malmet (australia) pty ltd · phone: (02) 6953 7677 email: [email protected] issue 11...

Malmet (Australia) Pty Ltd

Head Office & Customer Service 9-11 McKay Avenue

PO Box 373 LEETON NSW 2705 Phone: (02) 6953 7677

Email: [email protected]

Issue 11 November 2014

ABN 95 001 717 791

Bed Pan Flusher / Sanitizer

Energy Saver With Hands Free Operation

Spare Parts Catalogue

Note: Due to Malmet’s Policy of continuous product improvement;

design and technical specifications are subject to change without notice.

Issue 11 Page 1 September 2014

Table of Contents

Layout – Front View ........................................................................................................ 2

Layout – LH Side View .................................................................................................... 3

Layout – RH Side View ................................................................................................... 4

Layout – Rear View ......................................................................................................... 5

Layout – Top View .......................................................................................................... 6

Layout – Inside Door View ............................................................................................. 7

Detergent Line Assembly................................................................................................. 8

Main Assembly ................................................................................................................ 9

Door & Axle Assemblies ............................................................................................... 10

Steam Generator ........................................................................................................... 11

Pump Assembly ............................................................................................................. 12

Cold Water Tank ........................................................................................................... 13

Water Distribution ........................................................................................................ 14

Rotary Spray & Bottle Sprays ....................................................................................... 15

Hoses ............................................................................................................................. 16

Hose Clamps ................................................................................................................. 17

Electrical ....................................................................................................................... 18

Control Panel ................................................................................................................ 20

Manufactured Parts ...................................................................................................... 21

Detergent Assembly ....................................................................................................... 22

Note: Not all numbered parts listed in this catalogue are displayed on the Layout views.

In the interest of continued product improvement, MALMET (AUSTRALIA) reserves the right to alter

specifications without notice. E. & O. E.

Text and illustration © Copyright MALMET (AUSTRALIA) 2008 All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means,

electronic or mechanical, including photocopying, recording or by an information storage and retrieval system,

without prior permission in writing from Malmet (Australia)

Bed Pan Flusher / Sanitizer - Energy Saver

With Hands Free Operation



Layout – Front View

116,117

106,107

120

77

108

12,13

8

24- Behind

Cover

29

110

92

30 - 10 Amp

Element





Layout – LH Side View

37

73

36

34

90

33

34

42-47

78

38

85

16

20,19

4

18

77

86





Layout – RH Side View

97

27

73

23 81

65

34

86

86

86

3

2

1,1A

4 85

18

8

5

20

80





Layout – Rear View 5

76

25

44

82

88

87

55

86

43

21

83

85

1,1A

46

79

41





Layout – Top View

99

94

104

93

96

95

45

74

98

56

54 55

51

40

74

112

57

111

100 103

109

72





Layout – Inside Door View

9

70

69 68

66 17

6

6 60 59

7

61,62 63,64,71

15

14





Detergent Line Assembly

136 135 134 125 129 127 126 130 128

132 131

133





Main Assembly

# Part Number Description Diagram # Part Number Description Diagram

1 91-2028SP Trap ‘S’ Rota Moulded “ES”

6 91-3048SP Steam Fitting Mesh Nut

1A 91-2029SP Trap ‘P’ Rota Moulded “ES”

7 91-2093SP Steam – In/Out Mesh

2 91-2031SP Gasket S & P Trap

8 82-8095SP Adjustable Foot & Insert

(not sold separately)

3 91-2032SP Clamping Flange S & P

9 81-4152SP Spray SS 303 ¼” BIM16

4 91-3034SP Spray Press Lock Fitting

10 81-8044SP Hose SS Braided 1.5m with ¾” Fittings

5 91-3035SP Spray ‘T’ Press Lock Fitting

11 91-3027SP Brass Bush ¾”M x ½” F

137 91-3059 Element Over temp

Thermal switch





Door & Axle Assemblies


12 91-4010SP Door Complete with Cradle, Splash Guard, Countersunk Screws)

17 91-3072SP Door Gasket Complete

13 91-4011SP Door Assembly (without Cradle, Splash Guard,

Countersunk Screws)

NOTE: If door is replaced, Splash Guard must also

be replaced.

18 87-8210SP ½” Shaft Collar

14 91-2023SP Door Splash Guard

19 82-4321SP Bush Sintalite AJ2 (Prior July 2005

Unit S/N: 060500093)

15 91-3053SP Sani Cradle (ES Series)

20 91-3013SP Door Hinge

(Pkt 2)

16 91-4015SP Door Axle Assembly





Steam Generator


21 91-4000SP Steam Generator Complete

(includes items 25-29)

27 91-3042SP Temperature Probe Nut/Olive

22 91-4001SP Steam Generator (Tank Only)

28 91-4008SP Lid Assembly – Steam Tank

23 81-2405SP Temperature Probe with Nut & ¼” Olive

29 91-4004SP Cover – Element Electrical Assembly

24 91-3040SP Heating Element 4.5kW

(Behind Element Cover)

30

91-3300SP

Element 2200W

10 AMP

25

26

91-3114SP

8-4191SP

Hot Water Level Probe – 3 Way

Brass Fitting T/Couple

31

32

91-4141SP

91-4142SP

10Amp Steam Generator Assembly

10 Amp Steam Generator welded Sub Assembly

138 91-4054SP Full Assembly – Stainless Steel

Generator

139 91-4055SP Stainless Steel generator

140 91-4107SP THERM/BULB POCKET 265L ASSY

141 91-4108SP THERM/BULB POCKET 180L ASSY





Pump Assembly


33 91-4081SP Pump Assembly Aquaplus (Includes

items 43 and 46)

35 91-3014SP Aquaplus Pump

DW4-40

( includes Items 43 and 50

34 81-4415SP Hosetail 43mm x 1¼” BSP

36 91-3024SP Hosetail 25mm Hose x 1” BSP





Cold Water Tank


37 91-4090SP Cold Water Tank Assembly

43 91-3025SP Tail 13mm x ½” BSP Male

38 91-3010SP Hosetail 1-½” x 1¼” BSP

44 91-3063SP Steam Generator Fill Solenoid

39 91-2036SP Cold Water Tank

6mm ABS

45 91-3115SP Cold Water Level Probe 4 way

40 91-2072SP Steam Condenser Coil

46 91-4091SP Lid Assembly Cold Water Tank

41 91-2087SP Hose Spacer – Condensing Coil

(Pkt 2)

47 91-3011SP Nipple 1¼” Philmac

42 91-3021SP Brass Elbow 90° 1¼” BSP M/F





Water Distribution


48 91-4095SP Mains Water Inlet Assembly

(Prior February 2006 Unit S/N: 010600191)

54 91-4096SP Mains Water Inlet Assembly

(After February 2006 Unit S/N: 010600192)

49 91-3065SP Plastic ‘T’ ½” Female BSP


55 91-3067SP Water Inlet Solenoid 339 Dual

50 91-3066SP Water Inlet Solenoid Valve


56 91-2116SP Hose Tank Inlet

51 91-2071SP Water Inlet Tube (Cold Water Tank)

57 91-2117SP Hose Chamber Cool-down

52 91-3034SP

(No 4)

Spray Press Lock Fitting

58 8-0070SP Airline Fitting 3/8” x ¼” (Top Centre Spray)

Not Shown in Diagram

53 822-4461SP Mesh S/S (Pkt 10) 30mm x 30mm






Rotary Spray & Bottle Sprays


59 91-4061SP Nozzle –Rotary 3 Slot Assembly

(includes items 60,61,62,63,64,102)

65 91-3047SP Washer Teflon 40OD x 30.5ID

60 91-2130SP Nozzle–Rotary 3 Slots (D1)

66 91-4035SP Steam Fitting Mesh & Nut Assembly

61 8-5765SP Washer Nylon 9.35OD (Pkt 10)

67 91-4029SP Bottle Spray Complete LH/RH Set

62 8-5248SP Screw Shoulder SS 8/32”

68 91-4027SP RH Bottle Spray with Nut & Olive

63 91-4062SP Nozzle – Axle Assembly

69 91-4028SP LH Bottle Spray with Nut & Olive

64 91-3037SP Washer Teflon 26mm (Pkt 2 )

70 91-3033SP Nut & Olive ¼” BSP Chrome

71 8-5383SP Backnut Chromed ¾” BSP





Hoses


72 91-2079SP Hose – Cold Water to Steam Generator

78 91-3006SP Hose – Pump to Spray Nozzles

73 91-2080SP Spray Line to Bottle Hook

79 91-3008SP Hose – Steam Coil to Overflow

74 91-2081SP Spray Line to Top Wash Nozzle

80 91-3009SP Hose – Overflow to Trap

75 91-2082SP Spray Line to Final Rinse Nozzle

(Prior February 2006)

81 91-3002SP Hose – Steam Generator to Chamber

76 91-3004SP Hose – Cold Water Tank Overflow

82 91-3003SP Hose – Chamber to Steam Coil

77 91-3005SP Hose – Cold Water Tank to Pump

83 91-3007SP Hose – Steam Generator to Overflow





Hose Clamps


85 8-5835SP Hose Clamp S/S 25-40mm (Pkt 5)


86 8-5837SP Hose Clamp S/S 35.50mm(Pkt 5)







Electrical


90 91-3076SP Linak Actuator (with plug)

96 91-3106SP Harness 12 Way Board

91 1-20-515SP Lug 6.3mm

97 91-3108SP Harness Main

92 82-2361SP Micro Switch VP-531C-3H

98 91-3111SP Harness Door Switch

93 91-3160SP

STD PC Board with STD OTP Chip

21A Models

99 81-2308SP Circuit Board Pillar (Pkt 5)

93 91-3161SP

STD PC Board with Detergent OTP Chip –

without detergent sensor.

21A DET Models

100 91-4036SP Terminal Block Assembly

93 91-3162SP

STD PC Board with STD OTP Chip 10A Models

101 91-4037SP Tape Durafoam (1100mm Length)

93 91-3163SP

STD PC Board with Detergent OTP Chip –

without detergent sensor

10A DET Models

102 91-3099SP OTP – FCMSS0025 21Amp STD

94 91-3103SP Power Supply Relay PCB

103 91-4068SP Fan Sunon

80x80x25

95 91-3105SP Transformer

104 91-3098SP Over/Temp PCB





105

91-3096SP OTP Non STD CMSS0030P

21A Standard Models

105 91-3141SP OTP – CM0EDN09 Detergent 10Amp

Models without Detergent Sensor

105

91-3140SP OTP – CM00ES06 Standard 10A Models

105 91-3142SP OTP – CM0SDN09 Detergent 21Amp

Models without Detergent Sensor

142 91-4072SP Transformer Assembly

143 91-3143SP OTP- FCMSS030P-1

144 91-3059SP Element Over Temp Cutout switch





Control Panel


106 91-4075SP Control Panel Complete Assembly

113 91-3109SP Harness Infra-Red LED Display


107 91-4076SP Front Panel with Overlay

114 91-3110SP Cycle Start LED Lead


108 82-2237SP Overlay “ES-Sanitizer”

115 8-5196SP MTS Brass 1/8” x ¾” Countersunk


109 82-8506SP Display Board Cover

116 8-5894SP Turn Screw ¼” (Pkt 2)

110 91-3102SP Display PCB

117 8-5896SP Retainer (Pkt 2)

111 91-3104SP Transmitter PCB

112 91-3107SP Harness Display to Control PCB





Manufactured Parts


118 91-2041SP External Top Panel

122 91-4042SP External Side Panel LH Assembly

119 91-2053SP External Front Panel

123 91-4002SP S Trap Rear Panel Assembly

120 91-4030SP Front Fascia Panel Assembly

124 91-4003SP P Trap Rear Panel Assembly

121 91-4041SP External Side Panel RH Assembly





Detergent Assembly


125 81-9049SP Pump Coltec Detergent

131 91-2105SP Tube – Det Pump to Check Valve – 540mm

126 81-9054SP Valve Pump Detergent

132 91-2106SP Tube – Det/Foot Valve to Cap – 380mm

127 91-3226SP Check Value

133 91-2174SP Tube – Pump Tail to Check valve – 40mm

128 91-3157SP Hose Clamp 10mm

134 5-30-405SP Grommet Rubber ½” (Pkt 5)

129 91-3156SP Hose tail ¼” to 1/8” BSP

135 81-9081SP Detergent Bottle Cap

130 91-2176SP Tube – Cap Elbow to Pump – 840mm

136 91-3153SP Barbed Elbow 6mm:6mm

P/N 91-2142

Manufactured by

Malmet (Australia)

ABN 95 001 717 791

malmet (australia) pty ltd · phone: (02) 6953 7677 email: [email protected] issue 11...

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