Machines Included in the Custom Cell

• Holzma HPP-300 Panel Saw• Southworth Scissors Lift• Weeke BMG 211 Profiline CNC• Brandt KDF 1680 Profiline Edgebander• Holzma DeStacking Cart

The Custom CellPresenter: Dan Hershberger

Working with us in our Cell today:

Darnell Rice

Derek Hart

Ken VanWyk

Carmine Catalano

The Custom CellWhat Products fit the “Custom Work Cell”

• High End Residential Cabinets

• Commercial Cabinets• Entertainment Centers• Medical• Store Fixtures• Commercial Displays• Architectural Millwork• Specialty Products• Simple or Complex

The Custom Cell Ideal for Variety of different Applications

Cabinets

The Custom Cell Furniture

The Custom Cell Unique Furiniture

The Custom CellFurniture

The Custom Cell Lamello P-System

5 Piece “Glossy” Melamine Door

5 Piece “Textured” Melamine Door

Door Construction

Small Part Fence

Construction Methods

Which Construction Methods are best?

All Construction Methods are possible

StrengthsThe Custom Cell- Cutting- Rectangular  Parts- Machining- Straight  Edgebanding - Fast  and  Efficient  - Curved  Parts  

– Cut  Blanks  on  Panel  Saw  then  place  on  Weeke- Production  Speed  

The Custom CellProgramming

• Cut Rite Software

¡ Machining Data§ Creating  parametric  machining  templates  for  P2P  and  Horizontal  doweling  machines

¡ Optimization § Powerful  optimization  results  to  balance  machine  time  and  yield

The Custom CellGetting Part Information to the Machines

• Wood Cad Cam in conjunction with CutRite Software optimizes cut list for the saw and CNC, which are then transferred via network

• Links to other design software

• Sends Single part programming to CNC

Wood CADCam Drawings

Custom Cell

Features: • Fast Cutting Speed 150mpm• Ripping Laminate strips for

edgebanding• Ripping lumber• Simple angle cutting• Grooving• PNEUMATIC GAP CLOSERS

The Holzma HPP 300 series Panel saw is extremely versatile for any cutting application.

Production Challengeand Solution

LabelsHelp to easily identify a part

after it has been cut.• Label Application

– Manual  • Label styles

– Plain  English– Bar  code  1d/2d– Color  coded– Print  direction  of  grain

• Label frequency – Per  part– Per  stack  of  parts

Part:    Polished_Blank

¾”_Clear_Acrylic

L=  4.750    x    W=  4.750

Inst: Polish all 4 sidesMaterial

Inst: Machine Program PB-305M2

June  21,  2012

W=351    X    L=757

Prod: Base_2Dr-1Drw

Qty:    6

*000012561* PT:  Full  Height  Door

3mm-PVCMtl:  ¾”  Grain  Melamine   2S

3mm-PVC

3mm-PVC

3mm-PVC

Job:    Custom_Job-107

The Custom Cell

Using Labels helps to maximize employee productivity.

The label contains a bar code with the correct program information for the

CNC machine eliminating any manual loading of programs by the operator. Part identification information is also contained on the label.

W=351    X    L=757

Prod: Base_2Dr-1Drw

Qty:    6

*000012561*PT:  Full  Height  Door

3mm-PVCMtl:  ¾”  Grain  Melamine   2S

3mm-PVC

3mm-PVC

3mm-PVC

Job:    Custom_Job-107

Custom Cell

Holzma Power Concept

Custom Cell

Holzma “dustex” feature

The Finished Product

Custom Cell

Holzma DeStacking Software

Custom Cell

Domino De-Stacking Lift

Custom Cell

Holzma Domino Cart

Custom Cell

Features: • Airtec Edgebanding • Variable feed speed• Pre-Milling Station• Quick Changeover• Programmable • .4-12mm edgebanding• Strip or coiled

Edgebanding

The Custom Cell allows for a variety of types of Edgebanding for which the Brandt KDF 1680 Edgebander is ideally suited.

The Custom Cell

• Increased Production using Pendulum Processing.

• With Barcode Scan – No time lost to part changeover

• The Weeke CNC Machine has 2 working zones.

• 13.4KW/16hp 24,000 rpm Liquid Cooled HSK-63F Spindle

• (2)14-Position Carousel Tool changers

• 21-Spindle Boring Head• Automatic Pod and Rail

positioning

Weeke BMG211 PROFILINE CNC Machine

Weeke BMG211

Drill Block Flex 5 Aggregate

BMG 211 tool changer

The Custom Cell What about Curves and Radiuses ?

The Weeke BMG 211 PROFILINE CNC is very capable of making curved and radius parts. With correct pod placement combined with some fixtures or jigs any part shape can be held and machined. Works well for Plywood parts.

The Custom Cell

The Homag pod and rail machine can drill on the face or the edge of any part. The individual vacuum pods keep the part elevated for full access to these surfaces.

Custom Cell Challenges and Solutions

Recommended Floor Space

Custom Cell Floor Space Solution49’ x 63’ 3087 Square feet

The Custom CellCustom work sometimes requires peaks of production or short runs of complex parts.

The Custom Cell

Workflow is simple and Efficient

Custom Cell Floorplan

• Scissor Lift for infeedingmaterial

• Domino De-stacking Lift• Close spacing reduces steps

The Custom Cell

Production Capabilities • Depending on your product design and construction method the capability of the Custom Cell presented today is unlimited.

• The Custom Cell is very versatile allowing for a wide range and type of products that can be easily produced.

The Custom CellWhat is the Investment?

• Production equipment and software investment:

$691,265

• $691,265 investment capable of producing…..

$4.6- 6 million/year

• Definitely a Good Investment

Thank You!

Question and Answers

THE CUSTOM CELL