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INSTALLATION AND OPERATION MANUAL

RECEIVINGThe shipment should be thoroughly inspected as soon as it is received. The signed Bill of Lading is acknowledgement by the shipping carrier as receipt of this product as listed in your invoice as being in a good condition of shipment. If any of these goods listed on this Bill of Lading are missing or damaged, do not accept goods until the shipping carrier makes a notation on the freight bill of the missing or dam-aged goods. Do this for your own protection.

BE SAFEYour new tire changer was designed and built with safety in mind. However, your overall safety can be increased with proper training and thoughtful operation on the part of the operator. DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside. Keep this operation manual near the tire changer at all times. Make sure that ALL USERS read and understand this manual.

1645 Lemonwood Dr.Santa Paula, CA. 93060, USA

Toll Free 1-800-253-2363Tel: 1-805-933-9970Fax: 1-805-933-9160

www.bendpak.com

IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS

PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO INSTALLATION AND OPERATION. BY PROCEEDING WITH TIRE CHANGER INSTALLATION AND OPERATION YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO OPER-ATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.

MAN REV B 04-20-11P/N 5900380

AUTOMOBILE AND LIGHT TRUCKSINGLE PIECE WHEELTIRE CHANGER

MODEL:R30XLT

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101 Chassis Weldment102 Chassis Side Cover103 Foot Pedal Hood104 PHPS M6 x 1.0 x 20105 Chassis Front Board106 Hex Nut M8 x 1.25107 Pedal Divider108 Washer M6 x 12 Flat109 SHCS M6 x 1.0 x 16110 Washer M6 Flat111 Plastic Foot Pad112 Washer M6 Flat113 Pry Bar114 Washer Ø6mm115 PHPS M6 x 1.0 x 20116 Wheel Support Pad117 Bead Breaker Return Spring118 Rubber Grommet Ø12119 Air Drier / Oiler119-1 Air Drier119-2 Tee Fitting119-3 FTG NPL 119-4 Barbed Tube Fitting

120 Power Cord Grip121 Power Cord122 STS M5.5 x 1.0 x 25123 SHCS M5 x 0.8 x 20124 Washer Ø5125 Soap Brush126 Soap Bucket127 Tool Tray128 ¼" Ball Valve132 Nut M5 X 0.8133 Washer Ø5 134 Washer Ø5135 Air Regulator / Limiter 28mm Mount136137 Block141 Y-branch Air Fitting Ø8mm143 Washer M6 x 12mm Flat144145 SHCS M6 x 1.0 x 20146 Washer M6 Flat147 Nut M6 x 1.0148

*LUBRICATOR W/ YELLOW CAP B-P3182007

*--

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148-1148-2148-3 PHPS M6 x 1.0 x 16148-4 Pedal / Valve Bracket Weldment148-5 USE B-P3181988148-5-1 USE B-P3181988148-5-2 USE B-P3181988148-5-3 USE B-P3181988148-5-4 USE B-P3181988148-5-5 USE B-P3181988148-6 Air Valve Reforce Pad148-7 Pressing Spring148-8 Locknut M8 x 1.25148-9 Washer Ø8148-10 Washer M6 x 12mm Flat148-11148-12

148-13148-14148-15 Nut M8 x 1.25148-16 Pedal Valve Link148-17 Pedal Spring B-P3181976148-18 Cotter pin148-19 Pin Ø8148-20 Pedal Link Lever148-21 Locknut M10 x 1.5148-22 Washer Ø8148-23 Pedal Link148-24 Roll Pin Ø4 x 18148-25 Washer Ø10148-26 Washer Ø8148-27 SHCS M8 x 1.25 x 20148-28 Washer Ø8148-29 SSS M6 x 1.0 x 10

B-P3181988 COMPLETE VALVE ASSEMBLY

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200 Quick Change Chuck Assy201 Tower unit weldment202 Assist Tower Tool Holder204 Washer Ø12205 Bolt M12 x 1.75 x 80206 Locknut M16 x 2.0207 Lock pad208 Swing Arm Adjustment Screw209 M18 Snap Ring210 Mount / Demount Head Bush-

ing211 Metal MD Head B-P3182055212 Mount-demount Head Insert213 SSS M10 x 1.5 x 20214 Washer Ø10215 Hex Bolt M10 x 1.5 x 30216 Mount-demount Head Retain-

ing Washer 217 Roller Insert 218 Mount-demount Head Roller 219 Roller Pin Ø5 x 22 220 SSS M6 x 1.0 x 6

221 Swing Arm Unit Weldment222 Hex Shaft Locking Plate223 Locking Handle Cover224 Locking Handle225 Vertical Shaft226 Hex Shaft Spring 227 SHCS M8 x 1.25 x 25228 Hex Shaft Cap229 Hex Shaft Lock Cover230 SHCS M6 x 1.0 x 30231 SHCS M12 x 1.75 x 25232 Thin Nut M12 x 1.75233 Swing Arm Pivot Pin234 Pressure Release Valve 235 Washer M6 Flat236 SHCS M6 x 1.0 x 16238239240 Air Release Valve 241242

242-1243 Coiled Air Hose Ø8mm (9ft)244 Air Chuck 244-1245246 Y-branch Air Fitting Ø8mm247248 SHCS M6 x 1.0 x 8249 Washer M6 x 12mm Flat250 Washer M6 Flat251 PHPS M3 x 0.5 x 10252 Tool Box253 PHPS M4 X 0.7254 Washer Ø4mm255 Nut M4 x 0.7256 Tool Tray Shelf257 Quick Change Chuck258 Bolt259 Quick Change adapter II260 Quick Change adapter I261 Adjust pad

B-P5150523 PLASTIC HEAD ONLYMUST HAVE ADAPTER, B-P51505214

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801802 PU Air Compressor Hose Ø6mm803 Assist Tower Rear Cylinder Plate804 O-ring Ø85 x 3.6mm805 Cylinder Body Ø75 x 360mm806 Assist Tower Pivot Pin807 Gland808 SHCS M10 x 1.5 x 25809 Assist Tower Arm Bracket810 SHCS M12 x 1.75 x 25811 SHCS M12 x 1.75 x 25812 Nut M12 x 1.75813 Nut M10 x 1.5814 SHCS M10 x 1.5 x 35815 Guide Pin816 Spring Pad Ø10817 Small Cylinder Piston 818 Assist Cylinder Rod Ø30 x 533mm819 O-ring Ø35 x 3.1820 Assist Tower Cylinder Wear Ring821 O-ring Ø10 x 2.6mm822 O-ring Ø75 x 5.7mm823 Locknut M10 x 1.5824 Assist Tower Lock Spring825 Assist Tower Lock Pin826 Assist Arm Weldment827 Assist Tower Lock Shaft828 Assist Tower Lock Cam829 Assist Tower Lock Handle830 Assist Tower Lock Knob831 Assist Tower Lock Roller832 Assist Tower Lock Link833834 Connect plate835 Lower small arm unit weldment836 PHPS M6 x 1.0 x 10837 AT Roller Lock Nylon Insert838-839 Assist Tower Roller Lock Knob840 washer Ø10841 SHCS M10 x 1.5 x 15842 Straight Pin Ø3 x 18843 Washer Ø10mm844 Compress pad

845 Snap Ring Ø35846 Clout847 Assist Tower Quick Chuck, Outer848 Assist Tower Quick Chuck, Inner849 Tray lever 850 Straight Pin Ø10 x 45851 Plastic Disk 852 Big arm pin roll clout853 Washer Ø10854 SHCS M10 x 1.5 x 20855 Assist Arm Cone 856 alignment cone lever 1857 alignment cone lever 2858 roller pad859 Assist Tower Roller860 Snap Ring Ø22861 upper small arm unit weldment862 Assist Tower Roller Slide863 Roller Arm Lock Knob B-P3181994864 Roller Arm Lock Knob Catch B-P3181993865 Roller Arm Bolt B-P3181995866 Washer B-P3181996867 Washer B-P3181997868 Roller Arm Lock Knob Spring B-P3181998 869 Roller Arm Lock Knob Pin B-P5327663870 L/R Assist Arm Valve Cover 871872 Washer Ø5873 PHPS M4X30874875 Assist Arm Control Valve B-P3181966 876 PHPS M5X12877 Washer Ø5878 valve control assembly weldment879 cross recessed tapping screws M4880 cable holder Ø16881 washer Ø10882 SHCS M12X20883 cylinder pin884 seeger ringØ12885 upper cushion pad886 upper cushion plate887 lower cushion pad

300 Turntable Assembly 301 Turntable Ø750302 Jaw Clamp Cylinder Assem-

bly302-1 Fitting B-P3182010302-2 Front Cyl Cover B-P3182009302-3 Locknut M8 x 1.25302-4 Threaded Rod302-5 O-ring 16 x 2.4302-6 Small Cylinder Piston302-7 Washer Ø12302-8 Locknut M12 x 1.25302-9 Rear Cylinder Cover302-10 Tee Fiting302-11 Bolt 6mm Single302-12 O-ring 75 x 2.65302-13 Washer Ø12 302-14 O-ring 75 x 5.7302-15 Cylinder Piston Rod302-16 Cylinder Tube

302-17 Wiper Seal 32 x 20 x 6302-18 Cylinder Wear Ring302-19 O-ring 25 x 3.1303 Slide Block Unit Weldment304 Small Cylinder Cover305 Snap Ring Ø12306 Washer Ø12 307 SHCS M12 x 1.75 x 25308 Washer Ø12309 Hex Bolt M12 x 1.75 x 45310 Washer Ø12 311 Square Turntable Plate312 Snap Ring Ø65mm313 Link Spacer314 Square Turntable Spacer315 Square Turntable Link316 Square Turntable Press Pin317 Turntable Hub318 Jaw Clamp Bolt Plate319 Bolt Plate Shim

320 Large Cylinder Cover321

322 Clamp Pin Spring323324 Pin Ø3 x 12mm325326 Clamp Fixed Pin327 Clamp Support328 Jaw Clamp329 Jaw Covers 4 B-P3182002 **330

331332 Clamp Slide Plate333 Pin Ø4 x 10mm334 FHSS M16 x 2 x 40335 SHCS M8 x 1.25 x 25336 Pin Ø8 x 20337 Turntable Ruler338 Turntable Ruler Screw

*328 W/ RUBBER B-P5328311 W/O RUBBER B-P5327628**For clamps without rubber inserts built in

*

Jaw Clamp Inner Adjustment Pin B-P5327621

B-P5327622

B-P5327624

B-P5327626

Clamp Outer Adjustment Knob B-P5327629

B-P5327627

KNOB B-P5327630

PIN B-P5327625

PIN B-P5327623

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400 Bead Breaker Cylinder Assy 401 Brass 90° Fitting ¼ NPT x 10mm402 Large Cylinder Tube403 Thin Nut M18 x 2.5 x 1.5404 Piston Spacer405 Wiper Seal Ø200 x 12 x 6mm SEE KIT BELOW 406 Cylinder Piston407 O-ring Ø193 x 5.7 SEE KIT BELOW408 Eccentric Bushing409 Cylinder Wear Ring Ø25410 O-ring Ø25 x 3.1 SEE KIT BELOW411 Wiper Seal Ø25 SEE KIT BELOW412 Brass 90° Fitting ¼ NPT x 10mm413 Bead Breaker Blade Handle 414 BB Rubber Disk415 Lock Washer B-P318199416 Washer B-P3182000417 BOLT B-P3182001418 BB Arm Slide419 Bead Breaker Arm 420 BB Arm Pivot Pin

421 Snap Ring Ø16422 BB Blade Adjustment Rod 423 Locknut M16 x 2.0424 Wave Washer Ø16425 Washer Ø16427 Locknut B-P3181975428 BB Blade Hinge B-P3181977429 Bead Breaker Blade B-P3181972430 Bead Breaker Blade Cover B-P3181973431 Bead breaker Cover Plug B-P3181978432 Bead breaker bolt B-P3181974433 SHCS M14 x 2.0 x 30434 Metal Bushing Ø18 x Ø12 x 11435 Hex Bolt M6 x 1.0 x 16436 Cylinder Head Cap437 Cylinder Rod 438 Piston Spacer Pad439 Washer M6 Flat440 Washer M6 x 12mm Flat441 Nut M6 x 1.0442 BB Blade Adjustment Rod Pin

BEAD BREAKING SEAL KIT B-P5327772

BEAD BREAKING SEAL KIT B-P5327772

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500 Reduction Box Assembly500-1 Rotary Joint Block B-P3182006501 Gearbox Top Flange502 Hex Bolt M10 x 1.5 x 200503 Oil Plug504 Washer Ø10505 Hex Bolt M10 x 1.5 x 180506 SHCS M8 x 1.25 x 30507 Turntable Key 12 x 8 x 35508 Oil Block 45 x 8509 Cone Roller Bearing 7205510 Gear Stud M2511 Tab 6 x 6 x 20512 Gear Stud Pad513 SHCS M8 x 1.25 x 16514 Washer Ø8

515 Large Belt Pulley516 Oil Seal Ø45 x 25 x 10517 Gearbox Bottom Flange518 Nut M10 x 1.5519 Washer Ø10520 Nut M8 x 1.25521 Bearing 80208522 Snap Ring Ø50523 Helical Gear M2(Al)524 Turntable Shaft525 Bearing 80110526 Hex Bolt M10 x 1.5 x 170529530 PHPS M3 x 0.5 x 6531 SHCS M6 x 1.0 x 8532 Rotary Joint Block, See 500-1

533 O-ring Ø60 x 2.65534 Rotary Joint Collar, See 500-1537 Electrical Line538 Power Lline539 Directional Switch Cover540 Electric Capacitor541 Locknut M8 x 1.25542 Motor Pulley543

x 16544 Hex Bolt M8 x 1.25 x 40545 V Belt546 Rubber Washer547 Motor Mounting Weldment548 Electric Motor B-P3181981549 Washer Ø10550 Transmission Bracket Bushing

B-P3182047 TRANSMISSION ASSEMBLY W/ TAPERED SHAFTB-P3182046 TRANSMISSION ASSEMBLY W/ SPLINED SHAFT

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601 Air Valve Spool602 Washer M6 x 12mm Flat603 Washer M6 Flat604 PHPS M6 x 1.0 x 12605 PHPS M4 x 0.7 x 10606 Nut, spool B-P3000606607 Roll Pin Ø4 x 18608 SHCS M6 x 1.0 x 55609 Air Valve O-ring Spacer610 O-ring Ø17 x 4611 Foot Pedal Cam Link B-P3181962612 PHPS M3 x 0.5 x 10613 Foot Pedal Cam Cover614 SHCS M6 x 1.0 x 20615 Washer M6 x 12mm Flat616 Washer M6 Flat617 Foot Pedal Cam B-P3181961618 Cam Arc Washer619 Washer Ø8mm620 Wave Washer Ø8mm621 Locknut M8 x 1.25622 Foot Pedal Mounting Weldment623 SHCS M8 x 1.25 x 20624 Washer Ø8625 Turntable Directional Switch626 SHCS M6 x 1.0 x 16627 Washer M6 x 12mm Flat628 Washer M6 Flat629 Washer Ø5630 Washer Ø5631 PHPS M5 x 0.8 x 16632 Turntable Direction Switch Cam633 Directional Switch Cam Linkage634 PHPS M4 x 0.7 x 16635 Washer Ø4636 Washer Ø4637 Washer Ø6

638 Cotter Pin Ø3 x 25639 Directional Switch Bracket640 Locknut M6 x 1.0641 Foot Pedal Rubber Insert642 Foot Pedal (Left)643 Foot Pedal Limit Rod644 Foot Pedal Torsion Spring B-P5327035645 Torsion Spring Bracket646 Washer M6 Flat647 Washer M6 x 12mm Flat648 PHPS M6 x 1.0 x 12649 Foot Pedal Shaft 650 Nut M8 x 1.25651 SHCS M8 x 1.25 x 50652 Foot Pedal Adjustment Pad (thin)653 Hex Bolt M8 x 1.25 x 16654 Spring Lock Washer Ø8655 big cylinder locating coat656657658 FTG NPL ¼ NPT659 Tee Fitting ¼ Female NPT x ¼ NPT660 Washer Ø8661 Foot Pedal Adjustment Pad (thick)662 Air Valve663 Foot Pedal (Center/Right)664 Locknut M6 x 1.0665 Air Valve Connecting Link666 Foot Pedal Link667 Foot Pedal Return Spring B-P5327034668 Air Valve End Cap669670671672 FTG NPL ¼ NPT x ¼ Female NPT673 FTG 90° ¼ NPT x ¼ Female NPT

B-P5327387

B-P5325731

B-P5400331