machinery and equipment list - oerlikon

Oerlikon Mechatronics Ltd, Trubbach [email protected] www.oerlikon.com/mechatronics Hauptstrasse 1a Tel. +41 81 784 6400 [email protected] CH-9477 Trubbach Fax +41 81 784 6401 of 13 March 2012

Machinery and Equipment List


1. Machining Machining of sophisticated machine parts, especially parts made of stainless steel, aluminium and copper with dimensions from 20 to 3000 mm. 1.1 CNC – Complete Machining , Cubic and T urning Machining Range (mm)

Length Width Vertical

1 Milling-turning centre Deckel Maho DMC 200 FD Pallet pool with a total of 5 pallets (Ø 1850 mm) High-speed spindle 10’000 rpm 180 tool places, tool system HSK 100, Baluff Simultaneous 5-axis machining

1800 2000 1100

1 Milling-turning centre Mandelli Spark 1600 AT Pallet pool with a total of 7 pallets (Ø 1030 mm) High-speed spindle 14’000 rpm Magazine with 316 tool places, Tool system HSK 100, Baluff Simultaneous 5-axis machining

1600 1400 1400

1 Lathe milling centre WFL Vöst M40-G (chuck machining) With tailstock and stationary support Maximum turning diameter 500 mm Magazine with 100 tool places

1500 Ø 500


Machining Range (mm)


1 Lathe/milling centre WFL Vöst M65 (chuck machining) With tailstock and stationary support, Maximum turning diameter 680mm Magazine with 90 places for tools Tool system HSK 100

1500 Ø 680

1.2 CNC – Cubic Machining

2 CNC multifunction drilling/milling centre Waldrich MultiTec 4000 HC with master head concept Linear pallet portal Machining interference area of 4000mm

4000 4000

4000

1 Drilling Centre Pama FMC 130/horizontal and vertical 2 pallets (1600x1600 mm) 2 pallets (2000x2000 mm) 1 pallet (3000x3000 mm) 225 tool places SK50/Baluff

3500

800 *)

*) Boring spindle

RAM 700 Machine Stand

2500 Interference area

Ø 3700

3000




1 Milling centre Deckel Maho DMU 70 Clamping area 2000x1600mm Spindle 14,000 rpm Magazine for 30 tool places 5-side machining Tool system HSK63

750 600 520

1 Milling centre Deckel Maho DMU 70 eVolution Clamping area 700x 500 mm High-speed spindle 18’000 rpm Magazine for 92 tool places Simultaneous 5-axis machining Tool system HSU63

750 600 520

1 Milling centre Deckel Maho DMU 100-T Clamping area 1500x 800 mm / Ø 800 mm High-speed spindle 12’000 rpm Magazine for 32 tool places Simultaneous 5-axis machining Tool system SK40

1150 710 710

2 Milling centres Deckel Maho BAZ DMC 60-U Pallet pool with 48 pallets (630 x 500 mm) High speed spindle 18'000 U/min 180 tool places Simultaneous 5-axis machining

600 700 600


1 Boring machine Pama AT 130/3 horizontal and vertical Clamping area 1550x1350mm Tool system SK50 Faceplate up to max. Ø 500mm

3500

750 *)

*) Boring spindle Machine Stand

1950

2350

1.3 CNC Lathes / UP Turing Machining Range (mm) Ø Length

1 Universal turning machine Gildemeister CTX 420L Chuck machining with counter spindle Tool turret with 16 tools

230 635

1 Ultra precision turning lathe Hembrug MIKROTURN 100 CNC State-of-the-art for most demanding requirements of dimensional and shape accuracy / air-conditioned room Hydrostatic main spindle 4‘000 rpm Spindle run-out < 0.1 µm Repeatability X-Z spindle ± 0.1 µm

310 350


1.4 Conventional Turning Machining Range (mm) Ø Length

1 Turning lathe Oerlikon Böhringer DM 550

450 1000

1 Turing lathe Oerlikon Böhringer DM 3a

600 1500

1.5 Conventional Drilling Machining Range (mm) Ø Depth

1 Column drilling machine Webo 75 400

1 Column drilling machine Otto Müller

25 150

1.6 Sawing and Milling of Raw Material Machining Range (mm)

Height Width

1 Band saw machine Brown S.N. 270 + AP 750

210 210


2. Joining Technology Economic and secure joints of stainless steel, aluminium and copper, guaranteed by professional preparation of the joint faces.

2.1 Welding

20 TIG welding systems WIG < 450 A

3 MIG welding systems MIG / MAG < 400 A

1 Plasma welding system < 100 A

1 Longitudinal seam automatic welding machine up to length of 3000 mm < 400 A

2 Cranes 5'000 Kg

Various alignment and clamping plates up to 3000x3000 mm

2 WIG orbital welding systems < Ø20 mm

2.2 Sheet metal machining Machining range (mm)

1 Bending machine Roller Ø 50 Max. shell width 300

1 Bending machine Roller Ø 120 Max. shell width 1000

1 Hydraulic break form press Promecam Max. 3000

1 Notching machine Boschert LB 15 K 8/33 Max. cutting length 225x225

Various alignment and clamping places Up to 1000x1200

1 TIG welding system 220A


2.3 Vacuum Annealing and Vacuum Brazing Machining Range (mm) Ø Length

1 Vacuum oven MOV 1600 900 900



2.4 Flame Soldering

Autogenous system, conventional

2.5 HF Brazing

HF brazing generator HF 15 Size of tool by arrangement


3. Surface Technology/Cleaning


Height Width Length

1 Cleaning system for large parts, water-based

3380 3200 Ø 4500

1 Cleaning system, water-based

1680 2150 2150

1 Shot blasting cabinet 5000 for glass bead blasting SGT 3600 5000 6000

1 Shot blasting cabinet 3000 for glass bead blasting Schlick 2900 3000 5500

2 Shot blasting cabinets 800 for glass bead blasting SGT 500 600 800

2 High-grade corundum blasting cabinets SGT 500 600 800

1 Vibratory grinding machine Roessler Ø 800 1500

1 Laser marker Trumpf Vector Mark Com. 1064 nm 380 350 700


4. Assembly

Functionally reliable and clean assembly and testing of components and complete systems with emphasis on mechatronics and pneumatics. Special infrastructure and know-how for the requirements of high vacuum technology and the IT industry. Prototypes up to middle-sized batches. Customer-specific testing procedures.

Assembly area 1 (large assemblies / systems) Approx. 3000 m2

Crane lifting capacity, max. 10’000 kg

Assembly area 2 (small assemblies / systems) Approx. 1.200 m2

Crane lifting capacity, max. 5’000 kg In both assembly areas:

Assembly area is low-dust environment with various levels of cleanliness

The air in the workshop is filtered five times each hour.

Test methods: - Vacuum leak test with helium up to

- Final pressure tests up to max.

- Residual gas analysis with Quadrupole mass spectrometer

- Electrical system tests

- Magnetic field tests

- Water flow rate measurements

10E-10 mbar

1x10E-8 mbar l/s


5. Dimensional Control

Air-conditioned measuring room Class 3 in compliance with VDI/VDE 2 627

Surface Area 200 m2

3 D measuring system X x Y x Z Hexagon Global Advantage Accuracy of measurement MPE: 4.5+ L / 200 (µm) Sensing device: Renishaw SP600 Software: PC-DMIS Data import: VDAS, IGES, DXF,DWG, STEP, SAT, STL, DES, XYZIJk

2000 x 4000 x 1500 mm

3 D measuring system X x Y x Z Brown & Sharpe DEA Scirocco Accuracy of measurement: E (µm) = 3.8+4.5x(L/1000)

1500 X 1000 X 900 mm

3 D measuring system X x Y x Z Tesa Gage 2000 Accuracy of measurement: E (µm) = 4.0+L/200

458 X 510 X 406 mm

Vertical measuring system Tesa Micro–Hite measuring devices Hard stone measuring table

900mm

1500 X 2000 mm


Measurement arm Faro Platinum Accuracy of measurement: ± 0.025mm Measurement range, ball

Ø2400 mm

Measurement arm Faro Platinum Accuracy of measurement: ± 0.013mm Measurement range, ball

Ø1200 mm

Precision length-measuring machine Mahr 828 Accuracy of measurement: ± 0.001mm

200 mm

Surface measuring instruments Diavite (roughness)

Profile projector Mitutoyo


6. Data Transfer

For CNC programming SAT-, IGES-, STEP, STL und DXF Files

For plotting PDF, JPG, TIF

For plotting on request DXF, DWG, POSTSCRIPT

machinery and equipment list - oerlikon

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