maintaining rolling stock and meeting business objectives ... · maintaining rolling stock and...
TRANSCRIPT
Mar 2012
Maintaining Rolling Stock and Meeting
Business Objectives in the Rail Industry
Session code – 2067
Speaker Name – Koos Kunneke
Speaker Organization Title – MMIS Analyst
Speaker Company – Bombardier Transportation
Bombardier Background
Moved into mass
transit market
1942-73
Started with
snowmobiles
Moved into aerospace
European mass transit
and
emerging markets
1974-85 1986-2012
Bombardier – Facts and Figures
• A global leader in the rail
sector
• Worldwide installed base of
more than 100,000
vehicles
• Revenues $ 9.1 bn US1
• Order backlog $ 33.5 bn
US2
• Global headquarters in
Berlin, Germany
• More than 34,900
employees worldwide
Bombardier – Local Presence
Local Presence in 23 countries
Gautrain Project Background
• Reason for Train
– 8.8 Million people in Gauteng (+/- 20% of South Africa)
– 157 000 vehicles on N1 freeway per day between Pretoria and
Johannesburg
– Estimated cost of R300 million per year lost due to travelling time
– Above average accident rates
Gautrain Project Background
• Overview of Project
– 80 km standard gauge track
– 10 Stations
– 96 vehicles (24 Four car Train sets)
– Total Project cost in region of R7 billion
– Bombardier (approx):
• 760M€ construction
• 510M€ maintenance
– 15 year maintenance contract
Gautrain Project Background
• Geographical Area
Gautrain Project Background
Gautrain Project Background
• Time Line
Maximo on Gautrain • Bombela Concession Company consisting of
– Bombela Operating Company (RATP)
– Bombela Maintenance Company (Bombardier)
• Bombardier supplied Maximo and are the administrators of Maximo
within Bombela
• Deployed Multi Organization setup between the two Companies
• Operations Control Centre (OCC) create Service Requests for both
companies, but each company are only allowed to view their own
data
Maximo Setup
• Maximo setup:
– 2009 – Installed Maximo 6.2
– 2011 - Upgraded to Maximo 7.1.1.8
• Application deployment
– Maximo Enterprise Asset Management
– Maximo Asset Configuration Manager (ACM)
– Maximo for Transportation
– Syclo Mobile (Work Management)
Operational issues - Vehicle Modifications • Problems Tracking Modifications on Trains
– Many Modifications and Fleet Checks were released
– Some on all models, and some only on certain models
– Critical modifications, train not allowed to leave Depot
– Huge volumes of Work Orders to be created
• Solution – Maximo Asset Configuration Manager
Operational Process - Vehicle Modification
Create
New
Technical
Record Select
Item
Affected
Position
Select
Affected
Assets
Link
Job Plan
Work
Orders
Created
from PM
Specify
dates,
effective
from
Work Order Status
visible per
Modification using
TR Application
Select
Item
Affected
Models
PM
Created
for Each
Asset
Start
End
Operational Process - Vehicle Modification
Operational issues - Vehicle Modifications
Operational issues – AFC Software Versions
• Problems Tracking Software Versions on AFC Assets
– Overview of problem
• A TVM has got a certain software version
• Some components within the TVM also have software
• Software updates needed to be tested and deployed
• Tests were conducted at certain stations to see effect
– Some tests conducted by Engineering
– Some tests conducted by Contractor
– No proper system to keep master software versions
• Software upgrades released for a specific setup, and all
components should be on a specific software version
Operational issues – AFC Software Versions
• Problems Tracking Software Versions on AFC Assets
– Effect of Problem
• Additional problems introduced – unnecessary
• Passengers frustrated
• Negative reflection on system
• Downtime
• Solution – Maximo Asset Configuration Manager
Operational issues – AFC Software Versions
EMM
BNA
CHS
MST
Reader
Passenger
Display
Ticket
Vending
Machine
Operational Process - Software Versions
Create
New
Technical
Record Select Item
Affected Position
/ Superseding
item
Select
Affected
Assets
Link
Job Plan
Work
Orders
Created
from PM
Specify
dates,
effective
from
Work Order Status
visible per
Modification using
TR Application Select
Item
Affected
Models
PM
Created
for Each
Asset
Asset(CM)
Software Updated
Automatically once
WO Completed
Start
Create
new CM
Item
Revision
End
Operational Process - Software Versions
Operational Process - Software Versions
Value extracted from Maximo
• Vehicle
– Modifications and Fleet Checks quickly generated
– Quicker Service Readiness
– Maximo becomes the single point of asset status
• AFC (TVM)
– No more software version related problems
– Maximo becomes single point of reference for Software versions
– Engineers start to use Maximo for reporting and shows more
trust in the data
Our next steps
• Integration between Maximo and Orbita
– Train data will be downloaded via wifi connection
– Data will be analyzed using Bombardier Product – Orbita
– New Incidents will be created in Maximo via Web Services
– Status update will be send back to Orbita via Web Services
• Implementing Syclo Mobile Inventory Manager
Questions