magnetic float operated, guided level transmitter “fgt” · it consists of a float & guide...

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Factory calibrated Liquid level or liquid/ liquid interface detection Customized lengths upto 4 meters Option of Integral Display Option of HART or RS 485 output Option of Zener Barrier for Intrinsic safety for hazardous area Salient Features Construction & Working It consists of a float & guide tube assembly in non-magnetic material, to achieve undisturbed flux. A chain of closely spaced glass encapsulated reed switches and resistors are placed inside the guide tube fig.1. During rise and fall of liquid level, the magnetic float moves and actuates a reed switch and develops a proportional voltage. The sensed voltage is fed to the transmitter located in the enclosure for conversion to a signal of 4-20 mA, to use with PLC or DCS. Alternatively, the signal can be transmitted to a display unit for remote indication or to a display unit integral with transmitter for local indication. Magnetic Float Operated, Guided Level Transmitter “FGT” It is a reliable technique for continuous level indication and control of liquid, chemically compatible with the transmitter MOC. The float is designed for variety of liquids and its unique self-cleaning construction is well suited for even sticky or dirty liquids with no float hang-ups. DT = Top Dead Band, DB = Bottom Dead Band GTL= Guide Tube Length DT & DB vary according to liquid SG 1 Enclosure 2 Cable Gland 3 Process Connection 4 Guide Tube 5 Float 6 Stopper We Measure the Best for You! Circuit Diagram Termination Supply: 24VDC, 4-20mA o/p Two wire Tx 1 2 6 5 4 3 + - 24VDC Z S Fig.1 COMMUNICATION PROTOCOL

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Page 1: Magnetic Float Operated, Guided Level Transmitter “FGT” · It consists of a float & guide tube assembly in non-magnetic material, to achieve undisturbed flux. A chain of closely

Factory calibratedLiquid level or liquid/ liquid interface detectionCustomized lengths upto 4 meters Option of Integral DisplayOption of HART or RS 485 outputOption of Zener Barrier for Intrinsic safety for hazardous area

••••••

Salient Features

Construction & WorkingIt consists of a float & guide tube assembly in

non-magnetic material, to achieve undisturbed

flux. A chain of closely spaced glass

encapsulated reed switches and resistors are

placed inside the guide tube fig.1. During rise

and fall of liquid level, the magnetic float moves

and actuates a reed switch and develops a

proportional voltage. The sensed voltage is fed

to the transmitter located in the enclosure for

conversion to a signal of 4-20 mA, to use with

PLC or DCS. Alternatively, the signal can be

transmitted to a display unit for remote indication

or to a display unit integral with transmitter for

local indication.

Magnetic Float Operated, Guided Level Transmitter

“FGT”It is a reliable technique for continuous level indication and control of liquid, chemically compatible with the transmitter MOC. The float is designed for variety of liquids and its unique self-cleaning construction is well suited for even sticky or dirty liquids with no float hang-ups.

DT = Top Dead Band, DB = Bottom Dead Band GTL= Guide Tube Length

DT & DB vary according to liquid SG

1 Enclosure 2 Cable Gland 3 Process Connection

4 Guide Tube 5 Float 6 Stopper

We Measure the Best for You!

Circuit Diagram

Termination

Supply: 24VDC, 4-20mA o/p

Two wire Tx

12

65 4

3

+ -24VDC

Z S

 

 

 

4-20mA

24

VD

C

I/P TLPI

I/P TUIC/TLIC

X`mitter

X`mitter

+-+- +

-+-

HAZARDOUSAREA

SAFE AREA

4-20mA

24

VD

C

Two wir e Tx

12

65 4

3

+ -

Z S

Two wir e Tx

12

65 4

3

+ -

Z S

Zener Barrier

 

Fig.1

C O M M U N I C AT I O N P R O T O C O L

Page 2: Magnetic Float Operated, Guided Level Transmitter “FGT” · It consists of a float & guide tube assembly in non-magnetic material, to achieve undisturbed flux. A chain of closely

We Measure the Best for You!

Specifications

Level Control and Automation System using Wireless Technology for IIoT Applications is available on Demand

Zener Barrier Fig.3Transmitter with Integral Display Fig.2

Measuring Range : GTL- (DT + DB)Resolution : a) Standard ± 12 mm

b) High ± 6 mmInstallation : TopEnclosure : Cast Al. IP66 or Ex d Gr. IIB or IIC (CCOE certified) or ATEX Ex d Gr. IIB Cable Gland : PG11 x Polyamide or ½”NPT x BrassWetted Parts : SS304, SS316, PP or PVDF coated SS304Float : SS316 - Ø52, 75 & 90, PP - Ø75, Hallar/PVDF ctd. SS304 - Ø75 & 90Process Conn. : Screwed, Flanged or Triclover FerruleSupply : 24 V DCOutput : 4-20 mA or 4-20 mA + HART (2 wire) or 1 to 5 V DC (3 wire) or

RS 485 (4 wire)Max. Load : 400 OhmsMax. Temperature : 70°C (PP), 150°C (Metallic)Max. Test Pressure : 2 Kg/cm2 (PP), 10 Kg/cm² (Metallic), 25kg/cm2 (Optional)Special Feature Gadget : Zener Barrier for Intrinsic Safety to Ex. ib Gr. IIB T6Zener BarrierInput Supply : 24 VDCOutput : 24 VDC/110mAEnclosure : ABS (Size-40 X 115 X 90mm)Mounting : Din railIntegral DisplayEnclosure : Cast Al. WP IP65 or Ex d Gr.IIB or IIC or ATEX Ex d Gr. IICRange : 0 to 9999Display : 4 digit LCD displayAccuracy : 0.25%Option : Intrinsically Safe with HART O/P

+

24

VD

C

-

LOOP POWERED INDICATOR

TLPI

PUNE TECHTROL PVT LTD., PUNE 26, INDIA

(4-20mA)

Display

Enclosure

Page 3: Magnetic Float Operated, Guided Level Transmitter “FGT” · It consists of a float & guide tube assembly in non-magnetic material, to achieve undisturbed flux. A chain of closely

We Measure the Best for You!

Float MOC Float Size Ø x L (mm)

Min.SG

Resolution(mm)

DT(mm)

at SG 1

DB (mm)

at SG 1

GTLMax.mtr

Max Temp

oC

Max PressureKg/cm2

Process Connection

SS316 Ø52 x 50 0.65 ± 12 25 45 1.5 150 10 65 NB Flange

SS304/316 Ø75 x 85 0.8 ± 12, 6 35 75 4 150 10 80 NB Flange

SS304/316 Ø90 x 90 0.6 ± 12, 6 45 65 4 150 10 100 NB Flange

SS304 pvdf ctd

Ø75 x 85 1 ± 12, 6 25 100 2 100 10 80 NB Flange

SS304 pvdf ctd

Ø90 x 85 0.8 ± 12, 6 25 100 2 100 10 100 NB Flange

PP Ø75 x 90 0.7 ± 12, 6 70 75 4 70 2 80 NB Flange

Float selection for various liquid specific gravity

Level Control and Automation System using Wireless Technology for IIoT Applications is available on Demand

Typical Installation Fig.5

Termination & Wiring Fig.4

1) Transmitter with Zener Barrier

2) Transmitter with 4-20mA O/P

Internal Installation

External Installation

1. Internal Installation

Transmitter is top mounted on the tank. A stillwell with perforation is recommended for liquids under turbulence. For fitment of stillwell, ensure that NB of tank nozzle is greater than the diameter of stillwell.

2. External Installation

Transmitter is top mounted on a chamber, external to the tank. This installation is adopted on the tank, containing mechanical devices like stirrers, ladders & other internals or to overcome space limitation in the tank.

4-20mA

24

VD

C

I/P TLPI

I/P TUIC/TLIC

X`MITTER X`mitter

+-+-

HAZARDOUSAREA

SAFE AREA

4-20mA

24

VD

C

Two wire Tx

12

65 4

3

+ -

Z S

Two wire Tx

12

65 4

3

+ -

Z S

Zener Barrier4-20mA

24

VD

C

I/P TLPI

I/P TUIC/TLIC

X`MITTER X`mitter

+-+-

HAZARDOUSAREA

SAFE AREA

4-20mA

24

VD

C

Two wire Tx

12

65 4

3

+ -

Z S

Two wire Tx

12

65 4

3

+ -

Z S

Zener Barrier

I/PLP-Cator

Page 4: Magnetic Float Operated, Guided Level Transmitter “FGT” · It consists of a float & guide tube assembly in non-magnetic material, to achieve undisturbed flux. A chain of closely

We measure the best for you!We Measure the Best for You!

PUNE TECHTROL PVT LTDRegd. & Sales: S-18, MIDC Bhosari, Pune - 411026, India +91-20-66342900 | [email protected]

Works: J-52/7, MIDC Bhosari, Pune - 411026, India+91-20-67313600 | www.punetechtrol.com

Model Identification

Ordering Information Model No. x GTL x Measuring Range x Liquid & its SG. and Optg. Temp & Pressure *A

ll dim

ensi

ons

in m

m e

xcep

t spe

cifie

d

Enclosure x Cable GlandCast Al. IP66 x PG 11 -------------------------------- JCast Al. Ex d Gr. IIB x ½”NPT --------------------- ECast Al. Ex d Gr. IIC x ½”NPT --------------------- FCast Al. ATEX Ex d Gr IIB x ½”NPT ------------- GOthers ------------------------------------------------------ OWetted PartsSS304 --------------------------------------------------------- -------- NSS316 --------------------------------------------------------- -------- SPVDF ctd SS304 ------------------------------------------ -------- DPP --------------------------------------------------------------- -------- POthers ----------------------------------------------------------------- OFloat x Flange SizeØ 75 x 80 NB (max 4 mtrs GTL) --------------------------------------- 2Ø 90 x 100 NB (max 4 mtrs GTL) ------------------------------------- 3Ø 52 x 65 NB (max 1.5 mtrs GTL) ------------------------------------ 4Others ----------------------------------------------------------------------------- 0Flange RatingASME B16.5 150# Flange ----------------------------------------------------------- 1BS 10 T ‘D’ Flange ---------------------------------------------------------------------- 2Others --------------------------------------------------------------------------------------- 0ResolutionStandard ----------------------------------------------------------------------------------------------- SHigh ------------------------------------------------------------------------------------------------------ HOutput4-20mA ------------------------------------------------------------------------------------------------------------ 14-20mA + HART ------------------------------------------------------------------------------------------------ 21-5 VDC ------------------------------------------------------------------------------------------------------------ 3RS 485 (Modbus) ---------------------------------------------------------------------------------------------- 4Special Feature Gadget Without ------------------------------------------------------------------------------------------------------------------------ WZener Barrier for Intrinsic Safety ----------------------------------------------------------------------------------- IDisplay TypeNot Provided --------------------------------------------------------------------------------------------------------------------------- WWith Integral Display ---------------------------------------------------------------------------------------------------------------- ILoop Powered Indicator (LP-Cator) ------------------------------------------------------------------------------------------- LIndicator Controller (TLIC) -------------------------------------------------------------------------------------------------------- CUniversal Indicator Controller (TUIC) ---------------------------------------------------------------------------------------- UOthers ------------------------------------------------------------------------------------------------------------------------------------- OAccessoriesWithout ---------------------------------------------------------------------------------------------------------------------------------------------- WExternal Chamber ------------------------------------------------------------------------------------------------------------------------------- CCounter Flange with Nuts, Bolts & Gaskets ------------------------------------------------------------------------------------------ FStillwell ----------------------------------------------------------------------------------------------------------------------------------------------- SOthers ------------------------------------------------------------------------------------------------------------------------------------------------ O

FGT

CAT/0007/ REV 05/03-19

ApplicationsStorage tanks of Water, Oils, Lube Oil Fuels, Chemicals, Nitric Acid, 98% H2SO4, 33% HCL, Critical Inventory, Pressurized Vessels, Interface Applications, WTPs, STPs, ETPs, Nuclear Power Plants and Tank Gauging System for ships.