magnetic formworks system

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The formwork system possesses special details that guarantee simple separation of the SAS-MF formwork from the con- crete element. The formwork is designed such that it can also be cleaned automa- tically. The SAS-MF base element with the proven Ratec automatic system is manu- factured the same for all elements to be produced – but in different lengths. The base element serves as a receptacle for mounting modules for both transverse and longitudinal juts. Using simple rapid con- nectors, these add-on modules can be fitted with different formwork shell types such as wood, smooth steel, profile steel with tongue and groove, steel or wood with shear key, or steel or wire ropes in the grouted joint. Simple positioning of the formwork on the steel table is supported by the integrated high performance magnets. Easy activa- tion and deactivation of the magnets enables efficient operation, in particular in the case of different types of formwork shell. In formwork lengths from 320 to 8000 mm and with stepless height adjust- ment from 150 to 300 mm, the SAS-MF SAS-MF with wooden and steel add-on modules for longitudinal and transverse formwork 203 PRECAST CONCRETE ELEMENTS www.cpi-worldwide.com CPI Concrete Plant International 6|2007 Magnetic formwork systems for the precast concrete part industry Ratec GmbH, 68766 Hockenheim, Germany The Ratec company has developed an innovative formwork system on the basis of magnets. The system, which bears the name Ratec Standard  Automa tic Modul ar Flex, in short SAS-MF, offers maximum flexibility in formwork construction by means of simple steel attachments and wooden modules.

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The formwork system possesses specialdetails that guarantee simple separationof the SAS-MF formwork from the con-crete element. The formwork is designedsuch that it can also be cleaned automa-tically. The SAS-MF base element with theproven Ratec automatic system is manu-factured the same for all elements to beproduced – but in different lengths. The

base element serves as a receptacle formounting modules for both transverse andlongitudinal juts. Using simple rapid con-nectors, these add-on modules can befitted with different formwork shell typessuch as wood, smooth steel, profile steelwith tongue and groove, steel or woodwith shear key, or steel or wire ropes inthe grouted joint.

Simple positioning of the formwork on thesteel table is supported by the integratedhigh performance magnets. Easy activa-tion and deactivation of the magnetsenables efficient operation, in particular inthe case of different types of formworkshell. In formwork lengths from 320 to8000 mm and with stepless height adjust-ment from 150 to 300 mm, the SAS-MF

SAS-MF with wooden and steel add-on modules for longitudinal and transverse formwork 

203

PRECAST CONCRETE ELEMENTS

www.cpi-worldwide.com CPI – Concrete Plant International – 6|2007

Magnetic formwork systems forthe precast concrete part industry 

Ratec GmbH, 68766 Hockenheim, Germany

The Ratec company has developed an innovativeformwork system on the basis of magnets. Thesystem, which bears the name Ratec Standard Automatic Modular Flex, in short SAS-MF, offers

maximum flexibility in formwork construction by means of simple steel attachments and woodenmodules.

 

base element is particularly suitable forthe production of solid walls, sandwichwalls, ceiling elements and stair landingsin precast concrete part works.

The proven PSV system complements theSAS-MF system ideally. The PSV systemhas been used successfully for many yearsin the precast concrete part industryworldwide. The PSV telescopic adaptorsystem covers all areas of formwork con-struction such as transverse and longitu-dinal juts, as well as window and door re-cesses. Thanks to the modular PSV system,casing and stripping by hand is easy. Aformwork height of 100 to 400 mm isthereby attained. In combination with C-profiles, the PSV system can be put to usein arbitrary lengths from 550 mm. ThePSV system enormously simplifies shutter-ing without a crane. The combination ofsteel basic formwork (SAS-MF, PSV) andwooden shell allows considerableamounts of formwork timber to be saved.Since the formwork panels are screwedfrom behind, filling of the visible surface isno longer necessary.

Ratec offer qualified advice for the indivi-dual adaptation of all formwork andfastening solutions in the precast works.Many of the developments elaboratedhere for the optimisation of productionprocesses in precast concrete part works

were elaborated in cooperation with therespective clients and tailored to therespective requirements.

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PRECAST CONCRETE ELEMENTS

Further information:

RATEC GmbHKarlsruher Straße 3268766 Hockenheim, GERMANYT +49 6205 940729F +49 6205 [email protected]

 www.ratec.org

CPI – Concrete Plant International – 6|2007 www.cpi-worldwide.com

Example application of the PSV system for a window recess