Maintaining Stewardship

Danny Yount & Maika KhangDENSO Manufacturing North Carolina, Inc. – Statesville Plant

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DENSO Motor BU Company in North America

2

Michigan PlantMichigan Plant

■ LOCATION 500 Fritz Keiper. Battle Creek, MI

■ ESTABLISHED 1986■ PRODUCTS Servo Motors

Washer Systems■ TOTAL AREA

Land 21 acres (84,984㎡)Building 165,820sft. (15,405㎡)

■ CAPITAL 12.45 million USD

Greenville PlantGreenville Plant

■ LOCATION 1125 Sugg Pkwy. Greenville, NC

■ ESTABLISHED 1994■ PRODUCTS Radiator Fan Motor

Wiper System■ TOTAL AREA

Land 37.33 acres (151,069㎡)Building 283,791sft (26,365㎡)Warehouse 230,000sft (21,368㎡)

■ CAPITAL 42.5 million USD

Texas

Statesville

MichiganPG4

Greenville

AMX

Statesville PlantStatesville Plant

■LOCATION470 Crawford Road Statesville, NC

■ ESTABLISHED 1988■ PRODUCTS Blower Motor

Power Window MotorPinch SensorPower Seat MotorEPS

■ TOTAL AREA Land 64 acres (258,999㎡)Building 483,863ft (44,952㎡)

■ CAPITAL 42.0million USD

ASMO MANUFACTURINGde MEXICO S.A. de C.V.

■ LOCATION Irapuato, Guanajuato, MX

■ ESTABLISHED 2014■ PRODUCTS Wiper System

Wiper ArmWasher System

■ TOTAL AREA Land 99,000 ㎡Building 22,700 ㎡

■ CAPITAL 22.0 million USD■ SHAREHOLDERS

ASMO North America LLC (50%) DENSO Corporation (50%)

*Subsidiary Company

AMX

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Products made in North America

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EPS Motor <Statesville>

Power Window Motor <Statesville>

Servo Motor <Michigan>

Washer System <Michigan>

Radiator Fan Motor

Wiper Motor <Greenville>

Pinch Sensor <Statesville><Michigan>

<Greenville> Blower Motor <Statesville>

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Mature EMS1.

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• ISO14001 certified since January 1998

• Challenges

• Starting up:• Finding alternatives for environmental impacting processes

• Initially, copied the same Quality Program Procedures that were required by ISO14001.

• Current:• Continuous growth of company = resetting environmental goals

• Integrating with Business, Quality, and Engineering

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Mature EMS (cont)1.

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• Starting Up

• Rest room Improvements (water saving toilets & sinks, high speed hand dryers)

• Machine/Process/Design Improvements • Product painting to non-painted metal with plastic housings

• Parts powder coating to plastic insulators

• Positive balancing to negative balancing on armatures

• Current

• Company expansion = more energy & water usage, more waste generation, etc.

• Achieving Zero Waste Landfill

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Aggressive Goals2.

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For the graph, how far back do you want to go back?

For example, we can say we have reduced water usage by 78% from 2004 until today….

O

X

Target FY 2018 Actual

O

EcoFactory / EcoProduct Goals Status

0

5,000,000

10,000,000

15,000,000

20,000,000

25,000,000

30,000,000

2012 2013 2014 2015 2016 2017 2018

Reduce Electricity Use, kWh

01,000,0002,000,0003,000,0004,000,0005,000,0006,000,0007,000,0008,000,000

2012 2013 2014 2015 2016 2017 2018

Reduce Water Use, Gallons

0

100,000

200,000

300,000

400,000

500,000

600,000

2012 2013 2014 2015 2016 2017 2018

Reduce Landfilled Waste, Lbs

EVALUATION X =BAD > 2% =OK ? 2% O =GOOD NR = NOT REPORTED

O

DMNC has reduced electricity usage by 2% from 2015DMNC has reduced water usage by 25% from 2015.DMNC has reduced Total waste usage by 18.9% from 2015.DMNC has increased Landfill Waste by 29.6% from 2015.

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Aggressive Goals2.

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Target FY 2018 Actual

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Aggressive Goals2.

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Target FY 2018 Actual

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Aggressive Goals2.

9

Target FY 2018 Actual

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Aggressive Goals2.

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Target FY 2018 Actual

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Aggressive Goals2.

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Target FY 2018 Actual

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Beyond Compliance3.

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• Take advantage of the ESI resources

• Peer learning was great learning experience to mature your EMS• Gastonia Waste Water – Government Department Obtaining ISO

Certification

• Engineered Sinter Products – Great Employee Enthusiasm with EMS

• Military Helicopter Re-Painting- Control of Chemicals Usage

• Trainings offered through ESI really help grow your knowledge and learn new ideas to achieve your goals• Assisted in transition to ISO14001:2015 standard: Conducted

management training, gave training to EHS Associates, and gave POC for document review & resulted in 0 findings as a result of New Standard. Note: We did receive 3 minor findings.

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Integration into Core Business Functions

4.

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• From design phase, Production Engineering must consider environmental aspects & impacts

• These environmental items are communicated to contractors through Contractor Safety & Environmental Training

• Monthly environmental Key Performance Indicator (KPI) review at management level

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Community Involvement5.

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• Keep America Beautiful, Keep Iredell Clean Organization

• Big Sweep

• Earth/Arbor Day

• Household Hazardous Waste Day