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Internal sewage system
Installation instructions
RESISTANCETEMPERATURE
INTENSITYSOUND
RECYCLING
“HTplus”
“HTplus” is a new generation sewage system designed to dispose domestic sewage and rainwater within the building. “HTplus” system is made of improved formula plastic using polypropylene and natural components, therefore it has the advantages of a previously produced “HT” system and new properties that improve the functionality of the system.
A stabilized, heat resistant plastic from which the system is made is characterized by superior resistance to various effects including effects of aggressive chemical substances and high and low temperature sewage. Pipes and fittings withstand a long-lasting flow of high temperature water, and therefore these pipes and fittings are used domestically and wherever it is necessary to remove high temperature waste-water.
“HTplus” system complies with all requirements of modern ecologic sewage systems.
Pipes and fittings may be processed in a way that guarantees 100% retrieval of raw materials and the use of those materials in manufacturing of fully-fledged “HTplus” system.
Sound insulation is one of the essential advantages of the new system. Tests conducted in Fraunhofer Institute in Stuttgart have confirmed the sound insulation properties of “HTplus” system; the “HTplus” system damps the noise emerging in the sewage systems perfectly.
Precision and easy and fast assembly of the products are a few other properties that distinguish the “HTplus” system. Application of an innovative solution to print the length scale directly on the pipes made the assembly even simpler.
RESISTANCETEMPERATURE
INTENSITYSOUND
RECYCLING
Properties of “HTplus” system
�Pipes and fittings are one-layered, they have even wall diameter and are manufactured using raw materials of improved composition.
�Reduced noise – tests according to DIN 12056 and DIN EN 1986-100 standards' requirements that were conducted in Fraunhofer Institute of Building Physics, Germany, have confirmed that the noise level does not exceed 26 dB(A).
�High precision – an even surface of pipes and fittings does not allow accumulation of sediments on the walls of the pipes.
�100% processable pipes and fittings.
�Simple and reliable joints of pipes and fittings with sealing mounted at the factory.
�Simple and fast assembly – light weight and length scale on the pipes.
�Fastening with holders with rubber sealing or standard plastic holders.
�Wide selection of pipes and fittings: diameter ranges from DN 32 to DN 160 mm including parts of special forms, such as access pipes, double branches, and connectors to cast iron pipes.
�Compatibility with other internal sewage systems.
�Good aesthetic appearance.
Quality guarantee
�Well known suppliers of raw materials.
�Superior quality sealing.
�Continuous raw material and manufacturing process control.
�A continuous quality control is executed by employees certified according to DIN EN ISO 9001:2000 quality control standard.
�Own laboratory.
�For ventilation and for disposal of domestic sewage and rainwater within the building.
�For disposal of high-temperature (up to 95 °C) drain-water.
�Resistance to corrosion and aggressive drain-water provide ample application opportunities not only in residential buildings but also in chemical and pharmaceutical industry.
�Sewage system may be installed at a temperature of -10 °C.
�Resistance to mechanical damage.
�Authorised for implementing in central vacuum cleaning systems within diameter range of DN32 to DN160.
Scope of application
Technical parameters of Magnaplast “HTplus” sewage system
Raw material
Color
Chemical resistance
Thermal resistance
Tightness
Polypropylene (PP), natural additions.
Gray, RAL 7037, free of halogens and cadmium.
Resistant to sewage from Ph 2 to Ph 12 (see Chemical resistance table Sheet No.1 of DIN 8078 standard).
Resistant to a constant flow of sewage of 90 °C temperature.
Resistant to a short-term flow of sewage of 95 °C temperature.
Elastic sealing in muffs of pipes and connections mounted at the factory.
MECHANIC AND THERMAL PROPERTIESProperty Measurement method Symbol Value
3Density (g/cm ) ISO R 1183 DIN 53479 P 0,95
Resistance to impact 2(kJ/m )*
ISO R 179Sample according
to Ex. 2
DIN 63453Normalized
small sampleak 6,86
DIN 53452Normalized
small sample
Marginal flexural 2stress (N/mm ) 43,14
DIN 53452Speed of test V.
Sample 4.
Marginal flexural 2moment (N/mm )
ISO R 527 Speed of
test C.Sample
according to Ex.2
30,39
Resistance to 2tension (N/mm )
39,22
800
1275
158 - 164
0,22
1,2 - 10-4
E
VSP/A
Elongation at break (%)
Module of elasticity 2(N/mm )
Vicat softening temperature (°C)
Thermal conductivity (W/Km)
Coefficient of linear expansion (°C-1)
ISO R 306-1 kp
DIN 52162
DIN 53457 Chapter 2.3.
DIN 53460Method AEngine oils
VDE 0304 Chapter 1.4
* measured at temperature 20 °C** intended for main material
Socket pipes (HTEM)
Lenght Product No.
Bends (HTB)
angle Product No.
Reducers (HTR)
Product No.
27 35 11335
Product No.
Short reducer(HTR)
Simple branches (HTEA)
angle Product No.
Double branches (HTDA)
Product No.
Double branch angle 67° (HTED)
Product No.
End caps (HTM)
Product No.
Connectors to cast iron pipes without sealing (HTUG)
Product No.
Sealing (HTUG)
Product No.
Double sockets (HTMM)
Product No.
Access pipes (HTRE)
Product No.
Repair collars (HTU)
Product No.
Product No.
Long muffs (HTL)
Connectors to steel pipes without sealing (HTS)
Product No.
Fit sealing
Sealing (HTGM)
Product No.
Bend connectors to steel pipes without sealing (HTSW)
Product No.
Fit sealing
Double bend connector to steel pipes without sealing
(HTDSW)
Product No.
Fit sealing
Overhead
Product No.
Ventiliacions
Product No.
Product No.
Lubricants
Capaticy,g
Holders to pipe
Product No.
White color
Product No.
Socket pipes (HTEM)
Length Product No.
Simple branches (HTEA)
angle Product No.
Bends (HTB)
Product No.
angle
Repair collar (HTU)
Product No.
Double socket (HTMM)
Product No.
Reducers (HTR)
Product No.
End cap (HTM)
Product No.
„HTplus” system
Product range A full system of pipes and fittings, diameters ranging from DN 32 to DN 160.
Standards, declarations of conformity l EN 1451-1l Technical Approbation No. AT-15-8236/2009 of Institute of Building Technology of Warsaw l Declaration of Conformity l Hygiene Certificate
MarkingThe following marks are provided on pipes and fittings: l Manufacturer's mark,l Quality mark,l Diameter,l Material,l Product marking (symbol, angle),l Year of manufacture,l Standard,l Bar code,l Length scale,l Technical approbation.
Transportation and storageDuring transportation pipes and fittings must be protected against mechanical damage. When the ambient temperature is low transportation of the products must be executed with extra care.
The surface of the storage area must be even and without any bumps. In order to prevent deformation the pipes must be stored horizontally. The pipes must be stored in layers, interchangeably, in such a way that ends with sockets would be free. When storing the pipes and fittings outside for a long time, they must be protected against direct solar radiation.
PackagingThe pipes are packaged into bundles, wrapped in special tape and stored on pallets. The shorter pipes and fittings are packaged in carton boxes.
System installation
Cutting and sloping The pipes are cut with the help of appropriate knife or a small saw. The cut is made perpendicular to the axis of the pipe. In order to cut easier, you may use holders.
You should remove any burrs from the edges of the pipe after cutting it. The end of the cut pipe is trimmed at an angle of 15° with the help of cutting tools or a large rasp.
�Clean the dirt from the ends of the pipes to be connected and from the sealing elements,�Lubricate the ends of the pipes with lubricant,�Check the position and the condition of the sealing elements, �Insert the end of the pipe into the socket until it rests (it is recommended to use the long sockets when installing long pipes).
Coupling of pipes When connecting the pipes the following is recommended:
Ways of cutting pipe using holder.
Preparation of an even end of the sewage pipe.
InstallationThe “HTplus” sewage pipes must be fastened in a way, that no strains would emerge and that there would be an opportunity to compensate expansion. Common use holders of pipe should be used to fasten the pipes.
An example of a mobile clamp with a trimmed rubber insert
Installation of pipes in a concrete or masonry wall It is possible to install “HTplus” pipes and fittings directly into concrete or masonry walls provided that you observe relevant requirements. In order to prevent entering of concrete grout into the clamp it should be sealed and wrapped in tape. Pipe openings must be sealed. It is important to fasten the system elements in such a way that the length of the piping would stay the same during the concreting work. When installing the system in the wall chamfers and gaps, it is necessary to cover it with at least 1,5 cm thick daub layer.
Crossing through spans Crossing points must be tight and guarantee appropriate noise insulation. When laying the pipes into the poured concrete the pipes must be protected with protective pipes or wrapped in heat insulation materials in the places where they cross the spans.
Installation of fastening (fastening of a vertical section)
Ls – mobile fastening, Fs – permanent fastening
a) pipes coupled with the help of HTMM sockets
b) pipes coupled with the help of HTU collars
Placing of holders When installing the “HTplus” sewage system one should bear in mind that due to high temperature the pipes expand; therefore it is necessary to guarantee sufficient space for movement. It is considered that one connection with sealing compensate for 1 cm elongation.
Usually the vertically installed pipes are fastened to the wall under the coupling point. The vertically installed “HTplus” system pipes with connections must be fastened at two points on every floor of the building:l Permanent fastening under the span (under the wider part),l Mobile fastening at the middle of the floor of the building.
In case when double sockets are used for coupling of pipes, 2,0m-long pipes may be fastened permanently by installing the holder on the socket. Longer pipes (no more than 3,0m-long) must be additionally fastened with mobile fastening (Ex. a). When repair collars are used for coupling of vertical piping, the length of the pipes may not exceed 2,0m, the permanent fastening must be installed in the middle of the section and the mobile clamps must be installed above and below the collar (Ex. b).
Subsequent installation of system elements Additional connections may be installed by using the arms with repair collars. In the place of connection it is necessary to cut out a section of respective length of a straight pipe (L= length of the coupling part +2,5 d) and to install the arm. It is necessary to clean and level the coupling point. The remaining section of the smooth pipe and the pipe section of the respective length should be fitted with one collar each, then this section of the pipe should be put on the piping and the collars should be moved over the cutting edges. It is necessary to secure the collars with holders.
“HTplus” fire protection “HTplus” system offers practical and economic solutions when it comes to ensuring adequate fire protection. The measurements of the new generation fireproof bands are notably smaller. This ensures more flexibility when installing. The new generation fireproof bands were designed for the use in places where plastic pipes cross the walls and spans. A clampable cover provides an opportunity to install fire protection band at a later time.
It is possible to install fireproof bands traditionally, i.e. by installing them inside the masonry wall, and also it is possible to do this later and to mount the fireproof bands with studs.
Fireproof band
Product No.
Internal diameter
of pipe
HTU muff
holder
HTU muff
holder
Installation of fireproof bands
Crossing through a span – the band is mounted with studs
Crossing through a span – the band is concreted in
Crossing through a wall – the band is mounted with studs
Crossing through a wall – the band is concreted in
Crossing through a partition wall – the band is mounted with bolts
Installation in a wall
Unlike in the case with spans, in crossings through the walls two fire protection bands must be installed. The installation process is similar.
Partition walls
When installing fire protection bands in the partition walls, threaded mounting elements must be used. It is recommended to turn the fire protection bands by 45° angle in respect of each other.
Table of chemical resistance according to DIN 8078
COMPOUNDConcentration
(%)
OTemperature ( C )
Acetone
Gaseous ammonia
Ammonia water
Ammonia water
Pure amyl alcohol
Acetic acid anhydride
Aniline
Benzoic aldehyde
Aqueous solution of Benzoic aldehyde
Benzine
Benzene
Liquid bromine
Bromine vapor
Bromine vapor
Bromine water
Liquid butane
Butane gas
Butyl acetate
Cyclohexane
Cyclohexanol
Cyclohexanone
Butyl benzyl phthalate
Ethyl ether
Aqueous solution of potassium dichromate
Dimethylamine
1,4-Dioxane
Aqueous solution of ammonium nitrate
Aqueous solution of potassium nitrate
Aqueous solution of sodium nitrate
Aqueous solution of calcium nitrate
Ethyl acetate
Ethyl alcohol
Aqueous solution of ethyl alcohol
Aqueous solution of ethyl alcohol
Aqueous solution of ethyl alcohol
Ethyl benzene
Ethyl chloride
2-Ethylhexanol
Ethyl chloride
Ether, see Diethyl ether
Phenol
Aqueous solution of formaldehyde
Aqueous solution of formaldehyde
Aqueous solution of formaldehyde
Aqueous solution of ammonium phosphate
Aqueous solution of sodium phosphate
Glycerin
Aqueous solution of glycerin
Aqueous solution of glycerin
Glycol
Aqueous solution of glycol
Aqueous solution of glycol
Heptane
Hexane
Aluminum salts
Hydrated sodium sulfite
Hydrated sodium sulfite
Potassium hydroxide
Potassium hydroxide
Potassium hydroxide
Sodium hydroxide
liquid chlorine
Dry chlorine gas
Wet chlorine gas
Chlorobenzene
Aqueous solution of sodium chlorate
Aqueous solution of ammonium chloride
Tin chloride
Aqueous solution of potassium chloride
Aqueous solution of sodium chloride
Aqueous solution of calcium chloride
Aqueous solution of sodium perchlorate
Aqueous solution of potassium hypochlorite
Aqueous solution of sodium hypochlorite
chloroform
Chlorine water
Hydrogen chloride gas
Isooctane
Isopropyl alcohol
Aqueous solution of potassium iodide
Cresol
Aqueous solution of cresol
Benzene carboxyl acid
Aqueous solution of benzene carboxyl acid
Boracic acid
Aqueous solution of Boracic acid
Aqueous solution of citric acid
Nitric acid
Nitric acid
Nitric acid
Hydrofluoric acid
Phosphoric acid
Phosphoric acid
Phosphoric acid
Hydrochloric acid
Chloride sulfate acid
Chromic acid
Chromic acid
Aqueous solution of amber acid
Aqueous solution of lactic acid
Aqueous solution of lactic acid
Aqueous solution of lactic acid
Formic acid
Formic acid
Formic acid
Formic acid
Acetic acid
Aqueous solution of acetic acid
Aqueous solution of acetic acid
Olein acid
Sulphuric acid
Sulphuric acid
Sulphuric acid
Sulphuric acid
Stearin acid
Aqueous solution of oxalic acid
Aqueous solution of tartaric acid
Aqueous solution of potassium permanganate
Methanol
Aqueous solution of methanol
Methyl ketone
Methyl chloride
Mineral oils
Aqueous solution of carbamate
Naphthalene
Naphthalene
Soda lime
Soda lime
Soda lime
n-butanol
Nitrobenzene
Aqueous solution of ammonium acetate
Octane (see isooctane)
Phosphorus oxide
Sulfur oxide
Ozone < 0,5 ppm
100
100
10
100
100
100
saturated
100
100
high
attenuated
saturated
100
100
100
100
100
100
100
saturated
100
100
any
saturated
saturated
saturated
100
100
96
50
10
100
100
100
100
saturated
40
30
10
any
saturated
100
high
attenuated
100
high
attenuated
100
100
any
saturated
saturated
50
25
10
100
100
100
10
100
5
any
saturated
saturated
saturated
saturated
5
saturated
25
100
saturated
high
100
100
saturated
100
saturated
100
saturated
100
saturated
saturated
50
25
10
40
saturated
50
10
saturated
100
saturated
20
saturated
90
50
10
98
90
50
10
100
50
10
100
96
50
25
10
100
saturated
saturated
saturated
100
50
100
100
saturated
100
100
50
25
10
100
100
any
100
attenuated
COMPOUNDConcentration
(%)
OTemperature ( C )
(see Technical liquids)
(see Technical liquids)
Concentrated solution
(see Technical liquids)
Aqueous solution of hydrogen peroxide
Aqueous solution of hydrogen peroxide
Aqueous solution of hydrogen peroxide
Aqueous solution of hydrogen peroxide
Aqueous solution of potassium persulfate
Liquid propane
Propane gas
Pyridine
Mercury
Sulfur
Ammonium sulfate
Aqueous solution of potassium sulfate
Aqueous solution of sodium sulfate
Carbon disulfide
Hydrogen sulphide
Hydrogen sulphide
Aqueous solution of sodium sulfite
Barium salts
Aqueous solution of magnesium salt
Chromium salts 2+3 +
Copper salts
Nickel salts
Aqueous solution of mercury salts
Silver salts
Aqueous solution of zinc salts
Aqueous solution of iron salts
Aqueous solution of sodium sulphide
Aqueous solution of trisodium tetraborate
Tetra hydro furan
Tetra hydro naphthalene
Tetrachloroethane
Tetrachloromethane
Thiophene
Aqueous solution of sodium Thiosulphate
Toluene
Trichloroethane
Aqueous solution of ammonium
Potash (potassium)
Natron (soda)
Natron (soda)
Water
Xylene
Battery acid
Asphalt
Pure gasoline
Natural gasoline
Special gasoline
"Super" gasoline
Bleaching agents (12,5% Cl)
Aqueous solution of borax
Pine oil
Brake fluid
Tar
Formalin
Photographic developer
"Fridex“
Chlorinated lime
Chrome bath
Mixture of chromium sulfides
Alum
Shoe polish
Cresol for dishwashing liquids
Anti-moth materials
lanolin
liteksas
Linseed oil
Lysol
Mineral oils (without aromatic materials)
Engine oils
Gearbox oils
Synthetic fat remover
Two-stroke engine oils
Typewriter oils
Transformer oils
Oils
Paraffin
Kerosene
Saturated pectin
Aviation oils
Furniture polishing materials
Washing materials
"Sagrotan“
Dishwashing liquid
Silicone oil
Spruce oil
Soda
"Salvina“
Turpentine
Liquid fuel
Ink
Stabilizer
Sea water
"Water glass“
Floor wax
Butyl benzyl phthalate plasticizer
Butyl sebacate softener
Dihexyl phthalate softener
Dinonyl adipate softener
Dioctyl adipate softener
Dioctyl phthalate softener
Tricresyl phosphate softener
Trictyl phosphate softener
Cosmetics and pharmacology materials
Aspirin
Quinine
Iodine drops
Camphor
Nail polish
Menthol
Soap and soap flakes
Water with soap
Water with soap
Nail polish remover
Perfume
Shampoo
Medical petroleum jelly
Toothpaste
Food and stimulants
Potato salad
"Coca-Cola“
Dry sugar
Melted sugar
Tea - leaves
Tea - a drink
Lemon pulp and peel
Apple pulp
Orange pulp and peel
Essential oils
Gin
Mustard
Cocoa - a drink
Cocoa - powder
Coffee (beans and ground)
Coffee - a drink
90
30
10
3
saturated
100
100
100
100
100
any
saturated
saturated
100
attenuated
saturated
attenuated
any
saturated
saturated
saturated
saturated
saturated
saturated
saturated
saturated
saturated
saturated
100
100
100
100
100
saturated
100
100
any
saturated
saturated
10
100
100
saturated
standard
standard
any
100
100
100
10
saturated
10
40
COMPOUNDConcentration
(%)
OTemperature ( C )COMPOUND
Concentration
(%)
OTemperature ( C )
(see Natron)
Ketchup
Cognac
Roots
Marinated fish
Sauerkraut
Liqueur
Lemonade
Beef suet
Mayonnaise
Margarine
Marmalade
Butter
Honey
Dairy products
Milk
Flour
Vinegar
Lemon oil
Coconut oil
Peppermint oil
Olive oil
Palm oil
Orange oil
Vegetable oil
Soybean oil
Maize rhizome oil
Oil-bearing plants oil
Adipose
Fruit salad
Bread
Beer
Buttermilk
pudding
Rum
Fish oil
Pork fat
Sausage
Turnip juice
Sunflower seeds
Soda water
Brine
White salt
Cheese
Starch - solution
Sour cream
Pineapple juice
Lemon juice
Grapefruit juice
Apple juice
Fruit juice
Orange juice
Tomato juice
Sauce
Lemon pulp
Bitter almond mass
Vinegar essence
Rum essence
Vanilla essence
Curd
Fresh and boiled eggs
Wine
Whisky
Vegetables
Gelatin
Any
ordinary
40
any
any
ordinary
40
LEGEND
+
+ *
0
-*
-
- no marking
any
concentrated
low
Of usage
attenuated
Aqueous
saturated
h. saturated
traces
Resistant
Partially resistant
Relatively resistant
Little resistance
Unstable
No tests were conducted
Any concentration
Concentrated solution
Low concentration
Concentration of usage
Attenuated solution
Aqueous solution
Cold saturated solution
Hot saturated solution
traces
COMPOUNDConcentration
(%)
OTemperature ( C )
(see Sodium chloride)
Examples of application of “HTplus”
Coupling of cast iron pipe with HTEM pipe with the help of connector and sealing HTUG.1. Cast iron pipe 2. HTUG sealing 3. HTUG connector 4. HTEM pipe
Use of HTSW connector to connect siphon 1. HTSW connector
2. HTGM sealing3. Pipe to connect siphon
Use of HTDSW connector to connect two siphons 1. HTGM sealing
2. HTDSW double connector3. HTGM sealing
4. Pipe to connect siphon
Use of HTS connector to connect siphon1. HTEA simple branch
2. HTS connector 3. HTGM sealing
4. Pipe to connect siphon
Notes
Inside sewage PP HTplus
Noiseless inside sewage PP Skolan-dB
Outside sewage PVC KG
Outside sewage PP Magnacor
Outside sewage PP KG2000
Sewage chambers SC
Polyethylene pipes PE
Drainage pipes DR
We leave ourselves right to change construction and technical features of our products