mahindra & mahindra brake equipment parts catalogue

1

Brakes India LimitedBrakes India LimitedBrakes India LimitedBrakes India LimitedBrakes India LimitedPadi, Chennai - 600 050Telephone : (044) 26258161Fax : (044) 26257844Visit our website at : www.brakesindia.com

Publication Number BI / M&M / 03October 2010

Mahindra & MahindraBrake EquipmentParts Catalogue

3

Contents

Description Page No.1 Points For Your Attention ........................................................................................5

2 Our Distributors ......................................................................................................6

3 Brakes India Warehouses ......................................................................................7

4 List of Abbreviations...............................................................................................8

5 Modelwise Assembly Reference At A Glance .........................................................9

6 Kit Details ............................................................................................................. 11

7 29032088 / 89 - Caliper Assembly - Front .............................................................14






13 29019540 / 41 - Brake Assembly - Rear ...............................................................34





18 29021499 / 500 - Brake Assembly - Rear .............................................................54


20 29049248 - Booster & TMC Assembly ..................................................................64

4

Contents

Description Page No.







27 29066848 - CMC Assembly ..................................................................................80

28 29066932 - CMC Assembly ..................................................................................82

29 29066958 - CMC Assembly ..................................................................................84

30 29066967 - CMC Assembly ..................................................................................86

31 29066693 - CSC Assembly ..................................................................................90

32 29066887 - CSC Assembly ..................................................................................92

33 29066934 - CSC Assembly ..................................................................................94

34 29061001 - ABS Unit ............................................................................................98

35 Valves ..................................................................................................................102

36 Hose Assembly ....................................................................................................106

37 Product Matrix Prior to 2004 ................................................................................109

5

Points For Your Attention

Dear Customer,

l We are pleased to release the TVS-Girling Brake Equipment Parts Catalogue

for Mahindra & Mahindra vehicles.

l While every effort has been made to make the catalogue clear and concise,

suggestions for improvement are welcome.

l The data in this catalogue is subject to change from time to time and we

reserve the right to effect changes regarding serviceability of parts, as and

when necessary.

l Thanking you and assuring you of our best service at all times.

Vice President - Marketing

Brakes India Limited

Chennai - 600 050.

6

Our Distributors

l THE ASSOCIATED AUTO PARTS LTD

Ahmedabad, Aurangabad, Indore, Jabalpur, Kalamboli, Kolhapur, Nagpur, Pune, Raipur & Rajkot

l CENTRAL AUTOMOBILES PVT. LTD.

Ahmedabad, Indore, Mumbai, Nagpur, Pune & Sarkhej

l INDIA MOTOR PARTS & ACCESSORIES LTD

Agra, Ahmedabad, Asansol, Bangalore, Baroda, Bhilwara, Bhubaneswar, Calicut, Chandigarh,Chennai, Cochin, Coimbatore, Cuttack, Delhi Morigate, Dhanbad, Gandhidham, Guwahati, Hissar,Hubli, Jaipur, Jammu, Jamshedpur, Jodhpur, Jullundhar, Kanpur, Kolhapur, Kolkata, Kota,Ludhiyana, Madurai, Mangalore, Nagpur, Navi Mumbai, Patna, Pune, Raipur, Rajkot, Ranchi, Salem,Sambalpur, Secunderabad, Siliguru, Surat, Tirunelveli, Trichy, Udaipur, Varanasi & Vijayawada

l JULLUNDUR MOTOR AGENCY (DELHI) LTD

Agra, Allahabad, Alwar, Amritsar, Asansol, Baddi, Bhatinda, Bhilwara, Bhubaneswar, Bikaner,Chandigarh, Cuttack, Dehradun, Gaziabad, Gorakhpur, Gurgoan, Guwahati, Haldwani, Jaipur ,Jammu, Jamshedpur, Jasco, Jhandewalan, Jodhpur, Jullundhar, Kanpur, Kashmeri Gate, Kolkata,Kota, Lucknow, Ludhiyana, Pathankot, Patiyala, Patna, Rourkela, Saharanpur, Siliguru, Udaipur& Varanasi

l MADRAS AUTO SERVICE

Ahmedabad, Aurangabad, Bangalore, Belgaum, Bellary, Calicut, Chennai, Cochin, Coimbatore,Erode, Hubli, Kannur, Kolhapur, Kottayam, Kurnool, Mangalore, Margoa, Mysore, Nagpur,Namakkal, Navi Mumbai, Nellore, Pune, Raipur, Rajahmundry, Rajkot, Salem, Secunderabad,Shimoga, Trichur, Trichy, Vellore, Vijayawada & Vizag

l SUNDARAM MOTORS

Ahmedabad, Bangalore, Baroda, Belgaum, Bellary, Bijapur, Chennai, Cuddapah, Cuttack,Devangirri, Gulbarga, Hubli, Hyderabad, Karimnagar, Kolhapur, Mangalore, Mysore, Nagpur, Nasik,Navi Mumbai, Nellore, Ponda, Poonamallee, Pune, Rajahmundry, Rajkot, Rourkela, Secunderabad,Shimoga, Vellore, Vijayawada, Vizag & Yeshwantpur

l T V SUNDRAM IYENGAR & SONS LTD

Cochin, Haldwani, Indore, Jabalpur, Jaipur, Jodhpur, Kanpur, Madurai, Pondicherry, Raipur &Varanasi

7

Brakes India Warehouses

NORTH ZONE WEST ZONE

BRAKES INDIA LTD BRAKES INDIA LTD

279 APPROACH ROAD PLOT NO. 3, GAT NO : 1059,

MUNDUKA VILLAGE KRISHNA INDUSTRIAL PARK,

DELHI - 110 041 WAKI BUDRUK TAL.-KHED,

PHONE : (011) 28342583, 28343149, PUNE - 410 501

28341652 PHONE : (02135) 308043/308047

E-MAIL : [email protected] FAX : (02135) 308047/308034

E-MAIL : [email protected]

EAST ZONE SOUTH ZONE

BRAKES INDIA LTD BRAKES INDIA LTD

MERRILL ESTATE 29, SOUTH VANNIYAR STREET,

111/1, B.T.ROAD VELLORE (DISTRICT)

KOLKATA - 700108. SHOLINGHUR - 631102

PHONE : (033) 25782584/25784678 PHONE : (04172) 263008

E-MAIL : [email protected] E-MAIL : [email protected]

8

List of Abbreviations

ABUT. END ABUTMENT END

BTMC BOOSTER TANDEM MASTER CYLINDER ASSY

W/C WHEEL CYLINDER

CMC CLUTCH MASTER CYLINDER

CSC CLUTCH SLAVE CYLINDER

LCRV ASSY LOAD CONCIOUS REGULATING VALVE

TMC TANDEM MASTER CYLINDER ASSY

TMC KIT TANDEM MASTER CYLINDER KIT

CMC KIT CLUTCH MASTER CYLINDER KIT

CSC KIT CLUTCH SLAVE CYLINDER KIT

FLWI FLUID LEVEL WARNING INDICATOR

LCRV LOAD CONCIOUS REGULATING VALVE

GP VALVE G-PRESSURE CONCIOUS REGULATING VALVE

NRV NON RETURN VALVE

STD STANDARD SIZE

I O/S FIRST OVER SIZE = 0.8MM

II O/S SECOND OVER SIZE = 1.6MM

P PETROL

D DIESEL

LH LEFT HAND

FLH FRONT LEFT HAND

FRH FRONT RIGHT HAND

RH RIGHT HAND

RLH REAR LEFT HAND

RRH REAR RIGHT HAND

HASF HYDRAULIC AUTO ADJUSTER SERVICE FORWARD PULL BRAKE

TMC (AS/AS) TANDEM MASTER CYLINDER ASSY (AMERICAN STANDARD DESIGN)

TMC (CV/CV) TANDEM MASTER CYLINDER ASSY (CENTRAL VALVE DESIGN)

TMC (CF/CF) TANDEM MASTER CYLINDER ASSY (CENTRAL FLOW DESIGN)

MM MILLI METER

ASSY ASSEMBLY

TBA TO BE ANNOUNCED

AA APACHE 108

DB LINING SUFFIX

EC SA 91

XJ RD 0011

CK SF2M PI 4

BC APACHE 522/12

DR R 804

DP R 808

DX R 808 NF

BK APACHE 4005

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13

CALIPER ASSEMBLY

&

CHILD PARTS

14

Cal

iper

Ass

emb

ly

Typ

e &

Siz

e :

Co

lett

e I

- C

57

- A

pach

e 52

2/12

(B

C)

15

Caliper Assembly

Type & Size : Colette I - C 57 - Apache 522/12 (BC)

DiagramDescription

Part Number off M&MReference Number per Vehicle Part Number

Caliper Assembly - LH 29032088BC 1 88483

Caliper Assembly - RH 29032089BC 1 88484

Kit Caliper (Major) 29932008 2 0089335/0097826Consists of

3 Plunger Machining-(1)2 Sealing Ring-(1)4 Boot - Plunger-(1)10 Boot-Sliding Pin-(2)

Gasket-(1)Grease Sachet-(1)

Kit Caliper (Minor) 29932009 2 0089336/0097827Consists of

2 Sealing Ring-(1)4 Boot - Plunger-(1)10 Boot-Sliding Pin-(2)


Kit Sliding Pin 29932010 2 0089337Consists of

5 Sliding pin-(2)10 Boot-Sliding Pin-(2)12 Bolt-(2)

Grease Sachet-(1)

Kit Carrier Assembly 29932431 2 TBAConsists of

8 Carrier-(1)5 Sliding Pin-(2)10 Boot-Sliding Pin-(2)12 Bolt-(2)9 Anti Rattle Clip-(2)

Kit Bleed Screw 29946045 2 0603BAB00890NConsists of

11 Bleed Screw-(1)13 Dust cap-(1)

Kit Pad Assembly 29932071 1 0603BA0161NConsists of

6, 7 Pad Assembly-(4)

9 Antirattle clip 29320163 4 0089332/0097833

16

Cal

iper

Ass

emb

ly

Typ

e &

Siz

e :

Co

lett

e I

- C

57

- R

804

(D

R)

17

Caliper Assembly

Type & Size : Colette I - C 57 - R 804 (DR)

DiagramDescription


Caliper Assembly - LH 29032295DR 1 0603BA0441N

Caliper Assembly - RH 29032296DR 1 0603BA0451N

Kit Caliper (Major) 29932008 2 0089335/0097826Consists of



Kit Caliper (Minor) 29932009 2 0089336/0097827Consists of





Grease Sachet-(1)

Kit Carrier Assembly 29932431 2 TBAConsists of




Kit Pad Assembly 29932148DR 1 0603BA0461NConsists of


9 Antirattle clip 29320163 4 0089332/0097833

18

Cal

iper

Ass

emb

ly

Typ

e &

Siz

e :

Co

lett

e I -

C 6

0 -

R 8

08 N

F (

DX

)

19

Caliper Assembly

Type & Size : Colette I - C 60 - R 808 NF (DX)

DiagramDescription


Caliper Assembly - LH 29032395 1 0603BB0081N

Caliper Assembly - RH 29032396 1 0603BB0021N

Kit Caliper (Major) 29932228 2 0603BAB00840NConsists of

3 Plunger-(1)2 Sealing Ring-(1)4 Boot-Plunger-(1)14 Boot-Sliding Pin-(2)11 Dust Cap-(1)

Grease Sachet-(1)

Kit Caliper (Minor) 29932229 2 0603BAB00850NConsists of

2 Sealing Ring-(1)4 Boot-Plunger-(1)14 Boot-Sliding Pin-(2)11 Dust Cap-(1)

Grease Sachet-(1)

Kit Sliding Pin 29932287 2 0603BAB00860NConsists of


Grease Sachet-(1)

Kit Carrier Assembly 29932293 2 0603BAB00880NConsists of



10 Bleed Screw-(1)11 Dust Cap-(1)

20

Cal

iper

Ass

emb

ly

Typ

e &

Siz

e :

Co

lett

e I -

C 6

0 -

R 8

08 N

F (

DX

)

21

Caliper Assembly

Type & Size : Colette I - C 60 - R 808 NF (DX)

DiagramDescription


Kit Pad Assembly-Rane Grade 29932230 1 0603BB0820NConsists of

6 Pad Assembly-(2)7 Pad Assembly-(1)

Pad Assembly-(1)

Kit Pad Assembly-Apache Grade 29932285 1 0603BAB00870NConsists of


Pad Assembly-(1)

9 Antirattle clip 29321854 4 0603BAB01000N

22

Cal

iper

Ass

emb

ly

Typ

e &

Siz

e :

Co

lett

e I

- C

45

+ C

45 -

R 8

08 (

DP

)

23

Caliper Assembly

Type & Size : Colette I - C 45 + C45 - R 808 (DP)

DiagramDescription


Caliper Assembly - LH 29032427DP 1 0603BA0551N

Caliper Assembly - RH 29032428DP 1 0603BA0561N

Kit Caliper (Major) 29932181 2 0603BB0100NConsists of

14 Boot-Sliding pin-(2)2 Sealing Ring-(2)3 Plunger Machining-(2)4 Boot-Plunger-(2)11 Dust Cap-(1)

Grease Sachet-(1)

Kit Caliper (Minor) 29932182 2 0603BB0110NConsists of

14 Boot -Sliding pin-(2)2 Sealing Ring-(2)4 Boot-Plunger-(2)11 Dust Cap-(1)

Grease Sachet-(1)


13 Bolt-(2)5 Sliding Pin-(2)14 Boot -Sliding pin-(2)

Grease Sachet-(1)

Kit Carrier Assembly-LH 29932398 1 TBAConsists of


Kit Carrier Assembly-RH 29932399 1 TBAConsists ofCarrier-(1)Sliding Pin-(2)Boot-Sliding Pin-(2)Bolt-(2)Anti Rattle Clip-(2)



24

Cal

iper

Ass

emb

ly

Typ

e &

Siz

e :

Co

lett

e I

- C

45

+ C

45 -

R 8

08 (

DP

)

25

Caliper Assembly

Type & Size : Colette I - C 45 + C45 - R 808 (DP)

DiagramDescription


Kit Pad Assembly-Rane Grade 29932180DP 1 0603BB0150NConsists of


Pad Assembly-(1)Pad Assembly-(1)

Kit Pad Assembly-Apache Grade 29932370 1 —Consists of


Pad Assembly-(1)Pad Assembly-(1)

9 Antirattle clip 29321415 4 0603BB0240N

26

Cal

iper

Ass

emb

ly

Typ

e &

Siz

e :

Co

lett

e I

- C

57

- A

pach

e 52

2/12

(B

C)

27

Caliper Assembly


DiagramDescription


Caliper Assembly - LH 29032446 1 06038A0571N

Caliper Assembly - RH 29032447 1 06038A0581N

Kit Caliper (Major) 29932008 2 0089335/Consists of 0097826



Kit Caliper (Minor) 29932009 2 0089336/Consists of 0097827





Grease Sachet-(1)

Kit Carrier Assembly-LH 29932429 1 TBAConsists of


Kit Carrier Assembly-LH 29932430 1 TBAConsists ofCarrier-(1)Sliding Pin-(2)Boot-Sliding Pin-(2)Bolt-(2)Anti Rattle Clip-(2)

28

Cal

iper

Ass

emb

ly

Typ

e &

Siz

e :

Co

lett

e I

- C

57

- A

pach

e 52

2/12

(B

C)

29

Caliper Assembly


DiagramDescription




Kit Pad Assembly 29932025BC 1 06030A0091NConsists of


9 Antirattle Clip 29320163 4 0089332/0097833

30

Cal

iper

Ass

emb

ly

Typ

e &

Siz

e :

Co

lett

e I

- C

60

- A

pach

e 40

05 (

BK

)

31

Caliper Assembly

Type & Size : Colette I - C 60 - Apache 4005 (BK)

DiagramDescription


Caliper Assembly - LH 29032515 1 0603BB0770N

Caliper Assembly - RH 29032516 1 0603BB0780N

Kit Caliper (Major) 29932228 2 0603BAB00840NConsists of

3 Plunger-(1)2 Sealing Ring-(1)4 Boot-Plunger-(1)14 Boot-Sliding Pin-(2)11 Dust Cap-(1)

Grease Sachet-(1)

Kit Caliper (Minor) 29932229 2 0603BAB00850NConsists of

2 Sealing Ring-(1)4 Boot-Plunger-(1)14 Boot-Sliding Pin-(2)11 Dust Cap-(1)

Grease Sachet-(1)



Grease Sachet-(1)

Kit Carrier Assembly 29932293 2 0603BAB00880NConsists of




Kit Pad Assembly 29932285 1 0603BAB00870NConsists of


Pad Assembly-(1)

9 Antirattle clip 29321854 4 0603BAB01000N

33

DRUM BRAKE ASSEMBLY

&

CHILD PARTS

34

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

IA 2

79.4

x 5

0.8

mm

-

APA

CH

E 1

08 [

AA

]

35

Brake Assembly

Type & Size : HASF - Dia 279.4 x 50.8 mm - APACHE 108 [AA]

DiagramDescription


Brake Assembly - LH 29019540AA 1 0602BA2111NBrake Assembly - RH 29019541AA 1 0602BA2121N

Wheel Cylinder Assembly 29666649 2 0602BAB05700N(Dia 25.4 mm)

Kit wheel cylinder - Major 29967182 2 0602BB0500N/0602BB0840N

Consists of6 Plunger Assy-(2)7 Dust cover-(2)5 Seal-(2)10 Spring-(1)9 Dust Cap-(1)

Grease Sachet-(1)

Kit wheel cylinder - Minor 29967183 2 0602BB0550NConsists of

7 Dust cover-(2)5 Seal-(2)9 Dust Cap-(1)

Grease Sachet-(1)

1 Back plate Assembly - LH 29191870 1 0602BA3201NBack plate Assembly - RH 29191871 1 0602BA3211N

15 Spring - W/C end - LH 29192719 1 0602BB1710NSpring - W/C end - RH 29192718 1 0602BB1700N

22 Spring - Abutment end 29192712 2 0602BB1720N

23 Spring - Adjuster end 29192689 4 0602BA3261 N

Kit Lever Pawl - LH 29919296 1 0602BAB03850NConsists of

18 Lever Pawl-(1)17 Pin-(1)19 Washer-(1)16 Wave washer-(2)

Kit Lever Pawl - RH 29919297 1 0602BAB03870NConsists ofLever Pawl-(1)Pin-(1)Washer-(1)Wave washer-(2)

36

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

IA 2

79.4

x 5

0.8

mm

-

APA

CH

E 1

08 [

AA

]

37

Brake Assembly

Type & Size : HASF - Dia 279.4 x 50.8 mm - APACHE 108 [AA]

DiagramDescription


Kit Shoe Hold Down Pin 29919291 2 0602BAB03820NConsists of

32 Pin-(2)21 Spring-(2)20 Washer-(4)

11, 12, 13, 14 Adjuster Assembly - LH 29192834 1 0602BA3291NAdjuster Assembly - RH 29192835 1 0602BA3301N



Kit H/B Lever Assembly - LH 29919246 1 0602BB1540NConsists of

24, 25 Lever Assy-(1)27 Retaining Plate-(1)26 Spring Plate-(1)

Kit H/B Lever Assembly - RH 29919247 1 0602BB1550NConsists ofLever Assy-(1)Retaining Plate-(1)Spring Plate-(1)

Kit W/C Screw & Washer 64927107 1 0602BB3070NConsists of

31 Set Screw-(4)30 Lock Washer-(4)

29 Grommet - Lining Inspection 29191775 2 0602BAB03560N

28 Grommet - Collapsing Hole 29191883 2 0602BA3331N

Friction:Kit Lined Shoe 29937245AA 2 0602BAB05950NConsists of

3 Lined shoe Assy-Leading-(1)2 Lined shoe Assy-Trailing-(1)

38

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

79.4

x 5

0.8

mm

-

SA

91

[EC

]

39

Brake Assembly

Type & Size : HASF - Dia 279.4 x 50.8 mm - SA 91 [EC]

DiagramDescription


Brake Assembly - LH 29020148EC 1 0602BA2611N

Brake Assembly - RH 29020149EC 1 0602BA2621N


Kit wheel cylinder - Major 29967182 2 0602BB0500N/Consists of 0602BB0840N

6 Plunger Assy-(2)7 Dust Cover-(2)5 Seal-(2)10 Spring-(1)9 Dust Cap-(1)

Grease Sachet-(1)


7 Dust Cover-(2)5 Seal-(2)9 Dust Cap-(1)

Grease Sachet-(1)

1 Back plate Assembly - LH 29192950 1 0602BAB05860NBack plate Assembly - RH 29192951 1 0602BAB05850N







40

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

79.4

x 5

0.8

mm

-

SA

91

[EC

]

41

Brake Assembly


DiagramDescription














Kit Lined Shoe 29937260EC 2 0602BA3271NConsists of


Kit Lining Set - Std 29937471 1 0602BA3281NConsists ofLining Machining-(2)Lining Machining-(2)Rivet-(44)

Kit Lining Set - I O/S 29937472 1 0602BAB05990NConsists ofLining Machining-(2)Lining Machining-(2)Rivet-(44)

42

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

79.4

x 5

0.8

mm

-

SA

91

[EC

]

43

Brake Assembly


DiagramDescription


Brake Assembly - LH 29020194EC 1 0602BA2761N

Brake Assembly - RH 29020195EC 1 0602BA2771N




Grease Sachet-(1)



Grease Sachet-(1)








44

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

79.4

x 5

0.8

mm

-

SA

91

[EC

]

45

Brake Assembly


DiagramDescription


















46

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

79.4

x 5

0.8

mm

-

SA

91

[EC

]

47

Brake Assembly


DiagramDescription


Brake Assembly - LH 29020978EC 1 0602BB2380N

Brake Assembly - RH 29020979EC 1 0602BB2390N


Kit wheel cylinder - Minor 29967309 2 0602BAB03960NConsists of


Grease Sachet-(1)







Kit Lever Pawl - RH 29919297 1 0602BAB03870NConsists of

15 Lever Pawl-(1)17 Pin-(1)

Washer-(1)Wave washer-(2)




48

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

79.4

x 5

0.8

mm

-

SA

91

[EC

]

49

Brake Assembly


DiagramDescription




Kit H/B Lever Assembly - LH 29919246 1 0602BB1540NConsists Off



Kit Screw Washer 64927107 1 0602BB3070NConsists of


29 Grommet - Lining Inspection 29191775 2 0602BAB03560N28 Grommet - Collapsing Hole 29191883 2 0602BA3331N





50

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

79.4

x 5

0.8

mm

-

R S

F2M

PI

4 [C

K]

51

Brake Assembly

Type & Size : HASF - Dia 279.4 x 50.8 mm - R SF2M PI 4 [CK]

DiagramDescription


Brake Assembly - LH 29021260 1 0602BB2750 N

Brake Assembly - RH 29021261 1 0602BB2760 N




Grease Sachet-(1)



Grease Sachet-(1)








52

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

79.4

x 5

0.8

mm

-

R S

F2M

PI

4 [C

K]

53

Brake Assembly

Type & Size : HASF - Dia 279.4 x 50.8 mm - R SF2M PI 4 [CK]

DiagramDescription




11, 12, 13, 14 Adjuster Assembly - LH 29193683 1 0602BAB03500NAdjuster Assembly - RH 29193684 1 0602BAB03510N



Kit H/B Lever Assembly - LH 29919232 1 0602BAB03520NConsists of


Kit H/B Lever Assembly - RH 29919231 1 0602BAB03530NConsists ofLever Assy-(1)Retaining Plate-(1)Spring Plate-(1)



29 Grommet - Lining Inspection 29191775 2 0602BAB03560N28 Grommet - Collapsing Hole 29191883 2 0602BA3331N

Kit Lined Shoe 29937448 1 0602BB23120NConsists of


Kit Lining Set - Std 29937449 1 0602BB03080NConsists ofLining Machining-(2)Lining Machining-(2)Rivet-(44)

Kit Lining Set - I O/S 29937450 1 0602BB03090NConsists OffLining Machining-(2)Lining Machining-(2)Rivet-(44)

54

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

82 x

50.

8 m

m -

R

D 0

011

[XJ]

55

Brake Assembly

Type & Size : HASF - Dia 282 x 50.8 mm - RD 0011 [XJ]

DiagramDescription


Brake Assembly - LH 29021499 1 0602BA2550N

Brake Assembly - RH 29021500 1 0602BA2560N




Grease Sachet-(1)



Grease Sachet-(1)

1 Back plate Assembly - LH 29192034 1 0602BB0620NBack plate Assembly - RH 29192035 1 0602BB0610N




Kit Lever Pawl - LH 29919296 1 0602BAB03850N

Consists of18 Lever Pawl-(1)17 Pin-(1)19 Washer-(1)16 Wave washer-(2)


56

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

82 x

50.

8 m

m -

R

D 0

011

[XJ]

57

Brake Assembly


DiagramDescription




11, 12, 13, 14 Adjuster Assembly - LH 29193683 1 0602BAB03500NAdjuster Assembly - RH 29193684 1 0602BAB03510N










Kit Lined Shoe W/O HB Lever 29937481 1 0602BAB05380NConsists of


Kit Lined Shoe with HB Lever 29937482 1 0602BAB05390NConsists of

3 Lined shoe Assy-(2)2, 24, 25, 26, 27 Lined shoe Assy LH-(1)

Lined shoe Assy RH-(1)

58

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

82 x

50.

8 m

m -

R

D 0

011

[XJ]

59

Brake Assembly


DiagramDescription


Brake Assembly - LH 29021732 1 0602BB1561N

Brake Assembly - RH 29021733 1 0602BB1571N


Kit wheel cylinder - Minor 29967309 2 0602BAB03960NConsists of


Grease Sachet-(1)

1 Back plate Assembly - LH 29193313 1 TBABack plate Assembly - RH 29193314 1 TBA









11, 12, 13, 14 Adjuster Assembly - LH 29193507 1 TBAAdjuster Assembly - RH 29193508 1 TBA

60

Bra

ke A

ssem

bly

Typ

e &

Siz

e :

HA

SF

- D

ia 2

82 x

50.

8 m

m -

R

D 0

011

[XJ]

61

Brake Assembly


DiagramDescription











Friction:Kit Lined Shoe W/O HB Lever 29937481 1 0602BAB05380NConsists of


Kit Lined Shoe with HB LeverConsists of 29937482 1 0602BAB05390N

3 Lined shoe Assy-(2)2, 24, 25, 26, 27 Lined shoe Assy LH-(1)

Lined shoe Assy RH-(1)

63

BOOSTER TMC ASSEMBLY

&

CHILD PARTS

64

Bo

ost

er T

MC

Ass

emb

ly

Typ

e &

Siz

e :

Dia

8”

+ 9

” T

AN

DE

M -

Dia

26.

99 m

m -

C

F/C

F

65

Booster TMC Assembly

Type & Size : Dia 8” + 9” TANDEM - Dia 26.99 mm - CF/CF

DiagramDescription


Booster & TMC Assembly 29049248 1 0607AA0501N

4 Booster Assembly 29049564 1 0607AB0030N

Kit Booster 29949030 1 0607AAB0110NConsists of

7 Filter-(1)5 Gasket-(1)

Filter Cup-(1)6 Excluder-(1)

Kit NRV Assembly 29949014 1 0607AA0341N/Consists of 0607AB0170N

8 NRV Assy-(1)9 Grommet-(1)

1 TMC Assembly with Reservoir 29066835 1 TBA

2 TMC Assembly with out Reservoir 29066843 1 0607AB0050N

TMC Major Kit 29967227 1 0607AB0320N/Consists of 0607AB0270N

15 Primary Plunger Assy-(1)14 Secondary Plunger Assy-(1)19 Circlip-(1)

Seal-Fluid Tank-(2)17, 18 Seal Vaccum-(1)

16 Washer-(1)Retaining pin-(1)

3 O Ring-(1)

11, 12, 13 Fluid Reservoir Assembly 29046574 1 0607AB0070N

66

Bo

ost

er T

MC

Ass

emb

ly

Typ

e &

Siz

e :

Dia

8”

+ 9

” T

AN

DE

M -

Dia

26.

99 m

m -

C

F/C

F

67



DiagramDescription















3 O Ring-(1)


68

Bo

ost

er T

MC

Ass

emb

ly

Typ

e &

Siz

e :

Dia

9"

+ 23

.81

mm

-

AS

/AS

69


Type & Size : Dia 9" + 23.81 mm - AS/AS

DiagramDescription



3 Booster Assembly 29049457 1 TBA

Kit Booster 29949042 1 06060A0431NConsists ofFilter-(1)

5 Dust cover-(1)Seal Assy-Vaccum-(1)Grease Sachet

Kit NRV 29949014 1 0607AA0341NConsists of


1 TMC Assembly With Reservoir Assy 29066859 1 0606AA1271N

TMC Major Kit 29967427 1 0606AAB01180NConsists of

19 to 26 Primary Plunger Assy-(1)13 to 18 Secondary Plunger Assy-(1)

2 Circlip-(1)8 Roll Pin-(1)9 Seal-Fluid Tank-(2)

Stop Pin-(1)Washer-(1)

TMC Minor Kit 29967428 1 TBAConsists of

16, 24 Gland Seal-(2)18, 26 Back Seal-(2)15, 23 Shim-(2)


Washer-(1)

Kit Fluid Reservoir 29946067 1 TBAConsists of

10, 11, 12 Fluid Reservoir Assembly -(1)FLWI Assembly-(1)

9 Seal-Fluid Tank-(2)8 Roll Pin-(1)

70

Bo

ost

er T

MC

Ass

emb

ly

Typ

e &

Siz

e :

LS

C 6

5 -

25.4

mm

- A

S/A

S

71


Type & Size : LSC 65 - 25.4 mm - AS/AS

DiagramDescription







6 NRV Assy-(1)7 Grommet -(1)

1 TMC Assembly With Reservoir 29066685 1 0606AA0781N





TMC Minor Kit 29967386 1 0606AA0811NConsists of



Washer-(1)


10,11,12 Fluid Reservoir Assembly-(1)FLWI Assembly-(1)


72

Bo

ost

er T

MC

Ass

emb

ly

Typ

e &

Siz

e :

Dia

10”

-

Dia

20.

64 m

m -

AS

/CV

73


Type & Size : Dia 10” - Dia 20.64 mm - AS/CV

DiagramDescription


Booster & TMC Assembly 29049314 1 0607AB0261N



7 Excluder-(1)5 Gasket-(1)6 Filter-(1)

Kit NRV 29949031 1 0607AAB01080NConsists of



2 TMC Assembly with out Reservoir 29067029 0607AAB01010N


16 Primary Plunger Assy-(1)15 Secondary Plunger Assy-(1)11 Seal -Fluid Tank-(2)3 O-Ring-(1)18 Seal Vacuum-(1)19 Circlip-(1)17 Washer-(1)10 Roll Pin-(1)

Pin Retaining-(1)

12, 13, 14 Fluid Reservoir Assy 29046654 1 TBA

FLWI Assy 29464756 1 0607AAB01070N

74

Bo

ost

er T

MC

Ass

emb

ly

Typ

e &

Siz

e :

Dia

9"

+ 23

.81

mm

-

AS

/AS

75


Type & Size : Dia 9" + 23.81 mm - AS/AS

DiagramDescription








1 TMC Assembly With Reservoir Assy 29066859 1 0606AA1271N





TMC Minor Kit 29967428 1 TBAConsists of



Washer-(1)


10, 11, 12 Fluid Reservoir Assembly -(1)FLWI Assembly-(1)


76

Bo

ost

er T

MC

Ass

emb

ly

Typ

e &

Siz

e :

Dia

8”

+ 9

” T

AN

DE

M -

Dia

26.

99 m

m -

C

F/C

F

77



DiagramDescription















3 O Ring-(1)


79

CLUTCH MASTER

CYLINDER ASSEMBLY

&

CHILD PARTS

80

Clu

tch

Mas

ter

Cyl

ind

er A

ssem

bly

Typ

e &

Siz

e :

Dia

19.

05 m

m -

C

V

81

Clutch Master Cylinder Assembly

Type & Size : Dia 19.05 mm - CV

DiagramDescription


CMC Assembly 29066848 1 0069340

CMC Major Kit 29967273 1 08000A0100NConsists of

19 to 25 Plunger Assy-(1)13 Circlip-(1)15 Dust Cover-(1)

Grease Sachet-(1)

CMC Minor Kit 29967274 1 0802CAA03600NConsists of

25 Seal-(1)25 Seal-(1)19 Valve Seal-(1)13 Circlip-(1)15 Dust cover-(1)

Grease Sachet-(1)

82

Clu

tch

Mas

ter

Cyl

ind

er A

ssem

bly

Typ

e &

Siz

e :

Dia

19.

05 m

m -

C

V

83



DiagramDescription


CMC Assembly 29066932 1 0802CA2171N

CMC Major Kit 29967261 1 TBAConsists of

13 to 19 Plunger Assy-(1)9 Dust Cover-(1)3 Seal-Fluid Tank-(1)5 Gasket-(1)8 Circlip-(1)

Grease Sachet-(1)

CMC Minor Kit 29967262 1 TBAConsists of

19 Seal-(1)19 Seal-(1)13 Valve Seal-(1)9 Dust Cover-(1)3 Seal -Fluid Tank-(1)8 Circlip-(1)5 Gasket-(1)

Grease Sachet-(1)

84

Clu

tch

Mas

ter

Cyl

ind

er A

ssem

bly

Typ

e &

Siz

e :

Dia

19.

05 m

m -

CV

85



DiagramDescription


CMC Assembly 29066958 1 0606AB0350N

CMC Major Kit 29967259 1 0802CA2860NConsists of


Grease Sachet-(1)

CMC Minor Kit 29967260 1 0802CA2930NConsists of

23 Seal-(1)25 Seal-(1)17 Valve Seal-(1)13 Circlip-(1)14 Dust Cover-(1)

Grease Sachet-(1)

86

Clu

tch

Mas

ter

Cyl

ind

er A

ssem

bly

Typ

e &

Siz

e :

Dia

19.

05 m

m -

C

V

87



DiagramDescription


CMC Assembly 29066967 1 0802CA0751N

CMC Major Kit 29967273 1 08000A0100NConsists of


Grease Sachet-(1)

CMC Minor Kit 29967274 1 0802CAA03600NConsists of

25 Seal-(1)25 Seal-(1)19 Valve Seal-(1)13 Circlip-(1)15 Dust cover-(1)

Grease Sachet-(1)

89

CLUTCH SLAVE

CYLINDER ASSEMBLY

&

CHILD PARTS

90

Clu

tch

Sla

ve C

ylin

der

Ass

emb

ly

Typ

e &

Siz

e :

Dia

23.

81 m

m

91

Clutch Slave Cylinder Assembly

Type & Size : Dia 23.81 mm

DiagramDescription


CSC Assembly 29066693 1 0802CA0861N

CSC Major Kit 29967207 1 0802CA1471NConsists of

2 Plunger-(1)5 Spring-(1)7 Dust Cover-(1)12 Dust Cap-(1)3 Seal-(1)4 Seal-(1)6 Clip-(1)

Grease Sachet-(1)

CSC Minor Kit 29967208 1 0802CA1441NConsists of

3 Seal-(1)4 Seal-(1)7 Dust Cover-(1)12 Dust Cap-(1)

Grease Sachet-(1)

92

Clu

tch

Sla

ve C

ylin

der

Ass

emb

ly

Typ

e &

Siz

e :

Dia

22.

22 m

m

93



DiagramDescription



CSC Major Kit 29967232 1 0802CA02150NConsists of


Grease Sachet-(1)

CSC Minor Kit 29967233 1 0802CA02160NConsists of


Grease Sachet-(1)

94

Clu

tch

Sla

ve C

ylin

der

Ass

emb

ly

Typ

e &

Siz

e :

Dia

23.

81 m

m

95



DiagramDescription



CSC Major Kit 29967263 1 0802CAA04390NConsists of


Grease Sachet-(1)

CSC Minor Kit 29967264 1 0802CAA04400NConsists of


Grease Sachet-(1)

97

ABS UNIT

98

AB

S U

nit

99

ABS Unit

DiagramDescription


Kit EHCU EBC 340 Major 29961001 1 0609CB0030N

Consists of1,2,3,4,5,6 EHCU ASSEMBLY-(1)

7 Wheel Speed Sensor - Front-(2)8 Wheel Speed Sensor - Rear-(1)

1,2,3,4,5,6 EHCU ASSEMBLY 29061001 1 0609AB0220N

Kit EHCU EBC 340 29961010 1 0609BB0070NConsists of

1 EHCU EBC 340 Assembly-(1)6 ECU Protection Cover-(1)

1 EHCU EBC 340 Assembly 29061002 0609BA0060N

2,3 Bracket Assembly 29610007 1 0609BB0030N

Kit Mounting Accessories 29961004 1 0609BB0090NConsists of

4 Mounting Bolt and Washer-(1)5 Grommet-(1)

3 Mounting Bolt and Washer 29610003 1 0609BB0060N

4 Grommet 29610002 1 0609BB0050N

7 Wheel Speed Sensor - Front 29610004 2 0609AA0010N

8 Wheel Speed Sensor - Rear 29610005 1 0609AA0020N

101

VALVES

102

Val

ves

Fig

. 1

Fig

. 2

Fig

. 3

103

Valves

DiagramDescription


1 G.P. Valve Assembly 29066417 1 0098396

2 LCRV Assembly 29066830 1 0601BZ0030N

3 LCRV with Bypass Valve Assembly 29066868 1 0606EA0431N

3 LCRV with Bypass Valve Assembly 29067066 1 0606EB0420N

3 LCRV with Bypass Valve Assembly 29067250 1 0606EAB00681N

105

HOSES

106

Ho

se A

ssem

bly

Det

ails

Fig

. 4

Fig

. 3

Fig

. 1

Fig

. 2

107

Hose Assembly Details

DiagramDescription


1 Front Hose Assembly 29046456 2 0028630

1 Front Hose Assembly 29046643 2 0606CB0570N

3 Front Hose Assembly 29046666 2 0606CB0870N

2 Rear Hose Assembly 64047924 1 0011631

2 Rear Hose Assembly 64047923 1 0012630

1 Rear Hose Assembly 29046649 1 0606CB1170N

4 Rear Hose Assembly 29046667 2 0606CB0880N

Clutch Hose Assembly 29046668 1 0802CA2350N

Fluid Reservoir Hose Assembly 29464918 1 0075613

109

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PRIOR TO 2004

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Ass

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mahindra & mahindra brake equipment parts catalogue

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