machine data analytics & ai/ml impact on healthcare ... · 8/16/2018 · top 5 use cases with...
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© 2017 Glassbeam, Inc. - Confidential & Proprietary 1
CEAI Conference
Oakbrook Terrace, IL
August 16, 2018
Machine Data Analytics & AI/ML Impact on
Healthcare Technology Management
© 2017 Glassbeam, Inc. - Confidential & Proprietary 2
Machine Data Analytics – Overview
Machine Data & Key Use Cases
AI/ML with Machine Data
Business Impact on HTM
Who Owns the Data
Q&A
Agenda
© 2017 Glassbeam, Inc. - Confidential & Proprietary 3
The Data Explosion – Multiple Eras Since mid 1970s
3
Machine Data (IoT) is growing at 50x growth rate of traditional business data
Over 42% of World’s data by 2025 will be machine generated data
© 2017 Glassbeam, Inc. - Confidential & Proprietary 4
Machine Data Will Transform Major Industries Over Next Decade
$63B in potential
business impact in
Healthcare vertical
from IoT Analytics
© 2017 Glassbeam, Inc. - Confidential & Proprietary 5
Medical Machines That Generate Machine Data
Anesthesia Machine
Blood Gas Monitor
Defibrillator
MRI MachineComputed Tomography(CT) Machine
Infusion Pump
In Vitro Diagnostic Machine
Patient Monitoring Systems
Ventilator
X Ray MachineRobotic Surgery Machine
Ultrasound Equipment
© 2017 Glassbeam, Inc. - Confidential & Proprietary 6
Basic Primer 101: Machine Data Comes in Two Categories
SENSOR DATA
Tip of the iceberg as an opportunity, most visible, structured, deterministic, pre-configured set of known attributes, relatively easy to report and analyze
LOG DATA
Massive amounts of data, hidden from normal view, unstructured, complex & messy formats, ideal for machine learning and predictions, requires specialized tools for analytics
Making sense of complex machine logs and combining with other data sources is a HUGE challenge in any IIoT analytics project
© 2017 Glassbeam, Inc. - Confidential & Proprietary 7
Challenges in Mining Machine Log Data
Variety - Multi structured formats
Volume - TBs per day with multi year retention
Velocity – Streaming or every 5 min intervals or as errors happen
Veracity – data quality checks and consistency
© 2017 Glassbeam, Inc. - Confidential & Proprietary 8
Transforming Machine Data is a Huge ChallengeOver 70% Time and Cost Spent Before Any Meaningful Analytics
TEXT LOGS
XML
JSON
CSV
Sensor data
Average 6 Months Duration with Significant Waste in Iterative Processes
Data indexing & Cubing
Target Schema Design
Extract, transform, load (ETL)
Complex Parsing scripts
Source Data
Modeling
PROGRAMMERS DBA BUSINESS / DATA ANALYSTS PROJECT MANAGER
PREDICTIVE MAINTENANCE
PRODUCT INTELLIGENCE
NEW REVENUE MODELS
© 2017 Glassbeam, Inc. - Confidential & Proprietary 9
Glassbeam SPL™ & SCALAR™Glassbeam Studio ™
1 DATA ENGINEER
Glassbeam Solves This Challenge With 25x Faster Time-To-Value
Elapsed Time of Less Than 1 Week Providing 25x faster time-to-value
Data indexing
&
Cubing
Targ
et Sche
ma
Design
Extract, transform,
load (ETL)
Complex Parsing
scripts
Source Data
Modeling
PROGRAMMERS
D
BA
BUSINESS / DATA ANALYSTS PROJECT MANAGER
PREDICTIVE MAINTENANCE
PRODUCT INTELLIGENCE
REVENUE GENERATION
PREDICTIVE MAINTENANCE
PRODUCT INTELLIGENCE
NEW REVENUE MODELS
TEXT LOGS
XML
JSON
CSV
Sensor data
Semiotic Parsing Language (SPL) and SCALAR platform are patented inventions of GlassbeamGlassbeam Studio is visual parsing and ETL tool to automate SPL creation
© 2017 Glassbeam, Inc. - Confidential & Proprietary 10
Glassbeam AppsGlassbeam SCALAR*Glassbeam StudioMulti-structured logs
Four Step Process from Raw Data to Machine Intelligence
10
Ingests raw logs from install base
Log files are converted using SPL*
Data is organized and meaning is extracted
Out-of-the-box and custom apps using dashboards
* SPL (Semiotic Parsing Language) and SCALAR are patented technology inventions of Glassbeam
© 2017 Glassbeam, Inc. - Confidential & Proprietary 11
About Glassbeam
We help product manufacturers and operators
make sense of complex machine data leveraging
our proven cloud based platform and applications
Key customers Recognized leader in IoT Analytics
© 2017 Glassbeam, Inc. - Confidential & Proprietary 12
Machine Data Analytics – Overview
Machine Data & Key Use Cases
AI/ML with Machine Data
Business Impact on HTM
Who Owns the Data
Q&A
Agenda
© 2017 Glassbeam, Inc. - Confidential & Proprietary 13
Top 5 Use Cases with Machine Data
1. Machine Utilization - number of Procedures per Machine, Per Facility, By Manufacturer Type
2. MRI Machine Health – Show when key triggers happen and send proactive alerts
3. CT Scanner Health – Show when key triggers happen and send proactive alerts
4. Environmental Sensors – Show when key triggers happen and send proactive alerts
5. Operator Usage & Analytics – Show which operators are doing what etc
© 2017 Glassbeam, Inc. - Confidential & Proprietary 14
Machine Utilization & Types of Procedure Analysis
Exam Begin Timestamp
System Identifier
Protocol Identifier
Exam Identifier
Exam End Timestamp
Lookup
1
2
3
4
5
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Multi Modality Multi Manufacturer Asset Utilization Dashboard
Track utilization and Uptime
Ensure inventory is being used optimally while
bubbling up critical issues to maximize uptime
Aggregate ALL assets in single portal
View data from multiple data sources,
modalities and frequencies; Drill down to
individual modalities
© 2017 Glassbeam, Inc. - Confidential & Proprietary 16
Magnet Supervision – Derive Health Check for MRI Scanners
GE Magnet Supervision
Siemens Magnet Supervision
Philips Magnet Supervision
© 2017 Glassbeam, Inc. - Confidential & Proprietary 17
MRI Health Check Dashboard
© 2017 Glassbeam, Inc. - Confidential & Proprietary 18
CT Scanner Health & Related Analytics
Aborts
Tube Spits
Errors
Temperatures
mAs = mA * Scan Time * No. Of Scans
1
2
3
4
5
© 2017 Glassbeam, Inc. - Confidential & Proprietary 19
CT Tube Health
© 2017 Glassbeam, Inc. - Confidential & Proprietary 20
Environmental Sensing
© 2017 Glassbeam, Inc. - Confidential & Proprietary 21
Environmental Sensing
© 2017 Glassbeam, Inc. - Confidential & Proprietary 22
Usage & Analytics
Exam Timestamp
DICOM Lookup
Exam Identifier
Mode
Probe1
2
3
4
5
© 2017 Glassbeam, Inc. - Confidential & Proprietary 23
Usage & Analytics
© 2017 Glassbeam, Inc. - Confidential & Proprietary 24
Machine Data Analytics – Overview
Machine Data & Key Use Cases
AI/ML with Machine Data
Business Impact on HTM
Who Owns the Data
Q&A
Agenda
© 2017 Glassbeam, Inc. - Confidential & Proprietary 25
• Identify a part likely to fail soon
• Preventively replace part
• Reduce downtime
Predictive Maintenance
© 2017 Glassbeam, Inc. - Confidential & Proprietary 26
• Identify a part likely to fail soon
• Preventively replace part
• Reduce downtime
Predictive Maintenance
© 2017 Glassbeam, Inc. - Confidential & Proprietary 27
• Identify abnormal sensor readings or environmental factor
• Take corrective action before severe damage
• Eliminate downtime
Real-time Maintenance
© 2017 Glassbeam, Inc. - Confidential & Proprietary 28
• Forecast usage
• Preemptively add capacity
• Prevent missed revenue opportunities
Capacity Planning
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• Apply NLP techniques on event logs
• Diagnose problems using classification algorithms
• Identify relevant knowledge base articles
Problem Diagnostics
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ML Use Case – CT Scanner Modality
Complex sophisticated machines
generating log data on various attributes
• X-ray tube, Scan counts, Tube temperature,
Water/Air temperature, Gantry temperature, Dose,
Arcs, Aborts, etc.
Rich ”Big Data” repository in the Cloud for CT
Scanners
• 18 Billion events and growing
• 100 Million events per day
• 50,000 events per system per day
© 2017 Glassbeam, Inc. - Confidential & Proprietary 31
Predict CT Tube Failure
Business Case is Strong
• Typical Tube costs anywhere from $80,000 to $150,000 or more
• Most expensive part in hard costs and soft costs in machine downtime
Hard problem to solve without AI/ML
• 50,000+ events logged every day by each system
• 2,500+ different types of warning and error events
• Identify events that are leading indicators of tube failures
• Estimate a function that maps events to potential failures
© 2017 Glassbeam, Inc. - Confidential & Proprietary 32
CT Tube Failure – Model with 90% Precision on 40% Recall Rate
ML Algorithm: Gradient Boosted Trees
• Recall: 40%
• Precision: 90%
• Next Steps:
o Refine model with more data
o Operationalize and deploy in
production
© 2017 Glassbeam, Inc. - Confidential & Proprietary 33
Anomaly Detection – Another ML Use Case
Key Sensor Readings Extracted from Logs
1. Air outlet temperature2. Air inlet temperature3. Water outlet temperature4. Water inlet temperature 5. Room temperature6. External WCS glycol temperature7. DMS temperature8. Tube temperature9. Room humidity10. Fanspeed11. Waterflow12. Airflow13. Fanspeed-Airflow ratio
• ML model identifies threshold limits (lower and upper bounds) and alerts when limits are crossed
• ML model also able to correlate multiple attributes and detect abnormal combinations
© 2017 Glassbeam, Inc. - Confidential & Proprietary 34
Machine Data Analytics – Overview
Machine Data & Key Use Cases
AI/ML with Machine Data
Business Impact on HTM
Who Owns the Data
Q&A
Agenda
© 2017 Glassbeam, Inc. - Confidential & Proprietary 35
Revenue & Productivity Improvement Over 3 Years
$3M*Additional Revenues
Over 3 Years
On average, an expensive imaging
machine like MRI or CT Scanner will
face an issue 8-10 times per year and
will be down 6-8 hours each time
equating to about 62 hours average
downtime per machine per year
“
”* Key Assumptions:
- For a site with 5 MRI and 5 CT Scanners, that has an average of 98% uptime (about 6 days of downtime per machine per year)
- Target machine uptime to get to a more reasonable metric of 99.5% uptime
- Operating parameters for each facility is assumed at 10 hours per day and 6 days per week
- 1 procedure per hour @ $2K per procedure
500*Additional Procedures
Per YearBusiness
Impact with Machine Data
Analytics
© 2017 Glassbeam, Inc. - Confidential & Proprietary 36
All Now Possible Through Smart Maintenance
100% = 784 Hours Per Year*
80%
20%
20%
20%
60%
Unplanned downtime• Corrective Maintenance• Reactive trouble shooting
Planned downtime• PMs - Preventive Maintenance
Planned Smart Maintenance with Analytics• Proactive Alerts with Rules • Predictive Notifications with AI/ML• Prescriptive Recommendations with KB
Planned Preventive Maintenance (PMs)
Unplanned Reactive Maintenance (Escalations)
* Key Assumptions:
- For a site with 5 MRI and 5 CT Scanners, that has an average of 98% uptime (about 9 days of downtime per machine per year)
- Target machine uptime to get to a more reasonable metric of 99.5% uptime
- Operating parameters for each facility is assumed at 10 hours per day and 6 days per week
- 4 hours per PM with 4 PMs per machine per year
Before After
© 2017 Glassbeam, Inc. - Confidential & Proprietary 37
Measurable Business Impact Through KPIs
MTTR
MTBF
FTFR
Parts Costs
Data driven trouble shooting & root cause analysis
More proactive and predictive maintenance per machine
Pre-flight check list assembled before Engineer goes on site
Advance notice on parts procurement with Smart Maintenance
Mean Time to Resolution
Mean Time Between Failures
First Time Fix Ratio
Parts Replacement Costs
© 2017 Glassbeam, Inc. - Confidential & Proprietary 38
Tremendous Business Impact Can be Enabled With Right Analytics Foundation
Reduce downtime from
12 days to less than 2
days per machine per
year
97% to 99.5%
Availability $5.3MRevenues Recovered
Over 3 Years
Optimized support
contracts and reduced
expenditures on part
replacements thru ML
Cost Savings$1.3MCosts Savings
Over 3 Years
Sample Facility with 5 MRI and 5 CT Scanners
Cost Savings with optimized parts
procurement costs and more
efficient service contracts
Revenues recovered by going
from 97% to 99.5% uptime
Summary – Business Impact
© 2017 Glassbeam, Inc. - Confidential & Proprietary 39
Machine Data Analytics – Overview
Machine Data & Key Use Cases
AI/ML with Machine Data
Business Impact on HTM
Who Owns the Data
Q&A
Agenda
© 2017 Glassbeam, Inc. - Confidential & Proprietary 40
Who Owns The Data
40
Three key constituents with potential
“say” on this topic
OEMs
ISOs
Providers
5-6 large global OEMs
About 500+ ISOs across NA
About 5,000+ Providers Across NA
© 2017 Glassbeam, Inc. - Confidential & Proprietary 41
What do OEMs say?
41
“ We absolutely own the data because we own the software generating this data ”
“ We rather not own this data since we also want to see other OEM’s machine data ”
“ We will open only a part of this data for public access, and not disclose deep dive
machine log data since that is our secret sauce and core IP ”
© 2017 Glassbeam, Inc. - Confidential & Proprietary 42
What do ISOs say?
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“ We need access to this machine data, error codes, and knowledge base to better
service our customers ”
“ I can reverse engineer most of the meaning in these logs – no problem! ”
“ Let’s team up as a group or consortium of ISOs and put pressure on OEMs to open
up these logs and related knowledge and standards ”
© 2017 Glassbeam, Inc. - Confidential & Proprietary 43
What do Providers Say?
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“ Oh, we own this data. We paid for these machines and we have a right to get to
anything that is coming out of these machines ”
“ I can get to this data only with service keys or when the systems are under contract
– let me check with the OEMs ”
“ What would I do with this data if there is no way to decode the error codes and
other encrypted log data – so not useful for me to go down this path ”
© 2017 Glassbeam, Inc. - Confidential & Proprietary 44
Glassbeam Viewpoint – A Short Lesson from Data Center Industry
44
1980s – 1990s – 2000s
Data Center Market
2010s - 2020s
Healthcare Market
• Large manufacturers dominated the industry for longest time
• IBM in Compute; EMC in Storage
• Customers demanded open standards
• Software innovation happened
• Rest is history
• Large manufacturers have been dominating the industry for longest time
• GE, Siemens, Phillips, Canon, Hitachi etc
• Customers WILL demand open standards
• Software innovation WILL happen
• Rest WILL be history
© 2017 Glassbeam, Inc. - Confidential & Proprietary 45
Machine Data Analytics – Overview
Machine Data & Key Use Cases
AI/ML with Machine Data
Business Impact on HTM
Who Owns the Data
Q&A
Agenda
© 2017 Glassbeam, Inc. - Confidential & Proprietary 46