNING



-74-

※ Interface TEST

1) REQUEST IN Signal Test

- Power On

- Short the Pin No.1 and 2.

- Check the PLC’ s Input signal which is LED 0.

If this LED doesn’ t light, check the wiring.

CONNECT

2) B/A OUT Signal Test

① Connect the Power supply’ s N24 main power to the EI-001’ s input terminal Y000

directly

② Check the Output terminal Y000(Connector terminal No.3) and COM(Connector

terminal No.4)’ s On/Off condition.

③ If On/Off doesn’ t work properly, check the Power supply’ s main power is supplied

to the EI 001’ s P24 terminal or not.

④ If Power supply’ s main power is supplied without any problem, change the Relay.


WARNING



-75-

* Attachment: Service Request

Date :

Ref No :

Distributor M/C Model

End-User M/C Serial #

Contact Engineer Install Mon/Yr

Invoice No Purchase Mon/Yr

Details of Nonconformance / Additional Service

Service Report � � Warranty Customer Request ( � Charge � Free) � Customer Discontent

Management Contents

� Parts exchange :

� Official tour :

� Program correction :

� Etc.:

Write Examination Recognition

Final completion Day :

From :

To : Service Manager of EUNIL

Service Request / Sevice Receipt

EUNIL CO., LTD.

www.eunil.com

Head Office & Factory

100-150 Galsan-dong, Dalseo-gu, Daegu-City,

704-900, Korea

TEL. +82-53-591-8488

FAX. +82-53-591-7621

E-mail: [email protected]

[email protected]

Centeral Offices

622-3 Chilgok-li, Wongok-myon, Anseong-

City, Gyonggi-do, 456-812, Korea

704-900, Korea

TEL. +82-31-651-6862

FAX. +82-31-651-6863

EUNIL F.A PTE.LTD.

SINGPORE BRANCH OFFICE

80, Marine Parade Road, #07-06

Parkway Parade, Singapore 449269

TEL. +65-6547-0488

FAX. +65-6547-1898


EUNIL JAPAN CO., LTD.

15-1 Shinmei, Yagita, Fukushima-City,

Fukushima, Pref, 960-8164, Japan

TEL. +81-24-544-0708

FAX. +81-24-546-0390


EUNIL H.A. AMERICAS INC.

861 Harold Place, Suite 107

Chula Vista, CA 91914

USA

TEL. +619-661-8275 Ext.113

FAX. +619-661-1122


Publication – Eunil Co., LTD. Design Dept.

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