manlift guidelines

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GULF SPIC TRADING & CONTRACTING COMPANY GS / HSE / GUIDELINE 001 / Oct’08 Guideline for Man-lift use Safety Check – Daily (Refer checklist given) The operator of the vehicle should conduct a safety / “circle check” of the vehicle to determine hazards, identify damage and leaks. The “daily check” shall include but is not limited to a visual inspection of the vehicle exterior, including; broken, damaged, loose or missing parts tire bulges, cuts and pressure oil and hydraulic leaks weld integrity, such as cracks and rust lighting (beam, directional and safety) all required decals and stickers on or around the articulating boom they must be in place, legible and understandable Worksite Inspection Try not to park on uneven ground. Keep an eye out for drop-offs, holes, bumps, and debris. Do not operate the boom if wind gusts exceed 30 mph or there is a threat of an electrical storm. Set emergency brake. Position wheel chocks. Look out for overhead obstructions. Fall Hazards

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Page 1: Manlift Guidelines

GULF SPIC TRADING & CONTRACTING COMPANY

GS / HSE / GUIDELINE 001 / Oct’08

Guideline for Man-lift use

Safety Check – Daily (Refer checklist given)

The operator of the vehicle should conduct a safety / “circle check” of the vehicle to determine hazards, identify damage and leaks.

The “daily check” shall include but is not limited to a visual inspection of the vehicle exterior, including;

• broken, damaged, loose or missing parts

• tire bulges, cuts and pressure

• oil and hydraulic leaks

• weld integrity, such as cracks and rust

• lighting (beam, directional and safety)

• all required decals and stickers on or around the articulating boom

• they must be in place, legible and understandable

Worksite Inspection

• Try not to park on uneven ground.

• Keep an eye out for drop-offs, holes, bumps, and debris.

• Do not operate the boom if wind gusts exceed 30 mph or there is a threat of an electrical storm.

• Set emergency brake.

• Position wheel chocks.

• Look out for overhead obstructions.

Fall Hazards

Page 2: Manlift Guidelines

GULF SPIC TRADING & CONTRACTING COMPANY

GS / HSE / GUIDELINE 001 / Oct’08

Guideline for Man-lift use • Always keep feet on the floor of bucket.

• Do not sit, stand, or climb on the edge of the basket.

• Do not place any item in the bucket for the purpose of increasing work height (ladders, step stools).

• Do not try to climb down from the bucket when it is raised.

• Make sure bucket floor is clear of debris.

• ALWAYS WEAR FALL PROTECTION!

Tip-Over Hazards

• Do not push or pull toward anything while raised in the bucket.

• Do not carry ladders, etc. in bucket.

• Do not exceed the 300 lb load capacity.

• Do not move the truck when bucket is raised.

• Do not operate in high winds.

• Make sure truck is parked on even ground.

• Make sure the outriggers are positioned properly.

• Never use the bucket truck as a crane

Collision Hazards

• Watch for traffic and beware of blind spots when driving the truck - take it SLOW.

• Watch for overhead obstructions.

Page 3: Manlift Guidelines

GULF SPIC TRADING & CONTRACTING COMPANY

GS / HSE / GUIDELINE 001 / Oct’08

Guideline for Man-lift use • Travel very slow on bumpy or sloped ground and when

driving near other workers or pedestrians.

Electrocution Hazards

• Maintain safe clearances from power lines and apparatus.

• No aerial platform, insulated or not, provides any electrical protection to the occupant if there is phase-to-phase or phase-to-ground contact.

Improper Use

• Never leave the truck unattended unless the key is taken out and the truck is secured from unauthorized users.

• Never refuel the truck when the engine is running.

• NEVER USE A DAMAGED MACHINE!

General Aerial Lift Device Use Practices Include:

On ladder trucks and tower trucks, secure aerial ladders in the lower traveling position by locking the device on top of the truck cab, and the manually operated device at the base of the ladder prior to moving the truck. Insure outrigger devices (if equipped) are properly stored prior to moving.

Set the brakes and position the outrigger devices (if equipped) on pads or similar solid surfaces and install the wheel chocks before using aerial lift equipment (especially on inclines).

Do not move aerial lift trucks with employees located in the elevated work boom position, except for equipment specifically designed or certified as "field modified" for this type of operation.

Page 4: Manlift Guidelines

GULF SPIC TRADING & CONTRACTING COMPANY

GS / HSE / GUIDELINE 001 / Oct’08

Guideline for Man-lift use Insure that aerial lift devices equipped with working elevated platforms contain both elevated platform (upper) and lower controls. Upper controls are located in or beside the elevated platform, within easy reach of the operator. Lower controls are designed to override the upper controls.

Check to be sure that controls are plainly marked as to their function.

Test lift controls each day prior to use to insure safe working conditions.

Insure loads and distribution on working platforms and platform extensions are in accordance with manufacturer's rated capacity and do not exceed rated load limits. Affix stickers to vehicle that indicate manufacturer's rated load capacity of the working elevated platform and/or elevated platform extensions.

Insure all personnel in the working elevated platform are wearing appropriate personal protective devices at all times (e.g. hard hats to protect from overhead falling objects, being struck with nearby objects, struck by flying objects; safety shoes/boots; goggles/safety glasses with side shields/hard hat with shield; gloves; other protective clothing).

Insure that each employee uses an appropriate body belt/harness and lanyard device attached to the boom or basket or other appropriate passenger device as fall protection when working from an aerial lift device.

Insure that only trained and authorized employees operate aerial lift devices.

Keep feet firmly on the floor of the basket or elevated platform at all times.

Do not sit, climb or position yourself on the edge of the basket or elevated platform.

Page 5: Manlift Guidelines

GULF SPIC TRADING & CONTRACTING COMPANY

GS / HSE / GUIDELINE 001 / Oct’08

Guideline for Man-lift use Do not use planks, ladders or other devices as substitute work positions.

Do not operate lower controls unless permission has been obtained from the employee(s) in the elevated platform, except in case of an emergency.

Do not position the aerial lift device against another object to steady the elevated platform.

Do not use aerial lift devices as a crane or other lifting device.

Do not operate aerial lift devices from trucks, scaffolds, or similar equipment unless approved in writing by the manufacturer.

Limit travel speeds of aerial lift devices according the conditions of the ground surface, congestion, visibility, slope, location of personnel and other factors that may cause hazards to other nearby personnel.

Shut down the aerial lift device engine prior to fueling. Fuel engines or charge fuel cylinders in well ventilated areas free of flames, sparks or other hazards which may cause fires or explosions.

Charge batteries in well ventilated areas free of flames, sparks or other hazards which may cause fires or explosions.

Be sure to maintain a clear view of the path of travel, maintain a safe distance from other obstacles, debris, drop offs, holes, depressions, slopes and other hazards. Maintain a safe distance from overhead obstacles (including overhead electrical power lines).

Stunt driving and horseplay are prohibited.

Do not position booms and elevated platform devices in an attempt to jack the wheels off the ground.

Page 6: Manlift Guidelines

GULF SPIC TRADING & CONTRACTING COMPANY

GS / HSE / GUIDELINE 001 / Oct’08

Guideline for Man-lift use Do not operate aerial lift devices on grades, side slopes or ramps that exceed the manufacturer's recommendations.

If elevated platforms or elevated work areas become caught, snagged or otherwise do not operate properly, remove personnel from the platform prior to freeing the elevated platform using ground controls.

Do not alter the insulated portion of an aerial lift device in any manner that might reduce its insulating effectiveness.

Insure the area surrounding the elevated platform is clear of personnel and equipment prior to lowering the elevated platform.

Perform inspections of aerial life devices per manufacturer's, ANSI/SIA and other regulatory agency schedules. Make repairs immediately.

Do not operate aerial lift devices with noted, reported deficiencies until repairs are made and equipment is authorized for use.

Perform electrical system safety tests on aerial lift devices per ANSI/SIA A92.2 requirements.

Inspect hydraulic and pneumatic system components (Bursting Safety Factor) on aerial lift devices per ANSI/SIA A92.2 requirements.

Conduct welding operations on aerial lift devices per Automotive Welding Society (AWS) Standards.

Inspect Before Operating Lifts

Identifying and controlling hazards is very important for job site safety. OSHA regulations state that employers cannot force employees to use unsafe equipment. Generally a pre-start inspection is required for all types of aerial lifts at each job site.

Page 7: Manlift Guidelines

GULF SPIC TRADING & CONTRACTING COMPANY

GS / HSE / GUIDELINE 001 / Oct’08

Guideline for Man-lift use Check operating and emergency controls, safety devices (such as, outriggers and guardrails), personal fall-protection gear, wheels and tires, and other machine components specified by the manufacturer. Look for possible leaks (air, hydraulic fluid, and fuel-system) and loose or missing parts.

Contractors should immediately remove from service aerial platforms that do not operate properly or are in need of repair. A qualified mechanic must make all repairs using equivalent replacement parts. Substitution of parts is not wise; they have been known to cause accidents. De-energize and lockout/tagout aerial lifts before any maintenance or repairs. Each aerial lift must be inspected as the manufacturer requires – every 3 months or after 150 hours of use, whichever comes first.

Check the job site where the lift will be used. Look for a level surface that won’t shift. Check the slope of the ground or floor. A machine may not work properly on steep slopes that exceed slope limits set by the manufacturer. Look for hazards, such as, holes, drop-offs, bumps, and debris, and overhead power lines and other obstructions. Set outriggers, brakes, and wheel chocks – even if you’re working on a level slope.

Tips for Operating Aerial Lifts

Always close lift platform chains or doors.

Stand on the floor of the bucket or lift platform. Do not climb on or lean over guardrails, or ride on bumpers.

Do not exceed manufacturer's load-capacity limits (including the weight of such things as bucket liners and tools).

If working near traffic, put work-zone warnings, like cones and signs.

Do not modify an aerial lift without written permission of the manufacturer.

Page 8: Manlift Guidelines

GULF SPIC TRADING & CONTRACTING COMPANY

GS / HSE / GUIDELINE 001 / Oct’08

Guideline for Man-lift use Be sure proper personal fall-protection is provided and used.

On bucket trucks, OSHA requires a full-body harness and lanyard or a restraining device to prevent falls. To help keep workers inside guardrails, OSHA allows restraining devices with a 2 ft. lanyard.

To prevent electrocutions painters, blasters, and other workers must stay at least 10 feet away from overhead power lines. Insulated buckets protect from electrocution due to electric current passing through you and the boom to ground. The buckets do not protect if there's another path to ground – for example, if you touch another wire.

To prevent tip-overs

• Check the manufacturer’s instructions.

• Do not drive with the lift platform elevated (unless the manufacturer assures you that it is allowed).

• Do not exceed vertical or horizontal reach limits or the specified load-capacity of the lift.

• On an elevated scissor lift, avoid too much pushing or pulling.

More Safety Tips

If hazards on a job site change, the type of aerial lift changes, or a worker is not operating a lift properly, workers must be retrained.

Prevent unauthorized use by locking a machine, keeping its keys off the job site, or securing it in an inaccessible area when not working

Keep the operator’s manual on the machine at the job site not in the office.