managing nursery and grow-finish a continuous improvement project mike brumm extension swine...
TRANSCRIPT
![Page 1: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/1.jpg)
Managing Nursery and Grow-Finish
A Continuous Improvement Project
Mike BrummExtension Swine Specialist
![Page 2: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/2.jpg)
Over $1 Billion in profits in 2004?Item $/pig $/pig Comment
Weaned Pig 32.00$ 28.00$
W-F Contract 20.00$ 20.00$
Feed 50.60$ 48.07$ $225 sbm, $2.25 corn
Vet/med 2.00$ 2.00$
Dead/Misc 5.00$ 5.00$
Total 109.60$ 103.07$
Income $115.30 115.30$ $58.87 futures, 265 lb
Net $5.70 $12.23Board Close, Nov 7, 2003
![Page 3: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/3.jpg)
Inventory Share
0%
5%
10%
15%
20%
25%
30%
USDA Report
% o
f U
S In
ven
tory
IA Mkt IA Brd MN Mkt MN Brd NE Mkt NE Brd NC Mkt NC Brd OK Brd OK Mkt
![Page 4: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/4.jpg)
Canadian Feeder Exports to US
-
20,000
40,000
60,000
80,000
100,000
120,000
140,000
Week of Year
No
Pig
s/w
k
1999 2000 2001 2002 2003 2004
1999 1.94 million 2000 2.27 million2001 3.14 million2002 3.91 million2003 4.86 million
http://www.agr.gc.ca/misb/aisd/redmeat/wlmrcalendar.htmhttp://www.ams.usda.gov/mnreports/WA_LS637.TXTMike Brumm, Extension Swine Specialist, U of Nebraska
![Page 5: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/5.jpg)
Canadian Feeder Pig Imports by Region
0.0%
20.0%
40.0%
60.0%
80.0%
Week Ending
% o
f F
eed
er P
ig Im
po
rts
IL, IN, MI, MN, OH, WI IA, KS, MO, NE CO, MT, ND, SD, UT, WY
![Page 6: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/6.jpg)
Canadian Slaughter Export to USIncludes cull sows and boars
-
10,000
20,000
30,000
40,000
50,000
60,000
70,000
80,000
90,000
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51
Week of Year
No
of
Pig
s
1999 2000 2001 2002 2003 2004
1999 1.97 million2000 1.96 million2001 2.03 million2002 1.85 million2003 2.40 million
http://www.agr.gc.ca/misb/aisd/redmeat/wlmrcalendar.htmhttp://www.ams.usda.gov/mnreports/WA_LS637.TXTMike Brumm, Extension Swine Specialist, U of Nebraska
![Page 7: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/7.jpg)
Canadian Live Pig Exports to US
-
1,000,000
2,000,000
3,000,000
4,000,000
5,000,000
6,000,000
7,000,000
8,000,000
1995 1996 1997 1998 1999 2000 2001 2002 2003
Year
No
Hea
d
Slaughter Feeder All
![Page 8: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/8.jpg)
SWAP (Swine Welfare Assurance Program)
Specifies space requirement as 8 sqft/pig at 150 lb – Animal Care Guide
Almost 100% checkmark as “needs improvement”
![Page 9: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/9.jpg)
75
80
85
90
95
100
0.000 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040 0.045 0.050
k values
AD
G %
Restricted space Index
m2=k x BW.667
BW = kg
10.8 ft2 = 1 m2
Preliminary graph
When does space limit adg? k=.033
![Page 10: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/10.jpg)
When does space limit adg? k=.033
Standard Liveweight PercentileCV Deviation 10 20 30 40 50 60 70 80 9012% 24.0 169 180 187 194 200 206 213 220 23112% 25.2 178 189 197 204 210 216 223 231 24212% 26.4 186 198 206 213 220 227 234 242 25412% 27.6 195 207 216 223 230 237 244 253 26512% 28.8 203 216 225 233 240 247 255 264 27712% 30.0 212 225 234 242 250 258 266 275 288
Avg Pen Wt, lb Space, ft2/pig50 2.9
100 4.5150 6.0200 7.2220 7.7250 8.4
![Page 11: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/11.jpg)
2 Issues of Concern with Water
Daily water needs – total usage per day
University of Nebraska grow-finish• Nipples – 1.5 gal/pig/day• Cups – 1+ gal/pig/day
Instantaneous Delivery RateCan we meet the need at the moment?
![Page 12: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/12.jpg)
Max recommended flow in plastic pipe - MWPS
Ignores friction loss due to elbows, etc. 4 ft/sec max flow
Nominal Diameter, in
Flow, gpm
½ 1.5
¾ 3.1
1 5.7
1¼ 12
1½ 18
2 35
![Page 13: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/13.jpg)
40 nipple drinkers per side (2/pen x 20 pens/side)4 cups/min flow (.25 gal/min)
40 x .25 = 10 gal/min need
1” line = 5.7 gal/min flow1¼” line = 12 gal/min flow
Lets do the math!
![Page 14: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/14.jpg)
Drinkers and Water
![Page 15: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/15.jpg)
Drinkers and Water
![Page 16: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/16.jpg)
![Page 17: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/17.jpg)
Weaned 7/25
![Page 18: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/18.jpg)
![Page 19: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/19.jpg)
![Page 20: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/20.jpg)
Water meters are used in some countries to
predict oncoming health problems
![Page 21: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/21.jpg)
Medication begun
Water and feed as predictors of illness
![Page 22: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/22.jpg)
![Page 23: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/23.jpg)
www.mnpork.com
Watercharts.xls
![Page 24: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/24.jpg)
Out-Of-Feed Events
![Page 25: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/25.jpg)
![Page 26: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/26.jpg)
6pm – 1pm4pm – 1pm
3pm - noon 5:30am – 3 pm
4:15 am - noon
8:30am – 3:30pm
![Page 27: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/27.jpg)
![Page 28: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/28.jpg)
![Page 29: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/29.jpg)
![Page 30: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/30.jpg)
6:30pm – 10:30am
![Page 31: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/31.jpg)
Out-of-Feed Events
Empty bulk bins – human errorBridging of feed
Fat + hammermill + 700 microns
Equipment failuresProximity switchesMotors, etc
![Page 32: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/32.jpg)
Out-of-Feed Events
Increase with increasing facility age
EquipmentCaregiver malaise
![Page 33: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/33.jpg)
Out-of-Feed Events
Estimates of impact – does the pig recover?
Increased variationHealth• Hemorrhagic bowel syndrome (PPE)• Ileitis• Ulcers
Welfare
![Page 34: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/34.jpg)
Feed Bins in Series
![Page 35: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/35.jpg)
Courtesy Farmweld Inc
Automatic Scale for Sorting by Weight
![Page 36: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/36.jpg)
![Page 37: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/37.jpg)
Automatic Sorting
Ease of LoadingNarrow Aisle, Movement, Floor Surface
Sorting Labor Packer Sort Loss
Management OptionsPaylean, lysine, drug pulsing, ?????
![Page 38: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/38.jpg)
Automatic Sorting
ConcernsExpenseOne-Way GatesTraining• Increased backfat if done wrong
Water vs Food Court?Pigs/sorter?
![Page 39: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/39.jpg)
Dumping vs Sorting?
Standard Liveweight PercentileCV Deviation 10 20 30 40 50 60 70 80 9012% 24.0 169 180 187 194 200 206 213 220 23112% 25.8 182 193 201 208 215 222 229 237 24812% 27.6 195 207 216 223 230 237 244 253 26512% 29.4 207 220 230 238 245 252 260 270 28312% 31.2 220 234 244 252 260 268 276 286 30012% 33.0 233 247 258 267 275 283 292 303 317
Standard Liveweight PercentileCV Deviation 10 20 30 40 50 60 70 80 9010% 20.0 174 183 190 195 200 205 211 217 22610% 21.5 187 197 204 210 215 220 226 233 24310% 23.0 200 211 218 224 230 236 242 249 26010% 24.5 214 224 232 239 245 251 258 266 27610% 26.0 227 238 246 253 260 267 274 282 29310% 27.5 240 252 261 268 275 282 289 298 310
![Page 40: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/40.jpg)
Management OptionInput A B C
Number of pens 40Pen size (sqft) 190Pigs/pen 26Space/pig (sqft) 7.3
Initial weight, lb 55Final weight, lb 260ADG 1.75Market period, d 21Days to clean, d/turn 5F/G 2.90Vet/med, $/hd $1.50Death Loss, decimal % 4.00%Feeder Pig price, $/hd $48.00
Net Market price, $/cwt $44.00Feed price,$/t $140.00Contract fee $/pig placed $0.00
$/pig sold $0.00 $/facility/yr $36,000.00
Turns/year 2.75Pigs purchased 2862Pigs sold 2747
Income $314,296.54Expenses
Pigs $137,367.37Feed $113,052.77Vet/med $4,292.73Contract fee $/pig $0.00
constant $ $36,000.00Total Expenses $290,712.87
Net $23,583.67
Difference versus A
![Page 41: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/41.jpg)
Management OptionInput A B C
Number of pens 40 40Pen size (sqft) 190 190Pigs/pen 26 26Space/pig (sqft) 7.3 7.3
Initial weight, lb 55 55Final weight, lb 260 278ADG 1.75 1.75Market period, d 21 0Days to clean, d/turn 5 5F/G 2.90 2.90Vet/med, $/hd $1.50 $1.50Death Loss, decimal % 4.00% 4.00%Feeder Pig price, $/hd $48.00 $48.00
Net Market price, $/cwt $44.00 $42.45Feed price,$/t $140.00 $140.00Contract fee $/pig placed $0.00 $0.00
$/pig sold $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00
Turns/year 2.75 2.76Pigs purchased 2862 2866Pigs sold 2747 2752
Income $314,296.54 $324,741.83Expenses
Pigs $137,367.37 $137,589.64Feed $113,052.77 $123,290.75Vet/med $4,292.73 $4,299.68Contract fee $/pig $0.00 $0.00
constant $ $36,000.00 $36,000.00Total Expenses $290,712.87 $301,180.08
Net $23,583.67 $23,561.75
Difference versus A ($21.91)
($1.55)
![Page 42: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/42.jpg)
Management OptionInput A B C
Number of pens 40 40 40Pen size (sqft) 190 190 190Pigs/pen 26 26 26Space/pig (sqft) 7.3 7.3 7.3
Initial weight, lb 55 55 55Final weight, lb 260 278 275ADG 1.75 1.75 1.72Market period, d 21 0 0Days to clean, d/turn 5 5 5F/G 2.90 2.90 2.92Vet/med, $/hd $1.50 $1.50 $1.50Death Loss, decimal % 4.00% 4.00% 4.10%Feeder Pig price, $/hd $48.00 $48.00 $48.00
Net Market price, $/cwt $44.00 $42.45 $42.80Feed price,$/t $140.00 $140.00 $139.50Contract fee $/pig placed $0.00 $0.00 $0.00
$/pig sold $0.00 $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00 $36,000.00
Turns/year 2.75 2.76 2.75Pigs purchased 2862 2866 2856Pigs sold 2747 2752 2739
Income $314,296.54 $324,741.83 $322,384.01Expenses
Pigs $137,367.37 $137,589.64 $137,094.38Feed $113,052.77 $123,290.75 $121,417.13Vet/med $4,292.73 $4,299.68 $4,284.20Contract fee $/pig $0.00 $0.00 $0.00
constant $ $36,000.00 $36,000.00 $36,000.00Total Expenses $290,712.87 $301,180.08 $298,795.71
Net $23,583.67 $23,561.75 $23,588.30
Difference versus A ($21.91) $4.63
($1.20)
![Page 43: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/43.jpg)
Management OptionInput A B C
Number of pens 40 40 40Pen size (sqft) 190 190 190Pigs/pen 26 26 26Space/pig (sqft) 7.3 7.3 7.3
Initial weight, lb 55 55 55Final weight, lb 275 293 289ADG 1.75 1.75 1.72Market period, d 21 0 0Days to clean, d/turn 5 5 5F/G 2.90 2.90 2.92Vet/med, $/hd $1.50 $1.50 $1.50Death Loss, decimal % 4.00% 4.00% 4.10%Feeder Pig price, $/hd $48.00 $48.00 $48.00
Net Market price, $/cwt $44.00 $42.53 $42.92Feed price,$/t $140.00 $140.00 $139.50Contract fee $/pig placed $0.00 $0.00 $0.00
$/pig sold $0.00 $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00 $36,000.00
Turns/year 2.58 2.59 2.59Pigs purchased 2688 2692 2691Pigs sold 2581 2585 2581
Income $312,251.24 $322,063.37 $320,140.06Expenses
Pigs $129,029.44 $129,225.53 $129,182.92Feed $114,048.58 $123,665.71 $121,769.69Vet/med $4,032.17 $4,038.30 $4,036.97Contract fee $/pig $0.00 $0.00 $0.00
constant $ $36,000.00 $36,000.00 $36,000.00Total Expenses $283,110.19 $292,929.54 $290,989.57
Net $29,141.05 $29,133.82 $29,150.48
Difference versus A ($7.22) $9.44
![Page 44: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/44.jpg)
Management OptionInput A B C
Number of pens 40 40 40Pen size (sqft) 190 190 190Pigs/pen 26 26 26Space/pig (sqft) 7.3 7.3 7.3
Initial weight, lb 55 55 55Final weight, lb 275 275 275ADG 1.75 1.75 1.72Market period, d 21 0 0Days to clean, d/turn 5 5 5F/G 2.90 2.90 2.92Vet/med, $/hd $1.50 $1.50 $1.50Death Loss, decimal % 4.00% 4.00% 4.10%Feeder Pig price, $/hd $48.00 $48.00 $48.00
Net Market price, $/cwt $44.00 $43.32 $43.54Feed price,$/t $140.00 $140.00 $139.50Contract fee $/pig placed $0.00 $0.00 $0.00
$/pig sold $0.00 $0.00 $0.00 $/facility/yr $36,000.00 $36,000.00 $36,000.00
Turns/year 2.58 2.79 2.75Pigs purchased 2688 2904 2856Pigs sold 2581 2788 2739
Income $312,251.24 $332,120.38 $327,957.94Expenses
Pigs $129,029.44 $139,394.10 $137,094.38Feed $114,048.58 $123,209.86 $121,417.13Vet/med $4,032.17 $4,356.07 $4,284.20Contract fee $/pig $0.00 $0.00 $0.00
constant $ $36,000.00 $36,000.00 $36,000.00Total Expenses $283,110.19 $302,960.03 $298,795.71
Net $29,141.05 $29,160.35 $29,162.23
Difference versus A $19.30 $21.18
![Page 45: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/45.jpg)
Dumping Barns on Hormel Grid
Last Rib BF, in % of pigs~LW CW <.51 .51-.70 .71-.90 .91-1.10 1.11-1.30 1.31-1.50 275 295216 <160 61% 64% 64% 61% 60% 48% 2% 1%
217-224 161-166 83% 89% 89% 83% 75% 63% 3% 1%225-234 167-173 91% 98% 96% 91% 83% 71% 5% 2%235-244 174-180 101% 104% 104% 101% 95% 83% 7% 3%245-291 181-215 103% 108% 108% 103% 97% 83% 52% 39%292-300 216-222 102% 105% 105% 103% 97% 83% 9% 8%301-309 223-229 100% 100% 100% 100% 95% 81% 7% 10%310-319 230-236 86% 89% 89% 86% 80% 66% 6% 10%320-328 237-243 80% 83% 83% 80% 74% 60% 4% 7%
329 >243 74% 77% 77% 74% 68% 54% 5% 19%CV=12%
![Page 46: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/46.jpg)
Dumping Barns on Alternate Packer Grid
CV=12%
% Lean
LW 59+ 57-58 55-56 54 53 52 51 50 49 275
181-190 (6.50)$ (7.50)$ (8.50)$ (9.25)$ (9.75)$ (10.75)$ (11.75)$ (12.50)$ (13.50)$
191-200 (0.50)$ (1.50)$ (2.50)$ (3.25)$ (3.75)$ (4.75)$ (5.75)$ (6.00)$ (7.50)$ 1%
201-210 2.50$ 1.50$ 0.50$ (0.25)$ (0.75)$ (1.75)$ (2.75)$ (3.50)$ (4.50)$ 1%
211-220 4.50$ 3.50$ 2.50$ 1.75$ 1.25$ 0.25$ (0.75)$ (1.50)$ (2.50)$ 2%
221-290 6.00$ 5.00$ 4.00$ 3.25$ 2.75$ 1.75$ 0.75$ -$ (1.00)$ 64%
291-300 3.00$ 2.00$ 1.00$ 0.25$ (0.25)$ (1.25)$ (2.25)$ (3.00)$ (4.00)$ 10%
301-310 1.00$ -$ (1.00)$ (1.75)$ (2.25)$ (3.25)$ (4.25)$ (5.00)$ (6.00)$ 8%
311-320 -$ (1.00)$ (2.00)$ (2.75)$ (3.25)$ (4.25)$ (5.25)$ (6.00)$ (7.00)$ 6%
321-330 (1.00)$ (2.00)$ (3.00)$ (3.75)$ (4.25)$ (5.25)$ (6.25)$ (7.00)$ (8.00)$ 4%
331-340 (2.00)$ (3.00)$ (4.00)$ (4.75)$ (5.25)$ (6.25)$ (7.25)$ (8.00)$ (9.00)$ 1%
341-350 (3.00)$ (4.00)$ (5.00)$ (5.75)$ (6.25)$ (7.25)$ (8.25)$ (9.00)$ (10.00)$ 1%
![Page 47: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/47.jpg)
Dumping Barns on Tyson-IBP Grid
% Lean % of pigs~LW CW CW basis >56 55-56 54-55 53-54 52-53 51-52 50-51 49-50 275 295
181-190 133-139 (12.25)$ 3.00$ 3.00$ 3.00$ 3.00$ 2.50$ -$ (1.00)$ (3.00)$ 191-200 140-146 (8.17)$ 3.00$ 3.00$ 3.00$ 2.50$ 2.50$ -$ (1.00)$ (3.00)$ 1%201-210 147-155 (5.41)$ 3.00$ 3.00$ 3.00$ 2.50$ 2.50$ -$ (1.00)$ (3.00)$ 1%211-220 156-163 (3.37)$ 5.00$ 5.00$ 4.00$ 2.50$ 2.50$ -$ (1.00)$ (3.00)$ 2%220-230 164-171 (0.67)$ 5.50$ 5.50$ 4.00$ 4.00$ 2.50$ -$ (1.00)$ (3.00)$ 4% 1%231-240 172-178 5.50$ 5.50$ 5.00$ 4.00$ 2.50$ -$ -$ (1.00)$ 6% 3%241-250 179-186 6.50$ 6.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 8% 4%251-260 187-194 7.50$ 7.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 10% 6%261-270 195-202 7.50$ 7.50$ 6.50$ 5.00$ 2.50$ -$ -$ (1.00)$ 12% 8%271-280 203-209 7.50$ 7.50$ 7.50$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 12% 10%281-290 210-218 (0.67)$ 7.50$ 7.50$ 7.50$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 12% 11%291-300 219-225 (1.34)$ 8.50$ 8.50$ 8.00$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 10% 11%301-310 226-233 (2.67)$ 8.50$ 8.50$ 8.00$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 8% 11%311-320 234-240 (4.67)$ 8.50$ 8.50$ 8.00$ 5.50$ 3.50$ 2.00$ 1.00$ -$ 6% 10%321-330 241-248 (6.67)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.50$ 1.00$ -$ 4% 8%331-340 249-255 (8.00)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 2% 6%341-350 256-263 (9.34)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 1% 4%351-360 264-271 (10.64)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 1% 3%361-999 272-751 (11.96)$ 8.50$ 8.50$ 8.00$ 6.00$ 4.00$ 2.00$ 1.00$ -$ 4%
CV=12%
![Page 48: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/48.jpg)
~LW CW >56 55-56 54-55 53-54 52-53 51-52 50-51 49-50 275 295181-190 133-139 (9.25)$ (9.25)$ (9.25)$ (9.25)$ (9.75)$ (12.25)$ (13.25)$ (15.25)$ 191-200 140-146 (5.17)$ (5.17)$ (5.17)$ (5.67)$ (5.67)$ (8.17)$ (9.17)$ (11.17)$ 1%201-210 147-155 (2.41)$ (2.41)$ (2.41)$ (2.91)$ (2.91)$ (5.41)$ (6.41)$ (8.41)$ 1%211-220 156-163 1.63$ 1.63$ 0.63$ (0.87)$ (0.87)$ (3.37)$ (4.37)$ (6.37)$ 2%220-230 164-171 4.83$ 4.83$ 3.33$ 3.33$ 1.83$ (0.67)$ (1.67)$ (3.67)$ 4% 1%231-240 172-178 5.50$ 5.50$ 5.00$ 4.00$ 2.50$ -$ -$ (1.00)$ 6% 3%241-250 179-186 6.50$ 6.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 8% 4%251-260 187-194 7.50$ 7.50$ 5.50$ 4.00$ 2.50$ -$ -$ (1.00)$ 10% 6%261-270 195-202 7.50$ 7.50$ 6.50$ 5.00$ 2.50$ -$ -$ (1.00)$ 12% 8%271-280 203-209 7.50$ 7.50$ 7.50$ 5.50$ 3.50$ 2.00$ -$ (1.00)$ 12% 10%281-290 210-218 6.83$ 6.83$ 6.83$ 4.83$ 2.83$ 1.33$ (0.67)$ (1.67)$ 12% 11%291-300 219-225 7.16$ 7.16$ 6.66$ 4.16$ 2.16$ 0.66$ (1.34)$ (2.34)$ 10% 11%301-310 226-233 5.83$ 5.83$ 5.33$ 2.83$ 0.83$ (0.67)$ (2.67)$ (3.67)$ 8% 11%311-320 234-240 3.83$ 3.83$ 3.33$ 0.83$ (1.17)$ (2.67)$ (3.67)$ (4.67)$ 6% 10%321-330 241-248 1.83$ 1.83$ 1.33$ (0.67)$ (2.67)$ (4.17)$ (5.67)$ (6.67)$ 4% 8%331-340 249-255 0.50$ 0.50$ -$ (2.00)$ (4.00)$ (6.00)$ (7.00)$ (8.00)$ 2% 6%341-350 256-263 (0.84)$ (0.84)$ (1.34)$ (3.34)$ (5.34)$ (7.34)$ (8.34)$ (9.34)$ 1% 4%351-360 264-271 (2.14)$ (2.14)$ (2.64)$ (4.64)$ (6.64)$ (8.64)$ (9.64)$ (10.64)$ 1% 3%361-999 272-751 (3.46)$ (3.46)$ (3.96)$ (5.96)$ (7.96)$ (9.96)$ (10.96)$ (11.96)$ 1%
Dumping Barns on Tyson-IBP Grid
![Page 49: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/49.jpg)
UNL Tyson-IBP Grid Dumping0
10
20
30
40
50
60
287 hd Dekalb EBxGPK348 272 LW 206 CW mixed sex% Lean
CW >56 55-56 54-55 53-54 52-53 51-52 50-51 Actual 275 Theory133-139 -9.25 1 0.3%140-146 1%147-155 -2.41 2 0.7% 1%156-163 1.63 2 0.63 2 1.4% 2%164-171 4.83 1 4.83 1 3.33 2 3.33 1 1.7% 4%172-178 5.50 5 5.50 3 5.00 2 4.00 3 4.5% 6%179-186 6.50 7 6.50 11 5.50 4 4.00 2 0 1 8.7% 8%187-194 7.50 11 7.50 6 5.50 3 4.00 3 2.50 2 0 2 0 1 10.1% 10%195-202 7.50 12 7.50 12 6.50 7 5.00 1 2.50 2 0 1 12.2% 12%203-209 7.50 15 7.50 10 7.50 8 5.50 4 3.50 2 2.00 2 0 3 15.3% 12%210-218 6.83 12 6.83 9 6.83 12 4.83 10 2.83 4 -0.67 2 17.1% 12%219-225 7.16 5 7.16 9 6.66 10 4.16 6 10.5% 10%226-233 5.83 8 5.83 4 5.33 8 2.83 4 -0.67 2 9.1% 8%234-240 3.83 2 3.83 3 3.33 4 -0.83 4 -1.17 2 -2.67 2 5.9% 6%241-248 1.83 1 1.33 1 -0.67 1 -2.67 1 -4.17 1 1.7% 4%249-255 0.50 1 0.50 1 0 2 1.4% 2%256-263 1%264-271 1%
![Page 50: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/50.jpg)
UNL Tyson-IBP Grid Dumping0
5
10
15
20
25
30
35
40
45
50
133-139
140-146
147-155
156-163
164-171
172-178
179-186
187-194
195-202
203-209
210-218
219-225
226-233
234-240
241-248
249-255
% Lean~LW CW >56 55-56 54-55 53-54 52-53 51-52 50-51 Actual Predicted
181-190 133-139 -9.25 1 -9.25 1 -9.25 1 1.3% 1%191-200 140-146 -5.17 1 -5.67 1 0.8% 2%201-210 147-155 -2.41 1 -2.41 2 -2.91 1 1.7% 3%211-220 156-163 1.63 1 1.63 4 0.63 1 -0.87 1 3.0% 6%221-230 164-171 4.83 4 4.83 7 3.33 1 3.33 2 5.9% 7%231-240 172-178 5.50 2 5.50 7 5.00 6 4.00 1 2.50 3 8.1% 11%241-250 179-186 6.50 6 6.50 12 5.50 7 4.00 3 2.50 3 0 1 13.6% 12%251-260 187-194 7.50 2 7.50 10 5.50 5 4.00 7 2.50 1 0 1 11.0% 13%261-270 195-202 7.50 5 7.50 19 6.50 9 5.00 7 2.50 1 0 3 0 1 19.1% 12%271-280 203-209 7.50 4 7.50 6 7.50 3 5.50 9 3.50 1 9.7% 11%281-290 210-218 6.83 6 6.83 9 6.83 8 4.83 2 2.83 5 12.7% 8%291-300 219-225 7.16 3 7.16 5 6.66 6 4.16 2 2.16 1 0.66 2 8.1% 6%301-310 226-233 5.83 1 5.83 1 5.33 1 2.83 2 -0.67 1 -2.67 1 3.0% 4%311-320 234-240 3.83 1 3.33 1 0.8% 2%321-330 241-248 1.33 1 -0.67 1 -2.67 1 1.3% 1%331-340 249-255341-350 256-263 12% CV351-360 264-271361-999 272-751
Danbred Genetics 257 LW 195 CW
![Page 51: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/51.jpg)
UNL Tyson-IBP Grid Dumping
% Lean~LW CW >56 55-56 54-55 53-54 52-53 51-52 50-51 Actual Predicted
181-190 133-139 -9.25 1 0.4% 1%191-200 140-146 1%201-210 147-155 -2.41 1 -2.41 1 0.8% 2%211-220 156-163 1.63 2 0.63 1 -0.87 1 1.7% 5%221-230 164-171 4.83 2 4.83 3 3.33 2 1.83 1 3.3% 6%231-240 172-178 5.50 1 5.50 2 5.00 2 4.00 1 2.5% 9%241-250 179-186 6.50 4 6.50 16 5.50 4 4.00 1 6.3% 11%251-260 187-194 7.50 11 7.50 10 5.50 2 4.00 5 11.7% 12%261-270 195-202 7.50 13 7.50 18 6.50 7 5.00 1 2.50 1 0.00 1 17.1% 13%271-280 203-209 7.50 7 7.50 16 7.50 6 5.50 3 2.00 1 13.8% 11%281-290 210-218 6.83 15 6.83 10 6.83 14 4.83 3 2.83 4 19.2% 10%291-300 219-225 7.16 3 7.16 10 6.66 6 4.16 5 10.0% 7%301-310 226-233 5.83 9 5.83 3 5.33 7 2.83 2 8.8% 5%311-320 234-240 3.83 3 3.83 2 .83 3 -1.17 1 3.8% 3%321-330 241-248 1.33 2 0.8% 2%331-340 249-255 1%341-350 256-263 12% CV351-360 264-271 h. bowel syndrome361-999 272-751
Danbred Genetics 263 LW 205 CW Gilts
0%
5%
10%
15%
20%
25%
181-190
191-200
201-210
211-220
221-230
231-240
241-250
251-260
261-270
271-280
281-290
291-300
301-310
311-320
320-330
331-340
Pigs Predicted
![Page 52: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/52.jpg)
Dumping Barns
Packer GridsNever to HormelIBP – Target 206 lb carcassOthers - ??
Labor Savings vs Sort Loss?
![Page 53: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/53.jpg)
Wean-Finish Thoughts
![Page 54: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/54.jpg)
Heat Sources by Mat Material – University of Nebraska
![Page 55: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/55.jpg)
Single Stock
Double Stock
![Page 56: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/56.jpg)
Univ of Neb Wean-Finish, 56d, 2002
Treatment P ValueItem WF DS N WF v N WF v DSPig wt, lb Wean 11.2 11.2 11.2 56d 63.1 59.2 60.9 0.07 0.002
ADG 0.924 0.858 0.887 0.06 0.002
F/G 1.66 1.66 1.64 NS NS
Dead,% 3.9 4.7 3.9
15 vs 30 pigs/pen
![Page 57: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/57.jpg)
Univ of Neb Wean-Finish, 56d – mkt, 2002
TreatmentItem WF DSS DSM N ADG 1.87 1.89 1.84 1.85
F/G 2.71 2.67 2.71 2.72
Dead,% 2.2 1.1 2.2 1.7
![Page 58: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/58.jpg)
Univ Illinois Wean-Finish, 2002
Item Single Double stay Double move
10 wk ADG 1.20 1.11 P<.05
10 wk F/G 1.75 1.72
Removal,% 2.1 2.7
Wk 11-mkt ADG 1.74 1.78 1.76
Wk 11-mkt F/G 2.94 2.86 2.77 P<.05
Removal 4.7 3.6 4.627 vs 54 pigs/pen
![Page 59: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/59.jpg)
Single Stock% overstock 100%Days in OS Period/turn 56
Pig Performance ADG,lb
OS period 1.00After OS period 1.80
F/GOS period 1.76After OS period 2.90
Death lossOS period 2.5%After OS period 2.5%
Wean Wt 12Sale Wt 265
Days to sell at slaughter 21Days to clean 4Total days/turn 180Turns/yr 2.03Feed Cost, $/t delivered
OS period 240.00$ After OS period 140.00$
Weaned Pig cost, $/hd 32.00$ Facility expense, $/space/yr 40.00$ Sale Price, $/cwt live 44.00$
Economic Summary, $/space/yrFeed 100.45$ Facility 40.00$ Weaned Pigs 64.91$
Income, $/space/yrOverstock removed credits Facility expense Feed Purchase PriceSlaughter Pigs 224.83$
Net, $/space/yr 19.47$
Difference vs Single
![Page 60: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/60.jpg)
Single Stock Overstock% overstock 100% 200%Days in OS Period/turn 56 56
Pig Performance ADG,lb
OS period 1.00 0.90After OS period 1.80 1.80
F/GOS period 1.76 1.80After OS period 2.90 2.90
Death lossOS period 2.5% 2.8%After OS period 2.5% 2.5%
Wean Wt 12 12Sale Wt 265 265
Days to sell at slaughter 21 21Days to clean 4 4Total days/turn 180 183Turns/yr 2.03 1.99Feed Cost, $/t delivered
OS period 240.00$ 240.00$ After OS period 140.00$ 140.00$
Weaned Pig cost, $/hd 32.00$ 32.00$ Facility expense, $/space/yr 40.00$ 40.00$ Sale Price, $/cwt live 44.00$ 44.00$
Economic Summary, $/space/yrFeed 100.45$ 119.86$ Facility 40.00$ 40.00$ Weaned Pigs 64.91$ 127.61$
Income, $/space/yrOverstock removed credits Facility expense 6.12$ Feed 21.10$ Purchase Price 62.70$ Slaughter Pigs 224.83$ 220.33$
Net, $/space/yr 19.47$ 22.78$
Difference vs Single 3.31$
![Page 61: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/61.jpg)
Single Stock Overstock Overstock% overstock 100% 200% 150%Days in OS Period/turn 56 56 56
Pig Performance ADG,lb
OS period 1.00 0.90 0.95After OS period 1.80 1.80 1.80
F/GOS period 1.76 1.80 1.80After OS period 2.90 2.90 2.90
Death lossOS period 2.5% 2.8% 2.7%After OS period 2.5% 2.5% 2.5%
Wean Wt 12 12 12Sale Wt 265 265 265
Days to sell at slaughter 21 21 21Days to clean 4 4 4Total days/turn 180 183 182Turns/yr 2.03 1.99 2.01Feed Cost, $/t delivered
OS period 240.00$ 240.00$ 240.00$ After OS period 140.00$ 140.00$ 140.00$
Weaned Pig cost, $/hd 32.00$ 32.00$ 32.00$ Facility expense, $/space/yr 40.00$ 40.00$ 40.00$ Sale Price, $/cwt live 44.00$ 44.00$ 44.00$
Economic Summary, $/space/yrFeed 100.45$ 119.86$ 111.05$ Facility 40.00$ 40.00$ 40.00$ Weaned Pigs 64.91$ 127.61$ 96.53$
Income, $/space/yrOverstock removed credits Facility expense 6.12$ 4.11$ Feed 21.10$ 11.24$ Purchase Price 62.70$ 31.62$ Slaughter Pigs 224.83$ 220.33$ 222.45$
Net, $/space/yr 19.47$ 22.78$ 21.85$
Difference vs Single 3.31$ 2.37$
![Page 62: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/62.jpg)
Success is the ability to go from failure to failure without losing your enthusiasm.
Winston Churchill
![Page 63: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/63.jpg)
Questions???
![Page 64: Managing Nursery and Grow-Finish A Continuous Improvement Project Mike Brumm Extension Swine Specialist](https://reader035.vdocuments.us/reader035/viewer/2022062309/56649f2c5503460f94c47045/html5/thumbnails/64.jpg)
Very often the most boring parts of your business are the
most profitable.
Pita Alexander