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Page 1: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable
Page 2: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

MGPL Made a modest beginning by making Plain Limitgauges in steel & was the first one to introduce CARBIDE Limitgauges in INDIA. MGPL has been serving the customers sincelast 30 years.

Keeping an eye on future & responding to the needs of indus-try for greater precision, greater speed & labour saving solu-tions with precision measuring technology, MGPL has suc-cessfully entered Air Gauging, Air Electronic Gauging, AutoGAUGING, Multi gauging.

MGPL has grown to become a Leading manufacturer produc-ing from Hand held CARBIDE Gauges to Higher End gauginglike AUTO Gauging, Electronic Gauging etc.

MGPL owes its growth and success to the strong support ofits customers & colleagues.

MGPL is committed to offer cost effective yet reliable solu-tions in measurement of

a) Inside Diameter.

b) Outside Diameter.

c) Length.

d) Width.

e) Other Parameters like : Concentricity, Run Out, Flatness,Perpendicularity etc.

We look forward to your continued support & guidance.

Page 3: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

CARBIDE PLUG GAUGES :Are normally supplied with GO in carbide & NOGO in stabilised steel. However both can be supplied in carbide as per requirement.

Range

0.5 to 8 mm - Reversible type design8 to 40 mm - Taper shank design40 to 60 mm - Trilock design60 to 400 mm - Plate type plug Gauge

Extra length up to 100 mm can be supplied as per requirement. 'MGPL' Gauges have excellent wall thickness to give desired results.

CARBIDE SNAP GAUGES :• Gauges as per customer design can be supplied.• Supplied normally in single ended design.• Double ended snap Gauges can be supplied.• Groove diameter checking snap Gauges are also supplied in carbide.• Template length Gauges also manufactured.• Manufacturing range : 3 to 300 mm

CARBIDE RING GAUGES :• MGPL carbide ring Gauges are normally supplied GO in carbide and

NOGO in steel.• GO and NOGO both can be supplied if required in Carbide.• Setting Rings are manufactured in carbide• Extra length ring Gauges can be supplied.• Manufacturing Range : 5 mm to 60 mm.

CARBIDE WIDTH GAUGES :MGPL has designed carbide width Gauges in reversible typedesign to suit a) Piston Industries b) Pumps and Motors Industriesc) Automobile & Crankshaft manufacturers.

Special Gauges like woodruff width Gauges & crankpin widthGauges in Carbide are most suitable to crankshaft manufacturers.

• Square Gauges in carbide also offered.

• Setting Masters in ± 1 µm can be supplied.

CARBIDE SPECIAL ITEMS : Carbide special Gauges include

a) Concentricity Gauge. b) Carbide setting Mastersc) MGPL also supplies

1) Carbide drill jig bushes 2) Carbide locators3) Plain carbide core rods 4) Plain dies in carbide

WHY MGPL CARBIDE GAUGES?Stunning ObservationGauge cost per component with Steel Gauge was 0.87 Ps.Gauge cost per component with MGPL Carbide Gauge was 0.08 Ps.

CARBIDE MEASURING PINS :MGPL supplies carbide measuring pins in 2 gradesGrade I : Manufacturing tol. = ± 0.001 mmGrade II : Manufacturing tol. = ± 0.002 mmNormally having L = 35 mm

• Pins with close tolerance of ± 0.5 µm can also be supplied.• Loose pins are also supplied in carbide.• Full set of pins can be supplied in steel. • Snap Gauge Checking Pins : Are made from Carbide and supplied in

11, 21 or 77 PC sets.

Page 4: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

AIR GAUGE UNIT• MGPL Air Gauge unit is Null balance pressure system unit.• High pressure system - faster response time & self cleaning of gauging

area.• Single setting knob, which is easily approachable.• Two setting masters ensure correct linear setting.• System pressure : 50 Psi/ 3.5 Kg/cm2

• Accuracy ± 2% FSD• Range L.C.

± 0.02 mm 0.5 µm± 0.04 mm 1.0 µm

AIR PLUG GAUGE IN CARBIDE & STEEL

• Can be supplied for through bore/blind bore applications.• Adjustable depth collars can be provided for checking at

specific depth.• Range : 5 mm to 100 mm chrome plated steel.• Range : 10 mm to 50 mm in carbide.• Please specify the unit for which Air Plug Gauge is required.

AIR SNAP GAUGE IN CARBIDE & STEEL

• Offered with jet at center or at corner.

• Range : 10 mm to 100 mm, with carbide rest pad.

• Carbide Air Snap Gauge with jet fixed in Carbide tip.

• Please specify the unit for which Air Snap Gauge is required.

AIR RING GAUGE IN CARBIDE & STEEL

• Offered with jet at center or at corner for stepped shaft.

• Range : 5 mm to 100 mm in hardened steel.

• Range : 10 mm to 40 mm in carbide.

• Please specify type of unit for which Gauge is required.

Page 5: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

B) BEARING THICKNESS MEASUREMENT• For checking radial thickness of shell bearing used in crankshafts.

• Supplied with carbide mandrel for long life.

• Supplied with or without front support.

• Open jet design which minimises damage possibility on measur-ing area.

• Range : Normal 38 - 190 mm adjustable.

• Accuracy in radial measurement ≤ 0.001 mm.

• To suit existing air Gauge unit / our standard air Gauge unit.

OTHER APPLICATION :

Taper Measurement, Flatness Measurement, ConcentricityMeasurement etc.

C) CONNECTING ROD GAUGING

• Air gauging fixture to check twist, bend.

• Center distance checked on Dial.

• 8 Jet Air plugs (2 Nos.) used.

• Masters can be supplied as per requirement.

A) TAPER MEASUREMENT• A suitable taper air plug Gauge or taper air ring Gauge can be man-

ufactured to measure taper.• Most reliable & widely used to overcome inconsistent blue matching

which requires skill.

Typical Applications :a) ISO Tapers : Supplied with 3 pairs of jet so as to find out convex /

concave nature of component.For Tool holders, for machine Spindle.

b) MT Tapers: Morse taper can be measured.c) Automobile components.

APPLICATION

D) CONCENTRICITY OF BORES• Concentricity can be checked with a suitable Air plug Gauge.

• This method proves faster and effective on shop floor.

TYPICAL APPLICATION :

Gear box, Shock-absorber / front forks.

Page 6: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

MICROPROCESSOR BASED :MGPL offers the technology advantage to buyerswith microprocessor based Versatile unit.

Salient Features :

• Microprocessor Based.

• Unique scaling factor.

• RS. 232 O/P, Readings can be sent directly to Excel.

• Least count : 5 µm, 1 µm, 0.5 µm, 0.1 µm.

• Display of Absolute value or deviation.

• 3 LEDS for showing status Accept, Reject, Rework.

• Buzzer for rejected job.

• Measurement Options : Normal, Max, Min, Max-Min.

• With External Relay, for connecting big buzzer.

• Provision for Footswitch : For transferring data.

• Easy to set, Operate.

• Data Logger available to store sizes.

DUE TO ADVANCED TECHNOLOGY ADVANTAGES TO CUSTOMERa) Almost all types of Air Gauges can be set.

b) Any Half bridge probe can be used.

MGPL also offers conversion of old Diaphragm type(dial type) air Gauge units to electronic units.

MGPL can help you analyse your process better and take corrective action accordingly.

Features : For variable type gauging various charts with Cp, Cpk values.

With MGPL Data logger you can store the readings, later you can download the readings in your PC.

Page 7: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

MGPL also offers special fixtures as shown belowfor various applications as required by customers.

b) Concentricity checking.a) Diameter & depth of hole.

d) Groove diameter checking : (for Piston)

f) Distance & Symmetricity Checking

c) Runout checking.

e) Grading unit : (for shim selection)

PLEASE SEND US THE COMPONENTDRAWING HIGHLIGHTING THE PARAME-TERS YOU WANT TO CHECK.

Page 8: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

(with height adjustment.)Is designed to check -

1) O.B.D. of Gears

2) Internal diameter

3) External diameter.

4) Concentricity.

5) Wall thickness.

Range : 10 - 100 mm for ID & OD.Available with Height adjustmentMost useful for Autocomp, Bearing, Bush, Pumps industries.

Available in 4 ranges in steps of 25 mm, up to 100 mm.

• Parallelism ≤ 3 µm for 0-25, 25-50 mm.

Parallelism ≤ 4 µm for 50-75, 75-100 mm.

• Follows Abbe's principle.

• Most useful for fast repetitive checks.

• Can be supplied with round 8 mm measuring anvil.

• Any indicating instrument with 8 mm shank diametercan be used.

• Measuring faces chamfered for ease of insertion.

• Mesuring anvil Carbide tipped.

Page 9: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

Checks both internal and external dimensions.

Applications

• Step diameters ID & OD

• Center to center distance.

• Over pin dia measurement internal & external.

• Groove diameter measurement internal & external.

Most useful in Pumps, Motors, Automobile Industries forFlywheels, Bearing Cap, Gears, Brake Drums, Rear Axle etc.

Models : MG 200 : 30 to 200 mm internal & external.MG 400 : 30 to 400 mm internal & external.

Shoulder anvils flat outside spigot diameter Semi-cylindrical anvils for inside register diameters

Adjustable depth stops for measuring arms

Disc anvils for measuring Groove diameter Cylindrical measuring pins for internal & External gear measurement

External

Cone anvils for measuring Hole Centre Distance

Page 10: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

Component : Shaft MGPL Machine Completes

A) Checking 3 bearing Dias.

B) Check 2 maximum Knurled Dia.

C) Checks 2 runouts.

Loading & Unloading Manual Machine Gives Accept andReject Decision.

SHAFT MULTI GAUGING

MGPL can design & supply the multigauging fixture withcomputer aided gauging.

Multigauging Advantages

A) Avoid sending defective material to customer.

B) All or maximum possible Critical parameters arechecked at a time.

C) All components readings can be stored in PC.

D) Online SPC Parameters can be viewed.

Please send your Component Drg.for auto, semiauto or multigauging solutions.

MGPL Can Meet your Autogauging Needs. Solution will be offered suitable to your component. Few applications shown below

Component : Sintered BushMGPL Machine Completes

A) Deburring the components

B) Check Inside Dia.

C) Separate accept & Rejected parts.

Page 11: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

OUR TEAM

OUR LAB & WORKSHOP

We all at Mikronix Gauges Pvt. Ltd.

are committed to achieve customer satisfaction

by making continuous improvement in

1) Quality

2) Delivery

3) Service.

G. D. Hanchanal

(Chairman & Managing Director)

Page 12: Made a modest beginning by making Plain · PDF fileMGPL Made a modest beginning by making Plain Limit gauges in steel & was the first one to introduce CARBIDE Limit ... • A suitable

MIKRONIX GAUGES PVT. LTD.P.O. Box No. 701, B-29, MIDC Industrial Area, Chikalthana, Aurangabad - 431 210. (M.S.) INDIA.Tel. : 0091 - 240 - 2483059, 2482210. Fax : 0091 - 240 - 2481323, 2483061.Email : [email protected]@mikronix-gauges.comWeb : www.mikronix-gauges.com

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Branch Office :Delhi : (0) 9899566779, (0) 9810359524Chennai : (0) 9444016241Bangalore : (080) 23575752Coimbatore : (0) 9842278848