management briefing on curragh coal operationsmanagement briefing on curragh coal operations ....
TRANSCRIPT
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3 November 2010 The Manager Company Announcements Office Australian Securities Exchange Dear Sir, MANAGEMENT BRIEFING ON CURRAGH COAL OPERATIONS Following is a presentation that is to be given today at a management briefing on Wesfarmers’ Curragh coal operations. The briefing will be held today at 3:30 (EST) / 4:30 pm (EDT) / 1:30 pm (WST). This briefing will be webcast and accessible via our website at www.wesfarmers.com.au. Yours faithfully, L J KENYON COMPANY SECRETARY enc
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Wesfarmers Resources LimitedCurragh Operational Briefing
3 November 2010
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Agenda
Item Presenter
1 Wesfarmers Resources Stewart Butel
2 Overview of Curragh Mine Rod Bridges
3 Export market update Rob Brenchley
4 Curragh expansion update Stewart Butel
5 Outlook Stewart Butel
6 Questions Stewart Butel
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Resources division management team
Managing Director Stewart Butel
Director Marketing & Development Rob Brenchley
Chief Financial Officer Michael Ball
Executive General Manager Curragh Rod Bridges
General Manager Sales & Marketing Curragh Matt Latimore
General Manager Business Development Michael Dixon
General Manager Human Resources Grant Harrison
General Manager Legal Affairs Bill Ash
General Manager (Premier Coal) Patrick Warrand
General Manager Marketing & Development (Premier Coal) Bill Moody
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Curragh operational & marketing structure
Executive General Manager
Rod Bridges
Operations
Mining Maintenance &
Asset Management
Technical Services
CHPP
Expansion / Support
CHPP Expansion
ProjectCommercial
HSE & Training
Human Resources
Expansion Delivery
General Manager Sales & Marketing
Matt Latimore
Marketing & Logistics
Coal SalesCoal
TechnologyShipping
MarketingFinance
Rail & Port
Coal Quality & Planning
OPERATIONS MARKETING
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Wesfarmers Resources
Export metallurgical & domestic
steaming coal
Domestic steaming coal
Export & domestic steaming coal
QLD
WA
NSW
(40%
ownership)
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Overview of Curragh MineRod Bridges
Executive General Manager Curragh
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Curragh – significant milestones
Mine opened 1983
First export shipments 1984
Wesfarmers purchase of Curragh June 2000
Curragh East development 2001
Coal preparation plant upgrade 2002 & 2004
Curragh North development 2004 – 2006
Announced Curragh expansion to 8.0 – 8.5mtpa exports November 2009
Commenced FS to expand Curragh to 10mtpa exports August 2010
FS: Feasibility Study
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Curragh mine location
• Located in Central Queensland
– Heart of the Bowen coal basin
• World prominence
– Largest metallurgical coal reserve
• Close to major infrastructure
– Electrified rail
– 75mtpa port facility
– Electricity grid
– Dormitory town
– Coastal proximity
Coal measures indicated in green
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Curragh mine
• Open cut mine
• Large draglines & fleet of mobile
equipment
• 500 experienced personnel
• 9.0 - 9.5mtpa capacity coal handling
& blending facilities
• Multi product mine:
– Low ash export metallurgical coal
– 75%
– Medium ash domestic steaming coal
– 25%
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Mining methods
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• Fleet of five draglines
• Largest is a Marion
M8750 ‘Super’
Dragline
• 6,500 tonnes, 114
bank cubic metres
(bcm) bucket,
30mbcm/pa
Overburden removal
dragline
• Pre-strip ahead of
dragline fleet
• Combination of
contractor & owner
operator
• Upgrading fleet to ‘ultra
class’ in mid 2011
Overburden removal
truck & shovel
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• Selective mining
• Coal sourced from:
– Curragh
– Curragh East
– Curragh North
Coal mining
• 21km in length
• Largest single flight
conveyer
• 2,500tph capacity
Curragh North ROM
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• 2 x 60,000 tonne
crushed coal
stockpiles
• Ability to direct feed
from OLC, Curragh
ROM’s
• 1,600tph capacity
• Two stage washing
• Primary circuit –
metallurgical coal
• Secondary circuit –
steaming coal
Coal handling &
preparation plant
Crushed plant feed
stockpiles & overland
conveyor (‘OLC’)
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Coal Handling Preparation Plant layoutCurragh North
Conveyor
500 ton Bin
Reclaimers
Preparation plant
feed raw coal
stockpiles
Raw Coal stackers
Dump
Station
Breaker Station
Crushing and
Screening station
Reject Bin
Preparation
PlantCoking coalCoking coal stacker
Steaming coal stacker
Bucket wheel
reclaimer
Loading
Bin
Steaming coal stockpile 150,000 tonne
Coking coal stockpile 150,000 tonne
Coal Handling Plant
Raw Steaming coal
Middlings
Steam
coal
Sampling Points2 x Raw Coal (being installed)
2 x Plant Feed
1 x Export Product
1 x Middlings Product
1 x Bypass
1 x Train Loadout
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• 7,000 – 8,000 tonnes
capacity trains
• 305km to the Port of
Gladstone
Train loadout
• Two export terminals
at Gladstone
• RGTCT & Barney
Point
Port of Gladstone
RGTCT
‘RGTCT’ refers to the R G Tanna Coal Terminal
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Curragh export market updateRob Brenchley
Director Marketing & Development
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Curragh export market update
• Established Curragh brand & quality
• Diversified product range
• Positioned as ‘independent’ supplier
• World leading steel makers as key customers
• Positioned for future growth
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Blast
Furnace
Coking coal utilisation
Coking
CoalCoke
Oven
Iron Ore
Limestone
Pig Iron
Blended
by Consumer
PCI
Coal
‘PCI’ means Pulverised Coal Injection
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Queensland hard coking coal indicative
quality comparison
Source: Wood Mackenzie, March 2009
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5
VM% adb
Ash% air dried basis (adb)
Australian Hard Coking Coals Ash% vs VM% Air Dried Basis (adb)
Kestrel
Gregory
Norwich Park
Saraji
CurraghLake Vermont
Metrop.
Hail Crk
Illawara
German Crk
Riverside
Peak Downs
Cook
Blackwater
Tahmoor
StratfordDawson HV
Nth GoonyellaBurton
Dawson CMoranbah
Goonyella
Bulli
Oakey North
Oakey Crk & Collinsville
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Curragh export metallurgical sales
Hard
47%Semi Hard
21%
PCI
32%
2009/10 Actual
6.6 million tonnes
2010/11 Forecast
6.2 – 6.7 million tonnes
Hard
47 %Semi Hard
21 %
PCI
32%
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Curragh medium sized metallurgical coal player
BHP Billiton, 29
Mitsubishi, 23
Teck, 21Anglo, 14
Xstrata, 11
Evraz, 10
Rio Tinto, 7
Mechel, 7
Wesfarmers, 7Peabody, 6
Source: AME
Million tonne (mt) traded seaborne metallurgical coal
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Curragh metallurgical customer mix 2010
Queensland Japan Chamber of
Commerce & Industry
Export Excellence Awards - Winner
Japan45%
Other North Asia18%
South Asia24%
Europe10%
Americas3%
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Australian coal market prices
Source: Energy Publishing, Tex Report, Macquarie Research, CRU
0
100
200
300
400
2004 2005 2006 2007 2008 2009 2010
Australian hard coking coal prices
Annual Reference Price Quarterly Reference Price Spot Price
US$/Tonne (Nominal) FOB Australia (annual verse spot)
0
50
100
150
200
2003 2004 2005 2006 2007 2008 2009 2010
Australian steaming coal prices
JPU Reference Price Spot price
US$/Tonne (Nominal) FOB Australia (annual verse spot)
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Curragh export sales pricing
75%
25%
Annual
priced contracts
Quarterly
priced contracts
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Metallurgical demand growth will largely stem from Asia.
Australia will continue to be the main export supplier.
Global Metallurgical Coal – Export Projections Asian Metallurgical Coal - Import Projections
0
50
100
150
200
250
300
350
400
450
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
Met
Impo
rts
(Mtp
a)
Other Asia
India
Taiw an
China
South Korea
Japan
Global Total
0
50
100
150
200
250
300
350
400
450
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020
Met
Exp
orts
(Mtp
a)
Other
Mozambique
Canada
USA
South Africa
Russia (West)
Russia (East)
Australia
Indonesia
Source: Wood Mackenzie Coal Market Service
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0
1
2
3
4
5
6
7
8
9
10
2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014
Curragh metallurgical sales growth
Year Ending June
tonnes
(mtpa)
Committed
expansion
Study
expansion
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Curragh expansion update
Stewart Butel
Managing Director
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Curragh mine expansion
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Curragh mine expansion (continued)
• Expand metallurgical coal exports to 8.0mtpa - 8.5mtpa
• Approved capital expenditure of $286 million
• Export rail & port capacity contracted
• Expansion tonnage sales contracts in place
• Construction underway
• Two week shutdown of existing Coal Handling Preparation Plant
to tie in new plant early 2011
• Expansion completion Q4 CY11
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New coal preparation plant
• Design & construct contract
awarded via competitive
tender
• 1,200tph nominal capacity
• Located adjacent to existing
CPP
• Existing CPP (25 years old)
to be de-rated
• Ample capacity to produce
8.0mtpa to 8.5mtpa
metallurgical coal
• Product sales mix unchanged
• Construction underway
New CHPP
Steaming
Coal Tie-in
Coking
Coal Tie-in
Existing
CHPP
Existing
coal rail
bins
Existing
reject bin
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COMMENT:
Can we add
descriptions
or dates? New CHPP construction – 25 October 2010
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Blackwater Creek diversion
• Access to additional metallurgical coal
• Civil works completed September 2009
• Practical completion achieved
December 2009
• Capital expenditure $120 million
• Project completed ahead of budget &
timeline
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Curragh expansion study to 10mtpa exports
• Feasibility study (‘FS’) commenced
– Mining & Coal Handling
Preparation Plant studies
• Potential to expand Curragh to 10mtpa
metallurgical exports from FY14
– Wiggins Island commissioning
– Additional rail capacity required
– Potential for additional dragline
• Re-evaluation of remaining reserves at
Curragh/Curragh East
• Evaluate Curragh West deposit
• Target exploration completion in Q2
CY11
• FS completion Q4 CY11
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Wiggins Island coal export terminal
• Stage 1 – 27mtpa
• Financial close first half CY2011
• First shipment 2014
• Curragh is a Stage 1 participant
• Cumulative capacity with Stage 2
& 3 – 80mtpa
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OutlookStewart Butel
Managing Director
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September rainfall – impact on production
• Record September rainfall in Central Queensland
• Southern Bowen Basin mines affected
• Impact on Curragh’s Q1 FY11 production
• Cost per tonne affected by lost production in H1 FY11
• Forecast Curragh metallurgical sales 6.2 – 6.7mt for FY11
• Financial impact on H1 FY11 results approximately negative $80 - $100 million EBIT
• Risk of further wet weather over summer period
Bowen Basin highest
September rainfall on
record
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Continued focus on cost control
• Re-emergence of tight labour market & industry cost pressures
– Higher staff turnover
– Contractors, parts, consumables, utilities
– State royalty
• Impact of wet weather on Q1 coal production & costs
– Lost production due to wet weather & extended Dragline 304 shutdown
– Limited ability to catch up due to present CHPP capacity ahead of expansion
– Additional truck & shovel required to meet revised forecast
– Increased coal rehandle at ROM stockpile
– Weather proof haul roads & ramps
• Ramp up of coal exposure ahead of expansion
• Cost reduction programs in place
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Curragh Bengalla
Current hedging profile – as at 1 Nov 2010
Year end 30
Jun
Current US$
sold forward
(US$m)
Average
A$ / US$
hedge rate
2011+* 497 0.85
2012 546 0.83
2013 407 0.80
2014
2015
200
96
0.77
0.74
+ US$295.3m of contracts at average hedge rate of 0.82 delivered for the period
1 July 2010 – 31 October 2010
* outstanding contracts for remainder of year only ie:1 Nov 2010 – 30 June 2011
Year end 30
Jun
Current US$
sold forward
(US$m)
Average
A$ / US$
hedge rate
2011+* 76 0.82
2012 82 0.80
2013 61 0.79
2014
2015
39
24
0.76
0.73
+ US$41.6m of contracts at average hedge rate of 0.82 delivered for the period
1 July 2010 – 31 October 2010
* outstanding contracts for remainder of year only ie:1 Nov 2010 – 30 June 2011
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39
Resources outlook
• Q2FY11 pricing negotiations completed – 11% decrease on Q1FY11
• Strong shipping performance from our traditional customers
• Continuing focus on cost control
• Strong Australian dollar
• Impact of wet weather on H1 FY11 results approximately negative
$80 - $100 million EBIT
• Stanwell royalty estimate A$135 - $145 million for FY11 assuming
A$:US$ of $0.93
• Premier sole supplier to Verve Energy from 1 July 2010
– Lower deliveries over last four months (-370kt) due to Verve stock reduction
• Bengalla expansion study nearing completion
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For further informationAlex Willcocks
Manager Investor Relations & Planning
Wesfarmers Limited
T: +61 8 9327 4323
Stewart Butel
Managing Director
Wesfarmers Resources
T: +61 7 3031 7794
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www.wesresources.com.au