mack truck t200 to t300 upgrade

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SB322021 PUB TYPE: BULLETIN NUMBER: SB322021 DATE: 08/05/04 MODEL: ALL T200 TITLE: REPLACING T200 SERIES TRANSMISSION MAINSHAFT COMPONENTS WITH T300 COMPONENTS Replacing T200 Series Transmission Mainshaft Components with T300 Components (Also applies to Mack Trucks Australia) Certain components used in T200 series transmissions are no longer available through the MACK Parts System. When replacement parts are required, T300 transmission components can be substituted. Components from the T300 series transmissions, however, are not direct replacements. In most cases, it will be necessary to replace assemblies rather than single parts. The following tables provide the required replacement part number cross-references. Instructions Tables 1 through 4 list the part numbers for T200 components replaced by T300 components. When ordering replacement components, the transmission model number and part number for the failed component must be known. Sliding clutches and gears must be replaced as assemblies where applicable. Single part replacements for components requiring an assembly will not engage when the transmission is in operation. T200-to-T300 replacement components are cross- referenced as follows: 1. Select the transmission model being serviced (T2050, T2090, T2100B, etc.) from the column on the right-hand side of tables 1 through 4. 2. In the row across the top of the table, select the part number for the failed T200 component. 3. Trace down the failed part number column and across the transmission model number row. If there is an "X" in the block, refer to the chart for the specific transmission model (found on pages 6 through 26) to cross- reference the T200 failed component to the required T300 replacement assembly part numbers. If there is no "X" in the block, the component is not used in that specific transmission model. Table 1 — T200 Series Transmission Components to be Serviced with T300 Components

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Page 1: Mack Truck t200 to t300 Upgrade

SB322021

PUB TYPE: BULLETIN NUMBER: SB322021 DATE: 08/05/04 MODEL: ALL T200 TITLE: REPLACING T200 SERIES TRANSMISSION MAINSHAFT COMPONENTS WITH T300 COMPONENTS

Replacing T200 Series Transmission Mainshaft Components with T300 Components

(Also applies to Mack Trucks Australia) Certain components used in T200 series transmissions are no longer available through the MACK Parts System. When replacement parts are required, T300 transmission components can be substituted. Components from the T300 series transmissions, however, are not direct replacements. In most cases, it will be necessary to replace assemblies rather than single parts. The following tables provide the required replacement part number cross-references. Instructions Tables 1 through 4 list the part numbers for T200 components replaced by T300 components. When ordering replacement components, the transmission model number and part number for the failed component must be known. Sliding clutches and gears must be replaced as assemblies where applicable. Single part replacements for components requiring an assembly will not engage when the transmission is in operation. T200-to-T300 replacement components are cross-referenced as follows:

1. Select the transmission model being serviced (T2050, T2090, T2100B, etc.) from the column on the right-hand side of tables 1 through 4.

2. In the row across the top of the table, select the part number for the failed T200 component.

3. Trace down the failed part number column and across the transmission model number row. If there is an "X" in the block, refer to the chart for the specific transmission model (found on pages 6 through 26) to cross-reference the T200 failed component to the required T300 replacement assembly part numbers. If there is no "X" in the block, the component is not used in that specific transmission model.

Table 1 — T200 Series Transmission Components to be Serviced with T300 Components

Page 2: Mack Truck t200 to t300 Upgrade

T200 Component Part Numbers

Transmission Model

320KB3136

Mainshaft Sliding Clutch

320KB3137A

Mainshaft Sliding Clutch

320KB3143

Mainshaft Sliding Clutch

320KB3144

Mainshaft Sliding Clutch

605KC3174

Countershaft

605

Cou

T2050 X X

T2050A X X

T2050C X

T2060 X X

T2060A X X

T2060C X

T2070 X X

T2070B X X

T2070C X

T2070D X

T2070F X X

T2080 X X

T2080B X X

T2080C X

T2080D X

T2090 X X

T2090B X X X

T2090L X X

T2090LR X X

T2090R X X

T2100 X X X

T2100B X X

T2100BL X X

Page 3: Mack Truck t200 to t300 Upgrade

T200 Component Part Numbers

Transmission Model

320KB3136

Mainshaft Sliding Clutch

320KB3137A

Mainshaft Sliding Clutch

320KB3143

Mainshaft Sliding Clutch

320KB3144

Mainshaft Sliding Clutch

605KC3174

Countershaft

605

Cou

T2110B X X X

T2130 X X

T2130A X X

T2130B X X X

T2180 X X

T2180A X X

T2180B X X X Table 2 — T200 Series Transmission Components to be Serviced with T300 Components

T200 Component Part Numbers

Transmission Model

605KC479

Countershaft

751KB3341B

Mainshaft Second Gear

751KB3342B

Mainshaft First Gear

751KB3372A

Mainshaft Second Gear

751KB3396B

Mainshaft Reverse

Gear

T2050 X X X

T2050A X X X

T2050C X X X

T2060 X X

T2060A

T2060C X X X

T2070 X X X

T2070B X X

T2070C X X

Page 4: Mack Truck t200 to t300 Upgrade

T200 Component Part Numbers

Transmission Model

605KC479

Countershaft

751KB3341B

Mainshaft Second Gear

751KB3342B

Mainshaft First Gear

751KB3372A

Mainshaft Second Gear

751KB3396B

Mainshaft Reverse

Gear

T2070D X X X

T2070F X X X

T2080 X X X

T2080B X X

T2080C X X

T2080D X X

T2090 X X X

T2090B X X

T2090L X X

T2090LR X X X

T2090R X X

T2100

T2100B X X X

T2100BL X X

T2110B

T2130 X X X

T2130A X X X

T2130B X X

T2180 X X X

T2180A X X X

T2180B X X Table 3 — T200 Series Transmission Components to be Serviced with T300 Components

Page 5: Mack Truck t200 to t300 Upgrade

T200 Component Part Numbers

Transmission Model

751KB3467B

Mainshaft First Gear

751KB3490A

Mainshaft Third Gear

751KB3522

Mainshaft Second

Gear

751KB3523

Mainshaft Fourth Gear

751KB4104A

Mainshaft Sixth Gear

75

MT

T2050 X X

T2050A X

T2050C X X

T2060 X

T2060A X X X

T2060C X X

T2070 X X

T2070B X X

T2070C X X

T2070D X X

T2070F X X

T2080 X X

T2080B X X

T2080C X X

T2080D X X

T2090

T2090B

T2090L

T2090LR

T2090R

T2100

T2100B

T2100BL

Page 6: Mack Truck t200 to t300 Upgrade

T200 Component Part Numbers

Transmission Model

751KB3467B

Mainshaft First Gear

751KB3490A

Mainshaft Third Gear

751KB3522

Mainshaft Second

Gear

751KB3523

Mainshaft Fourth Gear

751KB4104A

Mainshaft Sixth Gear

75

MT

T2110B

T2130

T2130A

T2130B

T2180

T2180A

T2180B Table 4 — T200 Series Transmission Components to be Serviced with T300 Components

T200 Component Part Numbers

Transmission Model

751KB4106

Mainshaft First Gear

751KB4134

Mainshaft Reverse

Gear

751KB4135

Mainshaft Gear Lo-Range

764KB3264A

Mainshaft Drive Pinion

764KB3267A

Mainshaft Drive Pinion

764

MaDP

T2050 X

T2050A X

T2050C X

T2060 X

T2060A X

T2060C X

T2070 X

T2070B X

T2070C X

Page 7: Mack Truck t200 to t300 Upgrade

T200 Component Part Numbers

Transmission Model

751KB4106

Mainshaft First Gear

751KB4134

Mainshaft Reverse

Gear

751KB4135

Mainshaft Gear Lo-Range

764KB3264A

Mainshaft Drive Pinion

764KB3267A

Mainshaft Drive Pinion

764

MaDP

T2070D X

T2070F X

T2080 X

T2080B X

T2080C X

T2080D X

T2090 X

T2090B X

T2090L X X X

T2090LR X X

T2090R X X

T2100

T2100B X

T2100BL X X

T2110B

T2130 X

T2130A X

T2130B X

T2180 X

T2180A X

T2180B X The following charts provide the cross-references from the T200 component part numbers to the suitable T300 replacement assembly part numbers. The part

Page 8: Mack Truck t200 to t300 Upgrade

numbers for the failed T200 component in the left-hand column must be replaced with the T300 replacement part numbers given in the center column (i.e., in the T2050 chart below, if the part number 751KB3450B gear has failed, it must be replaced with part Nos. 320KB3148, 751KB3539, 764KB3309 and 223KD329). T2050 Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Fourth and Fifth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3309 Drive pinion 764KB3267A

223KD329 Thrust washer, mainshaft

Second and Third Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3467B

or 751KB3544 Gear, mainshaft

Page 9: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

751KB4166 Reverse gear, mainshaft

97AX171 Retaining ring, internal

751KB3396B

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft

T2050A Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Fourth and Fifth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3309 Drive pinion 764KB3267A

223KD329 Thrust washer, mainshaft

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3467B

or 751KB3544 Gear, mainshaft

751KB3396B 751KB4166 Reverse gear, mainshaft

Page 10: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

97AX171 Retaining ring, internal

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft

Second Gear

751KB3372A T300 substitute part not available

T2050C Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Second and Third Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3467B

or 751KB3544 Gear, mainshaft

751KB3396B 751KB4166 Reverse gear, mainshaft

Page 11: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

97AX171 Retaining ring, internal

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft, T300

Second Gear

764KB3267A T300 substitute part not available

T2060 Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3309 Drive pinion 764KB3267A

223KD329 Thrust washer

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3467B

or 751KB3544 Gear, mainshaft

751KB3396B 751KB4166 Reverse gear, mainshaft

Page 12: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

97AX171 Retaining ring, internal

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft, T300

T2060A Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

First and Second Gears

320KB3143

or 320KB3151 Sliding clutch

751KB3522

or 751KB3547 Gear, mainshaft

751KB4153 Gear, mainshaft 751KB4106

223KD328 (qty. 2) Thrust washer, mainshaft

Third and Fourth Gears

320KB3143

or 320KB3151 Sliding clutch

751KB3523

or 751KB3546 Gear, mainshaft

751KB4152 Gear, mainshaft 751KB4105A

223KD328 (qty. 2) Thrust washer, mainshaft

Fifth and Sixth Gears

Page 13: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

320KB3144

or 320KB3152 Sliding clutch

751KB4104A

or 751KB4151 Gear, mainshaft

764KB3310 Drive pinion 764KB3302

223KD329 Thrust washer, mainshaft

T2060C Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Second and Fifth Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3467B

or 751KB3544 Gear, mainshaft

751KB3396B 751KB4166 Reverse gear, mainshaft

Page 14: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

97AX171 Retaining ring, internal

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft

Mainshaft Drive Pinion

764KB3267A T300 substitute part not available

T2070 Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Fourth and Fifth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3309 Drive pinion 764KB3267A

223KD329 Thrust washer, mainshaft

Second and Third Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3490A 751KB3542 Gear, mainshaft

Page 15: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

223KD328 (qty. 2) Thrust washer,

mainshaft

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3467B

or 751KB3544 Gear, mainshaft

751KB4166 Reverse gear, mainshaft

97AX171 Retaining ring, internal

751KB3396B

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft

T2070B Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Fourth and Fifth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3309 Drive pinion 764KB3267A

223KD329 Thrust washer, mainshaft

Second and Third Gears

Page 16: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

320KB3137A

or 320KB3149 Sliding clutch

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

First Gear

320KB3137A

or 320KB3149 Sliding clutch

751KB3544 Gear, mainshaft 751KB3467B

223KD328 Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft

T2070C Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Second and Third Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

Page 17: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding gear

751KB3467B

or 751KB3544 Gear, mainshaft

751KB4166 Reverse gear, mainshaft

97AX171 Retaining ring, internal

751KB3396B

223KD328 (qty. 2) Thrust washer, mainshaft

Mainshaft Drive Pinion

764KB3267A T300 substitute part not available

T2070D Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Second and Third Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

First and Reverse Gears

320KB3137A 320KB3149 Sliding clutch

Page 18: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

or

751KB3467B

or 751KB3544 Gear, mainshaft

751KB4166 Reverse gear, mainshaft

97AX171 Retaining ring, internal

751KB3396B

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft

Mainshaft Drive Pinion

764KB3267A T300 substitute part not available

T2070F Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Fourth and Fifth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3309 Drive pinion 764KB3267A

223KD329 Thrust washer, mainshaft

Second and Third Gears

320KB3137A 320KB3149 Sliding clutch

Page 19: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

or

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3467B

or 751KB3544 Gear, mainshaft

751KB4166 Reverse gear, mainshaft

97AX171 Retaining ring, internal

751KB3396B

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft, T300

T2080 Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Seventh and Eighth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B 751KB3539 Gear, mainshaft

Page 20: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

or

764KB3309 Drive pinion 764KB3267A

223KD329 Thrust washer, mainshaft

Second and Third Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3467B

or 751KB3544 Gear, mainshaft

751KB4166 Reverse gear, mainshaft

97AX171 Retaining ring, internal

751KB3396B

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft

T2080B Transmission

Page 21: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Seventh and Eighth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3309 Drive pinion 764KB3267A

223KD329 Thrust washer, mainshaft

Second and Third Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

First Gear

320KB3137A

or 320KB3149 Sliding clutch

751KB3544 Gear, mainshaft 751KB3467B

223KD328 Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft, T300

T2080C Transmission

Page 22: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Second and Third Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3467B

or 751KB3544 Gear, mainshaft

751KB4166 Reverse gear, mainshaft

97AX171 Retaining ring, internal

751KB3396B

223KD328 (qty. 2) Thrust washer, mainshaft

Drive Pinion

764KB3267A T300 substitute part not available

T2080D Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Second and Third Gears

320KB3137A 320KB3149 Sliding clutch

Page 23: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

or

751KB3372A

or 751KB3543 Gear, mainshaft

751KB3542 Gear, mainshaft 751KB3490A

223KD328 (qty. 2) Thrust washer, mainshaft

First and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3467B

or 751KB3544 Gear, mainshaft

751KB4166 Reverse gear, mainshaft

97AX171 Retaining ring, internal

751KB3396B

223KD328 (qty. 2) Thrust washer, mainshaft

Mainshaft Drive Pinion

764KB3267A T300 substitute part not available

T2090 Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B 751KB3539 Gear, mainshaft

Page 24: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

or

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4140 Gear, mainshaft

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC479 605KC4180 Countershaft

T2090B Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

First and Second Gears

Page 25: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4140 Gear, mainshaft

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC3174 605KC4179 Countershaft

T2090L Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4140 Gear, mainshaft

751KB3342B 751KB4141 Gear, mainshaft

223KD328 (qty. 2) Thrust washer, mainshaft

Lo and Reverse Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB4134

or 751KB4168 Reverse gear,

mainshaft

Page 26: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

751KB4148 Lo-range gear, mainshaft

97AX171 Retaining ring, internal

751KB4135

223KD328 (qty. 2) Thrust washer, mainshaft

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Fourth gear, T300

764KB3308 Drive pinion, T300 764KB3264A

223KD329 Thrust washer, mainshaft

T2090LR Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4140 Gear, mainshaft

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Lo and Reverse Gears

Page 27: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

320KB3137A

or 320KB3149 Sliding clutch

751KB3396B

or 751KB4166 Reverse gear,

mainshaft

751KB4148 Lo-range gear, mainshaft

97AX171 Retaining ring, internal

751KB4135

223KD328 (qty. 2) Thrust washer, mainshaft

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

T2090R Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

Page 28: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4140 Gear, mainshaft

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Reverse Gear

751KB4134 T300 substitute part not available

T2100 Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Sliding Clutch

320KB3136 T300 substitute part not available

Sliding Clutch

320KB3137A 320KB3137B Sliding clutch

Fourth Gear

751KB3450B T300 substitute part not available

Countershaft

605KC3174 605KC4179 Countershaft

T2100B Transmission

Page 29: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4140 Gear, mainshaft

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Reverse Gear

751KB3396B T300 substitute part not available

T2100BL Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B 751KB3539 Gear, mainshaft

Page 30: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

or

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4141 Gear, mainshaft

751KB4140 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Lo-Range Gear

751KB4135 T300 substitute part not available

T2110B Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Sliding Clutch

320KB3136 T300 substitute part not available

Sliding Clutch

320KB3137A 320KB3137B Sliding clutch, T300

Fourth Gear

751KB3450B T300 substitute part not available

Countershaft

605KC3174 605KC4179 Countershaft, T300

Page 31: Mack Truck t200 to t300 Upgrade

T2130 Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4140 Gear, mainshaft

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Reverse Gear

751KB3396B T300 substitute part not available

Countershaft

605KC4114 605KC4174 Countershaft

T2130A Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

Page 32: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4140 Gear, mainshaft

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Reverse Gear

751KB3396B T300 substitute part not available

Countershaft

605KC4114 605KC4174 Countershaft, T300

T2130B Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

Page 33: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4140 Gear, mainshaft

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC3174 605KC4179 Countershaft

T2180 Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3264A 764KB3308 Drive pinion

223KD329 Thrust washer, mainshaft

Page 34: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B

or 751KB4140 Gear, mainshaft

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Reverse Gear

751KB3396B T300 substitute part not available

Countershaft

605KC4114 605KC4174 Countershaft

T2180A Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

First and Second Gears

320KB3137A 320KB3149 Sliding clutch

Page 35: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

or

751KB3341B

or 751KB4140 Gear, mainshaft

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Reverse Gear

751KB3396B T300 substitute part not available

Countershaft

605KC4114 605KC4174 Countershaft, T300

T2180B Transmission

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

Third and Fourth Gears

320KB3136

or 320KB3148 Sliding clutch

751KB3450B

or 751KB3539 Gear, mainshaft

764KB3308 Drive pinion 764KB3264A

223KD329 Thrust washer, mainshaft

First and Second Gears

320KB3137A

or 320KB3149 Sliding clutch

751KB3341B 751KB4140 Gear, mainshaft

Page 36: Mack Truck t200 to t300 Upgrade

Failed T200 Component

T300 Replacement Assembly Part Nos. Description

or

751KB4141 Gear, mainshaft 751KB3342B

223KD328 (qty. 2) Thrust washer, mainshaft

Countershaft

605KC3174 605KC4179 Countershaft

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