mack mcintyre 4 th december 2014 harsco metals and minerals overview
TRANSCRIPT
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Mack McIntyre
4th December 2014
Harsco Metals and Minerals Overview
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2WE HELP BUILD THE WORLD
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Safety Ethical in Thought, Word and Deed Disciplined Thought, Disciplined
Action and Disciplined People Transparency Personal Accountability and
Responsibility
Customers Targeted Market BHAG Envisioned Future
Value Creation Value Capture Value Selling Be the Best Sustainable
Superior Performance (20-Mile March)
Customers Employees Shareholders Suppliers
Uncompromising Integrity and Ethical Business Practices
Harsco Integrity Framework: Code of Conduct Security Practices Internal Control
To build teams that win with integrity anywhere in the world
Harsco's Core Ideology
Core Values
People – the "A Team" Human Capital Framework:
Global Talent Management System for Recruiting, Developing, Retaining and Assessing Human Capital
Continuous Improvement Continuous Improvement
Discipline through Lean and Six Sigma Methods
Business Transformation
Value Creation Discipline Economic Value Added (EVA®) Value Selling Culture
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2 4 Safety Practices Global Management Practices
Core Purpose
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Harsco Metals & Minerals
Harsco CorporationA world-leading $3bn+ company providing specialist solutions to industries which are fundamental to global economic growth. Operating in 50 countries, and employing over 20,000 people.
Harsco MetalsProvides environmental and logistics solutions to metals producers in the steel, aluminium, zinc, nickel and copper industries. Operations at over 160 sites in more than 30 countries (sales $1.3bn).
Harsco Minerals
Provides environmental services to the utility and stainless steel industries. Harsco Minerals utilizes innovative metal recovery to give customers a cost effective raw material for production while manufacturing a full range of mineral products servicing the abrasive blasting, roofing, agriculture, turf, and mining industries.
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Worldwide presence Harsco Metals provides onsite services to the metals industry (incl. steel, aluminium, nickel, copper and zinc).
Operations over 160 sites in 30 countries 12,000 employees
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- Solving Metals & Minerals Challenges- Safety First- Continuous Improvement Journey- Customer-driven Innovation- Stronger as a Team
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Harsco Metals & Minerals Solutions:
- Zero waste- Resource recovery- By-product solutions- Logistics & material management- Operation and Maintenance of assets
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Minimising raw material costs
Optimising logistical efficiency
Upgrading Product Quality
Achieving Environmental Sustainability
Minimising raw material costs
Optimising logistical efficiency
Upgrading Product Quality
Achieving Environmental Sustainability
Engineered Solutions
Logistics Product Value Recycling
Today’s Industrial Challenges
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Engineered Solutions: Delivering Enhanced Value
Logistics
Raw materials handling
Turning stock into cash
Liquid metal transport
Product management
Essential maintenance
Product value
Quality inspection
Defect detection
Grinding & Slitting
Recycling
Scrap
Slag
Dust
- Turning scrap into product
- Turning by-products into raw materials
- Re-selling to third parties
Adding to product final value
Refractory
Sludge & slurry
Metal Recovery
Operation and Asset Management of Customer and/or Harsco Assets
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Zero Waste Solutions
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The Zero Waste Principle
There is often confusion about what Zero Waste means. It may seem a concept that is unachievable. All processes produce waste, no process is 100% efficient.
However, we can plan for the elimination of waste.
=>The Zero Waste goals:
Maximise recycling
Minimise waste
Reduce Consumption
Ensure products are re-used and recycled
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Benefits Of Recycling
Cost avoidance from landfill charges.
Commercial value of selling to different industries.
Environmental compliance value – Move towards Zero Waste.
Increase land utilisation.
Allow customers to focus on their Core Business of Making Finished Products.
Utilisation of all by products to produce a commercially viable product that returns benefits.
Environmental Quality Commercial
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Objectives
Find Technical & Economical Solution’s for Customer By Products. Current arisings from normal production. Existing stockpiles
Maximise the value in use for Customer Optimise usage of high value by products Consume by products to prevent landfill Provide lower cost raw material substitutes External sales revenue
Provide a future proof solution Environmentally sustainable
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Briquetting
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Global Briquetting Experience
Operate briquette plants in UK, Slovakia, Belgium, France, Italy, USA, Canada, China and India.
Produce approx 1.7 million tonnes of briquettes annually
Produce the following briquette types: BF briquettes Alloy briquettes BOS briquettes Metallurgical Additive briquettes Coke briquettes Other speciality briquettes Performix briquettes Bespoke EAF and Ladle Slag Additives
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Reference Sites
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Pelletising
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Global Pelletising Experience
Operate Pelletising plants in Europe, Asia and USA.
Produce approx 1.8 million tonnes of pellets annually
Produce Pellets which are fed into Sinter plant.
Reference sites below:
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Pelletisation of By-products
Pelletizing is the process of converting fine products into uniformed sized pellets that can be charged into the EAF/DR furnace.
Addition of a binder enhances the strength of the pellets so that they can be handled into the furnace without generating dust but crumble to aid the fast melting after addition.
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1.5 Million Tonne ‘back-log’ dump purchased in 1996 and processed over 10 years
All ‘current arising’ processed since 1997 (evergreen contract), on a ‘toll conversion’ basis
Additional 100,000 Tonnes of ‘purchased’ material processed over the last 3 years (metal traders)
Ferro-Chrome – Magoli, Krugersdorp South Africa
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Harsco’s Business Model & Value proposition
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Harsco does not sell Technology / Equipment but is an Industrial Engineered Solutions provider
Harsco cultivates relationships and adopts the latest BAT-best available technologies
We are building on the strengths of ‘One Harsco’ to markets around the world, where customers benefit from our shared knowledge and ability to innovate
Harsco undertake extensive site studies and laboratory test work, and based on the outcome of these studies, Harsco provides a detailed technical and commercial proposal for the customer to evaluate Harsco offer services on long-term contract arrangements, typically 5 – 10 years duration
Through adopting BAT-best available technologies, Harsco will work towards the highest level of ‘recovery’ and product quality from various by products
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By Product Commercialisation
Transport
Products sold to third parties
Resource (metal/mineral) Recovery
Processing
ProductDevelopment
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Innovative Applications of By-Products
Road Surface TreatmentNew Zealand
USA
Asphalt Mixes
Brazil
Canada
New Zealand
Saudi Arabia
South Africa
UK
USA
Unbound Construction Applications
Australia
Brazil
Canada
New Zealand
Norway
Poland
Soil Conditioning
Brazil
Canada
South Africa
USA
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Innovative Applications of By-Products
Filter Media
Canada
New Zealand
USA
Stone Columns Saudi Arabia
Cement/Concrete
Brazil
China
Saudi Arabia
Spain
USA
Rail Ballast
Brazil
Canada
USA
InsulationNorway
Poland
Shot Blasting
Indonesia
South Africa
USA
Metallurgical Additives USA
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Summary
The following solution options are available:
1. On site handling for materials: raw materials, scrap, by-prducts, semi-finished, and finished products
2. By Product Processing & Resource Recovery
3. By Product market development and sales
4. Zero waste solutions: recycling and reuse
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Thank you
Any Questions?