manjushree technopack limited
TRANSCRIPT
MANJUSHREE TECHNOPACK LIMITED-BOMMASANDRA
To Analyze the Non conformance of finished goods in 60 F and ways to reduce them.
By,
Jeby c Benzy
MBA LOS
Christ University
The Vision
To provide solutions with passion and excellence
The Mission
Benefit the society and our shareholders by providing growth and
support. Bring joy, satisfaction and profit to our customers by
delivering value-added, high-quality innovative packaging.
INTRODUCTION Firstly established in the year 1976 at Guwahati as and manufactures
Later in Bangalore in the year 1996 as Manjushree Technopack Limited.
Now they manufactures PET bottles, Jawson bottles, Preforms, Closures, Caps, Engineering items.
They started with 4 Machines and now the count has been raised to 55 Machines
Totally they have 5 units , Where 3 are manufacturing plants and 2 are warehouses.
The locations are:
Bommasandra
Bidadi
MANAGEMENT
The Top management of Manjushree Technopack limited are
Managing Director - Viman Kedia
Executive Director - Surendar Kedia
Operations Director - V.K.Beheti
Associate Directors - Rajith Kedia
Abkit Kedia
The turnover of the company for the year 2015-2016 is 522 Crores.
RAW MATERIALS
They manufacture their products from the following list of raw
materials:
PET
Poly Propelyne – PP
High Density Polythene – HDP
Low Density Polythene – LDP
Poly Carmite – PC
Adhesives
Ethyl Venyl Alcohol - EOH
RECYCLING
PET is the most extensively recycled plastic.
With the rapid acceptance of PET bottles in the marketplace, PET
began to fill uplandfills, which creates environmental problems.
PET can be and is recycable.
The plastic can be remelted and mixed with unused PET to create
new bottles.
PROCESS
And they manufacture products by 5 types of machines &
process
ASBM – Automatically Stress Blow Molding
IMM – Injection Mold Molding
IBM – Injection Blow Molding
EBM – Extrusion Blow Molding
TWO STAGE
MARKET SEGMENTATION
Strong demand for plastic bottles is working in the industry's favor. Major
users of plastic packaging, apparently responding to consumer desires,
have begun incorporating at least some recycled plastic content in their
products as part of the growing interest in recycling. Resin demand is on
the rise as prices for the two major recycled resins, PET and HDPE,
continue to hold value or appreciate against their virgin counterparts.
The Company has chosen its target markets because PET is in high
demand as flake resin by converters, as roll stock sheet used to produce
high visibility packaging and as high strength strapping for the lumber
industry. Sales are price-sensitive, so that proximity to markets and feed
stock source provide a competitive edge.
Bottle Processing: Overview
• Simply known as:
Injection Stretch Blow Molding
• Injection (Preform):
Inject hot PET into cavity
• Stretch (Bottle):
Blow preform to get bottle
QUALITY CONTROL TESTING
Samples are regularly tested in quality control testing
They measure thickness & performs compression testing to
measure it’s strength
They verify it’s dimensions & capacity
The resistance to the vaccum pressure are also evaluated
CHECK SHEET
• After analysing I found that
the machine ASB 8 had the
highest frequency of defects
whch manufactured the
GRB Jar.
• Then followed by ASB 25
,14,16. They manufacture
the Agri gold and GW bottle.
TOTAL DEFECTS
The above pie chart shows the Count of defects which helps to further analyse the
study. I made the pie chart using the data I had after consolidating.
PARETO CHART
I made the Pareto chart with which I could analyse in detail with the ratio 80%
and 20%.