machinery catalogue · twin screw extruder for pvc pipe & profile plant twin screw extruders...
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MACHINERY CATALOGUE
ABOUT US
The DHANISAN Group has always believed strongly in the concept of collaborative growth, and this vision has seen it emerge, as one of India’s & world is most respected and successful group. The Group established in the year 2006 in small manufacturing & marketing company.
We have also Company’s own Unit for manufacturing all products and for quality control. Company source well manufacturing products and Export the products. Company also involved in Import for any products as per requirements. Company sales all products with Our Brand Name only.
MACHINERY CATALOGUE
PART 1: EXTRUSIONS
TWIN SCREW EXTRUDER FOR PVC PIPE & PROFILE PLANT
Twin Screw Extruders have been developed to extruder PVC dry
land of pellets, resulting in a high performance and reliable machine
that provides excellent output of PVC pipes, PVC profiles
SPECIFICATIONS:
Twin Shaft High Torque Gear Box driven by V-belt
Solid and robust construction with tubular steel frame
Screw and Barrel with latest design and were protection
technology for optimum span
AC Vector Drive/ heating/Cooling System
PID Digital Temperature Controllers
High Accuracy
PVC PIPE PLANT:
Extruder Models
PVC 52/18-120
PVC 52/22-150
PVC 52/25-170
PVC 65/18-200
PVC 65/22-250
PVC 68/28-350
PVC 90/22-450
PVC 90/25-550
PVC 92/28-700
L/D Ratio
18:1
22:1 25:1
18:1
22:1
28:1
22:1
25:1
28:1
Main Drive (KW AC)
11
15 15
22
30
37 55 55 75
Output In (KG/HR)
00 to 120
130 to 150
150 to 170
180 to 200
200 to 250
300 to 350
400 to 450
500 to 550
650 to 700
MACHINERY CATALOGUE
DIE HEAD FOR PVC PIPE (RPVC, UPVC, CPVC)
SPECIFICATIONS:
High Volume low pressure d e s i g n e n s u r e s wider thickness range Uniform melt distribution throughout entire pipe circumference Twin Die heads for higher outputs in smaller diameters Duel Die with dual downstream for pipe sizes 20-110 mm & 63-200 mm Extruders’ utilization from 80-100% even with smaller pipes Specific Die Head available for CPVC Pipe & Column pipe Facilitate High output
SPECIFICATIONS: PVC:
Models VC 75-250 PVC 110-250 PVC 200-400 PVC 250-600 PVC 315-800 PVC 400-1000
Pipe Range (MM) 16-75 20-110 63-200 63-250 110-315 110-400
Output Capacity 250 250 400 600 800 1000
TWIN DIE HEAD FOR PVC PIPE
Models PVC 50/250 PVC 75/250 PVC 110/250 PVC 200/400
Size 16-50 16-75 20-110 63-250
MACHINERY CATALOGUE
Optimized back pressure allows a balance of compression & melts
temperature control
Uniform melt homogeneity can be achieved yielding minimum wall thickness deviation Improved inner pipe surfaces achieved
Short purging times process ability only by changing the tooling
Reduce power consumption
Good melt homogeneity low melt temp
Proven Technology ensures excellent linearity of specific output
L/D ratio of 30:1 & 40:l ensures excellent melt homogeneity
Wear resistant coating ensures long screw life at high RPM
Grooved feed bush extruders
SINGLE SCREW EXTRUDER FOR HDPE PIPE PLANT & PPR PIPE PLANT
Extruder Models 45/45-140 45/75-130 60/135-350 75/160-450 90/200-600
L/D Ratio 30:1 30:1 30:1 30:1 30:1
Main Drive KW AC 45 75 135 160 200
Output In KG/HR 120 to 140 200 to 230 330 to 350 400 to 450 550 to 600
DIE HEAD FOR HDPE PIPE & PPR PIPE (Single Layer, Two Layer and Three later)
Models P0 63 P0 110 P0 200 P0 315 P0 450
Pipe Rouge (MM) 12-50 20-110 63-200 110-315 160-450
Output Capacity 100 250 350 500 700
CO-EXTRUDER
MACHINERY CATALOGUE
VACUUM SIZING TANK SPECIFICATIONS:
Tank Made from SS304 & M.S. material
Power Full Vacuum Pump
Water Circulating Pump
Self-Cleaning Spray Nozzles.
The good quality Spray Nozzle provides High Speed and quality Cooling Effect.
Manually & Motorized Rail Arrangement for Axial and Traverse
Movement of the Tank
Automatically High & Low Water Level
Control Device and Temperature Control
System
Duel By Pass Filter for Maintenance during
Operation.
Precise temperature flow and level controls
Separate Circuits for Vacuum and water
Spray Aluminum cost ud
VACUUM SIZING TANK
Models VST 75 VST 110 VST 250 VST 315 VST 450
Pipe Range 16-75 16-110 50-200 63-315 110-450
Cooling Length 4000 6000 6000 6000 6000
No. of Chamber 1 1 1 1 1
Models ST 110 ST 250 ST 315 ST 450
Pipe Range 16-110 50-250 63-315 110-450
Cooling Length 6000 6000 6000 6000
No. of Chamber 1 1 1 1
SPRAY TANK
SPRAY TANK
MACHINERY CATALOGUE
HAULL OFF UNIT SPECIFICATIONS:
Multi belt-2/4/6 belts -opacity free pipes
Pneumatic clumping -Ease in set up and efficient traction
Mechanical power distribution eliminated -Ease of
Maintenance.
Independent AC geared motor for each caterpillar.
Models H 7S H 110 H 250 H 250/4 H 250/6 H 400/4 H 450/6
Pipe Diameter Range mm 20-75 20-110 25-250 50-250 63-250 90-400 110-450
Output Capacity 2 2 2 4 6 4 6
PIPE CUTTER
SPECIFICATIONS:
Saw Carriage Platform movement with linear bearing on hard
chrome plated imported guide bar roller Pneumatically operated carriage movement Clamping force adjustable depending upon the wall thickness of the pipe Maintenance free side clamping Carbide tipped circulating sow for longer life.
Suitable for Smaller Pipe
UPSTROKE CUTTER SAW
Models UC-75 UC-110 UC-200 UC-250
Pipe Dia Min 20 20 20 50
Pipe Dia Max 75 110 200 250
Max Speed (m/min) 10 10 7.5 7.5
MACHINERY CATALOGUE
TWIN SCREW EXTRUDER
PLANETARY CUTTER SAW
Models P-250 P-315 P-G00
Pipe Dia Min 90 90 90
Pipe Dia Max 250 315 400
Max Speed (m/min) 7.5 5 5
TILTING UNIT
SPECIFICATIONS:
Heavy Duty MS Structure Rollers for scratch less pipe Movement Available in most models Nominal Length, 6 meters
Models also available for Twin Pipe Extrusion
Models TU-110 TU-250 TU-315 TU-450
Diameter Range (mm) 20-125 40-250 90-400 110-630
Bed Type Roller Tilting Roller Tilting Roller Tilting Roller Tilting
MACHINERY CATALOGUE
40 Kg
60 Kg
90 Kg
120 Kg
200 Kg
HIGH SPEED HEATER COOLER MIXER
PVC PULVERIZER MACHINE SPECIFICATIONS:
PVC Pulverizer Machine which is
extensively used for processing of
chemical material, crude medicines, and
many other. The Pulverizer is used for
perfect grinding of rigid & soft PVC,
LLDP, LD, HDPE, PP, Plastic Scrap and
others. With the help of our plastic
Pulverizer the user can pulverize from 30
to 60 mesh or we can supply customer
required size Pulverizer.
BENEFIT: Low maintenance
Labor savings
Low consumption of power
Affordable price
Compact
MAIN DRIVE HP
FEED DRIVE / BLOWER HP
CAPACITY FOR RIGID
CAPACITY KGS / HR.
5 0.5/- 20 8-12
10 0.5/1.5 40 20-30
20-25 -/2 100 40-60
50-60 -/3 300 120-150
MACHINERY CATALOGUE
Capacity 300 Gram to 500 Gram Energy Saving 20% to 50%
PART 2: INJECTION MOLDING MACHINES
VERTICAL INJECTION MOULDING MACHINE
Dynamic Energy Saving Servo or Fixed Van Pump VFD with Ram Type Injection Moulding Machine
Energy saver
Rigid, Decent & Responsible
Easy to operate
Accurate & uniform
High Productivity
MODEL
UNIT
VT-
PVC-
150
VT-
PVC-
300
VT-
PVC-
400
VT-
PVC-
500
Short Weight Gm 150 300 400 500
Screw Dia Mm 35 45 48 55
Injection Stroke Mm 200 240 285 280
Mould Fitt Size
Mm
350 375 400 450
280 350 350 375
300 400 450 500
Max Mould
Opening Mm 250 350 350 400
Heating Zone Nos. 4 4 4 4
Oil Cap Litters 125 175 200 225
Electric Motor HP 7.5 10 12.5 15
MACHINERY CATALOGUE
TYPES OF VERTICAL INJECTION MOULDING MACHINE
FULLY AUTO-SERVO/AC DRIVE
Dynamic Energy Saving Servo or Fixed Van Pump
VFD with Ram Type Injection Moulding Machine
SEMI AUTO-MINI PLC
Vertical Semi-Automatic Injection Moulding
Machine with Fixed Van Pump System
Energy saver
Rigid, Decent & Responsible
Easy to operate
Accurate & uniform
High Productivity
Rigid, Decent & Responsible
Easy to operate
Accurate & uniform
High Productivity
MODEL UNIT VT-150 VT-300 VT-400 VT-500 VT-750 VT-1000 VT-1500 VT-2000
Short Weight Gm 150 300 400 500 750 1000 1500 2000
Screw Dia Mm 35 45 48 55 60 65 70 75
Injection Stroke Mm 200 240 285 280 340 400 400 500
Mould Fitt Size
Mm
350 375 400 450 450 450 500 550
280 350 350 375 410 455 500 550
300 400 450 500 525 575 600 700
Max Mould
Opening Mm 250 350 350 400 400 500 400 700
Heating Zone Nos. 4 4 4 5 5 5 6 6
Oil Cap Liters 125 175 200 225 225 250 300 300
Electric Motor HP 5 7.5 10 12.5 12.5 15 20 25
Capacity 300 Gram to 500 Gram Energy Saving 20% to 50%
Capacity 100 Gram to 300 Gram Energy Saving 20% to 50%
MACHINERY CATALOGUE
Capacity 50 Ton to 500 Ton Energy Saving 20% to 50%
HORIZONTAL INJECTION MOULDING MACHINE
UPVC / CPVC STREAM SERVO Dynamic Energy Saving Servo System with Internal
Gear Pump Toggle Type Injection Moulding Machine
Effective Energy saver
Rigid, Decent & Responsible
Easy to operate
Accurate & uniform
High Productivity
MODEL UNIT HR-PVC-
80
HR-PVC-
100
HR-PVC-
150
HR-PVC-
200
HR-PVC-
250
HR-PVC-
300
Clamping Force Ton 80 100 150 200 250 300
Clamping Stoke Mm 160 200 260 300 330 400
Tie Bar Mm 360×360 420×420 470×470 520×520 560×560 660×660
Injection Pressure Bar 1425 1440 1250 1325 1650 1370
Screw Dia Mm 36 40 48 50 62 62
Shot Weight Gram 180 280 510 650 1000 1300
Platen Size Mm 530×530 640×640 700×700 800×800 835×835 955×955
Mold Thickness Mm 320 360 380 460 525 630 Day Light Mm 790 880 960 1030 1150 1310
Total Connecting
Load
Kw 15 20 30 35 50 55
Oil Tank Cap Liters 200 220 250 320 500 600
Machine Size M 4.2×1.5×2.2 4.2×1.5×2.2 5×1.5×2.2 5.5×1.6×2.3 6.1×1.9×2.5 6.5×2×2.7
MACHINERY CATALOGUE
TYPES OF HORIZONTAL INJECTION MOULDING MACHINE
SERVO DYNAMIC Dynamic Energy Saving Servo System with Internal
Gear Pump Toggle Type Injection Moulding
Machine
AC DRIVE ECO Economical Fixed van Pump with Variable Frequency
Drive or Variable Displacement Pump or Proportional
System Toggle Type Injection Moulding Machine
Effective Energy saver
Rigid, Decent & Responsible
Easy to operate
Accurate & uniform
High Productivity
Effective Energy saver
Rigid, Decent & Responsible
Easy to operate
Accurate & uniform
High Productivity
MODEL UNIT HR-50 HR-80 HR-
100
HR-
150
HR-
200
HR-
250
HR-
300 HR- 350
Clamping Force Ton 50 80 100 150 200 250 300 350
Clamping Stoke Mm 135 160 200 260 300 330 400 500
Tie Bar Mm 310×310 360×360 420×420 470×470 520×520 560×560 660×660 730×730
Injection Pressure Bar 2100 1800 1885 1650 1650 1650 1370 1390
Screw Dia Mm 25 32 35 42 50 62 75 75
Shot Weight Gram 50 100 150 300 470 800 1400 1760
Platen Size Mm 470×470 530×530 640×640 700×700 800×800 835×835 955×955 1050×1050
Mold Opening Stoke Mm 280 320 360 380 460 525 630 700
Day Light Mm 560 790 880 960 1030 1150 1310 1450
Total Connecting Load Kw 9 10 11/15 18.5 18.5/22 22/25 30/37 37
Oil Tank Cap LTR 175 200 220 250 320 500 600 600
Machine Size M 3.6×1.2×1.
8
4.2×1.5×
2.2
4.5×1.5×
2.2
5×1.5×2.
2
5.5×1.6×
2.3
6.1×1.9×2
.5
6.5×2×2.
7
7.1×2.1×2
7
Capacity 50 Ton to 800 Ton Energy Saving 20% to 50%
Capacity 50 Ton to 800 Ton Energy Saving 20% to 50%
MACHINERY CATALOGUE
INJECTION MOULDING MACHINE ADVANTAGES & FEATURES
STANDARD FEATURE:
PLC system l color display) Servo motor / induction motor Servo drive / AC drive Hydraulic Fixed Van pump / Variable Displacement Pump / Servo Gear Pump High chrome platted step less bar Larger opening stroke mold capacity and tie bar distance to accommodate large moulds Graded casting toggle, brackets and link with harden pin and bush Multi stage injection with speed & pressure Gas nitride steels screw barrel and cavity Part dropping sensor for single part Hydraulic & pneumatic core pulling device S.S. hopper with magnet grill Slide mechanism for Copper High efficiency and for power rate ceramic heater Centralize Lubrication systems PID temperature ¢controller for heaters insulated heaters Screw back pressure control valve Cold start protection Air valve Water man-fold 4 in/out Hydraulic ejector Hydro motor for opening mold thread MCB control each heating zone Heater disconnection alarm Electrical and hydraulic (dump valve) interlock safety gate Ampere meter for heater
INJECTION UNIT:
Multistage injection with variable speed & pressure Liner transducer to control Programmable injection position Programmable multi stage refilling Single injection cylinder unit Automatic purging Gas nitrated hardened screw and barrel Heater disconnection alarm cold start screw prevention Pre-suck back function PID temperature control Sliding mechanism for hopper Screw back pressure control valve
CLAMPING UNIT: Case hardened pin & Bush High tensile & had chrome plated tie rods of larger diameters Fully automatic centralization lubrication unit Multi stage mold opening and closing with variable speed & pressure Liner transducer to control Programmable clamping system Five point toggle locking system Graded casting, Platen & toggle Motorized mold height adjustment for quick mold change Linear transducer for control Programmable ejector position with variable speed & pressure Hydraulic ejector with multiple ejecting, oscillatory ejecting & holding
MACHINERY CATALOGUE
BLOW MOULDING MACHINE
SPECIFICATIONS:
Our Blow Mould Machine is Semi-Automatic machine contains two assemblies as follows:
Blow Mould Assembly: This assembly is used to blow the air in heated PET Preform for bottle and
jar.
Oven Assembly: This assembly is used to heat the Preform, which contains Infrared heaters.
This machine contains “Pneumatic” as well as “Hydraulic” pressure to manufacturing bottles.
We are using original parts of known multinational companies to manufacturing our machine.
This machine has capacity of 1000-1200 Bottle per hour in Double Cavity* & 500-600 Bottle per
hour in Single Cavity. Bottle or jar from 50 ml to 5 liters depending upon size.
MACHINERY CATALOGUE
INSERT MOULDING MACHINE
SPECIFICATIONS:
Frequency 50 Hz
Voltage 420 V
Power Source Electric
Phase Three
Power 4.5 kW
MAIN FEATURES:
Compact design requires less floor space
makes the take-out process more easier
makes the take-out process more easier
Suitable for multi-purpose injection molding
Excellent for insert molding
MACHINERY CATALOGUE
THANK YOU
Web site: www.dhanisan .com