Skid-Mount Generator

User’s ManualOctober 2017Manual # 461611 Rev # 0

As a new customer of Heat King we would like to welcome you! We are looking forward to providing you with technical support for your Heat King unit. Whatever you need we are here to help.

Ways to contact us for support

By Phone : 1-800-661-0304

The main Technical support phone line is staffed monday-friday 7:00 AM to 3:30 PM CST excluding Manitoba statuatory holidays.

After hours support

Calls received outside of regular hours are directed to the On-call technician. Af-ter hours support is reserved for issues that cannot wait until the next business day for resolution. If no answer please leave a message and we will get back to you as soon as possible.

By Email : Support@tamarack-ind.com

Feel free to email us at any time with technical questions or parts inquiries. Please include the year make and model of your Heat King if you have a specifi c question about your machine so we can better help you. If it is an emergency please call 1-800-661-0304

For more information please visit our website www.heat-king.ca

Contents

User's Manual

1 Introduction

Figure 1-1 Vehicle identi�cation tag location

Heat King1205 Sherwin RoadWinnipeg, ManitobaCanada R3H 0V3

Toll Free: 1-800-661-0304Phone: (204) 885-5800Fax: (204) 885-7557

www.heat-king.ca

User's Manual 1

2 Safety Information

This manual contains the following types of callouts, which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service. Each alert has a speci�c meaning, as described below:

The safety alert symbol alerts you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates an imminently hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury.

Used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, could result in property damage.

Indicates information that is of particular importance when transporting, operating, or servicing the equipment.

User's Manual 2

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User's Manual 7

Figure 2-1 Label locations

User's Manual 8

A

K

GD

B

E

F

H

Danger: Electrocution

Table 2-1 Label samples and descriptions continued

Ref.* Label Description

User's Manual 9

Danger: Carbon Monoxide

Engine Oil Fill Location

Coolant Fill Location

Table 2-1 Label samples and descriptions continued

Ref.* Label Description

User's Manual 10

Receptacle Voltage

Warning: Fan Blades(Inside Cabinet)

* Reference Figure 2-1 for label location

Table 2-1 Label samples and descriptions continued

Ref.* Label Description

User's Manual 11

Operation

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B

C

D

E

User's Manual 12

Starting the engine1. Before starting the engine:

a. Follow all engine safety requirements in Section 2.4, page 6.

b. Check engine oil, fuel, and coolant levels. Use the proper diesel fuel

c. If the fuel tank was drained or run dry, it might be necessary to prime the fuel lines.Refer to the engine manual for instructions. (The engine manual is available fordownload from the engine manufacturer’s website.)

d. Ensure all circuit breakers on the control panel are in the OFF position.

2. To start the engine:

a. Insert the engine key into the key slot on the control panel and turn the key to the number 1 position. The engine-preheat indicator (Figure - , page )will light and remain lit for 30 seconds. Do not proceed while this indicator is lit.

CAUTIONStarting the engine under load could damage the .

Before starting the engine, ensure all power switches (circuit breakers) are in the OFF position.

b. When the engine-preheat indicator light goes out, immediately turn and hold thekey at the number 2 position until the engine starts. Release the key as soon as theengine starts, or after 10 seconds if the engine does not start.

CAUTIONThe engine can overheat and damage the start motor.

� Do not hold the engine key at position 1 longer than10 seconds, regardless of whether the engine starts.

� After 10 seconds, return the key to position 0 and wait 15 to30 seconds to cool the starter before attempting to start theengine again.

User's Manual 13

3. After starting the engine, or attempting to start it:

� If the engine does not start, return the key to position 0 before trying to start theengine again. If the engine key is left in position 1 and the engine is not started, allindicator lights (Figure - ) will blink continuously until the key is turned toposition 0.

� If the engine does not gain su�cient oil pressure within 30 seconds of starting, theautomatic shutdown system will engage. Beforeattempting to restart the engine,return the key to position 0 to reset the internal30-second timer.

� Allow the engine to warm up before engaging power to the

� Before leaving the running, ensure gull-wing door

Figure . Indicator lights on main control panel

High-temperature shutdownLow-oil shutdownWarning

Engine preheat

Stopping the engine

To stop the engine:

1. Toggle all circuit breakers to OFF, which shuts down power to any devices plugged into the power receptacle .

2. Turn the engine key to the number 0 position.

User's Manual 14

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User's Manual 15

Maintenance

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User's Manual 17

For replacement parts, visit www.heat-king.ca or contact the Heat King service department. (See section 1.2, “Where to obtain service”, page 1).

3.5.2 Servicing the engine

Before servicingBefore performing any type of service or maintenance, read and observe all safety instructions. See Section 2, page 3.

For engine-related maintenance and servicing, see the engine instruction manual. The engine instruction manual is included

� To drain engine oil, see below.

� To coolant, see

Draining engine oilStart the engine and allow it to warm up. For engine operating instructions, ee

.

Locate the engine-oil drain , which is connected to the bottom of the engine block inside the equipment cabinet.

P il-drain pan, bucket, or other container to capture the ngine oilwhen the plug is removed.

Remove the plug from the end of the drain

Figure 3-8. Engine-oil drain valve

Valve lever

Drain hose

Drain valve

User's Manual 18

3.5.2 Servicing the engine continued

Draining

St the engine and allow it to . For engine operating instructions, ee.

Locate the drain , which is connected to the bottom of the inside the equipment cabinet.

P drain pan, bucket, or other container to capture the ngine when the plug is removed.

Remove the plug from the end of the drain

User's Manual 19

Skid-Mount GeneratorParts Manual

User's Manual 20

BUSSMAN 15303-2 FUSE & RELAY BLOCK

EG

MK

SB

D

1. 30A

2.

3. 10A

4. 10A

5. 30A

6.

7. 10A

8.

9. 10A

10.

R1

A B C D

R2

R3

R4

R5

L1 + L2 -

30

85 87

12GA RED

85 87

85 87

87

85 87A 87

30

30

30

30

85

87A

87A

87A

87A

16GA WHT/BLK (FROM BUSSMAN D8)

WHT TO HOUR METER(SEE SHEET 2)

FUSES1. SPARE2. EMPTY3. STARTER RELAY4. KEY SWITCH POWER5. GLOW PLUG RELAY6. EMPTY7. FUEL SOLENOID RELAY8. EMPTY9. SPARE10. EMPTYL1 12 VOLTS POSITIVE BUSSL2 GROUND BUSS

N2

12GA RED

12GA RED

16GA RED (TO KEY SWITCH B POST)

16GA YEL ( FROM KEY SWITCH S POST)16GA YEL/BLK (TO STARTER SOLENOID)

16GA ORG/RED (FROM PC BOARD PIN 6)

12GA RED (TO GLOW PLUGS & PRIMER FUEL PUMP)

16GA WHT/RED (FROM PC BOARD PIN 1)

16GA GRY (TO ALTERNATOR)

10GA BLK (FROM ENGINE GROUND)16GA BLK

16GA WHT/GRN (FROM BUSSMAN D8 SIGNAL)

10GA RED (POWER FROM BATTERY)

YEL/BLK

RED

GRY

BLK

RED

16GA YEL/WHT (FROM KEY SWITCH S POST)N1

16GA BLK (FROM FUEL GAUGE, HOBBS & PC BOARD)

RELAYSR1 ALTERNATOR START DISCONNECTR2 STARTERR3 GLOW PLUGSR4 FUEL SOLENOIDR5

NOTES:N1 : DIODE - 625-P600G E3N2 : DIODE - NTE 125

RELAY 86 IS BUSS GROUNDED TOL2 COMMON GROUND

12GA RED

DE

UTS

CH

CO

NN

EC

TOR

HD

P24

-24-

21P

EH

WHT/BLU

4

16GA WHT (TO FUEL SOLENOID, HOUR METER,ALT RELAY)

Skid-M

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BK

HE

SC

XT

DE

UTS

CH

CO

NN

EC

TOR

HD

P24-24-21P

EW

LM

GD

16GA

BLK

(GN

D)

16GA

RE

D/B

LU (FU

EL S

OLE

NO

ID)

16GA

GR

Y/R

ED

(PC

BO

AR

D P

IN 4)

16GA

YE

L/RE

D (P

C B

OA

RD

PIN

7)16G

A Y

EL/W

HT (A

LT DIS

CO

NN

EC

T)16G

A Y

EL (S

TAR

T RE

LAY

)

16GA

WH

T/RE

D

16GA

GR

Y/R

ED

16GA

YE

L/RE

D

16GA

DK

BLU

16GA

BR

N/R

ED

16GA

BLK

/WH

T

16GA

OR

G/R

ED

16GA

WH

T

16 GA

WH

T/BLK

16GA

RE

D (P

OW

ER

)

16GA

YE

L/BLK

16GA

WH

T/RE

D

16GA

WH

T

(PC

BR

D P

IN 1)

16GA

WH

T/GR

N

A

D10

10

TE6405 68-1 (8 PIN CONNECTOR)RED

CONTAINMENT/E-STOP LIGHT

LOW OILPRESSURE LIGHT

HIGH TEMPLIGHT

2 1345 6 7 8

CONT./E-STOPSWITCH

KEY SWACC

TERM

KEY SWSTARTTERM

GLOWPLUG

RELAYGROUND

HIGHTEMP

SWITCH

LOW OILPRESSURE

SWITCH

FUELSOLENOID

RELAY

IB

S

16GA DKBLU (HIGH TEMP SWITCH)

16GA BRN/RED (LOW OIL SWITCH)

16GA WHT/BLU (FUEL SOLENOID)

12GA RED (GLOW PLUGS)

10GA BLK (GROUND)

16GA YEL/BLK (STARTER SOLENOID)

16GA GRY (ALTERNATOR)

10GA RED (POWER)

N1

12GA RED 12GA RED 12GA RED 12GA RED

16GA BLK

12GA

RE

D

16GA

OR

G/R

ED

(PC

BR

D P

IN 6)

16GA

GR

Y

16GA

YE

L/WH

T(A

LT DIS

CO

NN

EC

T)

16GA

BLK

16GA

YE

L

16GA

RE

D

J

16GA RED/BLU (FUEL SOLENOID)

L1 A9A10 D8 C8C10 B10 B8B9 B6 D46A 5A5B C4 B3 B2C2B4 A48A 7A 6D 6CB7 D2 2A 1AA3 B1 L2BUSSMAN 105303-20 FUSE AND RELAY BLOCK (SEE SHEET 1)

PC SHUTDOWN BOARD12 KEY SWITCH

11HOUR METER

GREEN

RED RED

GLOW PLUGLIGHT

10GA

BLK

(GN

D)

16GA

BLK

(GN

D)

N2

NOTES:N1 : DIODE - 625-P600G E3N2 : DIODE - NTE 125

Skid-M

ount Generator

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BK

HA

ES

CX

T D

EU

TSC

H C

ON

NE

CTO

R H

DP

26-2

4-21

SE

DG

ML

ALTERNATOR

3

STARTERSOLENOID

8

1

HIGHTEMP

SWITCH

2

LOW OILPRESSURE

SWITCH

7FUELSHUTOFF

SOLENOID

6

1 2

1 2

1 2

1 2

BATTERY

9

+ -

GLOW PLUGS

5

B

16GA DBLU (TEMP SHUTDOWN SWITCH)

16GA BRN/RED (LOW OIL SWITCH)

16GA WHT/BLU (FUEL SOLENOID)

12GA RED (GLOW PLUGS)

10GA BLK (GROUND)

16GA YEL/BLK (STARTER SOLENOID)

16GA GRY (ALTERNATOR)

10GA RED (POWER) 12GA RED/BLK

12GA RED

16G

A D

BLU

16G

A B

RN

/RE

D

16G

A W

HT/

BLU

16G

A R

ED

/BLU

16G

A W

HT/

OR

G

16G

A B

LK

4GA RED 4GA BLK B

TS IG

GROUNDON

BELL HOUSING

W

ELECTRICFUELPUMP

W1

FU

JP

N

DF 2 DM 2

16GA RED/BLU (FUEL SOLENOID)

PARTS LEGEND

1 HIGH TEMPERATURE SWITCH

2 LOW OIL PRESSURE SWITCH

3 ALTERNATOR

4 BUSSMAN FUSE AND RELAY BLOCK

5 ENGINE GLOW PLUGS

6 ELECTRIC FUEL PUMP

7 FUEL SHUTOFF SOLENOID

8 STARTER SOLENOID

9 BATTERY

10 KEY SWITCH

11 HOUR METER

12 PC SHUTDOWN BOARD

GROUNDON

BLOCK

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GROUNDON

CONTROL BOX

GROUNDON

FRAME

10 GA WHT

10 GA WHT

8 GA BLK

10 GA BLK

10 G

A B

LK

10 G

A R

ED

8 G

A B

LK

10 G

A B

LK

10 G

A R

ED

10 G

A B

LK

10 G

A B

LK

10 G

A G

RN

10 G

A G

RN

10 GA GRN

10 GA GRN

G

GW

W

10 G

A G

RN

10 G

A G

RN

10 G

A W

HT

10 G

A W

HT

10 G

A B

LK

10 G

A B

LK

10 GA GRN

L1 BLK

L4 BLK

L3 WHT

L2 WHT

RED

RED

10/3 SJO CORD

25UF

NEMA L5-30,30A 125V,2P/3WLOCKING RECEPTACLE

NEMA L5-30,30A 125V,2P/3WLOCKING RECEPTACLE

10/3 SJO CORD

25A 25A 25A25A

10 GA GRN

10 G

A G

RN

6.0K GENERATOR 120V, 60HZ

NOTES:REMOVE THE 10GA GREEN WIRE1.FROM TERMINAL BLOCK TO DO HIPOT TESTREPLACE WIRE AFTER TEST.

*

*

*

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ount Generator

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10 13

3X

11

3X

8 32 12

6X

24

15

29 6 34 18

3 4 2

2X

1

27 31

2X

21

2X

13

3X

7

33

2X

19

2X

16

8X

22

8X

52 82

2X

9

2X

5

4X

NOT SHOWN

41 62 71 02

30

2.

ZONE REV. DESCRIPTION DATE BY BY ECO

1P INITIAL RELEASE TO PROTOTYPE

PART NUMBER

219066-C(1)

ITEM NO. PART NUMBER DESCRIPTION QTY

1 100072-003 BOLT, HEX .375-16 X 1 1

2 100234-001 WSHR-.406(3/8)x .875x.050sae,SS 2

3 100631-001 NUT-HEX,.375(3/8-16),ZPS 1

4 100723-001 LKWSHR-SPLIT,.385(3/8)x.680x.094,ZP 1

5 100724-001 LKWSHR-SPLIT,.322(5/16)x.583x.078,Z 4

6 102929-001 CLAMP-U-BOLT,FOR 1-1/2"OD TAILPIPE 1

7 104929-001 BOTTLE-COOLANT OVERFLOW,PLASTIC 1

8 105733-001 VIB MNT-ENG,DURO40,M12-1.50 GREEN 1

9 105798-001 SCR,HEX,M8-1.25X14,ZPS 2

10 105798-002 SCR,HEX,M8-1.25X25,ZPS 1

11 105805-001 NUT-HEX,NYLinsr.,M8-1.25,ZPS 3

12 105806-001 NUT-HEX,NYLinsr.,M12-1.75,ZPS 6

13 106004-001 WSHR-FLAT,M10,S.S. 3

14 106257-001 GUARD, TERMINAL INSULATOR, RED 1

15 107288-001 GENERATOR-6.0KW,120V,60HZ,LT3-100/4 1

16 200489 SCR,HEX,M10-1.25X25,ZPS 8

17 201164 SWITCH, HIGH TEMP 235 5/8 NPT KUBOTA D1105 1

18 201170 GASKET, MANIFOLD-DOWNPIPE KUBOTA 1

19 202073 VIBRATION MNT-ENG,DURO 60, M12-1.50 S 2

20 203226 ENGINE ASSY,KUBOTA,D1105G,NO RAD 1

21 203242 LKWSHR-SPLIT,M12,ZPS 2

22 203372 WSHR,LOCK,SPLIT,M10 ZPS 8

23 203373 FUEL LINE ASSY,KUBOTA,WLTC 1

24 203374 HDW ASSY,GENSET,KUBOTA,WLTC 1

25 206986 SCR,HEX,M8-1.25X30,SERRFLG,ZPS 2

26 207487 BLK HTR,DSL,KBT,D1105 1

27 208311-P2 BRKT,MTG,WLT,MUF,KBT,ACT-D1,BLK 1

28 210005-P2 PLATE,MTG,WLT,KBT,AIR FLTR,BLK 1

29 212225-P2 TUBE,EXH,XGEN,HONDA,EXIT,EXT,BLK 1

30 212557 HTR,PAD,4X5",120VAC,150W 1

31 213174 SCR-HEX,M10-1.25X20,G8,SS 2

32 219015-P2 PLSTE,MTG,CMN,REAR,GEN,BLK 1

33 219018-P2 BRKT,MTG,CMN,VIB,ENG,BLK 2

34 219065 MUF,EXH,KBT,OVAL,87DEG,VERT 1

SHEET 1 of 1

REV:ENG ASSY,KUB,1105,GEN,6KW

Skid-M

ount Generator

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2

3X

13

14

2X

18

3X

19

12

6X

24

22

15 20

17

4

16

4X

8

3X

3

3X

23

9 6

2X

1

7

4X

10

4X

5

4X

11

NOTES:

THIS ASSEMBLY CAN BE MULTIPLE COLORS1.PARTS LISTED IN BOM WITH "-P" SHALL BE REPLACED WITH CORRELATING2.PAINT DESIGNATIONS IN MRP BOM

2.

ZONE REV. DESCRIPTION DATE CHANGED BY

CHECKED BY ECO

1P PROTOTYPE RELEASE 8/15/2016 KAH SPK

DEFINITION

ITEM 11: BLKITEM 22: BLKITEM 23 BLKITEM 24: BLK

ITEM NO. PART NUMBER DESCRIPTION QTY

1 3326 HOUR METER DIGITAL 400-2499 1

2 100133-001 NUT-CONDUIT,.500(1/2-14)NPT,ZPS 3

3 101721-001 NUT-HEX,NYLinsr,.190(#10)-32,ZP 3

4 101759-001 SWITCH-KEY IGN,3 POSITION 5/8"DIA. 1

5 101805-001 SCR,PAN,#10(.190)-32X.50,PHH,UNF,ZPS 4

6 103124-001 NUT-HEX,KEPS,.138(6-32),ZPS 2

7 103828-001 NUT-HEX,KEPS,.112(4-40),ZPS 4

8 104488-001 CLAMP-"P",.750 DIA,#12,ZPS 3

9 104559-001 TERM BLOCK-.438 PITCH,#6 SCR, 4X 1

10 104866-001 RVT-.125x.063-.125,BTNhd,AL/AL 4

11 105614-003P2 HINGE,SD CONTROL BOX,BLK 1

12 105688-001 SCR-PAN,8-32UNC X .375 L,PH,SCSEM,Z 6

13 105730-001 CIRCUIT BREAKER,25A,2 P,HYD.TRIP 1

14 106379-001 CIRCUIT BRKR-25A,250VAC,1 Pole 2

15 107288-002 CAPACITOR-25UF,LT3-100/4 1

16 211526 PLUG,WDO,.313DIA,CLR ABS 4

17 211573 PCBA,SHTDWN,WLTL,PERKINS,.7L 1

18 212293 CORD GRIP,1/2NPT,45°,.50-.63CBL,AL 3

19 212297 HARN ASSY,CTRL BX,WLTL,STD 1

20 212506 CLAMP-"P",1.88 DIA,#30,ZPS 1

21 219064 DECAL,CTRL PNL,CMN,120V 1

22 219448-P2 ENCL,CTRL BX,CMN,60HZ,KUB,BLK 1

23 219449 PNL,CVR,CTRL BX,60HZ,KUB 1

24 219452-P2 PLATE,CVR,CMN,CTRL BX,KUB,BLK 1

SHEET 1 of 1

REV:CRTL BX ASSY,CMN,60HZ,KUB,HK

(D2 REV B)

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ount Generator

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HEATKINGTECH

1-8800-661-0304

Support@tamarack-ind.com

1-204-885-7557

WWW.HEAT-KING.CA

1205 SHERWIN RDWINNIPEG, MANITOBA

CANADA R3H 0V3