IN

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MA

LATIO

AGNE

N, SERINST

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INOTelers,

1782Tel.: +3Fax: +3

inoxpwww

RVICE TRUCTI

AGIT

OXPA, S., 60 Aptd20 - Bany34 972 534 972 5a@inoxpw.inoxpa.

AND MIONS

TATO

A.U. do. 174 yoles 7 52 007 55 02a.com .com

MAINT

OR BM

Ori

TENANC

MA

iginal Ma20.055.3

(0) 2

CE

nual

30.00EN 2018/03

2

1. In

2. Gu

2.1.

2.2.

3. Ge

3.1.

3.2.

3.3.

3.4.

3.5.

4. Tr

4.1.

4.2.

4.3.

4.4.

4.5.

4.6.

4.7.

5. St

5.1.

5.2.

6. Ma

6.1.

6.2.

7. M

7.1.

7.2.

7.3.

7.4.

8. Di

8.1.

8.2.

ndex ............

uarantee and

Guarantee ..

Exclusions o

eneral Inform

Safety instru

Manufacture

Co

Data tag .....

Description a

ransport, Sto

Packaging a

Preliminary a

Assembly an

Shroud insta

Bushing mou

Pivot mount

Note for inst

tart-up ........

Start-up inst

Troubleshoo

aintenance .

Agitator’s co

Agitator’s co

iscellaneous

Tightening t

Overhaul ....

Spare parts .

Recommend

isassembly a

Dismantling

Draining .....

1. ....................

d Exclusions

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of liabilityEXCL

mation ........

uctions ..........

er and country

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and operation

orage and In

nd Storage ....

assembly oper

nd installation

allation guide f

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omponents – I

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torques ..........

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dations ..........

and removal

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USIONS OF LI

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(0) 20

2.1. G

The pINOXPThe p

2.2. E

TransThe coIndire

18/03

2.

GUARANTEE

products herePA for two yea

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EXCLUSIONS

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General Informa

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2018/03

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4.1. P Store ProtecUpon duringsteps 4.2. P CheckflangeBeforeDuringhookinAny svibrat 4.3. A

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18/03

4.

PACKAGING

the agitator inct the packagidelivery of th

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PRELIMINAR

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ASSEMBLY A

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NECESSARY TO IR "3b", FIXED

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MPELLER (INNETORIZATION GMPELLER BUSHI

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2018/03

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section “e-f” bsection “h-i” bwater and dry

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OT TRANSPOR

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not damage throud, while re

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4. Transpo

NSTRUCTION

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checking that S). vot (pos. 4), on the pivot. orque 22

the sense of the scheme

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er installed.

Installation (0) 2

2018/03

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18/03

PIVOT MOUN

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NTION: Befoon of the mixerrow.

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NTION: Befomixer is the sam

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NTION: The .

OT TRANSPOR

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00, BMA-125

for the pivot (

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not damage thhile removing f

installation of

RT the tank w

models

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4. Transpo

RUCTION

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with the impelle

ort, Storage and

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Prior to instalprocess fluid aCheck the avaThe equipmenabove vibratiocheck that vibThe system’s cVerify that thequipment’s wAnchor bolts mfitted with flatVerify that cylMake sure thabin through thIn case of outThe unit compassembled onon section 7.1order to guamechanical staVerify that imsure that theyright position slotted) on theIn case of theother along thThe shaft musnot to bear thIn case the saccording to ttightening torqExcessively coequipment, wto seals. ThereSuitable proteequipment opFinally, procee Bushing Nut caps Pressure Roof for Etc.

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NSTALLATIO

ALLATION nstallation proatmosphere od in the name

nge appropriatechanical sealappropriate p

mulations of da proper use inor) be sure thr (see name pponents and esed according e sure that thded

lation, please and with the oailability in spant may producons do not resbrations do notconnection ca

he size of theweight, also comust be suitat washers and indrical tanks at you can inshe specially prtdoor installatiposed by motonto the suppor1 Tightening tarantee a coability. pellers are assy are safely fixof the impellee areas correse installation he shaft. st not bend we weight of thshaft and/or the factory maques providedold temperatu

with possible caefore the oper

ection from atmeration, but med to the assefor bottom dr

s for coated flae gauge and thmotor protect

e installation sttributable to t

4. Transpo

ON

ocedures mustf use must co

e plate accordite protectionss and shafts.

procedures fordust in the pron an explosivehat it complieplate). equipment accto the instruc

he load applie

verify whetheoperating enviace for assembce vibrations wsonate within tt cause damagbles must not

e support struonsidering the ble to anchor spring washefeature vortexsert impellers ovided ports, on, at least thor, gearbox, vrt structure ketorques). Specorrect shaft r

sembled in coxed onto the ser and then casponding to thof two impell

while inserting he motor unit.impellers arearks provided d on the table ures, ice or snavitation and rating conditiomospheric age

may reduce its mbly of all accains. anges of shafthermometer fotion.

site is protectthe activity.

ort, storage and

t take place inomply with theing to ATEX ds to prevent d

r regular cleaoximity of mece atmosphere es with ATEX

cessories, suchction manuals,ed does not e

er the equipmronment wherbly. while operatinthe structure ges to the surt transfer any ucture (beamstatic and dyholes (do no

ers. x breakers (if (whether diswithout forcin

he motor mustvariator and seeping the tigcial attention mrotation free

ompliance withshaft; if dowearve some “slohe dowel positlers or more,

it into the bin

e made of seon the parts of section 7.1

now may causpermanent d

ons of the equents must be life in the loncessory parts

ts/impellers. or pressurizati

ted against th

Installation

n absence of ee directions ofirective dangerous acc

aning to prevechanical seals along with otdirective at l

h motor, mech, provided withexceed the v

ment and matere they will be

g: during instupon which th

rrounding envistrain and/or s, plates, flannamic loads pt use screw o

requested). assembled or

ng them. t be sheltered pider is normaghtening torqumust be paid from oscilla

h the correct dls are used foots” on the shion. check for the

n, and must b

veral flanged and tighten c

1 Tightening tose problems teformation of

uipment must provided. Rain

ng run. (if supplied se

on tanks.

hunderbolts an

explosive atmof maximum su

cumulations o

ent the formaand shafts ther devices (seast the sam

hanical seal, gh mixer documalues for whi

erials are come installed.

allation, pleashe equipment ronment. vibration to thnges, etc.) is roduced by th

of a smaller siz

installed on t

by a roof. ally a single uue values proto the flatnestions that m

direction of roor fastening puhaft (if the sha

e right spacin

e positioned i

parts, perforoupling bolts orques to the processf the equipmealways be obsn, moisture, e

eparately), suc

nd rambling el

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osphere urface tempera

of dust/liquid

ation of dange

such as an eleme category of

gearbox, etc. mentation. ich the agitat

mpatible with t

se verify that tt is installed, a

he equipment s suitable to the agitator. ze) and must

the shaft) in t

unit that must ovided (see tass of surfaces,

may comprom

otation and maurposes, find taft is not fact

ng between ea

in such a way

rm the couplaccording to t

s fluid or to tent and damagserved. etc. do not aff

ch as:

lectrical curre

2018/03

ature

close

erous

ectric f the

must

tor is

the

the and

the

be

the

be ble , in

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ing the

the ges

fect

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(0) 20

CI

18/03

Contact the teINOXPA S.A.U

ENVIRThe ounles

echnical deparU. for installatio

RONMENTALoperation of ess otherwise st

4. Transpo

rtment of: ons flames an

L CONDITIONequipment is tated.

ort, Storage and

nd hot gasses

NS!! allowed only

Installation

with a tempeerature betweeen 0ºC and

13

40ºC

14

5.1. S

Prior t

MoThe mFor thplaqueInstalnominThe ccare. The mThe m

WARNTHESE KUP; IT PERMIT

START-UP IN

to starting the

START-Before t The A The c

mark The m

tag p Clean

accumFulfil cadangero

CAUTIBefore ginstructiIn partic That That

plugs That That Stop imour tec

otor: motors can be he electrical coe linking terml between thenal current in acable inlet into

motor ground cmixer should ru

WARN Read

becaurelate

5. NING!! KIND OF MIXERIS THEREFORE

T A MINIMUM LU

NSTRUCTION

e agitator, it is

-UP he start-up chATEX compliancompatibility oking ATEX. maximum template. n the mixer,mulation of duarefully the prous dust.

ION goodwill of agons set out incular check: the mountingthe lubricant

s or seals the voltage ofthere no abno

mmediately thnical depar

supplied pneuonnection (sininals. e power linesamperes indico the termina

clamp will be oun in the direc

NING!! entirely, the use the infored to a safe us

StarRS MUST NOT RE NECESSARY TUBRICATION.

NS

s strongly reco

heck: nce of each siof the atmosp

mperature of su

once compust thickness irocedures for

gitator carry oparagraph “4

position of thlevel of gearb

f the electric mormal noises othe mixer, inrtment.

umatic, hydraugle and three

s and the moates on tag pll block must

obligatory conction indicated

instruction mmation contase of the moto

5. Start-up

rt-upRUN DRY EVEN ITHAT THE BUSH

ommended to

ngle accessoryphere of the si

urfaces of the

pleted the fus less than 5 mr regular clea

out a general 4.3 Assembly

he mixer is corbox is correct

motor is in comor vibrations n case of ab

ulic or electricphases) fulfil

otor and approlate. be well insula

nnected to thed by the arrow

manual relatedined in this por itself.

p IN THE INSPECTHING/PIVOT ZO

perform the fo

y or apparatuste where the

e mixer shall n

ull installationmm

aning to preve

check, beingy and installa

rrect ant there are

mpliance with

bnormal sign

. the instructio

opriate overlo

ated, and the

e ground one.w.

the motor, aparagraph are

TION STAGES, TONE IS SUBMER

ollowing check

s connected tomixer must w

ot exceed the

n, making su

ent the forma

sure to haveation”.

e no leakages

the system

ns and conta

ons of the mot

oad cut-out ca

cover must b

ttached to thee not comple

(0) 2

TESTING OR STRGED IN ORDE

ks.

o the mixer. work with the s

e value indicat

ure that ther

ation of laye

e executed al

from the brea

act immedia

tor tag plate a

alibrated for t

be screwed w

e present maete with all is

2018/03

TART-ER TO

signs

ed in

re is

rs of

l the

ather

ately

and

the

with

nual, ssues

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TERM

GeCheckGearb- Oil-This tmark.Such g- Oil-This tbleed For thhighesCheck- GeaGearbcharge

VaCheckVariatthe m

18/03

MINAL BOAR

earbox: k the oil level pboxes may be less gearbox

type of gearbo gearboxes comlubricated g

type of gearboplug.

he above gearst position, in k the oil level warbox supplieboxes suppliede plugs, level

WARN Read

becaurelate

ariator: k the oli level ptor are supplie

max level indica

RD’S WIRING

prior to operatlubricated as x: oxes must be

me with a warearbox: oxes is fitted

rbox, the bleeorder to avoid

with the frequed with oil gd with permaplugs and disc

NING!! d entirely, the ause the inforted to a safe us

prior to operated with no oil iated by a spec

G DIAGRAMS

ting the agitatfollows:

charged with

rning tag with

with non-drille

ed cap must bd overpressure

uency indicatedrease “for lifnent lubricatiocharge plugs,

instruction marmation contause of the gear

ting the agitatinside. This tycial mark.

5. Start-up

S

tor.

h the oil provid

oil-charging i

ed plugs; they

be fitted upon e in the casingd by the manufe”: on systems wand they are

anual related tained in this prbox itself.

tor. ype of gearbox

ded up to the

nstructions, a

y come with w

installation tog during machufacturer (atta

with oil or gremaintenance-

the gearbox, aparagraph are

xes must be fi

e max level ind

nd are fitted w

warning tag a

o replace the hine operationached manual)

ease “for life” -free.

attached to thre not comple

lled with the o

dicated by a

with a bleed p

and are fitted

plug located n )

” are not fitte

he present maete with all is

oil provided up

15

special

plug.

with a

on the

ed with

anual, ssues

p to

16

Some fitted causeSpeedNote:contr

Se- Lip No prinstall- SingNo prinstallVerifySide acoverein the- DouThey The fl

PrIt is ithermVerifyIf a pfitted.

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types of variupon installat

ed by shaking ad variation is o: the controroller is idle.

WARN Read

becarelate

eals: seals (lip seareliminary opeation onto thegle mechanicreliminary opeation onto the

y whether the agitators are ed with fluid;

e seal area. uble mechanmust be used uid circulating

WARN REMO

WARN Read

manuare n

ressure vessemportant that

mal conductivityy that all connepump is fitted .

WARNILubrican(IEC 60equipme

mpeller: ot operate thement has beeomplete unitfy the tightenimixer should ck the protect

ke sure that thagnetic drivemagnetic drivthe above ch

ol devices. arboxes – varia

iator are fittedtion to replaceand heating oobtained by opol handwee

NING!! d entirely, the use the infored to a safe u

al): eration is neee agitator’s cocal seals: eration is neee agitator’s coseal is suitablefitted with seduring discha

ical seals: with a coolan

g between sea

NING!! OVE THE MECHA

NING!! entirely, the ual, and any not complete w

el (if equippet the liquid ofy, with elevateection pipes afor recycling

ING nts and / or re079-4) at leaent in which th

e agitator if tn designed tot: ing of all hardrun in the dire

tion and controe parts compoe system ve system doehecks have be

able speed are

d with non-dre the plug locof oil during mperating on thel of the va

instruction marmation contase of the varia

ded for this tntrol unit.

ded for this tntrol unit. e for rotating eals that are arge and refill

nt that must beals is normally

ANICAL SEAL BL

instruction maspecific annex

with all issues

ed): f cooling of thed point of bore fitted and, the seals’ co

efrigerants flust 50° K morhey are includ

the impeller isupport such

ware (repeat ection indicateol systems feaosing the full e

es not require een performe

e installed, is g

5. Start-up

rilled plugs ancated on the hachine operate control handariator mus

anual related ained in this ator itself.

type of seals,

type of seals,

in either one located belowoperations, m

e circulating inkept at a pres

LOCKING SUPPO

anual related xes, because related to a s

he mechanicaoiling, compatiif necessary,

oolant, makes

ids of the equre than the med.

is dipped in d operating mo

the check afteed by the arroatured by the equipment are

any maintenaed, the agitato

generally advi

nd are suppliehighest positiotion. dweel of the vt not be o

the variator, aparagraph are

, as they are

, as they are

or both directw fluid level. make sure that

n the seal grossure that is 1

ORTS (IF ANY) B

the mechanicthe informatiafe use of the

al seal is cleanible with the fconnect the psure that all

uipment, mustmaximum tem

deposits at thode.

er the first twoow. system. e equipotentia

nce. or can be sta

isable:

ed with a bleeon, in order to

variator. perated wh

attached to the not comple

ready for us

ready for us

ions of rotatioMake sure tht the tank is fr

ove before the1 atm above th

BEFORE STARTI

cal seal, attachon contained

e mechanical s

n, not excessiluid in the tan

pipes of the taelectrical con

t have a tempmperature of t

he bottom of

o weeks of ma

l.

rted from the

(0) 2

ed cap that mo avoid overpr

hen the spe

he present maete with all is

se immediately

se immediately

on. hat seals are ree from air b

e agitator is sthe bin pressur

ING THE MIXER

hed to the prein this parag

seal itself.

ive viscous, onk. ank’s cooling snnections have

perature of ignthe surface of

the bin, unle

achine operati

e specially de

2018/03

must be ressure

eed

nual, ssues

y after

y after

always bubbles

tarted. re.

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esent graph

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nition f the

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18/03

crease graduaternatively, yoe event of an he perfect efftions are mettion persists, pse of vibrationong vibration iout the proxim

mixer must imation of the critators are suiot operate agned for this kin

TROUBLESH

nstant abnormtor and contacsystem is leftsively high temto detecting

fication of the g the warrantur techniciansOXPA

the motor gCheck the oil lthe inner ro

Inspect the buCheck that nohe motor geaInspect the buCheck that no he heat proteInspect the buCheck that no Check that the

ally the transmou can limit pounexpected eiciency of the, especially asplease contacts, immediatelyn variable spemity to a bendmediately swiritical speed. table for oper

gitators in binnd of operatio

OOTING

mal noise levect INOXPA. t inoperative fomperatures mand defining

agitator’s opey period the ss only after ex

gearbox is nolevel and chan

otor vibratesushing and theo foreign particarbox does nushing and theforeign partic

ection systemushing and theforeign partic

e impeller is no

mitted power, bower (to 50-70xcessive elect

e connection s fast as the t our technicaly stop the agieed mixers, opding critical spitch off and o

ration under cons filled at a on.

el indicates a

or extended pay damage th

g a malfunctierating conditiostirrer can be xplicit request

oisy: nge it, if neces e pivot, and evcles are deposnot start smoe pivot, and evcles are deposim goes off ree pivot, and evcles are deposiot stuck in the

5. Start-up

beginning from0% of maximutrical input, incontacts and fluid’s densityl assistance setator and isola

perated by freeed of the sha

our technical o

onditions of covariable or lo

a possible ma

periods, do nothe system. ion condition,ons. dismantled on

t and subsequ

ssary.

ventually replasited on the imoothly: ventually replaited on the imepeatedly: ventually replaited on the ime sediments.

m the minimumum power) dusulate the momake sure t

y and viscositervice. ate the cause

equency conveaft. office must be

onstant maximow level, unle

alfunction. In

t keep it unde

, it is first o

nly with the puent confirmat

ace them. mpeller.

ace them. mpeller.

ace them. mpeller.

m values. ring the first o

otor from the sthat the recomty are concern

of vibrations. erter or mecha

e contacted, in

mum level. ess the equip

this case, im

er pressure.

of all advised

resence of tection and appro

operating hoursupply mains,mmended opened. If the ov

anical variator

n order to ver

pment is spec

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d to check fo

chnicians INOoval for interv

17

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, could

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cifically

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or any

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18

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All mataken The einstallsubstaDuringrecomAfter lubricasynthegearbThe luby addThe gmainsTo a that a 6.1. A

6.2. A

TION!! See sePUTTI The m Clean

mm.

PUTTI Chec In ca

seal.

WARNTHESE UP; IT PERMIT

aintenance opso as not to o

equipment muation environances may affg operation,

mmendations cthe first 500 ated type) anetic grease o

box and changubrication of bding grease th

grease inside bs. guarantee a l

are more subje

AGITATOR’S

AGITATOR’S

6. ection “3.1 SaING INTO SEmaintenance on the external

ING INTO SEk for any leakase of any oil

NING!! KIND OF MIXERIS THEREFORE

T A MINIMUM LU

perations mustoperate withinst be adequat

nment. Do nofect the agitato

the agitatorcontained in thhours of opernd flush the r with oil “foe it every 4.00

bearings (excehrough the spebearings must

longer life of ect to wear, su

S COMPONEN

FREQUENCY

MOTOR: Fo

GEARBOX: VARIATOR:manufacture

Every 6 months

Every 6 months

Yearly

S COMPONEN

FREQUENCYEvery 6 months Every 6 months

Yearly

Maiafety instructERVICE of the equipmeparts of the m

ERVICE kage of oil on t leakage, con

RS MUST NOT RE NECESSARY T

LUBRICATION.

t be performen the equipmetely cleaned aot use solvenor’s safe operar does not rhis manual areration, changefull system a

r life” are ma00 operating hept for watertiecially designet be changed

the equipmenuch as bushing

NTS – OUTSI

Y

llow the maint

Follow the ma: Follow the mr

FLEXIBLE Cof the coupliAGITATORagitator’s flabolts fitted oAGITATOR

NTS – INSID

MAGITATOR: Ceventually sendAGITATOR: Cand eventuallyAGITATOR: Ccontact with th

6. Maintenance

ntentions”

ent shall be inmixer from du

the shafts andntact our tech

RUN DRY EVEN ITHAT THE BUSH

ed after cuttinent when the laas suggested bnts and/or abation. require any e observed. e the oil of thafter dischargaintenance-frehours, unless ight bearings ed grease nippwhen the agi

nt, the latter mgs, pivot, etc

IDE THE TAN

MAINT

tenance instru

aintenance insmaintenance in

COUPLINGS:ing, if worn.

R: Check the tigange to the tanonto motion-tr

R: Check that t

E THE TANK

MAINTENANCECheck the conditd the inner roto

Check the condity replace them.Check for corroshe processed pr

e

nance

n absence of eust, in order to

d mechanical shnical departm

IN THE INSPECTHING/PIVOT ZO

ng off the powatter is runninby the installebrasive produ

special main

he agitator’s gging the usedee. Regularly otherwise spethat are mainples. tator is inope

must be servi

NK

TENANCE OPER

uctions provide

structions provnstructions pro

: Check and re

ghtening of thnk’s flange. Chransferring comthe outer rotor

E OPERATIONtions of bushingor to INOXPAtions of pivot an

sion on the partsoducts.

e

explosive atmoo avoid depos

seals conditionment or replac

CTION STAGES, TONE IS SUBMER

wer supply. Alng. r according tocts for clean

tenance, pro

earbox (if thed oil. Gearbocheck the lub

ecified. tenance-free)

rative and dis

ced with care

RATION ed by the man

vided by the movided by the

eplace the flex

he bolts conneheck the tightemponents. r is not damag

g and

nd its O-ring

s coming in

(0) 2

osphere. sits of more th

ns. ce the mecha

TESTING OR STERGED IN ORDE

l measures m

o the featuresning, because

ovided that a

e latter is of toxes lubricatedbricant level o

) must be perf

sconnected fro

e, replacing al

nufacturer

manufacturer

xible parts

ecting the ening of all

ge

2018/03

han 5

anical

TART-ER TO

must be

of the these

all the

the oil-d with on the

formed

om the

ll parts

19

7.1. T

7.2. O

If the addre INOXPTelers17820Telf.: after tneces

7.3. S

The sp

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TIGHTENING

OVERHAUL

agitator needess:

PA S.A.U. s, 60 0 – Banyoles +34 972 575

thoroughly chssary replacem

SPARE PART

pare parts tha

ixer MSB typvot uide bushings -ring

: any of the ag

RECOMMENDstrictly forbid

s strictly forbidously to prevenot tamper wiunusual vibrattions illustrat

7. G TORQUES

THREADI

M6 M8 M10 M12 M16 M20 M24 M30 M36

ds to be fixed o

200

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TS

at are mostly a

pe:

gitator’s comp

DATIONS dden to operatdden to start nt access to roth/modify thetions and/or ted on sectio

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0

60

06

5,9 N14,5 30 N50 N121 N224 N400 N640 N1100

or inspected, t

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7. Miscellaneou

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NG TORQUE MAT

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Nm Nm Nm Nm Nm Nm

0 Nm

9 21,4373183662124216

the complete

nts, the manufr costs.

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r prior to its inafter installatiowhen the agitaout the writteetected, immethis manual.

s

neou

E FOR BOLTSTERIAL ARBON STEEL ADE 8.8

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GR9 Nm ,6 Nm 3 Nm 3 Nm 80 Nm 63 Nm 25 Nm 46 Nm 64 Nm

13612581730

agitator unit m

facturer shall a

llowing:

be equivalent t

nstallation. on, if suitableator is operatinn approval of ediately stop If the prob

us

CARBON STEEL

RADE 10.9 13,2 Nm 31.8 Nm 63 Nm 108 Nm 264 Nm 517 Nm 890 Nm 775 Nm 082 Nm

must be sent t

advise the cus

to the correspo

protections hng INOXPA. the agitator

blems persist,

(0) 2

to the followin

stomer on the

onding origina

have not been

and check ft, contact IN

2018/03

ng

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quipment is mE directive 2equipment is nmit the equipmwhich, accordper disposal a

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DisasNG SEQUENC

e unit make speratures, aggons given in Cin reverse ord

ING!!! The coe absence of e

ION!! NOT DAMAGREMOVAL F

made with mat002/96/EG

not subject to ment directly tding to the WEavoids damage

osal: of mixer being

cants: Drain ater, pallets, pla

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ssemCE

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GE INNER ANFROM THE OR

terials that can

WEEE Directivto a company EEE Directives e to humans

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t the Consortiuastic, etc.): rec

assembly and re

mbly a

e are no dangexic products, eRANSPORT, ST

ousing of EX eosphere.

ND OUTER RRIGINAL PO

n be recycled

ve 2002/96/UE specialized in

s 2002/96/EG, and to enviro

rward to colle

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emoval

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equipment can

ROTORS, PIVSITION

by specialized

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onment and en

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INSTALLATIO

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VOT AND SH

d companies.

ted national lad do not use for waste privncourages the

authorised for

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r metallic

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2018/03

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NOTAS

NOTAS

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HowContacontinPlease

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t Inoxpa S.Aall countries ad on our websoxpa.com to a

A.U. re ite. access the info

ormation

20.0

55.3

0.00

EN (

0) 2

018/

03