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    Electric Machines Lab EED, UET, Lahore 0

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    Sumpner Test / Back to Back Test of a Transformer

    Electric Machines Lab EED, UET, Lahore 1

    Experiment 1

    Sumpner Test / Back to Back Test of a Transformer

    Equipment

    1. Two identical transformer

    2. Two varaics

    3. Two AC measuring panels

    4. Calculator

    Theoretical Background

    The Sumpner test is a method of determining efficiency, regulation and heating under load

    conditions. The open circuit and short circuit tests give us the equivalent circuit parameters

    but cannot give heating information under various load conditions. The Sumpner test

    provides copper loss, iron loss and heating information in a single test. In open circuit test,

    there is no load on the transformer while in short circuit test also only fractional load gets

    applied. In open circuit and short circuit tests, the loading conditions are absent and the

    results are inaccurate. In Sumpner test, actual loading conditions are simulated hence the

    results obtained are much more accurate. Thus Sumpner test is much improved method of

    predetermining regulation and efficiency than open circuit and short circuit tests.

    The Sumpner test requires two identical transformers. Both the transformers are connected to

    the supply such that one transformer is loaded on the other. Thus power taken from the

    supply is that much necessary for supplying the losses of both the transformers and there is

    very small loss in the control circuit.

    While conducting this test, the primaries of the two identical transformers are connected in

    parallel across the supply V1. While the secondaries are connected in series opposition so that

    induced EMFs in the two secondaries oppose each other. The secondaries are supplied from

    another low voltage supply, connected in each circuit to get the readings. The connection

    diagram is shown in the Figure below.

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    Sumpner Test / Back to Back Test of a Transformer

    Electric Machines Lab EED, UET, Lahore 2

    .

    T1 and T2 are two identical transformers. The secondaries of T1and T2 are connected in series

    opposition. So EEF = EGH i.e. EMFs induced in two secondaries are equal but the secondaries

    are connected such that E is connected to G and F is connected to H. Due to such series

    opposition, two EMFs act in opposite direction to each other and cancel each other, so net

    voltage in the local circuit of secondaries is zero, when primaries are excited by supply 1 of

    rated voltage and frequency. There is no current flowing in the loop formed by two

    secondaries. The series opposition can be checked by another voltmeter connected in the

    secondary circuit as per polarity test. If it reads zero, the secondaries are in series opposition

    and if it reads double the induced EMF in each secondary, it is necessary to reverse the

    connections of one of the secondaries.

    As per superposition theorem, if V2 is assumed zero then due to phase opposition no current

    flows through secondary and both the transformers T1, T2 are as good as on no load, so open

    circuit test gets simulated. The current drawn from source V1 in such case is 2Io where Io is no

    load current of each transformer. The input power as measured by wattmeter W 1 thus reads

    the iron losses of both the transformers.

    Pi per transformer =W1/2 as T1, T2 are identical

    Then a small voltage V2 is injected into the secondary with the help of low voltage

    transformer, by closing the switch S. With regulation mechanism, the voltage V2 is adjusted

    so that the rated secondary current I2 flows through the secondaries as shown. I2 flows from E

    to F and then from H to G. The flow of I1 is restricted to the loop B A I J C D L K B and it

    does not pass through W1. Hence W1 continues to read core losses. Both primaries and

    secondaries carry rated current so short circuit test condition gets simulated. Thus the

    wattmeter W2 reads the total full load copper losses of both the transformers.

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    Sumpner Test / Back to Back Test of a Transformer

    Electric Machines Lab EED, UET, Lahore 3

    (Pcu full load) per transformer = W2/2

    Key Point: Thus in the Sumpner test without supplying the load, full iron loss occurs in the

    core while full copper loss occurs in the windings simultaneously. Hence heat run test can be

    conducted on the two transformers. In open circuit and short circuit test, both the losses do

    not occur simultaneously hence heat run test cannot be conducted. This is the advantage of

    Sumpner test. From the test results the full load efficiency of each transformer can be

    calculated as

    Where Output = VA rating x cos 2

    Key Point: As all the voltage, currents and powers are measured during the test, the

    equivalent circuit parameters also can be determined. Hence the regulation at any load and

    load power factor condition can be predetermined.

    The only limitation is that two identical transformers are required.

    Observations

    No load voltage = Rated voltage = ________________V

    No load current = 2 Io = ________________________A

    No load power = Core losses of two transformer = W1 = _______________ Watt

    Secondary side voltage (reduced voltage) = __________V

    Rated current in secondaries = ____________________A

    Power in secondaries -= Copper losses = ___________W

    Iron loss of one transformer = _____________W

    Copper loss of one transformer = ___________W

    Total losses of one transformer = ___________W

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    Sumpner Test / Back to Back Test of a Transformer

    Electric Machines Lab EED, UET, Lahore 4

    Calculate efficiency at full load at unity power factor

    22

    2

    (VA rating) cos% 100 with cos 1

    (VA rating) cos at full loadi cux

    P P

    = =

    + +

    Calculate efficiency at half load at 0.8 power factor.

    At half load, cos 2 = 0.8 and n = 1/2 = 0.5

    2

    2

    2

    2

    n x (VA rating) cos% 100

    n x (VA rating) cos ( at full load)

    at half load= ( at full load) where n is the fraction of full load

    i cu

    cu cu

    xP n P

    P n P

    =

    + +

    Draw equivalent circuit and calculate all its parameters

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    Sumpner Test / Back to Back Test of a Transformer

    Electric Machines Lab EED, UET, Lahore 5

    Comments

    1. How you can determine the efficiency of a transformer?

    2. Which winding is connected in parallel in this test?

    3. How much voltage is applied on primary side while performing Sumpner test?

    4. How much voltage is applied on secondary side while performing Sumpner test?

    5. How secondaries of transformers are connected in this test?

    6. How much current flows in primary and secondary winding while performing this

    test?

    7. What do you mean by phase opposition in reference to Sumpner test?

    8. What is the necessary condition to be fulfilled by transformers in this test?

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    Speed Control of a Three Phase Induction Motor

    Electric Machines Lab EED, UET, Lahore 7

    Vab Vbc Vca Average

    Voltage

    Speed in

    RPM

    Speed in

    rad/sec

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    Frequency

    Hz

    Speed in

    RPM

    Speed in

    rad/sec

    Frequency

    Hz

    Speed in

    RPM

    Speed in

    rad/sec

    1 11

    2 12

    3 13

    4 14

    5 15

    6 16

    7 17

    8 18

    9 19

    10 20

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    Speed Control of a Three Phase Induction Motor

    Electric Machines Lab EED, UET, Lahore 8

    Plot graph between average voltage and speed of induction motor (Speed on y-axis)

    Plot graph between supply frequency and speed of induction motor. (Speed on y-axis)

    What is the synchronous speed?

    Can we run induction motor above the synchronous machine?

    What do you mean by slip? What are different methods to measure speed?

    Briefly explain the method of speed measurement in this experiment.

    What do you mean by an induction motor drive?

    Draw internal block diagram of the induction motor drive

    \

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    Voltage Regulation of a Transformer

    Electric Machines Lab EED, UET, Lahore 9

    Experiment 3

    Voltage Regulation of a Single Phase Transformer with resistive, inductive and

    capacitive load

    Equipment

    1. Two terminal boards consisting of voltmeter, ammeter and wattmeter

    2. A varaic

    3. A single phase transformer

    4. Resistive load

    5. Inductive load

    6. Capacitive load

    Procedure

    1. First of all connect the primary of the transformer to the variable AC source available

    in the Lab. This is so because we want to adjust the primary of the transformer at the

    rated voltage and find the voltage regulation at the rated voltage. If WAPDA voltage

    is less than the rated voltage of the transformer then set the primary voltage at 200 or

    less but that should be maintained constant during the experiment.

    2. At rated primary voltage there should be rated secondary voltage. If primary voltage

    is different from rated then secondary will also be different from the rated. It is

    recommended to set the rated voltage at secondary. Note down the value of secondary

    voltage at no load.

    3. Connect resistive load that consist of bulbs to the secondary of the transformer.

    Connect an ammeter and a voltmeter across load to measure current and voltage

    respectively.

    4. Gradually vary the load by turning on the bulbs & take readings by noting down the

    corresponding load currents (increasing Load currents) & voltages at that time. Take

    about twelve readings.

    5. Calculate the percentage regulation of the transformer at different loads by using the

    formula

    % Voltage Regulation = 100nl load

    nl

    V Vx

    V

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    Voltage Regulation of a Transformer

    Electric Machines Lab EED, UET, Lahore 10

    Where Vnl is the secondary voltage at no load and VLoad is the secondary voltage with

    load

    6. Plot a graph between percentage regulation & load current.

    7.

    Repeat all the above steps for inductive and capacitive load.

    Observations

    1. Resistive load

    Sr.

    #

    Primary

    Voltage Vp

    (V)

    Kept

    constant

    Load

    Current

    IL

    (A)

    Secondary

    (Load) Voltage

    VL

    (V)

    No load

    Secondary

    Voltage

    Vnl

    (V)

    Percentage

    Voltage

    Regulation

    100nl L

    nl

    V Vx

    V

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

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    Voltage Regulation of a Transformer

    Electric Machines Lab EED, UET, Lahore 11

    2. Inductive Load

    Sr.

    #

    Primary

    Voltage Vp

    (V)

    Kept

    constant

    Load

    Current

    IL

    (A)

    Secondary

    (Load) Voltage

    VL

    (V)

    No load

    Secondary

    Voltage

    Vnl

    (V)

    Percentage

    Voltage

    Regulation

    100nl L

    nl

    V Vx

    V

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

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    Voltage Regulation of a Transformer

    Electric Machines Lab EED, UET, Lahore 12

    3. Capacitive load

    Sr.

    #

    Primary

    Voltage Vp

    (V)

    Kept

    constant

    Load

    Current

    IL

    (A)

    Secondary

    (Load) Voltage

    VL

    (V)

    No load

    Secondary

    Voltage

    Vnl

    (V)

    Percentage

    Voltage

    Regulation

    100nl L

    nl

    V Vx

    V

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

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    Voltage Regulation of a Transformer

    Electric Machines Lab EED, UET, Lahore 13

    Draw phasor diagram for secondary side of transformer with resistive load

    Draw phasor diagram for secondary side of transformer with inductive load

    Draw phasor diagram for secondary side of transformer with capacitive load.

    Plot graph between load current and % voltage regulation for resistive load (%VR ony-axis)

    Plot graph between load current and % voltage regulation for inductive load (%VR on

    y-axis)

    Plot graph between load current and % voltage regulation for capacitive load (%VR

    on y-axis)

    What relationship can be observed in the graphs? Which graph has more slope and

    why?

    What can be done to keep % Regulation as minimum as possible?

    What is the best ideal Voltage Regulation value and why? Explain

    What difference is observed between resistive and capacitive load voltage regulation.

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    Equivalent Circuit of a Transformer

    Electric Machines Lab EED, UET, Lahore 14

    Experiment 4

    Equivalent circuit of a single phase transformer using open circuit and short circuit test

    Equipment

    1. Two terminal boards consisting of voltmeter, ammeter and wattmeter

    2. A varaics

    3. A single phase transformer

    Theoretical Background

    It is possible to experimentally determine the values of the inductances and resistances in the

    transformer model. An adequate approximation of these values can be obtained with only two

    tests, the open-circuit test and the short-circuit test. In the open-circuit test, one transformer

    winding is open-circuited, and the other winding is connected to full rated line voltage. Look

    at the equivalent circuit in Figure.

    Under the conditions described al1 the input current must be flowing through the excitation

    branch of the transformer. The series elements, Rpand Xpare too small in comparison to Rc

    and XM to cause a significant voltage drop, so essentially all the input voltage is dropped

    across the excitation branch. The open-circuit test connections are shown in Figure. Full line

    voltage is applied to one side of the transformer, and the input voltage, input current, and

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    Equivalent Circuit of a Transformer

    Electric Machines Lab EED, UET, Lahore 15

    input power to the transformer are measured. (This measurement is normally done on the low

    voltage side of the transformer, since lower voltages are easier to work with.) From this

    information, it is possible to determine the power factor of the input current and therefore

    both the magnitude and the angle of the excitation impedance.

    The easiest way to calculate the values of Rcand XMis to look first at the admittance of the

    excitation branch. The conductance of the core-loss resistor is given as

    1c

    c

    GR

    =

    and the susceptance of the magnetizing inductor is given as

    1M

    M

    BX

    =

    Since these two elements are in parallel, their admittances add, and the total excitation

    admittance is

    1 1

    E c M

    E

    c M

    Y G jB

    Y jR X

    =

    =

    The magnitude of the excitation admittance (referred to the side of the transformer used for

    the measurement) can be found from the open-circuit test voltage and current:

    ocE

    oc

    IY

    V=

    The angle of the admittance can be found from a knowledge of the circuit power factor. The

    open-circuit power factor (PF) is given by

    cosoc

    oc oc

    PPF

    V I= =

    1cosoc

    oc oc

    P

    V I

    =

    The power factor is always lagging for a real transformer, so the angle of the current always

    lags the angle of the voltage by degrees. Therefore, the admittance YEis

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    Equivalent Circuit of a Transformer

    Electric Machines Lab EED, UET, Lahore 16

    ( )1cos

    ocE

    oc

    ocE

    oc

    IY

    V

    IY PF

    V

    =

    =

    By comparing two equations for YE , it is possible to determine the values of Rc and XM

    referred to the connected side directly from the open-circuit test data.

    In short-circuit test, the secondary winding terminals of the transformer are short-circuited,

    and the primary winding terminals are connected to a variable voltage source. The input

    voltage is adjusted until the current in the short-circuited windings is equal to its rated value.

    (Be sure to keep the primary voltage at a safe level. It would not be a good idea to burn out

    the transformer's windings while trying to test it.) The input voltage, current, and power areagain measured. Since the input voltage is so low during the short-circuit test, negligible

    current flows through the excitation branch. If the excitation current is ignored, then the

    entire voltage drop in the transformer can be attributed to the series elements in the circuit.

    The magnitude of the series impedances referred to the primary side of the transformer is

    scsc

    sc

    VZ

    I=

    The power factor of the current is given by

    cossc

    sc sc

    PPF

    V I= =

    and is lagging. The current angle is thus negative, and the overall impedance angle is

    positive: Therefore,

    1

    cossc

    sc sc

    P

    V I

    =

    The series impedance ZSEis equal to

    eRSE q eqZ jX= +

    2 2p p(R a ) (X a )SE s sZ R j X= + + +

    It is possible to determine the total series impedance referred to any side by using this

    technique, but there is no easy way to split the series impedance into primary and secondary

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    Equivalent Circuit of a Transformer

    Electric Machines Lab EED, UET, Lahore 17

    components. Fortunately, such separation is not necessary to solve normal problems. Note

    that the open-circuit test is usually performed on the low-voltage side of the transformer, and

    the short-circuit test is usually performed on the high voltage side of the transformer, so Rc

    and XMare usually found referred to the low-voltage side, and Reqand Xeqare usually found

    referred to the high-voltage side. All of the elements must be referred to the same side (either

    high or low) to create the final equivalent circuit.

    Circuit diagram for open circuit test

    Connect the circuit as shown in the figure. Use 220 V tap on the primary side.

    Observations

    No load primary voltage Voc= _______________ (It should be rated voltage of the primary

    side)

    No load primary current Ioc

    = _________________

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    Equivalent Circuit of a Transformer

    Electric Machines Lab EED, UET, Lahore 18

    No load Power Poc= ________________________ (Iron losses of the transformer)

    No load power factor = cosoc

    oc oc

    PPF

    V I= = =___________________

    No load power factor angle = 1cosoc

    oc oc

    P

    V I

    =

    =________________

    Iw(current through Rc) = cosocI =____________

    Im(current through Xm) = sinocI =____________

    occ

    w

    VR

    I= =__________

    ocm

    m

    VX

    I= =__________

    Alternative way

    ocE

    oc

    IY

    V= =________________

    ocE

    oc

    IYV

    = =_____________

    E c MY G jB= =_____________

    As1 1

    E

    c M

    Y jR X

    = so1

    c

    c

    RG

    = =___________ and1

    M

    M

    XB

    = =_____________

    Circuit diagram for short circuit test

    Connect the circuit as shown in figure. Make sure at start the applied voltage is zero.

    Gradually and carefully increase the voltage on the primary side such that rated current flows

    in primary side.

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    Equivalent Circuit of a Transformer

    Electric Machines Lab EED, UET, Lahore 19

    Observations

    Short circuit: Primary voltage Vsc= _______________ (It should be very small voltage)

    Short circuit: Primary current Isc= ________________ (It should be the rated current)

    Short circuit: Secondary current= _________________ (Slightly lower than above)

    Cu-Losses: Power Psc= ________________________

    Short circuit power factor = cossc

    sc sc

    PPF

    V I= = =___________________

    Short circuit power factor angle = 1cossc

    sc sc

    P

    V I

    =

    =________________

    scE

    sc

    VZs

    I= =__________________

    scE

    sc

    VZs

    I= =________________

    eRSE q eqZ jX= + =______________

    eR q =________________________ & eX q =________________________

    Or2

    eRsc

    q

    sc

    P

    I= =___________________

    22e eX Rq SE qZ= =___________

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    Equivalent Circuit of a Transformer

    Electric Machines Lab EED, UET, Lahore 20

    Xeq=_________________________

    Draw the equivalent circuit referred to the primary side and clearly mention all the

    values

    Draw the equivalent circuit referred to the secondary side and clearly mention all the

    values (a=Is/Ip in short circuit test) a=____

    How we can minimize the no-load current of the transformer?

    In which case the PF of transformer is higher, open circuit test or short circuit test?

    Why?

    Teacher Signature: ________________

    Date:_______________

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    Speed Control of a DC motor

    Electric Machines Lab EED, UET, Lahore 21

    Experiment 5

    Speed Control of Separately Excited and Shunt DC Motor

    Equipment

    1. Terminal Board

    2. DC machine

    3. Tacho-meter

    4. Two varaics

    5. Variable resistance

    Speed Control of Separately Excited Motor

    Voltage Control Method

    In this method of speed control field winding current is kept constant by keeping the field

    voltage constant as separate supply is used to excite field winding. The applied armature

    voltage is changed from 0 to 160V and the corresponding speed variation is noted down.

    Speed of DC motor is directly proportional to the armature voltage. Field Current is kept

    constant at 0.6 A. (Field current varies from machine to machine)

    Field Current Control Method

    For field control method, armature voltage is kept constant at nearly 120-140V and the field

    current Ifis changed by varying the resistance added in series with the field winding. Field

    current Ifis changed such that the speed varies between 500 rpm and 1800 rpm. Speed of the

    DC motor is inversely proportional to the field current.

    Speed Control of Shunt Motor

    In this motor only one supply is used to energize field and armature winding. Field and

    armature winding are connected in parallel.

    Voltage Control Method

    In this method of speed control field winding current is kept constant with the help of variable

    resistance connected in series with field winding because the field voltage also changes with

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    Speed Control of a DC motor

    Electric Machines Lab EED, UET, Lahore 22

    change of armature voltage. Armature voltage is changed from 50 to 150 V such that only

    armature current changes and field current remains constant and corresponding speed is noted.

    Field Current Control Method

    For field control method, armature voltage is kept constant at nearly 120-140V and the field

    current Ifis changed by varying the resistance added in series with the field winding. Field

    current Ifis changed such that the speed varies between 500 rpm and 1800 rpm. Speed of the

    DC motor is inversely proportional to the field current.

    Procedure

    1.

    Connect armature winding and field winding with separate supplies. Use volt-meter and

    ammeter of the terminal board to measure the voltage and current of respective

    winding. First turn on the field supply and set its voltage nearly 100V. Then turn on the

    armature supply and gradually increase the armature voltage and note down the speed at

    different voltages.

    2. Then keep armature winding voltage and field winding voltage constant and change the

    field current using the variable resistance connected in series with the field winding.

    Note down the speed of the machine and record in the table.

    3. To turn off your machine always switch off field circuit first and then switch off the

    armature supply. Reverse procedure can cause machine to accelerate quickly which can

    result in mechanical damage and due to reduced back EMF the armature current will be

    very high which can result in electrical damage.

    4. Now connect armature and field windings in parallel and repeat the above procedure.

    Only one supply will be used in this case.

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    Speed Control of a DC motor

    Electric Machines Lab EED, UET, Lahore 23

    Observations

    1. Voltage Control Method for separately excited machine

    Sr. # Armature Voltage (V)

    Va

    Speed (rpm)

    N

    Speed (rad/sec)

    W=2N/60

    Field Current (A)

    If(constant)

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    Draw Equivalent circuit used for above experiment.

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    Speed Control of a DC motor

    Electric Machines Lab EED, UET, Lahore 24

    2. Field Current Control Method for separately excited machine

    Sr. # Armature Voltage (V)

    Va(constant)

    Speed (rpm)

    N

    Speed (rad/sec)

    W=2N/60

    Field Current (A)

    If

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    Draw Equivalent circuit used for above experiment.

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    Speed Control of a DC motor

    Electric Machines Lab EED, UET, Lahore 25

    3. Voltage Control Method for shunt type machine

    Sr. # Armature Voltage (V)

    Va

    Speed (rpm)

    N

    Speed (rad/sec)

    W=2N/60

    Field Current (A)

    If(constant)

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    Draw Equivalent circuit used for above experiment.

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    Speed Control of a DC motor

    Electric Machines Lab EED, UET, Lahore 26

    4. Field Current Control Method for shunt type machine

    Sr. # Armature Voltage (V)

    Va(constant)

    Speed (rpm)

    N

    Speed (rad/sec)

    W=2N/60

    Field Current (A)

    If

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

    12

    Draw Equivalent circuit used.

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    Speed Control of a DC motor

    Electric Machines Lab EED, UET, Lahore 27

    Plot the graph between speed and field current for separately excited and shunt machine

    (speed on y-axis and field current on x-axis).Clearly indicate the scale and units.

    Plot the graph between speed and armature voltage for separately excited and shunt

    machine (speed on y-axis and armature voltage on x-axis).Clearly indicate the scale and

    units.

    Comments

    1. What characteristics do you observe from the speed vs armature voltage graph? Can

    this method be used above rated armature voltage?

    2. What characteristics do you observer from the speed vs field current graph? What will

    happen if you reduce field current to minimum value?

    3. What can be other methods to change the speed of Shunt Motor?

    Instructor Signature:__________________

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    Magnetic Characteristics of a DC generator

    Electric Machines Lab EED, UET, Lahore 28

    Experiment 6

    Magnetic Characteristics of a DC Shunt and Separately Excited Generator

    Equipment

    1. Terminal Board

    2. DC motor generator set

    3. Tacho-meter

    4. Two varaics

    5. Variable resistance

    Procedure

    1. Make connection for one machine as motor. Motor connection can be of shunt

    type or of separately excited type. It is your choice.

    2. Connect a voltmeter at armature terminal of second coupled machine which will

    be used as a generator. As we are going to perform the test on a shunt generator,

    field and armature are kept in parallel.

    3. Connect field winding of DC generator in parallel to armature winding such that

    there is a variable resistance and ammeter in series with field winding. Select the

    meter of proper range (should not be more than 1A as field current is usually very

    small)

    4. Run your first machine as a motor by applying armature voltage such that

    machine runs at 1500 rpm (you can set it at any value in the range of 100 to 160V

    but must be kept constant)

    5. Now gradually vary the variable resistance in the field of DC shunt generator.

    Observe the reading of the voltmeter connected across armature winding. Voltage

    must be induced in armature winding. Keep in mind that there is no load

    connected with armature.

    6. Now gradually change the variable resistance such that the field current increases

    and note down the armature voltage. Please select such an interval that you can

    record at least 10 readings over the entire range of variable resistance.

    7. Once readings are obtained with increasing field currents, now decrease the

    currents with same values and note down the armature voltage. You will observe

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    that armature voltage will be higher than the case when you were increasing field

    current and this is because of residual magnetic field.

    8. Note the readings in table and draw the magnetic characteristics.

    9. Repeat the experiment for separately excited generator.

    Observations

    Sr

    #

    Field Current

    If(mA)

    Voltage Generated Vg

    (V)

    Ascending Filed Current Descending Field Current

    1 0

    2

    3

    4

    5

    6

    7

    8

    9

    10

    11

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    Why there is a difference between the ascending and descending values?

    Which generator has the highest no load voltage and why?

    Define magnetic characteristics

    Is there any voltage generated at zero field current. If yes then what is the value and

    why?

    The drawn graph is between field current and generated voltage, explain how it

    resemble magnetization curve?

    On which factor the magnitude of induced EMF depends upon?

    What is the saturation value of field current in your graph?

    What do you mean by critical resistance?

    What is the value of critical resistance in this experiment?

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    Experiment 7

    Load Test of a DC Series Motor

    Equipment

    1. Terminal Board

    2. DC series machine and DC generator

    3. Tacho-meter

    4. Load Unit

    Theoretical Background

    The circuitry of this motor includes an armature in series with an inductive field winding. The

    relationship between speed & torque for a series motor can be given by

    This equation shows that a high torque is obtained at low speed and a low torque is obtained

    at high speed. This is a special characteristic feature of DC Series Motor. Due to this feature

    DC Series Motor are used in such applications where large starting torque is required. It is

    also notable in this motor that T I a2 which means that DC series will produce

    unidirectional torque both for AC and DC supply. Thus it is a universal motor which can be

    operated both on DC as well as AC supply. DC series motor has a dangerously high starting

    current if it is directly connected to the DC power supply because of very low EMF at start.

    The starting current is limited either by inserting a resistance or using a low DC terminal

    voltage at start. DC Series motor has a very poor speed control as it is very slow for heavy

    load and fast for lighter loads. If no load is applied, the motor may over-speed and destroy

    itself. This feature makes this motor unsafe for using with belts for a brake as belt may cause

    motor to be destroyed.

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    Data

    Without any connection take a DMM and connect it across different winding of the machines

    and measure the ohmic resistance.

    DC compound motor (First Machine)

    Resistance of armature winding (A1-A2) =__________

    Resistance of field winding (F1-F2) =___________

    Resistance of series field (D1-D2)=___________

    Write down the name plate data of machines

    DC separately excited / shunt motor (Second Machine)

    Resistance of armature winding (A1-A2) =__________

    Resistance of field winding (F1-F2) =___________

    Write down the name plate data of machines

    Procedure

    1. Setup consists of two DC machines which can be configured for different types.

    Configure one machine as a DC series motor i.e. connects its series field winding (D1-

    D2) in series with armature winding (A1-A2). For excitation use the supply with currentrating above 3A. Connect the circuit as shown in the circuit diagram.

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    2. Configure second machine as a separately excited DC generator. Use the supply of 2A

    rating for the excitation of field winding (F1-F2) and connect load with the armature

    winding.

    3. Use voltmeter and ammeter measure the load voltage and current. Power can be

    calculated by taking the product of two quantities. (You can use load unit or the bulbs for

    the load).

    4. For speed measurement use techo-generator and brake control unit.

    5. Run DC series motor by gradually increasing the voltage up to 100V (Do not set voltage

    above the rated value). Select a voltage for the operation of DC series motor and that

    must be kept constant throughout the experiment. If voltage changes because of the load

    then adjust it with the help of varaics.

    6. Set the excitation voltage of separately excited DC generator at rated value. Observe the

    voltage across the armature terminals/load terminal. You can use brake control unit to

    apply the load on the DC generator.

    7. Vary the load and record load power, torque and speed. If you are using the bulbs as a

    load then record load voltage, load current and calculate the power. With the help of

    readings calculate torque and efficiency.

    8. Now draw the graph between the following quantities.

    Output Power v/s Torque

    Output Power v/s Speed

    Output Power v/s Efficiency

    Output Power on the x-axis and all other quantities on the y-axis.

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    Connection Diagram

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    Sr. # Motor

    Terminal

    Voltage

    Vt(V)

    Motor

    Current

    Ia

    Input

    Power

    P=VtIa

    Motor

    BEMF

    Eb

    Speed

    N

    (rpm)

    Speed

    w

    (rad/sec)

    Load

    Voltage

    VL

    Load

    Current

    IL

    Load

    Power

    Pout

    VLIL

    In

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

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    Plot graph between speed and output power. (power on x-axis)

    Plot graph between Induced EMF and output power (power on x-axis)

    Plot graph between shaft torque and output power (power on x-axis)

    Plot graph between efficiency and output power (power on x-axis)

    What are the applications of series motor? (Mention at least five applications)

    Is it necessary to maintain the constant input voltage while performing load test?

    Can we run DC series motor at no load? If not, Why?

    Why applied voltage does not remain constant in this experiment?

    What is the important precaution in this experiment?

    Is series motor a constant speed motor?

    Why speed of a series motor decrease so drastically with load?

    How does the torque of a series motor vary with load current? Write down the exact

    expression.

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    Experiment 8

    Load Characteristics of a DC Shunt and Separately Excited Generator

    Equipment:

    1. Brake Control Unit SM26712. Drive Machine, DC Machine SM26413. Tacho-generator SM26314. Power Supply Unit SM26315. Terminal Board SM26356. Test Machine, DC Machine SM26417. Digital Multi-meter (DMM)8. Measuring Unit9. Shunt Regulator10.

    Load Resistor SM2676

    Background:

    Shunt Generator is also called self-excited generator as field winding is connected across the

    armature so that armature voltage can supply the field current. Some residual magnetism

    must exist in the magnetic circuit of the generator. Because of this residual magnetism small

    voltage appears across the armature terminal even when the field current is disconnected. On

    connecting the field (a resistance in series), armature voltage increases which in turn increase

    the field current which again builds up the voltage, so this process continues until a specific

    voltage is reached. In actual cases, this build up follows approximately the magnetization

    curve. Field Circuit resistance is important for voltage stabilization. If the resistance slope

    coincides with somewhat linear portion of the magnetization curve it results in unstable

    voltage situation. If resistance is greater than this, build up is insignificant. And for lower

    values of resistance, generator will build up higher voltages. Shunt Generator uses a field

    having suitable impedance across the armature such that the armature voltage supplies the

    necessary field current, although in some cases, separate external voltage may also be

    applied. Use a field current rheostat to adjust the current in field winding and to adjust the

    armature terminal voltage. For simplicity, we assume magnetic linearity & find that

    f fK I = (0.1)

    For a DC shunt generator the voltage equation can be written as:

    t a aE V I R= + (0.2)

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    Where E is the induced EMF, Iais the armature current and Vtis the terminal/load voltage.

    The induced EMF is given as:

    b b f f f E K K K I KI = = = (0.3)

    Speed relation can be formulated as:

    t a at a a f t a a

    f

    V I RE V I R KI V I R

    KI

    += + = + = (0.4)

    Asa a

    I R is very small therefore we can write above equation as:

    t

    f

    V

    KI = (0.5)

    Thus speed varies inversely with field current. Speed also varies inversely with load. For load

    torque T we have the following relation:

    1am m

    EI

    T T = (0.6)

    Important characteristics of a shunt generator are:

    1.

    Residual Magnetism is present in the magnetic field and armature system.

    2. Field is wound such as to aid the residual magnetism.

    3. Field circuit resistance is less than the critical field current resistance.

    Procedure

    1. Connect the circuit as shown in the circuit diagram.

    2. Adjust the value of Rf (Shunt Regulator) and proper direction of field current or

    direction of rotation of prime mover to aid the residual magnetism so that voltage

    generation takes place.

    3. Power up the circuit with rheostat (Load Resistor) at zero i.e. at no load and note the

    voltage and field current for zero load current.

    4. Now attach the load resistance to the generator with the resistance set to maximum.

    Note the load voltage and field current.

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    5. For next reading slowly decrease the resistance which increases the load current.

    (Maximum load current is 2.2A). You can change the resistance value of the load as

    prescribed in diagram to make your load current near 2A.

    6. In this way take 10 readings of load current, field current & load voltage. (Take

    readings at equal intervals)

    7. Calculate the Armature current by adding both the load & field currents for each

    reading.

    8. Calculate the total induced emf produced by using the Raequal to 8.

    9. Now draw the graph between voltage and load current. Voltage on the y-axis and load

    current on the x-axis. Also draw a graph between E (Total emf induced) and the

    armature current (E on the y-axis and Iaon the x-axis).

    10.Repeat the experiment for separately excited generator

    Precautions

    1. Maximum allowable voltage to be generated by generator is 160V.

    2. Maximum speed of the DC Motor acting as prime mover for the generator is 1500

    rpm.

    3. Take extra care while measuring field current by DMM. Use proper terminals and

    range otherwise you may damage the DMM.

    4. Use measuring unit or DMM supplied to measure load current and load voltage. Dont

    use any other device to measure these.

    5. If shunt regulator is not available, just dont use it. It is being used over here for

    adjustment of field current to change the magnetic flux inside your machine.

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    Observations

    Circuit Diagram

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    Plot graph between voltage and load current

    Plot graph between E (EMF induced) and the armature current

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    Experiment 9

    Components of voltage drop in a DC shunt generator

    Equipment:

    1. Brake Control Unit SM26712. Drive Machine, DC Machine SM26413. Tacho-generator SM26314. Power Supply Unit SM26315. Terminal Board SM26356. Test Machine, DC Machine SM26417. Digital Multi-meter (DMM)8. Measuring Unit9. Shunt Regulator10.

    Load Resistor SM2676

    Voltage Drop Components

    There are three components of voltage drop in DC shunt generator which are as follows:

    1. Voltage drop due to armature resistance: The armature current Iawhich is the sum of

    the field current If& the Load Current ILflows through the armature thus due to the

    armature resistance IaRavoltage drop due occurs.

    2. Voltage drop due to armature reaction: Reaction between the armature field (due to

    current Ia) and the main field (due to If) gives rise to two fields at some angle to each

    other. Due to all this there is a shift in the magnetic axis and redistribution of charges

    takes place in some of the conductors thus producing a significant voltage drop. This

    voltage drop is named as the voltage drop due to armature reaction.

    3. Voltage drop due to field current reduction: When the voltage drop due to the above

    mentioned reasons take place, the terminal voltage decreases which causes the field

    current to decrease further as field current is given by /f t fI V R= .Due to field current

    decrease, the magnetic field strength decreases, thus less voltage is induced.

    Load Characteristics in DC Generator

    Following characteristics are observed for different types of DC Generator:

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    Characteristics A - Ideal Characteristics

    Characteristics B - Keeping the Ifconstant

    Characteristics C - Accounts for all the three voltage drops

    Procedure

    1. Connect the circuit for the shunt generator using DC shunt motor as the prime mover.

    Include the shunt regulator resistance in the field winding circuit with the milli-

    ampere Meter.

    2. Adjust the value of shunt regulator so that the field current has a value of 45mA. Note

    down the no-load Voltage.

    3. Add a variable resistive load of 200.

    4. Start increasing the load current i.e. decreasing the resistance and note down the

    values of load current IL, field current If,terminal voltage Vtfor different values of the

    load current. The terminal voltage recorded has a drop for all the three components of

    voltage drop as mentioned in the above text. Make the speed of the prime mover

    constant at every set of readings to 1500 rpm by changing the applied voltage of the

    motor.

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    5. After taking the above set of readings, another set of readings is to be taken for the

    same load currents ILbut making the field current constant at 45mA at every reading

    by varying the shunt regulator included in the field circuit. In this way the terminal

    voltage recorded do not account the drop due to field current Ifdecrease as the field

    current is leveled at every reading.

    6. In order to calculate the voltage drop due to armature reaction, the voltage drop due to

    IaRais subtracted from the second set of readings terminal voltage for the same load

    current IL. All these calculations are done in the third table.

    7. Now draw the graph for all the three characteristics as shown in the above figure (2)

    with load current on the x-axis and terminal voltage on the y-axis.

    Precautions

    DC Motor acting as prime mover for the generator should not be over powered or

    underpowered so that it goes beyond its prescribed speed. A suitable operating speed should

    be around 1500 rpm.

    Observations

    No Load Voltage = VtA= _______ V

    Table 1

    (Accounts for all the three voltage drop components)

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    Table 2

    (Accounts for the two voltage drop components i.e. armature reaction and IaRadrop as the

    field current Ifis kept constant for every value)

    Table 3

    (Calculation for all three components of voltage drop)

    Which component of the voltage drop is the largest and why?Armature Reaction

    increases with load or not? Why?

    Which of the following drops would be present in separately excited generator and

    series Generator? Discuss with reason?

    Write all types of Losses occurring in a DC Generator?

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    Connection Diagram

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    Experiment 10

    Load Test of a Three Phase Induction Motor

    Objective

    To determine the load characteristics of an induction motor and to plot a graph between the

    following quantities:

    Output power and efficiency

    Speed and efficiency

    Power factor (cos ) and efficiency

    Reactive power and efficiency

    Torque and efficiency

    Induction Motor

    Principle

    In ac motors the rotor does not receive the electrical power by conduction but by induction in

    the same way as in case of secondary of a two-winding transformer receives its power from

    primary. Thats why such motors are called as induction motors. In fact the induction motorcan be treated as rotating transformer i.e. one in which primary winding is stationary but the

    secondary is free to rotate.

    Where a poly phase electrical supply is available, the three-phase (or poly phase) AC

    induction motor is commonly used, especially for higher-power motors. The phase

    differences between the three phases of the poly phase electrical supply create a rotating

    electromagnetic field in the motor. Through electromagnetic induction, the rotating magnetic

    field induces a current in the conductors in the rotor, which in turn sets up a counterbalancing

    magnetic field that causes the rotor to turn in the direction the field is rotating. The rotor

    always rotates slower than the rotating magnetic field produced by the poly phase electrical

    supply; otherwise, no counterbalancing field will be produced in the rotor.

    Construction

    An induction motor essentially consists of two main parts; a stator and a rotor.

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    Stator

    The stator is the outer body of the motor which houses the driven windings on an iron core.

    In a single speed three phase motor design, the standard stator has three windings, while a

    single phase motor typically has two windings. The stator core is made up of a stack of round

    pre-punched laminations pressed into a frame which may be made of aluminum or cast iron.

    The laminations are basically round with a round whole inside through which the rotor is

    positioned. The inner surface of the stator is made up of a number of deep slots or grooves

    right around the stator. It is into these slots that the windings are positioned. The arrangement

    of the windings or coils within the stator determines the number of poles that the motor has.

    A standard bar magnet has two poles, generally known as north and south. Likewise, an

    electromagnet also has a north and a south pole.

    As the induction motor stator is essentially like one or more electromagnets depending on the

    stator windings, it also has poles in multiples of two. i.e. 2-pole, 4-pole, 6-pole etc. Greater

    the no of poles slower will be the speed and vice versa. The stator winding ,when supplied

    with 3 phase currents ,produces a magnetic flux which is of constant magnitude but revolves

    at synchronous speed (given by Ns=120f/P).This revolving magnetic flux induces an emf in

    the rotor by mutual induction.

    The winding configuration, slot configuration and lamination steel all have an effect on the

    performance of the motor. The voltage rating of the motor is determined by the number of

    turns on the stator and the power rating of the motor is determined by currents in winding, the

    losses which comprise copper loss and iron loss, and the ability of the motor to dissipate the

    heat generated by these losses. The stator design determines the rated speed of the motor and

    most of the full load, full speed characteristics.

    Rotor

    The Rotor comprises a cylinder made up of round laminations pressed onto the motor shaft,

    and a number of short-circuited windings. The rotor windings are made up of rotor bars

    passed through the rotor, from one end to the other, around the surface of the rotor. The bars

    protrude beyond the rotor and are connected together by a shorting ring at each end. The bars

    are usually made of aluminum or copper, but sometimes made of brass. The position relative

    to the surface of the rotor, shape, cross sectional area and material of the bars determine the

    rotor characteristics. Essentially, the rotor windings exhibit inductance and resistance, and

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    these characteristics can effectively be dependent on the frequency of the current flowing in

    the rotor. A bar with a large cross sectional area will exhibit a low resistance, while a bar of a

    small cross sectional area will exhibit a high resistance.

    Likewise a copper bar will have a low resistance compared to a brass bar of equal

    proportions. Positioning the bar deeper into the rotor, increases the amount of iron around the

    bar, and consequently increases the inductance exhibited by the rotor. The impedance of the

    bar is made up of both resistance and inductance, and so two bars of equal dimensions will

    exhibit different A.C. impedance depending on their position relative to the surface of the

    rotor. A thin bar which is inserted radially into the rotor, with one edge near the surface of the

    rotor and the other edge towards the shaft, will effectively change in resistance as the

    frequency of the current changes. This is because the A.C. impedance of the outer portion of

    the bar is lower than the inner impedance at high frequencies lifting the effective impedance

    of the bar relative to the impedance of the bar at low frequencies where the impedance of

    both edges of the bar will be lower and almost equal. The rotor design determines the starting

    characteristics.

    Main types of rotor

    1-Squirrel cage rotor

    2-Phase wound or wound rotor

    Squirrel Cage Rotor

    Most common AC motors use the squirrel cage rotor, which will be found in virtually all

    domestic and light industrial alternating current motors. The squirrel cage takes its name from

    its shape - a ring at either end of the rotor, with bars connecting the rings running the lengthof the rotor. It is typically cast aluminum or copper poured between the iron laminates of the

    rotor, and usually only the end rings will be visible. The vast majority of the rotor currents

    will flow through the bars rather than the higher-resistance and usually varnished laminates.

    Very low voltages at very high currents are typical in the bars and end rings; high efficiency

    motors will often use cast copper in order to reduce the resistance in the rotor.

    In operation, the squirrel cage motor may be viewed as a transformer with a rotating

    secondary - when the rotor is not rotating in sync with the magnetic field, large rotor currents

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    are induced; the large rotor currents magnetize the rotor and interact with the stator's

    magnetic fields to bring the rotor into synchronization with the stator's field. An unloaded

    squirrel cage motor at synchronous speed will consume electrical power only to maintain

    rotor speed against friction and resistance losses; as the mechanical load increases, so will the

    electrical load - the electrical load is inherently related to the mechanical load. This is similar

    to a transformer, where the primary's electrical load is related to the secondary's electrical

    load. This is why, as an example, a squirrel cage blower motor may cause the lights in a

    home to dim as it starts, but doesn't dim the lights when its fan-belt (and therefore mechanical

    load) is removed. Furthermore, a stalled squirrel cage motor(overloaded or with a jammed

    shaft) will consume current limited only by circuit resistance as it attempts to start. Unless

    something else limits the current (or cuts it off completely) overheating and destruction of the

    winding insulation is the likely outcome. Virtually every washing machine, dishwasher,

    standalone fan, record player, etc. uses some variant of a squirrel cage motor.

    Wound Rotor

    An alternate design, called the wound rotor, is used when variable speed is required. In this

    case, the rotor has the same number of poles as the stator and the windings are made of wire,

    connected to slip rings on the shaft. Carbon brushes connect the slip rings to an external

    controller such as a variable resistor that allows changing the motor's slip rate. In certain

    high-power variable speed wound-rotor drives, the slip-frequency energy is captured,

    rectified and returned to the power supply through an inverter.

    Compared to squirrel cage rotors, wound rotor motors are expensive and require maintenance

    of the slip rings and brushes, but they were the standard form for variable speed control

    before the advent of compact power electronic devices. Transistorized inverters with variable

    frequency drive can now be used for speed control, and wound rotor motors are becoming

    less common. (Transistorized inverter drives also allow the more-efficient three-phase motors

    to be used when only single-phase mains current is available, but this is never used in

    household appliances, because it can cause electrical interference and because of high power

    requirements.)

    This type of motor is becoming more common in traction applications such as locomotives,

    where it is known as the asynchronous traction motor.The speed of the AC motor is

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    determined primarily by the frequency of the AC supply and the number of poles in the stator

    winding, according to the relation:

    Ns = 120 f / p

    where

    Ns = Synchronous speed, in revolutions per minute

    F = AC power frequency

    p = Number of poles per phase winding

    Slip

    Actual rpm for an induction motor will be less than this calculated synchronous speed by an

    amount known asslip, that increases with the torque produced. With no load, the speed will

    be very close to synchronous. When loaded, standard motors have between 2-3% slip, special

    motors may have up to 7% slip, and a class of motors known as torque motorsare rated to

    operate at 100% slip (0 RPM/full stall).

    The slip of the AC motor is calculated by:

    S = (Ns Nr) / Ns

    where

    Nr = Rotational speed, in revolutions per minute.

    S = Normalized Slip, 0 to 1.

    Of all ac machines the poly phase induction motor is the one which is extensively used forvarious kinds of industrial drives.

    Rotating magnetic Field

    The fundamental principle of operation of AC machine operation is that if a 3-phase set of

    currents, each of equal magnitude and displaced by 120 (a balanced 3-phase system) flows

    in a 3-phase winding, then it will produce a rotating magnetic field of constant magnitude.To

    produce a rotating magnetic field, the following conditions must be met:

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    The supply must be poly phase

    There must be angular displacement between the axis of the coils for the a, b, and c

    phases

    The magnetic field produced by the armature windings rotates at a speed which is given by

    P

    fN

    120=

    where f is the frequency and P is the number of poles in the machine.

    In Pakistan, where the line frequency is 50 Hz, the maximum attainable speed of an AC

    motor (i.e. with a 2 pole machine) is

    rpmN 30002

    )50(120max ==

    Torque

    As seen above, the 3-phase stator windings set up a rotating magnetic field. The flux

    produced passes through the air-gap, sweeps past the rotor surface and so cuts the rotor

    conductors which are yet (at startup) stationary. Due to the relative speed between the

    rotating flux and the stationary conductors, an emf is induced in the latter according to

    Faradays law of electromagnetic induction and this is dynamically induced emf. The

    frequency of the induced emf is the same as the supply frequency. Its magnitude is

    proportional to the relative velocity between the flux and the conductors and its direction is

    given byFlemings Right-hand rule. Since the rotor conductors form a closed circuit, rotor

    current is produced whose direction as given by Lenzs law is such as to oppose the cause

    producing it. In this case, the cause which produces the rotor current is the relative velocity

    between the rotating flux and the stationary conductors. Hence to reduce the relative speed,

    the rotor starts to rotate in the same direction as that of the fluxand tries to catch up with it.

    Percentage Slip

    In practice, the rotor never succeeds in catching up with the stator field. If it really did so,

    then there would be no relative speed between stator and rotor, hence no rotor emf, no rotor

    current and therefore no torque to maintain rotation. That is why; the rotor runs at a speed

    which is always less than the speed of the stator field. The difference in speed depends on the

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    Load test of a three phase induction motor

    Electric Machines Lab EED, UET, Lahore 53

    load on the motor. The difference between the synchronous speed NSand the actual speed Nr

    of the rotor divided by the synchronous speed is called the percentage slip. Mathematically,

    100%

    =

    S

    rS

    N

    NNSlip

    Losses in an Induction Motor

    The power input to an induction motor, Pin, is in the form of three-phase electric voltages and

    currents. The first loss in the machine is I2R losses in the stator windings (the stator copper

    loss). Then some amount of power is lost as hysteresis and eddy currents loss in the stator

    (stator core losses). The power remaining at this point is transferred to the rotor of the

    machine across the air gap between the stator and the rotor. This power is called the air-gap

    power of the machine. After the power is transferred to the rotor, some of it is lost as I2R

    losses (the rotor copper loss), and the rest is converted from electrical to mechanical form.

    Finally, friction and windage losses and stray losses are subtracted. The remaining power is

    the output of the motor, Pout.

    The core losses in the induction motor come partially from the stator circuit and partially

    from the rotor circuit. Since an induction motor normally operates at a speed near

    synchronous speed, the relative motion of the magnetic fields over the rotor surface is quite

    slow, and the rotor core losses are very tiny compared to the stator core losses.

    The higher the speed of an induction motor, the higher its friction, windage and stray losses

    will be there. These three categories of losses are sometimes lumped together and called

    rotational losses. The total rotational losses of a motor are often considered to be constant

    with changing speed, since the component losses change in opposite directions with change

    in speed

    Advantages of Induction Motor

    It has very simple and extremely rugged, almost unbreakable construction (especially

    squirrel cage type).

    Its cost is low and is very reliable.

    It has sufficiently high efficiency.

    It requires minimum of maintenance.

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    Load test of a three phase induction motor

    Electric Machines Lab EED, UET, Lahore 54

    It starts up from rest and needs no extra starting motor and has not to be

    synchronized .its starting arrangement is simple specially for squirrel cage type

    motor.

    Disadvantages

    Its speed cannot be varied without sacrificing some of its efficiency.

    Just like a dc shunt motor its speed decreases with increase in load.

    Its starting torque is somewhat inferior to that of the dc shunt motor.

    Block Diagram

    Connect your setup according the following block diagram.

    Apparatus Required

    Following apparatus is required for this experiment

    Terminal Board, Measuring unit, Induction motor, DC generator and break control unit

    Procedure

    Set the apparatus as shown in the block diagram above.

    Vary the line voltage, VL, and for each different value note the values of line current,

    IL, the total true 3-phase power, WT, and the total reactive power, Q, using measuring

    unit.

    Measure the total power using the concept of 2-wattmeter method of 3-phase

    measurement.

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    Load test of a three phase induction motor

    Electric Machines Lab EED, UET, Lahore 55

    Note the values of torque, T, the output power, Pout, and the motor speed, Nr, are

    measured from the brake control unit (BCU) for each value of line voltage.

    Calculate the values of power factor, cos , % slip and the efficiency, from the

    formulas given. Plot the graphs as mentioned in the objective.

    Name Plate Data of Induction Motor

    Name Plate Data of DC Machine

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    Load test of a three phase induction motor

    Electric Machines Lab EED, UET, Lahore 56

    Synchronous speed = 1500rpm

    No. VL

    (V)

    IL

    (A)

    WT

    (W)

    Q

    (VAR)

    cos Nr

    (rpm)

    % Slip Torque

    (N.m)

    Pout

    (W)

    Formulas

    100%

    =

    S

    rS

    N

    NNSlip ----------------------(1)

    LL

    T

    IV

    W

    3

    cos = --------------------------------(2)

    From the above readings plot the following graphs. Also give the comments of three lines

    for each plot.

    Plot o/p versus efficiency

    Plot reactive power versus efficiency

    Plot speed versus efficiency

    Plot power factor versus efficiencyPlot torque versus efficiency

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    Load test of a three phase induction motor

    Electric Machines Lab EED, UET, Lahore 57

    Plot torque slip curve

    Answer the following questions in your note book.

    1. What is the purpose of load test of induction motor?

    2.

    Write down the expression for calculating the three phase active, reactive and apparentpower. Draw Power diagram. How we can calculate power factor?

    3. What is power factor of induction motor at no load and why?

    4. Why does power factor increases with load?

    5. What type of motor was used in experiment, slip ring or squirrel?

    6. Is induction motor is a variable speed motor?

    7. Why does motor damage due to over loading.

    8.

    Can power factor of induction motor be leading?

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    Load test of a DC Series Generator

    Electric Machines Lab EED, UET, Lahore 58

    Experiment 11

    Load Test of a DC Series Generator

    Equipment

    1. Brake Control Unit SM26712. Drive Machine, DC Machine SM26413. Tacho-generator SM26314. Power Supply Unit SM26315. Terminal Board SM26356. Test Machine, DC Machine SM26417. Measuring Unit

    Procedure

    1. Make connection of DC motor to run as a DC shunt motor that will act as prime

    mover for DC series generator.

    2. Connect armature winding (A1-A2) and series field winding (D1-D2) in series with

    each other.

    3. Connect load with DC series generator through measuring unit such that load voltage,

    current and power in measured.

    4.

    Run DC shunt motor near to rated speed of DC series machine

    5. Gradually increase the load on DC series generator and take at least ten different

    readings with-out violating the ratings of the machine.

    6. If you do not get any output voltage then try again by reversing the terminals of field

    winding.

    Precautions

    1.

    Take the first reading at no-load.

    2. Do not exceed the Load Current value above 3A to be on the safe side.

    3. Maximum speed of the DC Shunt Motor acting as prime mover for the generator is

    1500 rpm.

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    Load test of a DC Series Generator

    Electric Machines Lab EED, UET, Lahore 59

    Circuit Diagram

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    Load test of a DC Series Generator

    Electric Machines Lab EED, UET, Lahore 60

    Observations

    Speed of Machine = _____________________

    Load

    Voltage

    (V)

    Load

    Current

    (A)

    IaRa

    drop

    Ia Rs

    drop

    Induced

    EMF

    (V)

    Load

    Power

    (Watt)

    InputPower

    (Watt)

    Approximate

    Efficiency

    1

    2

    3

    4

    5

    6

    7

    8

    9

    1

    0

    Draw the following graphs

    1. Load voltage vs load power (load voltage on y-axis)

    2. Induced EMF and load current (Induced EMF on y-axis)

    Why is there a difference between the Terminal Voltage & the Induced emf?

    Why is it so that the terminal voltage starts increasing when the load is increased?

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    Calculation of Xdand Xqof a Synchronous Machine

    Electric Machines Lab EED, UET, Lahore 61

    Experiment 12

    Calculation of Xdand Xqand no. of poles of a Synchronous Machine

    Objective

    To calculate Xd and Xq in a 3-phase salient pole synchronous machine by applying single

    phase supply to only two windings.

    Synchronous Motor

    Synchronous motors are AC motors that have a field circuit supplied by an external DC

    source. They convert AC electrical power to mechanical power. It is electrically identical to

    an alternator or AC generator. Some characteristics of the synchronous motor are:

    It runs either at synchronous speed or not at all i.e. while running it maintains a

    constant speed. The only way to change its speed is to vary the supply frequency.

    It is not self-starting. It has to be run up to synchronous or near synchronous speed by

    some means before it can be synchronized to the supply.

    It is capable of being operated under a wide range of power factors both lagging and

    leading.

    Production of Torque

    In a synchronous motor, a three-phase set of stator currents produces a rotating magnetic

    field, BS. The field current, IF of the motor produces a steady-state magnetic field, BR.

    Therefore, there are two magnetic fields present in the machine, and the rotor field will tend

    to line up with the stator field, just as two bar magnets will tend to line up if placed near each

    other. Since the stator magnetic field is rotating, the rotor magnetic field will constantly try ocatch up. Larger the angle between the two magnetic fields, greater the torque on the rotor of

    the motor. The basic principle of a synchronous motor operation is that the rotor chases the

    rotating stator magnetic field around in a circle, never catching up with it.

    Speed of the Synchronous Motor

    The rotor (which is initially unexcited) is speeded up to synchronous or near synchronous

    speed by some arrangements and then excited by the DC source. The moment this

    synchronously rotating rotor is excited, it is magnetically locked into position with the stator

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    Calculation of Xdand Xqof a Synchronous Machine

    Electric Machines Lab EED, UET, Lahore 62

    i.e. the rotor poles are engaged with the stator poles and both run synchronously in the

    same direction. It is because of this interlocking of stator and rotor poles that the motor has

    either to run synchronously or not at all. The synchronous speed is given by the usual

    relation:

    P

    fN

    S

    120=

    However, this engagement is not very rigid. As the load on the motor is increased, the rotor

    progressively tends to fall back in phase by some angle but it still continues to run

    synchronously.

    Types of the synchronous Motor

    There are basically two types of synchronous motors depending on the shape of the rotor. The

    stator is same for all AC machines.

    1. Cylindrical or non-salient

    The rotor is cylindrical in shape and has slots in the outer periphery to support the field

    windings. This motor is usually designed for a small number of poles. Maximum poles used

    are four. According to equation (1), the smaller the number of poles the greater the speed,

    therefore this type of motor has high speed applications.

    2. Salient pole

    In this type of motor, the shaft is prepared separately and the poles are designed separately.

    The two are then bolted together. Therefore, with this arrangement we can have as many

    numbers of poles as we like and according to equation (1), the speed of this motor is therefore

    lesser than cylindrical type motor. However, this motor is more powerful than the cylindrical

    machine.

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    Calculation of Xdand Xqof a Synchronous Machine

    Electric Machines Lab EED, UET, Lahore 63

    Figure-1: Types of synchronous motors

    Q-axis and d-axis

    The line parallel to the direction of magnetic flux of field windings is called the direct

    axis, D-axisor polar axis

    The line perpendicular to the D-axis is quadrature axis or Q-axisor interpolar axis.

    The angle between the two axes is always 90E.In Figure-1, it is clear that the air gap

    between the stator and rotor is uniform in the case of cylindrical rotor machine whereas non-

    uniform in the case of salient-pole machine. Hence, along the d-axis the air gap is minimum,and along the q-axis it is maximum in salient-pole machine. Now, since inductance is

    proportional to flux which is further proportional to inductive reactance, therefore, with the

    change of position of the rotor the reactance of the armature windings varies. The maximum

    reactance is called Xd and the minimum is called Xq.

    Defination of Xdand Xq

    Xd: It is the reactance of the armature winding when axis of armature winding coincides

    with the D-axis of the rotor winding

    Xq: It is the reactance of the armature winding when axis of armature winding coincides

    with the Q-axis of the rotor winding

    Hence the conclusion is that in cylindrical machine Xd= Xq, whereas for salient-pole Xd>

    Xq.

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    Calculation of Xdand Xqof a Synchronous Machine

    Electric Machines Lab EED, UET, Lahore 64

    Block Diagram

    Figure-2: Block Diagram

    Apparatus

    Terminal Board

    Measuring unit

    Synchronous motor

    Procedure

    Set the apparatus as shown in block diagram.

    Apply a single phase low value AC supply to only one winding. Since 1-phase does

    not produce a rotating magnetic field, therefore the rotor will not rotate.

    Rotate the rotor slowly by hand and note the current variation in the armature

    winding.

    Record the minimum and maximum values.

    Find the values of reactance of the windings by dividing the voltage by the current

    assuming the resistance of the windings to be negligible.

    Change the voltage to different values to obtain a set of readings and calculate the

    average values of Xd and Xq.

    The maximum and minimum current occurs when the rotor passes two consecutive

    poles. Using this fact and the mark on the machines back, determine the number of

    poles by observing the number of variations in current during one complete

    revolution (i.e. 360)

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    Calculation of Xdand Xqof a Synchronous Machine

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    Note the Name Plate data of synchronous machine

    Observations

    No. of

    observation

    Voltage, V

    (V)

    Minimum

    current, Id(A)

    Maximum

    current, Iq(A)

    dd I

    VX =

    qq I

    VX =

    1

    2

    3

    Average value of Xd= _______

    Average value of Xq= _______

    No. of poles of the machine =_______

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    Calculation of Xdand Xqof a Synchronous Machine

    Electric Machines Lab EED, UET, Lahore 66

    Rotate the shaft of the machine slowly such that you can take 12 readings in rotation and note

    down the following readings.

    Angle Voltage, V

    (V)

    Minimum

    current, Id

    (A)

    Maximum

    current, Iq

    (A)d

    dI

    V

    X = q

    qI

    V

    X =

    Ld Lq

    0

    30

    60

    90

    120

    150

    180

    210

    240

    270

    300

    330

    360

    30

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    Calculation of Xdand Xqof a Synchronous Machine

    Electric Machines Lab EED, UET, Lahore 67

    Plot d-axis and q-axis inductances from above table

    Answer the following questions

    What is d and q axis of a synchronous machine?

    What is Xd and Xq?

    What is the advantage of finding Xd and Xq?

    Which one is greater Xd or Xq? Explain Why?

    Why this experiment is done at low voltages?

    At what speed the machine is run in this experiment?

    Why Id is smaller as compared to Iq?

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    Equivalent Circuit of a Three Phase Induction Motor

    Electric Machines Lab EED, UET, Lahore 68

    Experiment 13

    Equivalent Circuit of a Three Phase Induction Motor

    Equipment

    1. Terminal Board

    2. Measuring unit

    3. Three phase induction motor

    4. Variable three phase supply

    5. Calculator

    Theoretical Background

    To find out the equivalent circuit of a three phase induction machine normally three tests are

    performed on the induction motor called open circuit test, blocked rotor test and DC test for

    stator resistance. The equivalent circuit of an induction motor is a very useful tool for

    determining the motors response to changes in load. R1, R2, X1, X2 and Xm are calculated

    using the above mentioned tests. The equivalent circuit is shown in figure below.

    This circuit is modified to represent rotor copper losses and converted power as

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    Equivalent Circuit of a Three Phase Induction Motor

    Electric Machines Lab EED, UET, Lahore 69

    No Load Test

    The no-load test of an induction motor measures the rotational losses of the motor. In this test

    the motor is run without any external mechanical load on it. It spins freely and the only load

    on the motor is the friction and windage loss. Therefore, all the input power is consumed by

    mechanical losses. The slip is very low, possibly as small as 0.01 or less, because the speed

    of the rotor would be very much near synchronous speed. The no-load power input, Wo, is

    measured by two wattmeter and the no-load current, Io, by an ammeter and Voby a voltmeter.

    In this test, the rotor copper losses are negligible because the current I2is extremely small, so

    they may be neglected. The stator copper lossesare given by:

    1

    2

    13 RIPSCL = --------------------- (1)

    so the input power must equal

    Pin= 12

    13 RI + Prot

    Where Prot is the rotational lossesof the motor and are the sum of core losses, friction and

    windage losses, and stray losses. Hence, if R1 is known (from the DC test or stator-

    resistance test) and the input is known then the rotational losses of the machine can be

    determined.

    In addition to this, the power factor at no load, o, can also be calculated from the following

    formula:

    OO

    OO

    IV

    W

    3cos =

    Blocked Rotor Test

    This test is also known as locked-rotor test.This test is used to find:

    Short-circuit current with reduced voltage applied to stator

    Power factor on short circuit

    In this test, the rotor is locked or blocked, so that it cannot move. In the case of a slip-ring

    type rotor, the rotor windings are short-circuited at the slip-rings. A reduced voltage is

    applied to the motor, and is so adjusted that full load current flows in the stator. The resulting

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    Equivalent Circuit of a Three Phase Induction Motor

    Electric Machines Lab EED, UET, Lahore 70

    voltage, current, and power are measured. Since the rotor is not moving, slip =1 and so the

    rotor resistance referred to the stator, which is given by R2/s, becomes R2, which is a small

    value. The power factor is found from the relation:

    SS

    SS

    IV

    W

    3cos =

    Apparatus Setup:

    Name Plate Data of Induction Motor

    Rated Stator Voltage = __________V

    Rated Stator Current =__________A

    Type of connection =_______________

    Stator Resistance Measurement

    Find out the resistance of a stator winding with the help of DMM. If both terminals of a phase

    winding are available externally then you can directly find per phase stator resistance R 1but

    if machine is internally Y-connected and only one terminal of a phase winding is available

    then measure the resistance between two phases and divide it by 2 to get the per phase

    resistance of the stator circuit.

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    Equivalent Circuit of a Three Phase Induction Motor

    Electric Machines Lab EED, UET, Lahore 72

    Take the average voltage of the above three RMS line voltages

    Average RMS terminal Voltage Vfl = ____________Volts

    Line 1 current: Ia= ____________ Ampere

    Line 2 current: Ib= ____________ Ampere

    Line 3 current: Ic = ____________ Ampere

    Average line current: I2 = (Ia+ Ib+ Ic)/3 = ____________ Ampere

    Input Power = Pin,br=__________ W

    Calculations for equivalent circuit:

    No load Test:

    Stator resistance R1 = ____________

    Average line current from no-load test: IL,oc = I1 = ____________ Ampere

    Average RMS terminal no-load line voltage = VL = ____________Volts

    Phase voltage = ___________3

    Lp

    VV Volts= =

    No-load Impedance = 11

    ___________p

    nl mV

    Z X XI

    = = + =

    Stator copper losses = 21 13 __________SCLP I R Watt = =

    No-load rotational losses = r , , _________________________P _________ot in nl SCL nlP P Watt = = =

    No load power factor =1

    ,___________

    3nl

    L

    Pin nlPF

    I V= =

    No load impedance angle = 1cos ( ) ____________nl nlPF = =

    Approximate Voltage across magnetizing branch Vm= Vp I1R1 = ___________V

    (It has been assumed that there is no voltage drop across X1as X1is unknown)

    Current through Xm: Im= I1sin( nl )=_____________ Ampere

    Current through Rc: Ic= I1cos( nl )=_____________ Ampere

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    Equivalent Circuit of a Three Phase Induction Motor

    Electric Machines Lab EED, UET, Lahore 73

    Approximate value of Xm=m

    ______________I

    mV=

    Approximate value of Rc= ______________m

    c

    V

    I=

    Parallel combination of Xmand Rc: _____________m c

    m

    m c

    jX RZ

    jX R= =

    +

    Approximate value of X1= Znl-Xm= ___________

    Or X1=Znl-imag(Zm)=_________________

    Blocked Rotor test:

    ,

    ,,

    2

    ,

    ____________

    ____________3

    ____________

    ____________

    L fl

    L flp fl

    in br

    V V

    VV V

    I A

    P W

    =

    =

    =

    =

    2 2

    , , 2 1 2 22

    , 2 12 22 2 , 2 1 2

    22

    3 33

    3 33

    in br SCL RCL in br

    in br in br

    P P P P I R I RP I R

    I R P I R RI

    = + = +

    = =

    2, 2 1

    22

    2

    3_______________

    3

    in br P I RR

    I

    = =

    Full load Impedance =

    , 2 2

    1 2 1 22 ____________ ( ) ( )

    p fl

    fl

    V

    Z R R X XI= = = + + +

    Approximate X2:2 2

    2 1 2 1( ) __________flX Z R R X= + =

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    Equivalent Circuit of a Three Phase Induction Motor

    Electric Machines Lab EED, UET, Lahore 74

    Draw the equivalent circuit of Induction of motor with values of R1, X1, R2, X2and Xm

    calculated above.

    Thevenin Equivalent Circuit:

    1 1

    2 21 1

    1

    1

    2

    1

    1

    _______________

    _____________( )

    ___________

    ______________

    ____________

    mth p

    m

    mth p

    m

    mth p

    m

    th

    mth

    m

    jXV V

    R jX jX

    XV V V

    R X jX

    XV V V

    X XX X

    XR R

    X X

    = =+ +

    = =

    + +

    + =

    =

    +

    Draw the Thevenin Equivalent Circuit:

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    Equivalent Circuit of a Three Phase Induction Motor

    Electric Machines Lab EED, UET, Lahore 75

    Calculation of Torque:

    ( )

    ( )

    22

    2 22 2

    2max

    2 22

    2

    max2 2

    2

    ______

    ______

    120________

    2_________ / sec

    60

    3__________________ .

    ( ) ( )

    ________________( )

    3____

    2 ( )

    s

    ss

    thstart

    s th th

    th th

    th

    s th th th

    f Hz

    P poles

    fN rpm

    P

    Nw rad

    V RT N m

    w R R X X

    RsR X X

    VT

    w R R X X

    =

    =

    = =

    = =

    = =+ + +

    = =+ +

    = =

    + + +

    ______________ .N m

    Draw Torque speed Characteristics of Induction motor and indicate starting and pull-

    out torque.