MOUNTING AND INSTALLATION INSTRUCTIONS

TIMBER / PVC

MACO MULTI

TILT AND TURN HARDWARE

TECHNOLOGY IN MOTION

E-hardware

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Table of contentsDescription Page

NotesUse of these instructions 3General information 3Total scope of E-hardware 3Additional assembly instructions 3Before initial commissioning 3

SafetyHazard notes and safety instructions 4Handle note 4

E-hardwareApplications 5Sub-assemblies 5

InstallationHardware overview 6 - 7Application diagram 7Hardware drawing with smallest S.R.W. dimensions 8 - 9

E-hardware fittingSash profile preparation 10 - 11Frame profile preparation 12Installation of the contact receiver on the E-hardware 13Installation of the contactor and the turn lock 14 - 15

InstallationRequirement 16Circuit diagram as universal interface 17Note about initial commissioning 18Rocker switch 18

Commissioning deviceHandling 19Fabricator recommendation 20

Maintenance and care 20

Important notes for the end user 21

Technical data 22 - 23

Declaration of Incorporation 24

Declaration of Conformity 25

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NotesUse of these instructionsThese instructions are intended for trained window manufacturers, expert craft personnel and qualified electricians.

General informationThe documented instructions for functionally-compliant commissioning must only be performed by the group of people described above.

Total scope of E-hardwareE-hardware, 2 sizes.Accessories: Contact transition, power supply unit, commissioning device E-hardware drilling and milling jigs set 4-piece

Additional assembly instructionsThe assembly instructions for hardware components besides the E-hardware can be found in the usual notes for the Multi standard range.

Before initial commissioningIt is essential to ensure smooth running before initial commissioning, according to the description on page 9.

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SafetyHazard notes and safety instructions

MACO E-hardware may fail in emergency situations and in the event of a power cut. Manual actuation is possible with the drive moved to the final position and then into the neutral position. The E-hardware must not be used on windows which are designated as emergency exits.

Caution! Risk of short-circuit on live parts. Only authorised skilled personnel may commission the power supply unit on the mains voltage. The regulations according to VDE 0100 must be observed.

There is a risk of crushing and trapping due to the tractive forces and pressure. Never reach into the gap between the sash and window frame during operation.

Important!The drive is used without additional safety device up to safety class 3. During planning, the VFF (German professional association for windows and façades) leaflet KB.01 “Power-operated windows” or the brochure on the subject of “power-operated windows” published by the ZVEI (German Electrical and Electronic Manufacturers‘ Association) must be taken into account.

For the higher safety class 4, there are suitable safety edges for squeeze protection, e.g. from Mayser GmbH, www.mayser.de or protection using infrared sensor systems, e.g. from STG Beikirch, www.stg-beikirch.de.

Handle noteCaution: The handle moves automatically and must not be obstructed during motor operation. To reduce the high latching resistances with new handle escutcheon covers, it is advisable to weaken the snap action function by removing the snap catches on the escutcheon cover. Do not use any handles with locking function or hardware shifting lock

Due to the linking of the central locking system, there is a small amount of play/loss of travel. As a result, the handle may not be exactly vertical in the final position after motorised actuation.This is not a technical defect, instead it is the result of the tolerances in the hardware overview.

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E-hardwareApplications

Sub-assembliesE-hardware not linked all-round (up to 60 kg f. not linked all-round central locking system comfort scissor stay) 467154 E-hardware linked all-round (up to 80 kg f. linked all-round central locking system comfort scissor stay) 467155

E-hardware power supply unit 1 A/24 V 467150E-hardware contact transition 467151E-hardware commissioning device 467153E-hardware drilling and milling jigs set, 4-piece 104717

The E-hardware is concealed in the milled EUROGROOVE. The window can be tilted and closed on an alternating basis either by means of motor or manually at any time. The window can also be brought to the turn opening manually from any final position. MACO E-hardware must only be installed horizontally at the bottom.

MACO E-hardware is not suitable for use in smoke and heat extraction systems. MACO E-hardware must never be installed on windows which are designated as emergency exits. MACO E-hardware must only be used together with the hardware overview for the MACO comfort hardware and the comfort scissor stay.

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4a

2

104b

4b

3 9

2b

11

12

13 13

6

4

2a

5

1a

1

InstallationHardware overview together with the comfort scissor stay.

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1500

1300

1100

900

700

500

300

400 140012001000800600

50

kg/m

²

40

kg/m

² 3

5 kg

/m²

: ≤ 1,5

1600

30

kg/m

²

InstallationHardware overview (exact composition can be called up via MACO-WIN)

Pos. Article designation Pos. Article designation

1 Scissor stay faceplate, comfort scissor stay 4b

Faceplate extension from S.R.W. 1050 in the case of corner element with rocker holding bolt (e.g. 222205) from S.R.W. 985 in the case of corner element wit-hout rocker holding bolt (z.b. 222209)

1a Scissor stay arm, comfort scissor stay 5 Scissor stay hinge

2 Corner element 6 Pivot post

2a Vertically extendible corner element with serrated carriers 9 Window handle

2b

Extendible corner element with 1 i.S. security roller cam. 222205 corner element. With rocker holding bolt, run-up block is integrated 222209 corner element. Without rocker holding bolt, 2-piece run-up block for IS 355615 add for external openings

10

Recommendation: Faceplate extension with pull-in wedge, PVC window from S.R.W. 800, timber window from S.R.W. 1000!

3 Turn-only drive gear 11 E-hardware

4 SKB width connector 12 Contact transition

4a Faceplate extension 13

Different profile related run-up blocks are available. Also always use 2-piece run-up blocks when a faceplate extension with pull-in wedge is used.

Application diagramSee the application diagram and/or the hardware drawing for the S.R.W. and S.R.H. to be created.

S.R.W. application range for E-hardware540 - 730 not linked all-round up to 60 kg from S.R.W. 730 linked all-round up to 80 kg

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4.2. 3.

1.

2. 3.

1.

InstallationHardware drawings with smallest S.R.W. dimensions (window from below).

Linked all-round

Not linked all-round

1. Corner element with rocker holding bolt (e.g. 222205): S.R.W. min. 795 - 1050 mm Corner element without rocker holding bolt (e.g. 222209): S.R.W. min. 730 - 985 mm2. Corner element3. E-hardware linked all-round4. Corner support

S.R.H. min. 545For corner element without rocker holding bolt (e.g. 222209):

1. PVC windows: Corner element with rocker holding bolt S.R.W. min. 605 Corner element without rocker holding bolt S.R.W. min. 540 Timber windows: Corner element with rocker holding bolt S.R.W. min. 705 Corner element without rocker holding bolt S.R.W. min. 6402. Corner element3. E-hardware not linked all-round

S.R.H. min. 470For corner element without rocker holding bolt (e.g. 222209):

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Installation

a) Manual inspection (handle operation) of the smooth running of the window function, as well as free entry into the striker plates. For setting options, see assembly instructions with hardware overview for the comfort scissor stay.

If there is still some stiffness, then striker plates with modified gasket compression can be used (info from MACO).

b) All moving parts and locking points of the turn&tilt hardware, in particular all corner elements, must be lubricated before the E-hardware is first commissioned. No lubricating oils, rust removers, silicone sprays, etc. should be used! Lubrication only with adhesive lubricant with PTFE in spray format, e.g. OKS 3751 or equivalent.

c)

*

All steps must also be carried out during annual maintenance by trained skilled personnel.

d) Inspection of the handle torque after setting the window. Max. 5 Nm.

e) Then motorised inspection with the commissioning device, see page 18.

f) The “Advice for end users” label must be stuck to the glass near to the concealed motor.

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1.2.

3.

4.

2.

4.

3.1.

E-hardware fittingSash profile preparationInspection of the profile cross section, with regard to whether there is no steel reinforcement from Eurogroove level at least 30.5 mm deep. The routing in the depth of the Eurogroove is 30.5 mm. If steel reinforcement if provided there, this must be routed 270 x 18 mm in the area of the E-hardware.

Caution: Provide corrosion protection.

E-hardware drilling and milling jigs set, 4-piece 104717

1. For corner element with rocker holding bolt: 300 mm For corner element without rocker holding bolt: 233 mm2. Milling jig 227348 (milling cutter Ø 10 mm, guide-ring Ø 27 mm)3. Adjustable on rebate side with screw4. Espagnolette side

1. For corner element with rocker holding bolt: 427 mm For corner element without rocker holding bolt: 360 mm2. Milling jig 227347 (milling cutter Ø 16 mm, guide-ring Ø 27 mm)3. Adjustable on rebate side with screw4. Espagnolette side

Clamp templates for the routing to the profile according to figure and then mill out.

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1. 30,5

18

21 16,2

2.

4.

22

131131

22

3.

5. !

5. !

135135

E-hardware fitting

1. Milling depth2. For corner element with rocker holding bolt: 300 mm For corner element without rocker holding bolt: 233 mm3. For corner element with rocker holding bolt: 427 mm For corner element without rocker holding bolt: 360 mm4. Espagnolette side5. Reinforcement

Caution: Provide corrosion protection.

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1. !

3.

1 . !

20,5 20,52. 78

18 18 6 !6,5

15

Ø8Ø8

1. !

E-hardware fittingFrame profile preparationThe drill holes are then made on the frame using the drill hole template.

Caution: There is only one through hole, namely for the cable passage on the underside of the frame.

1. Caution: Only make one through hole! The remaining 5 drill holes max. 6 mm deep. Drill the through hole with ∅ 3 mm.

E-hardware drilling and milling jigs set, 4-piece 104717

1. Caution: Only make one through hole! The remaining 5 drill holes max. 6 mm deep. Drill the through hole with ∅ 3 mm.2. For corner element with rocker holding bolt: 312 mm (drilling jig 227349) For corner element without rocker holding bolt: 244 mm (drilling jig 227350)3. Espagnolette side

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2

3

1

E-hardware fittingMounting the contact receiver on the E-hardwareThe contact receiver is placed in the milled out Eurogroove on the housing (small sleeve on the upper side of the E-hardware drive unit) before the E-hardware is inserted. To do so, the small cable is pulled through the cavity between the faceplate and deadbolt 1 and inserted into the sleeve provided on the upper side of the E-hardware housing with the mini plug 2 .

Then the contact receiver is screwed using two self-tapping screws 3 . It is important to ensure correct positioning before screwing it in, as this differs for left and right-opening windows.

1 Thread the cable through2 Screw the contact receiver on3 Insert the cable plug

For right-opening windows

For left-opening windows

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2

3

1

E-hardware fittingInstalling the contactorThe small profile adjustment plates provided are placed under the contactor before it is inserted and screwed 2 . These can be broken off the frame for each frame profile. The height of the lip on the frame profile must be measured in advance 1 .

1 Measure the height of the lip on the frame profile 2 Place small profile adjustment plates beneath 3 Push 200 mm cable length back again

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2

1

E-hardware fittingInstalling the turn lockThe small profile adjustment plates provided are placed under the turn lock before it is inserted and screwed. These can be broken off the frame for each frame profile. The height of the lip on the frame profile must be measured in advance.

1 Measure the height of the lip on the frame profile 2 Place small profile adjustment plates beneath

Important: When implementing the 6 m cable, ensure that a loop of 200 mm is formed. The loop is either pulled directly into the cavity in the profile or fixed to the underside of the frame with a cable strap.

This makes it possible to replace the contact later if required. This provides sufficient excess cable for the electrician to connect the new contact transition.

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InstallationRequirementInstallation must be carried out by qualified personnel or an electrician. The 24 V power supply unit to use is available from MACO as an accessory in the case of individual supply. However, there are central home control systems which already have an integrated 24 V power supply unit, e.g., from Aumüller GmbH.

The contact transition must be installed using the supplied contact transition set. See pages 13 and 14 for a description.

!!! Provide a loop for 6 m outgoing cable under the frame or in the profile cavity, see page 14. The 6 m cable requires a small loop of approx. 200 mm, so that the contactor can be replaced at a later point if required.

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R = 1 kΩ0,5 W

R

T2

T1M

6 m

24 V DC

100-240 V ACL

PE

N

InstallationCircuit diagram as universal interface

T1: Switch closedT2: Switch openM: Middle cable

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InstallationNote about initial commissioningThe E-hardware does not require a special commissioning sequence. Thanks to the integrated motor programming, it can be commissioned at any time regardless of the application. This means it adjusts itself following a power cut or during initial commissioning.

Scenario: The sash is manually opened, following motorised travel into the tilt position (power cut) and then manually closed.

The E-hardware re-adjusts itself immediately, so that it knows which position it is currently in. The adjustment process takes approx. 15 seconds. Then the window can either be operated by motor or manually.

Rocker switchA rocker switch is normally always used for the application, this means it is either open or closed. In the event of mishandling, the direction can be reversed at any time by pressing the other side.

If the same switch side is pressed repeatedly, each further signal is ignored.

Caution: The resistor shown on the circuit diagram is only required if two independent swit-ches (i.e. not rocker switches) are used for OPEN and CLOSED. Otherwise it would be possible to press both switches simultaneously. In this case, the resistor prevents a malfunction.

E-rocker switch Single buttons

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SCHLIESSEN - CLOSE

KIPPEN - TILT

+ –

A

1.

2.

B C+ –

–+

A: red +24 V DC (constant voltage)B: yellow -24 V DC for „close“; +24 V DC for „open“C: black -24 V DC (constant voltage) 1. Power supply unit 2. 220 V plug

Commissioning deviceHandlingFirst the power supply unit must be connected to the building site power supply. Then the power supply unit is connected to the commissioning device. The 6 m ribbon cable must be connected to the corresponding marked pole of the connection terminals of the commissioning device, according to the colour assignment.

Connect the coloured wire of the ribbon cable to the positive pole (A, red) of the three plug-in terminals- Connect the middle wire of the ribbon cable to the middle terminal (B, yellow)- Connect the non-coloured wire of the ribbon cable to the negative pole (C, black) of the three plug-in terminals

Once it is connected, the E-hardware starts its position detection. Then the function can be checked using the rocker switch. To do so, it is sufficient to move the window once into the tilt position and once into the close position using the motor.

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Commissioning deviceFabricator recommendation for the window handleAs different handles are used, there are different latching torques on the handle. These must be overcome by the motor and, in extreme cases, these can stop the motor. For this reason, it is ad-visable to weaken the latching function of the handle escutcheon cover by pinching off the snap lugs of the catch.

• Do not use any handles with locking function or hardware shifting lock.

Window maintenance and careAnnual maintenance and function check must be carried out by a trained specialist. This includes the following points:

• Inspect the function of the overall system by carrying out several cycles one after another

• Inspect the position of the sash in the overall system according to the hardware arrangement for comfort scissor stays

• Inspect the smooth running of the hardware and the free entry of the striker plates (see page 9)

1 All moving parts and locking points of the turn&tilt hardware, in particular all corner elements, must be lubricated before the E-hardware is first commissioned. No lubricating oils, rust removers, silicone sprays, etc. should be used! Lubrication only with adhesive lubricant with PTFE in spray format, e.g. OKS 3751 or equivalent.

2 Do not coat the hardware, remove any soiling.

3 Only use cleaning and maintenance agents that do not affect the corrosion protection of the hardware components.

4 Security-relevant hardware components must be examined for wear and tear at regular intervals.

• Motorised check and inspection of the contacts; in particular, check whether the contact surfaces are worn out.

The MACO E-hardware (= the motorised drive) is essentially maintenance free!

*

2 3 41

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Important notes for the end userThe notes listed are explicitly visible on the supplied adhesive label and must therefore be stuck on in the area of the E-hardware (internal glass pane)!

- !!! Risk of crushing and trapping between the sash and window frame during operation!!!

- If there is a power cut during electrical operation, the motor remains in the position it was in when the power was cut. It also remains in this position when the power supply is restored.

- In order to electrically operate the window again, it must first be manually moved into a final position, whether that be tilted or closed (depending on the cycle that the motor was in when the power was cut). Then the window can be electrically operated again.

- Annual maintenance of the hardware components by trained skilled personnel is essential for ensuring perfect function.

- In the event of electrical mishandling, the direction can be reversed by pressing the other side of the switch. Please wait approx. 15 seconds for idle travel.

- Thanks to an intelligent wind load protection device, the E-hardware moves the window back into its original position in the event of excess load. From there, the window can be operated electrically again, or manually in the case of a long, sustained excess load.

- During motor travel, do not force any manual activation, this can destroy the motor parts.

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415

1630

758

= 255

1630

Technical specificationsRated voltage: 24V DC (+/-20 %), max. 2 VssRated current: 0.8 ACut-off current: 1.0 ARated power input: 19 WDuty cycle: 30 % (ON: 3 min., OFF: 7 min.)Degree of protection: IP 32 ambient temperature -5°C … + 75°CClosing speed: <5 mm / s on the main closing edgeOpening and closing times including neutral travel in motorised turn position:Opening: approx. 50 sClosing: approx. 50 sOpening width: approx. 95 mm

Dimensions of E-hardware not linked all-round

Dimensions of E-hardware linked all-round

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51

5

51

2027

7

42

27,5

15

109

Packer dimensions

Approval marks: CE, protection class 3 according to Machinery Directive for power-operated windows 2006/42/EC.

Technical specificationsDimensions for contact receiver on sash side

Dimensions of contactor on frame side

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EINBAUERKLÄRUNG für eine unvollständige Maschine

(nach Anhang II-1 B der EG-Richtlinie 2006/42/EG)

DECLARATION OF INCORPORATION for a partly completed machine

(in accordance with Annex II-1 part B of EC-Directive 2006/42/EC)

Hersteller Manufacturer Produktbezeichnung E-Beschlag NV, E-Beschlag RV

Product designation E-Fitting NV, E-Fitting RV Artikelnummer(n) / Seriennummern 467154, 467155 / 9- oder 11-stellige Ziffernfolge

Order number(s) / serial numbers 467154, 467155 / 9-digit or 11-digit numerical sequence

Wir bestätigen die Konformität des oben bezeichneten Produktes mit folgend gelisteten EG- Richtlinien sowie Normen:

We confirm herewith the conformity of the above mentioned product with EC Directives and the standards listed below:

Richtlinie über elektromagnetische Verträglichkeit 2004/108/EG Directive concerning electromagnetic compatibility 2004/108/EC

Hiermit erklären wir, dass das Teil in der von uns gelieferten Ausführung und gemäß den beigefügten Betriebs- und Installationshinweisen zum Einbau in eine Maschine bestimmt ist, und ihr Betrieb solange untersagt ist, bis festgestellt ist, dass die Maschine, in die genanntes Teil eingebaut werden soll, den Bestimmungen der EG Maschinenrichtlinie 2006/42/EG entspricht. We herewith declare that the part in the version delivered by us is intended to be installed in a machine in accordance with the enclosed operating and installation instructions, and that its operation is prohibited until the machine, into which the part is to be installed, is found to comply with the regulations of the EC Machinery Directive 2006/42/EC. Wir werden der zuständigen Behörde ggf. die vorgenannten speziellen technischen Unterlagen in Form von Papier oder elektronisch übermitteln. We shall transmit the aforesaid relevant technical documentation in hardcopy- / or electronic form to appropriate authority.

Rechtsverbindliche Unterschrift: Legally binding signature:

Geschäftsführer / Verantwortlicher für die techn. Dokumentation Managing Director / Head of tech. documentation

Thierhaupten, den 19.11.2014 Gemeindewald 11 86672 Thierhaupten

Aumüller Aumatic GmbH Gemeindewald 11 86672 Thierhaupten

Declaration of Incorporation

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KONFORMITÄTSERKLÄRUNG DECLARATION OF CONFORMITY

Hersteller Manufacturer Produktbezeichnung E-Beschlag NV, E-Beschlag RV Product designation E-Fitting NV, E-Fitting RV Artikelnummer(n) / Seriennummern 467154, 467155 / 9- oder 11-stellige Ziffernfolge Order number(s) / serial number 467155, 467155 / 9-digit or 11-digit numerical sequence

Wir bestätigen die Konformität des oben bezeichneten Produktes mit folgend gelisteten EG-Richtlinien sowie Normen: We herewith confirm the conformity of the above mentioned product with EG Directive and the standards listed below:

Richtlinie über elektromagnetische Verträglichkeit 2004/108/EG

Directive concerning electromagnetic compatibility 2004/108/EC

SONSTIGE TECHNISCHE NORMEN UND SPEZIFIKATIONEN FURTHER TECHNICAL STANDARDS AND SPECIFICATIONS

DIN EN 61000-4-4

Rechtsverbindliche Unterschrift: Legally binding signature:

Geschäftsführer / Verantwortlicher für die techn. Dokumentation Managing Director / Head of tech. documentation

Thierhaupten, den 19.11.2014 Gemeindewald 11 86672 Thierhaupten

Die Sicherheitshinweise der Montageanleitung sind zu beachten.

The safety information in the assembly instruction has to be observed.

KONFORMITÄT CONFORMITY

Aumüller Aumatic GmbH Gemeindewald 11 86672 Thierhaupten

Declaration of Conformity

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Notes

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Notes

MAYER & CO BESCHLÄGE GMBHALPENSTRASSE 173

A-5020 SALZBURG TEL +43 662 6196-0

FAX +43 662 6196-1449 maco@maco.eu

www.maco.eu

MACO MULTI

Order No. 757126EN – Date: April 2014 Date changed: March 2015

All rights reserved and subject to change.

MACO DOOR & WINDOW HARDWARE (U.K.) LTD

EUROLINK IND CENTRE CASTLE ROAD, SITTINGBOURNE

KENT. ME10 3LY TEL +44 1795 433900 FAX +44 1795 433902

enquiry@macouk.net www.macouk.net