manual control systems: pneumatics “a slice of mechanical engineering” mr. j. butler ●...

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Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler Department of Technology & Engineering ● John Jay High School ● Wappingers Central School District

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Page 1: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Manual Control Systems: Pneumatics

“A Slice of Mechanical Engineering”

Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ● Wappingers Central School District

Page 2: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Pneumatic Control Systems & EDD

DDP and POE EDD: Animatronics

are brought to life Gaining

experience in the area of manual arts

Engineering schools and labs

Page 3: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Where are Pneumatic Systems Used?

Animatronics/Robotics

Transportation HVAC (Heating

Ventilation Air Conditioning)

Amusement Rides Industrial

Equipment

Page 4: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Part I: Basic Pneumatic Parts & Equipment

Piston Air Compressor Tubing Regulator Valve Solenoid Switch Power Supply

Page 5: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Piston

Known as Air Cylinder Stores potential energy (compressed air) Converts into kinetic energy as air expands to

reach atmospheric pressure Engineers prefer pneumatics since it’s cheaper,

quieter, cleaner, and takes less space.

Page 6: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Air Compressor

Using pistons and valves stores compressed air

Oil and oil-less models

Page 7: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Tubing•Available in Difference sizes, and lengths•Used to transport compressed air from the Compressor•1/4” and 3/8” Nylon Tubing is idea for EDD

Page 8: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Regulator Valve

•Controls the pressure of air•Measured in PSI (Pounds Per Square Inch) – unit of pressure•30-60 PSI for EDD•Can be controlled from compressor or can be added to pneumatic air lines

Page 9: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Solenoid

•Electromechanical Switch•Control air flow•Open or Closed•Uses coil and slug to control air

Page 10: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Switch•Electrical device •Breaks or completes electrical circuit•Powers the Pneumatic Solenoid Valve•Push Button

Page 11: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Power Supply•Powers the Switch to Solenoid Valve•Controls air flow•Follow Safety Guidelines

Page 12: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Observations

What makes the grave jumper work? Moving Parts Sounds Range of Motion Speed Pressure

Page 13: Manual Control Systems: Pneumatics “A Slice of Mechanical Engineering” Mr. J. Butler ● Department of Technology & Engineering ● John Jay High School ●

Questions and Further Knowledge

Mechanical Supply Companies Granger DigiKey

Mechanical or Electrical Engineer

Web Resources Library