malaysian palm oil industry

14
1 1 Palm Oil Industry in Malaysia Skills & Knowledge for Sustained Development in Africa 24 June 2009 2 Origin of Palm Oil Source: MPOC Publications Cooking to sterilise fruit bunches Separate fruitlets from the bunch Softening the fruitlets Pressing out oil Oil collection The oil palm tree (Elaeis Guineensis Jacq.) originated from West Africa in a belt from Angola to Senegal. The earliest archaeological evidence on palm oil consumption was found in an Egyptian tomb in Abydos. As no palm oil was produced in the country, the evidence implied that the oil had been traded during the time of the Pharaohs, 5,000 years ago The oil palm tree (Elaeis Guineensis Jacq.) originated from West Africa with a history of consumption dating back to 5,000 years. Today it feeds ~3 billion people in 150 countries. Original steps to extract palm oil Harvesting fruit bunches

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Page 1: Malaysian Palm Oil Industry

11

Palm Oil Industry in Malaysia

Skills & Knowledge for Sustained Development in Africa

24 June 2009

2

Origin of Palm Oil

Source: MPOC Publications

� Cooking to sterilise fruit bunches

� Separate fruitlets from the bunch

� Softening the fruitlets

� Pressing out oil

� Oil collection

� The oil palm tree (Elaeis Guineensis Jacq.) originated from West Africa in a belt from Angola to Senegal.

� The earliest archaeological evidence on palm oil consumption was found in an Egyptian tomb in Abydos.

� As no palm oil was produced in the country, the evidence implied that the oil had been traded during the time of the Pharaohs, 5,000 years ago

The oil palm tree (Elaeis Guineensis Jacq.) originated from West Africa with a history of consumption dating back to 5,000 years. Today it feeds ~3 billion people in 150 countries.

Original steps to extract palm oil

� Harvesting fruit bunches

Page 2: Malaysian Palm Oil Industry

3

Global Palm Oil Industry� Today, palm oil is one of the 17 major oils traded in the global edible oils & fats market.

� Palm oil can be found in one out of every ten food products worldwide.

� Key importers of palm oil today are China, India, EU-27 & Pakistan.

Palm oil is expected to make up 34-46 % of vegetable supply (2010-2020F)

94.3

64.57

43.5843.03

60.7

53.38

45.4440.36

23.39

20.59

20.0318.91

28.17

22.85

19.719.05

0

50

100

150

200

250

2008 2010F 2015F 2020F

Palm Oil Soybean Oil Rapeseed Oil Others

Global vegetable oil supply (M MT)

121129

161

207

35%34%

40%46%

33%

35%

33%

29%

16%

16%

13%

17%

16%

15%

14%

14%

Supply Growth

(2010 -2020F)

4.8%

4,694

16%

4,532

15%

11,748

40%

5,223

17%

1,840

6%

1,000

3%

952

3%

China EU-27 IndiaPakistan Bangladesh United StatesOthers

World Palm Oil Imports(2008)

Source: LMC – Oilseeds Outlook for Profitability to 2020 (Jan 2009), USDA Database – April 2009

4

Consumer Products

Palm Oil Value Chain & Applications

Downstream Processing

MidstreamUpstream

� Seed production

� Nursery

� Cultivation

� Harvesting

� Milling

� Trading

� Crude palm oil bulking

� Refining

� Fractionation

� Oleochemical

� Esterification

� Refined product storage

� Packaging and branding

� Food products

� Non-food products

ACTIVITIES

� DxP seeds

� Fresh fruit bunches

� Crude palm oil

� Palm kernel

� Biomass (Empty Fruit Bunches, kernel shell, fronds)

� Palm oil mill effluent

� Crude palm oil

� Palm kernel

� Crude palm kernel oil

� Palm kernel cake

� RBD Palm Oil

� Palm Fatty Acid Distillate

� RBD Palm Olein

� RBD Palm Stearin

� RBD PK Olein

� RBD PK Stearin

� Cocoa Butter Equivalent

� Cocoa Butter Substitute

� Cocoa Butter Replacers

� Fatty acid, alcohols, amines, amides

� Glycerines

� Palm methyl esters

� Tocotrienol

� Cooking oil, frying fats

� Margarine

� Shortening

� Vanaspati

� Ice cream, non-dairy creamers

� Candles, soap

� Emulsifiers

� Vitamin E supplements

� Confectionery

� Bakery fats

� Biodiesel

� Energy generation

� Animal feed

� Organic fertiliser from biomass

These days, palm oil and derived products are channeled into worldwide industrial and commercial activities to churn out food products as well as non-food applications.

PRODUCTS

0

5,000

10,000

15,000

20,000

25,000

30,000

35,000

40,000

45,000

1964

/196

5

1966

/196

7

1968

/196

9

1970

/197

1

1972

/197

3

1974

/197

5

1976

/197

7

1978

/197

9

1980

/198

1

1982

/198

3

1984

/198

5

1986

/198

7

1988

/198

9

1990

/199

1

1992

/199

3

1994

/199

5

1996

/199

7

1998

/199

9

2000

/200

1

2002

/200

3

2004

/200

5

2006

/200

7

1974

/197

5

1976

/197

7

1978

/197

9

1980

/198

1

1982

/198

3

1984

/198

5

1986

/198

7

1988

/198

9

1990

/199

1

1992

/199

3

1994

/199

5

1996

/199

7

Food Use Non-Food Use

20%

80%

Source: MPOC Publications, USDA Database

Page 3: Malaysian Palm Oil Industry

5

Palm Oil Benefits

Versatile

• As the cheapest traded edible oil, palm oil can be used for food and non-food purposes

• Examples of food use

� Cooking Oil

� Shortening

� Margarines

� Vanaspati

� Cocoa butter substitutes

� Key ingredient in instant noodle production

• Examples of non-food use

� Oleochemicals

� Biodiesel

� Energy generation

Healthy

• Balanced composition of saturated and unsaturated fatty acids

� Saturated palmitic acid (44%),

� Monounsaturated oleic acid (40%)

� Polyunsaturated fatty acids (10%)

• Can be blended with other soft oils to meet AHA1 recommended ratio of 1:1:1 (saturated, monounsaturated, and polyunsaturated fatty acids)

• High carotene content

• 15x higher than carrots

• 50x higher than tomatoes

• Cholesterol-free, no risk of trans fatty acids

� Does not require hydrogenation in food use

• Contains vitamin E

� Highest content of tocotrienols among edible oils

� Also contains tocopherols

� Meets the FAO/WHO Food Standard requirements under the CODEX Alimentarius Commission Programme.

Source: MPOC publications

1. American Heart Association

6

Palm Oil Benefits

Sustainable

• Compared to other oilseeds, the oil palm tree:

� Has the highest oil yield per ha

� Requires the lowest fertiliser inputs (~1MT of fertiliser per planted ha)

� Productive cycle of ~25 years

• RSPO-compliant producers are required to meet specific environment & social criteria

• Eco-friendly practices

• Wastage from plantations are reused e.g.

� EFB – mulched as fertilisers back in estates

� Palm kernel shells – biomass feedstock at mills for steam generation

� Palm oil mill effluent – biogas for electricity generation

Not only does palm oil have the potential to feed world due to its abundance, but it is also a versatile, healthy and a sustainable source of oil.

Source: MPOC publications

Page 4: Malaysian Palm Oil Industry

7

Oil Palm Cultivation Area

- Prime Area

- Plantable AreaPlantable = +/- 10 degrees off the equator.

Prime areas = +/- 5 degrees off the equator.

� Located within the equator band

� Humid tropical climate

� Temperature range of 24-32°°°°C throughout the year

� Ample sunshine (~ 5-7 hours a day in all months)

� Evenly distributed annual rainfall of ~ 2,000mm

� Soil pH <7.5

� Relative humidity ~ 85%

� No stagnant water

Oil palm hectarage in Malaysia has grown from 320,000 ha in the 1970s to over 4million ha today

Physical Conditions for Oil Palm Planting

Source: MPOC publications, The Oil Palm 4tedition by R.H.V. Corley, P.B. Tinker

8

Oil Palm Cultivation Area

Relative to other oilseeds, the oil palm tree is the highest yielding oil crop at an average yield of 3.65MT/ha

Source: Oilworld Database (June 2008)

3.65

0.40

0.19

0.45

0.69

0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00

Palm oil

Soybean oil

Groundnut

Sunflower

Rapeseed

5,000

3,900

450 405230

1,282

0

1 , 000

2 , 000

3 , 000

4 , 000

5 , 000

6 , 000

Indonesia Malaysia Thailand Nigeria Colombia Oth

countries

� Global oil palm mature areas:10.5m ha in 2007

� Indonesia: 5.0m ha

� Malaysia : 3.9m ha

� Other oil crops

� Soybean : 94.6m ha

� Groundnut : 21.9m ha

� Sunflower : 24.0m ha

� Rapeseed : 27.2m ha

Oil Palm Mature Area (000 Ha)

(2007)

Oil Yields (MT/Ha)

� Average lifespan of a oil palm tree ~25 years

� Palm clones planted in Malaysia & Indonesia : Tenera

Tenera Dura Pisifera

=X

Page 5: Malaysian Palm Oil Industry

9

Historical data shows that demand for palm oil as a food product has always been increasing despite peaks and troughs in economic cycles

-10.00

-5.00

0.00

5.00

10.00

15.00

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008

0

500

1,000

1,500

2,000

2,500

3,000

World GDP Growth Msia GDP Growth CPO Price

Dot-Com Crash 2000-2002

Asian Financial Crisis

1997-1998

Recession1990-1991

US Recession 1982

� There has been several recession periods since 1980.

� CPO prices cycles have been influenced by supply and demand dynamics impacted by economic conditions

� However Malaysian palm export data has shown historical upside trend

� As a food necessity, demand for palm oil has always been on increasing trend due to world population growth.

� Outlook on CPO prices expect to rangebetween RM2,000-2,300/MT (US 570-660/MT) by end of 2009.

0.00

2.00

4.00

6.00

8.00

10.00

12.00

14.00

16.00

18.00

1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 2002 2004 2006 2008

Msia Palm Oil Export Volume

Note: IMF regards periods when global growth is less than 3% to be global recessions.

Malaysia palm oil export data (1980-2008)

Historical GDP growth and CPO Prices (1980- 2008)

Palm Oil Industry Against Economic Cycles

GDP Growth (%) P

rice (RM/MT)

Million MT

Source: MPOB website, OECD Financial Indicators database

10

Palm Oil Production & Midterm Prospects

19.15

44.5%

17.31

40.2%

0.83

1.9% 4.33

10.1%

1.41

3.3%

Indonesia Malaysia Thailand Colombia Rest of the World

Source: LMC – Oilseeds Outlook for Profitability to 2020 (Jan 2009)

World Palm Oil Production (2008)

Total Production = 43m MT19.28 19.65

33.47

55.34

19.15

17.7717.31

17.17

22.77

27.84

2.85

1.89

1.271.261.41

2.15

1.52

1.030.930.83

6.12

4.92

3.863.704.33

0

10

20

30

40

50

60

70

80

90

100

2008 2009F 2010F 2015F 2020F

Indonesia Malaysia Thailand Colombia Rest of the World

43.03 42.3443.58

64.57

94.30

Palm Oil Production (M MT)

Supply Growth

(2010 -2020F)

8.0%

At a forecasted supply growth of 8%, palm oil is well positioned to meet global food and non-food demands. Malaysia is the second largest producer and leading exporter of palm oil.

Page 6: Malaysian Palm Oil Industry

11

Economic Importance To Malaysia

The palm oil industry has been a key economic growth driver by creating jobs and triggering downstream activities to bring in revenue for national development and stability, especially

Malaysia & Indonesia

� Today, the palm oil industry has become a key economic growth driver in Malaysia

� Second largest contributor to 2008 external trade (~6.9% at RM 46bn)

� Direct employment ~570,000 people

� Estimated total employment ~860,000 (incl. downstream)

Source: LMC – Oilseeds Outlook for Profitability to 2020 (Jan 2009)

Others

32.5%

Chemicals & chemical

products

6.2%

Liquefied natural gas

(LNG)

6.1%

Crude oil and

condensates

6.5%

Palm oil

6.9%

Electronics &

electrical products

41.8%

Sector No. Capacity (MT/annum)

FFB Mills 408 93.2m

Palm Kernel Crushers

41 5.2m

Refineries 50 19.2m

Oleochemical 17 2.6m

Malaysia External Trade (2008)

Total= RM663bn

12

History Of The Malaysian Palm Oil IndustryTODAYTODAY

1800s1800s

19171917

1960s1960s

1970s-1980s1970s-1980s

� First commercial planting in Tennamaran Estate, Selangor

� 1960s: Malaysia increased cultivation pace of oil palms

� Introduction of land settlement schemes (e.g. FELDA1) as means to eradicate poverty

� Malaysia overtook Nigeria as world’s largest exporter of palm oil

Key Milestones

� Malaysia and Indonesia are top palm oil producers

� Existence of world’s largest listed plantation company via the Synergy Drive2 merger

� China, India, & EU are key consumers of palm oil

Source: MPOC Publications

1. FELDA: Federal Land & Development Authority2. The corporate merger of Guthrie, Golden Hope Plantations and Sime Darby was completed in 2007

� 1970s: Expansion of domestic refining & fractionation facilities

� 1980s: Malaysianisation of 3 plantation companies, namely Guthrie, Golden Hope and Sime Darby

� Founding of KL Commodity Exchange (KLCE) for price setting, hedging and dissemination of market info

� 1875: Introduced to Malaya by the British as an ornamental plant

Market Expansion &

Product Diversification

Crop Diversification

Industrialisation & Origin Refining

Oil PalmCommercialisation

Oil Palm Introduction

Page 7: Malaysian Palm Oil Industry

13

History Of The Malaysian Palm Oil IndustryOil Palm Introduction and Commercialisation

� The oil palm tree was first introduced to Malaya by the British as an ornamental plant in 1875 but it was only commercially planted in Tennamaran Estate, Selangor 1917 by Henri Fauconnier.

Crop Diversification Efforts

� Despite threats of the Emergency during the 1960s, the oil palm expansion in Malaysia was rapid as its economic potential was recognised by the Malaysian Government as a complementary crop to rubber in the poverty eradication programme.

� The Federal Land Development Authority (FELDA) first introduced the oil palm in 1961on an initial size of 375 ha to help the landless farmers.

� Due to the fall in rubber and tin prices, estate planting of oil palm tended to be on old rubber estate land when the prospects of high yields and profitability of palm oil were recognised.

� In 1966, Malaysia overtook Nigeria as the world’s leading exporter of palm oil.

� Compared to Malaysia, the Indonesia government only started to directly invest in state owned plantations in 1968.

Export Diversification

� Realising from historical experience with rubber and tin that dependence on narrow product lines can bring price downswings, the Malaysian government embraced diversification as a way to sustain production and exports.

� Acting against the advice of international agencies, the Malaysian government began in the late 1970s to encourage a shift from CPO exports to refined products through taxation and incentive policies.

� The 1980s saw the “Malaysianisation” of 3 major plantation companies previously run by the British i.e. Sime Darby, Guthrie and Harrison & Crossfield (later Golden Hope Plantations)

� 1980 also saw the founding of the Kuala Lumpur Commodity Exchange (KLCE), a key instrument for price setting, hedging and dissemination of market information to reduce market risk in the trading of palm oil.

14

History Of The Malaysian Palm Oil IndustryIndustrialisation & Market Expansion

� Seeing the need for product development to sustain the upstream development of palm oil, the industry was flagged for sectoral support under the Industrial Master Plan of 1986 (IMP1).

� The IMP1 emphasised on the rationalisation of refining and fractionation to increase efficiency and competitiveness of Malaysian palm oil in the world market.

� As a result, Malaysia became a hub of palm oil downstream processing as it was more economical to export refined products than to have them processed in Europe.

� While Malaysia became a leading exporter of refined oil, demand for CPO exports then shifted to Indonesia as further oil palm expansion was encouraged through Indonesian government initiated smallholder schemes.

� By the time the Industrial Master Plan 2 (IMP2) was launched in 1996, Malaysia’s processing capacity has exceeded the supply of CPO.

� IMP2 led to the expansion of oil palm hectarage to East Malaysia and also encouraged the private sector to seek raw materials from abroad.

� IMP2 also saw stimulated participation in R&D to meet the call for productivity gains and further value-added product development along the value chain.

� The Malaysian Palm Oil Council (MPOC) was tasked to develop a comprehensive strategyto position Malaysia as an international leader in the oils & fats market through promotional activities.

� Despite Indonesia having overtaken Malaysia as a leading producer of palm oil since 2007 due to its vast landbank expansion and labour opportunities, the industry is still thriving in Malaysia.

� Malaysia is still a leading exporter of palm oil to major consumers in China, EU and India.

� In fact, Sime Darby and FELDA, both Malaysian-based companies are today the world’s largest plantation companies (based on planted area).

Page 8: Malaysian Palm Oil Industry

15

Malaysian Oil Palm Area

0

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

4,500

5,000

1975 1980 1985 1990 1995 2000 2005 2007

P.Malaysia Sabah Sarawak

CAGR 1975-2007

5.9%

While oil palm planting expansion in Peninsular Malaysia is likely to plateau, Sabah & Sarawak has been mooted for further expansion outlined in the Industrial Master Plan 2 (1996)

2,599

61%

922

21%

314

7%

470

11%

Private Estates Govt. Schemes

State Schemes Smallholders

� Oil palm estates in Peninsular Malaysia were mainly converted from rubber plantations

� Oil palm hectarage has grown at a compound growth rate of 5.9% from 1975 to 2007

� Planted Area by region

� 55% – Peninsular Malaysia

� 45% – East Malaysia

� Planted area by ownership

� 60% – Private estates

� 29% – Government schemes (e.g. FELDA)

� 7% – State schemes

� 11% – Smallholders

Planted Area (‘000 ha) -2007

Total= 4.3 m ha(‘000 ha)

Planted Area

Source: MPOB website

16

The FELDA StoryPoverty Eradication

� Concept adopted:

� Government agencies were set up (FELDA, FELCRA and RISDA) to allow plantation developed land to be distributed to the landless poor.

� Management expertise from the government was used to run the organised smallholdings.

The FELDA story

� Involvement with oil palm began in 1961 with an initial area of 375 ha.

� Today planted oil palm hectarage stands at 722,946 ha.

� 250 settlement schemes incorporating 95,000 families

� Selection criteria

� Age bracket of 21-50 years, married and physically fit

� Key success factors:

� Highly centralised administration and management

� Through FELDA’s integrated business operations along the palm oil value chain, FELDA provides support services to settlers ranging from basic community infrastructure to financing, processing & marketing.

� Settlers only given subsistence payment until the first crop harvest

� Settlers entitled to same sale prices of the produce as private estates

� Three stage development package:

FELDA’s success story has tied the prosperity of rural Malaysia with the palm oil industry. Today it is the largest plantation player with 723k ha planted area.

Settlers given individual titles

Settlers manage small blocks of land

• Encourage self reliance

Co-operative system

• Prepare settlers with know-how

FELDA settler home

Source: MPOC Publications, FELDA website

Page 9: Malaysian Palm Oil Industry

17

Private Sector

� The private sector in the palm oil industry today consists mostly of integrated players with plantation estates and refineries.

� There are currently 41 plantation companies listed in Bursa Malaysia.

� However, there are also diversified and private unlisted companies participating in the palm oil industry.

� Sime Darby is currently the world’s largest listed plantation player by planted area (~530k ha),

� Contributing 6% of world CPO production.

� Market capitalisation of RM41bn

As at 18 June 2009 Main Board

Second Board

Total

# of Plantation Companies 38 3 41

Market Capitalisation (RM bn) 71.7 0.6 72.3

� Current Malaysian plantation PE ratios range from 10x-17x

� Today, most Malaysian private companies have expanded their coverage beyond the Malaysian border, owning plantation estates and running destination refineries overseas.

� The private sector has also played a role in developing smallholder plantations.

� E.g. Native Customary Rights (NCR) plantation development in Sarawak

� Private sector contribute up to 60% of capital; providing funding & management expertise

� Smallholders contribute land and workforce

� The private sector has also acknowledge the importance of R&D and infrastructure development in the palm oil industry.

The private sector currently accounts for 60% of planted area in Malaysia and have been active participant in shaping the Malaysian palm oil downstream and export sector

Source: Bursa Malaysia

18

Key Drivers of the Malaysian Palm Oil SectorGovernment Policies in Malaysia

Since the 1960s, the Malaysian Government policies have moved from import substitution initiatives to export-oriented diversification detailed in the Industrial Malaysia Plan

1. MITI – Ministry of International Trade & Industry2. SIRIM – Standards & Industrial Research Institute of Malaysia3. MPOPC - Malaysian Palm Oil Promotion Council4. PORLA – Palm Oil Registration & Licensing Authority5. PORIM – Palm Oil Research Institute Malaysia

Import Substitution

Before 1970s

Export Diversification

Late 1970s onwards

� Revenue from export tax of CPO

� Purpose of maintenance and development of infrastructure

� Financial incentives for palm oil refining

� 40% abatement of corporate income tax for 2 years

� 7 year tax holidays for pioneer status refineries

� Introduced duty differences between CPO and processed palm oil

� To stimulate palm oil processing activities in the country

� Avoid overburdening CPO producers

� Protect duty revenue as much as possible

� Avoid providing financial support from other sources

� Subsequently tax credits were focused to stimulate further downstream processing (fractionated products, cooking oil, margarine, vanaspati & shortening)

Success of Malaysian downstream industry attributed to:

� Big processors coordinated easily with MITI

� Major palm oil processors were also oil palm cultivators

� Strong support from MITI1, SIRIM2, MPOPC3, PORLA4 & PORIM5

Taxation

Incentives & Allowances

Methods

Page 10: Malaysian Palm Oil Industry

19

Key Drivers of the Malaysian Palm Oil Sector

Industrial Master Plan 1(1985-1995)

Industrial Master Plan 2(1996-present)

Area focus

Human Resources

Technology

Tax & regulatory agencies

� Training institutes, universities

� On the job training

� Training focused on downstream products

� Training of R&D personnel

� Overseas training

� Adapt process and R&D technology from PORIM

� Local fabrication

� Localisation of machinery & equipment production

� Reduce downtime and costs from freight and exchange rate fluctuations

� Government incentives

� Double deduction tax benefit on export sales

� Export tax on CPO to reduce supplies to destination refineries in Europe

� Market coordinated incentives

� Peninsular Malaysia

� Call for development of different segments of the industry in the value chain especially oleochemicals

� East Malaysia

� Call for productivity gains

� Encouraged Malaysia to seek raw materials from abroad

Infrastructure � Rationalisation of palm oil refining and fractionation

� To increase efficiency and competitiveness in world markets

� Expansion of bulking, onshore pumping, storage and handling facilities in East Malaysia

Government Policies in Malaysia

The support for the palm oil industry outlined under the IMP emphasised on supply security and development of different segments in the downstream value chain

20

Key Drivers of the Malaysian Palm Oil SectorNetwork Cohesion Between the Government and Private Sector

Private Sector

• Plantation owners

• Palm oil refiners and downstream processors

Government

• Create vital institutions, MPOB and MPOC for coordination with:

� Universities for research

� MITI for promotion of international trade

� Private sector for smooth informational flows

Industry Associations

• Provide ex-ante discussions between captains of industry and government officials

• Examples:

� MPOA1

� PORAM2

� MOSTA3

Policy Implementation (Examples)

• Replanting subsidies

� Timed with glut in CPO prices (2000 & 2009)

• Regulation and incentives on palm oil refineries, biodiesel plants

• Mandatory blending of palm B5 biodiesel (2009)

R&D Collaborations

• Research undertaken by universities (local & abroad)

• Grants from government

• Joint support and commercialisation by private sector

Promotional & Marketing Activities

• Coordinated trade policies

• Overseas promotional and business efforts

Trust and systematic coordination between the government and associations of planters, processors and manufacturers have provided a smooth development and flow of industry

information

Smallholders/Govt Schemes

• Plantation owners

1. MPOA – Malaysian Palm Oil Assocation2. PORAM – Palm Oil Refiners Association Malaysia3. MOSTA – Malaysian Oil Scientists and Technologist Association

Page 11: Malaysian Palm Oil Industry

21

Key Drivers of the Malaysian Palm Oil SectorSkills and Knowledge Developed By The Malaysian Palm Oil Players

Upstream

• Major plantation companies today ensure implementation of best estate practices:

� Engage experiences estate managers as plantation advisors

� Developed Agricultural Research Manual (ARM) as reference for planters

• Skills training for harvesters

• Introduction of mechanisation to reduce labour dependencies

• Development of standard mill operating procedures

� Minimise oil losses

� Minimise machinery breakdown

Downstream processing

• Prior to the 1970s, palm oil refineries were mostly located in Europe.

� Palm oil refiners initially acquired machinery & equipment from suppliers at arms-length transactions

• Subsequently Malaysian companies have since acquired destination refineries in Europe (e.g. Sime Darby and IOI)

• PORIM1 (subsequently MPOB2) have spearheaded process improvement technology

� Today, most machinery & equipment are produced and fabricated locally

� Reduces downtime and costs exposure to freight and exchange rate fluctuations

1. PORIM – Palm Oil Research Institute Malaysia (established in 1979)2. MPOB – Malaysian Palm Oil Board (merger of PORIM and Palm Oil Registration & Licensing Authority – PORLA)

Unimills

Austral Edible Oil

Golden Jomalina

Infrastructure development and integration from upstream to downstream was possible due to economies of scale built up by local palm oil players and stable geopolitical conditions

22

Key Drivers of the Malaysian Palm Oil SectorResearch & Development

Palm oil R&D efforts in Malaysia have seen an increase in value added and new product development breakthroughs

Breeding

• In 1960, Malaysian Department of Agriculture established exchange program with West African economies and 4 private plantations to set up the Oil Palm Genetics Laboratory

• Under the second IMP1, calls were focused on mass tissue culture and genetic engineering to improve planting material quality

Education

• Establishment of an agriculture-focused education institution - Universiti Putra Malaysia

� To train agricultural and agro-industrial engineers and agro-business graduates to conduct research in the field

� Set up of training academies by private sector (e.g. Sime Darby Academy) to provide on-the-job training.

Agencies

• Set up of PORIM2 (subsequently MPOB3) to undertake R&D support

� Conduct training on chemistry, quality, analytical techniques, processing operations, transportation and handling of palm oil products

� Under IMP, role expanded to include training and R&D in oleochemicals, specialty fats and processed palm kernel oil

1. IMP - Industrial Malaysia Plan 2. PORIM – Palm Oil Research Institute Malaysia (established in 1979)3. MPOB – Malaysian Palm Oil Board (merger of PORIM and Palm Oil Registration & Licensing Authority – PORLA)

Page 12: Malaysian Palm Oil Industry

23

Malaysia & Indonesia Palm Oil Industry ComparisonsMalaysia Indonesia

• Export Oriented interventions

� Resulted in deliberate export shift from CPO to refined products

� Motivated product development

� Encouraged competition & market efficiency

• Import substitution interventions

� Stabilise domestic price of cooking oil

� Focused on upstream area expansion to increase CPO production

� Less successful in creating dynamic environment to encourage forward linkages

� Encouraged rent seeking

Malaysia pursued a more proactive policy to drive learning & innovation through key instruments of agencies, funding, network coordination. Lack of such instruments has largely

restricted Indonesia to cultivation and processing to meet domestic demand.

Type of Policies Implemented

Institutional support

• Directorate General of Estate Crops• Policy Formulation

• Research

• PORLA

• PORIM

• MPOB (merger of PORLA & PORIM in 2000)

• Indonesian Oil Palm Research Institute (IOPRI)

• Associations • Malaysian Palm Oil Association (MPOA)

• Palm Oil Refiners Association (PORAM)

• Gabungan Pengusaha Kelapa Sawit Indonesia (GAPKI)

• Assosiasi Minyak Makan Indonesia (AIMMI)

Relative to Malaysia, representation of the palm oil industry in Indonesia was seen to be fragmented. Research efforts in Indonesia were focused on expansion of oil palm area rather than

product innovation.

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Issues & Responses

Current Issues Policy levers/ Responses

� Maintain Malaysia’s position as a leading palm oil producer

� Landbank expansion limitations

� Efforts to improve operational efficiency and productivity

� Productivity enhancement efforts through:

� Estate practices

� Mill practices

� R&D to produce high yielding planting materials

� Susceptibility to price fluctuations � Existing government policies

� Replanting subsidies

� Reduce supply for mature trees to give way to new plantings

� Palm biodiesel mandate, B5 in government transportation

� Environmental/Sustainability concerns on:

� Oil palm plantation expansion (especially East Malaysia)

� Allegations of open burning, planting on peat soil, endangering orang utan habitats

� Ensure RSPO compliance by plantation estates

� Subsidies to smallholders to obtain RSPO certification

� Government policies on land conversion

� Oil palm in Malaysia can only be planted on idle land or designated agriculture land

� Private sector and government agencies should highlight existing sustainable practices:

� Zero-burning replanting technique

� Biological control in weed control, pest control

� Highlight policies on planting on peat soil conditions

Page 13: Malaysian Palm Oil Industry

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Issues & Responses

Current Issues Policy levers/ Responses

� Consumer misconceptions on palm oil especially in new markets e.g. China, Eastern Europe

� Low quality oil

� Unhealthy

� Private sector cooperation with government agencies (e.g. MPOB, MPOC, MITI) to market and dispel misconceptions about palm oil

� Joint cooperation with renowned universities or R&D entities to publish reports on benefits of palm oil products

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Conclusion

� Malaysia today has become a leading palm oil hub of trade and knowledge.

� The palm oil industry is a profitable business that provides opportunities to diversify into food and non-food products.

� The industry has been resilient, withstanding several economic recessions over the past century.

� However, this is subjected to several pre-requisites:

� Suitable soil and agronomic conditions

� Good infrastructure support in place

� Availability of good planting material

� Knowledge in plantation management and best practices

� Integration with modern milling and mechanisation processes

� Marketing capabilities & Quality control

� Access to R&D competencies for sustained development

� Network cohesion and sharing of information flow are also key between :

� Government and plantation sector

� Government to government

� Plantation sector and stakeholders

� Unlike other industries, benefits from the palm oil industry will only be reaped years later. We have to be passionate:

� ~ 3 years for commercial harvesting of new plantings

� Minimum payback of upstream greenfield investment ~6-7 years

� The economic cycle for upstream investment ~ 25 years

� ~ 2 years for a mill or even a refinery to begin operations

Page 14: Malaysian Palm Oil Industry

Thank you