MAC 102 : A SMALL BALERWITH BIG PERFORMANCE

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RECYCLING SECONDARY RAW MATERIAL

RENEWABLE ENERGY AND BIOMASS

PAPER INDUSTRY

MUNICIPAL SOLID WASTE PROCESSING

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HEADQUARTER

MACPRESSE PRODUCTS,OUR DISTINCTIVE VALUES

PRODUCTION EFFICIENCYCutting efficiency and production optimisation (m3/h),high output specific weight.

REMOTE SOFTWARE SUPPORTIntegrated troubleshooting modem.

ENERGY SAVINGFirst class Parker hydraulic pumps.

MACPRESSE TYINGHigly customisable system using plastic wire, steel wire or double steel wire.

HIGH WEAR RESISTANCEPatented HARDOX steel liners.

HIGH EFFICIENCY MOTORSHigh efficiency IE3 motors, reduced electricity consumption compared with traditional motors. SERVICE & MAINTENANCE

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LIFE CYCLE OF MACPRESSE PRODUCTS, FROM DESIGN TO ON-SITE ASSEMBLY

STEP 7DELIVERY

STRUCTURAL STEELCONSTRUCTION

STEP 3

STEP 1DESIGN COMPUTER NUMERICAL

CONTROL (CNC)

STEP 2

STEP 6STORAGE

STEP 5TESTING

STEP 4PAINTING

STEP 8

ON-SITE ASSEMBLY

STEP 9COMMISSIONING/TRAINING

LOCAL TECHNICAL IN 40 COUNTRIES

STEP 10SPARE PARTS INVENTORY

STEP 11

MACPRESSE QUALITY PROCESS

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ELECTRICAL PANEL AND SIEMENS INDUSTRIAL PC

MAC 102 GENERAL DESCRIPTION

REMOTE CONTROL PANEL

HYDRAULIC UNITTYING UNIT

COUNTERPRESSURE CYLINDER

BALER EXTRUSION CHANNEL

NEEDLES

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Mac 102

MATERIALS PROCESSED AND PERFORMANCE

PET OCC MIXED PAPER

INFEED DENSITY

USA

EUROPE

PET 2 TON/H

OCC 5 TON/H

MIX PAPER 6 TON/H

PET 2.2 TON (US)/H

OCC 5.5 TON (US)/H

MIX PAPER 6.6 TON (US)/H

USA

EUROPE

25/30 kg/m3 70/80 kg/m3 100/120 kg/m3

1.56/1.87 lb/ft3 4.37/4.99 lb/ft3 6.24/7.49 lb/ft3

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MODEL MAC 102

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LOADING VOLUME CYCLES PER MINUTE

USA 35.3 ft3 9 605 ft3/h 4.5 13 sec

EUROPE 1.0 m3 272 m3/h 4.5 13 sec

CYCLE TIME

BALER WEIGHT WITH FLUFFER

GENERAL SPECIFICATIONS

TECHNICAL DATA

OVERALL LENGTH

OVERALL HEIGHT

FEED OPENING

BALE DIMENSIONS W x H

BALER WEIGHT WITHOUT FLUFFER

PUMP FLOWCAPACITY184 L/min48.6 US Gal/min

OPERATINGPRESSURE220-280 Bar (3200-4000 P.S.I.)315 Bar (4500 P.S.I.)

RAM FORCEPRESSURE9.3 kg/ cm2

133 Psi

OIL RESERVOIRCAPACITY1 300 L343 US Gal

MAIN MOTOR POWER22 kw

MAIN HYDRAULICPUMPdouble vane pump

RAMFORCE

60 000 kg132 000 lbs

COOLING SYSTEMThermostatically controlled air to oil heat exchanger

OPERATINGCONTROLSiemens S7 300 programmable controller

NUMBERS OF WIRES

29 100 lbs

26’2’’

USA

13’5’’

9’8’’

53’’ x 29’’ ½

31’’ ½ x 31’’ ½

23 590 lbs

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13 200 Kg (without oil)

EUROPE (mm)

7 980

4 100 (at tier station)

2 945 (at flange hopper)

1 350 x 750

800 x 800

10 700 Kg (without oil)

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MAXIMUM WIDTH

NO LOAD PERFOMANCE

30 HPMOTOR POWER

CUTTING AND THRUST POWER

60 TON / 132 000 LB

MODEL

MAC 102

PET 2 TON/H

OCC 5 TON/H

MIX PAPER 6 TON/H

PET 2.2 TON (US)/H

OCC 5.5 TON (US)/H

MIX PAPER 6.6 TON (US)/H

USA

EUROPE

VOLUMETRIC PRODUCTION

Note: Performance rates, bale weights and bale densities are subject to moisture content, material pre-bale densities, feed rates and other variables in baling.

410013'-5

”

13504'-5”

4945

16'-3”

7502'-6

”

430514'-1”

367512'-1”

798026'-2”

Mac 102

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WEAR RESISTANT CORE VALUE

LONGER LASTING THAN STANDARD STEEL

400%

LONGLASTING

EASYMAINTENANCE

HEAVY CONSTRUCTIONHARDOX STEEL LINERS

Bolt-in wear liner made of HARDOX wear-resistant steel, extends equipment life.

Bolt-in, replaceable wear liners are located on floor of main ram.

THIS WEAR RESISTANT SYSTEM PROTECTS THE BALER FROM ABRASION AND CORROSION.

1. RESISTANCE TO WEAR AND CHEMICAL AGENTS 2. RAPID REPLACEMENT (PATENTED BOLT-IN SYSTEM)3. MINIMIZE BALER DOWNTIME

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HIGH EFFICIENCY BLADE

CUTTING SYSTEM CORE VALUE

 LOW ENERGY CONSUMPTION

FAST INTERCHANGEABILITY

LONGLASTING

BLADES DESIGNED BY MACPRESSE TO OPTIMIZE CUTTING OF EXCESS MATERIAL IN THE HOPPER.  THE BLADES ARE TEMPERED TO ENSURE A LONGER SERVICE LIFE.

COUNTER-PRESSURE SYSTEM

HYDRAULIC QUICK RELEASE CIRCUIT FOR FAST ZERO-SETTING OF OUNTERPRESSURE SHOULD A FOREIGN OBJECT ACCIDENTALLY FALL IN THE HOPPER.

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SMART SYSTEM ADAPTABLE TO MATERIAL

HYDRAULICS CORE VALUE

EASYMAINTENANCE

LOW ENERGYCONSUMPTION

RELIABILITY

ElectricMotor

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SUPPORT FOR MAIN CYLINDERCLEANING AND MAINTENCE INSPECTION DOORS

RAM SPEED

CYCLE TIME CYCLE TIME

PRESSURE

PRESSURE - CYCLE TIME DIAGRAM RAM SPEED - CYCLE TIME DIAGRAM

LIGHTMATERIAL

HEAVYMATERIAL

MEDIUMMATERIAL

CONSUMPTIONTREND PRESS WITHPRE-COMPACTION

CONSUMPTIONTREND PRESS WITHOUT PRE-COMPACTION

CONSUMPTIONMEDIUM WITH PRE-COMPACTOR

CONSUMPTIONMEDIUM WITHOUT PRE-COMPACTOR

CYCLE TIME

CONSUMPTION

CONSUMPTION - CYCLE TIME DIAGRAM

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TYING METHOD

FLEXIBILITY OF USE AND REDUCED OPERATING COSTS

TYING MACHINE CORE VALUE

EASYMAINTENANCE

HEAVY CONSTRUCTION

RELIABILITY FLEXIBILITY

4 WIRES

This system simplifies the cleaning process for the tying unit, providing increased safety for the operator. The maintenance and cleaning of the tying unit is done at floor level; replacement of baling wire is at floor level, no pit needed.

ELECTRO-MECHANICAL HORIZONTAL TYING SYSTEM DESIGNED FOR TYING BOTH PLASTIC AND STEEL WIRES

NEEDLES PLASTIC WIRE

STEEL WIRE

TYING UNIT

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SCART PLUGS AND PROTECTED CABLES ARE INSTALLED.MAIN ELECTRIC PANEL CONTROL

EASYMAINTENANCE

HIGH CABLERESISTANCE

OPERATORSAFETY

Electrical connections are made using SCART leads. Electrical cables are protected by rodent-proof and fire-resistant sheaths.

CONNECTION OF ELECTRICAL COMPONENTS

CORE VALUEELECTRICAL COMPONENTS

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DESIGNED AND CUSTOMIZED TO MATCH THE TYPE OFPLANT REQUIRED AND THE TYPE OF MATERIALS TO BEPROCESSED IN THE SPACE AVAILABLE.

The belts are designed and manufactured to match the hourly production rate of each baler model optimizing efficency.

DESIGN AND MANUFACTURE INTEGRATED WITH THE BALER

STEEL PLATE CONVEYOR OPTIONAL

HEAVY CONSTRUCTION

LOW COST HIGHPRODUCTION

EASYMAINTENANCE

PLASTIC, PAPER

L MODEL 4 KWMOTOR POWER

100 MMCHAIN PITCH

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OTHER ACCESSORIES OPTIONAL

DIGITAL DISPLAY

PLASTIC TYING WIREPNEUMATIC FEED

SERVICE PLATFORM PET PERFORATOR

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MAC SUPERVISOR SYSTEM MSS2 OPTIONAL

OPTIMIZATION OF PRODUCT OUTPUT AND REDUCTION OF BALER DOWNTIME AND OPERATING COSTS

CONTROLLO IN TEMPO REALE

+ +OPERATOR PANEL PROGRAMMABLE

LOGIC CONTROLSOFTWARE

REDUCTION DOWNTIME

INTERNETCONNECTIVITY

OUTPUT OPTIMIZATION

MATERIAL SETTING PRODUCTION REPORT ALERT NOTIFICATION

MSS2 - 5 SETTINGS- FAULT SIGNALS AND NOTIFICATION

FUNCTIONS:A. Setting of machine parameters according to material to be baled (combined with MDO system) B. Alarms managementC. Remote assistanceD. 5 languages

- TO ALLOW EQUIPMENT DIAGNOSTICS AND REMOTE ASSISTANCE.- TO SELECT AN IDEAL PRESSURE SETTING ON THE BALER FOR EACH MATERIAL TO BE BALED AND TO CREATE PRODUCTION REPORTS.

THE SIEMENS OPERATOR PANEL HAS A DUAL FUNCTION:

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TITOLO DELLA IMG

KEY LOCK & MICROSWITCH

MACPRESSE SAFETY BELT (MSB)

SAFETY COMPONENTS OPTIONAL

MACPRESSE SAFETY BELT (MSB)

SAFETY OF OPERATORS

THIS SPECIAL INNOVATION PROTECTS EMPLOYEES SHOULD THEY FALL ONTO THE CONVEYOR. THE EQUIPMENT IS IMMEDIATELY STOPPED AND AN ALARM IS SOUNDED TO ALERT OTHERS OF AN ACCIDENT. THE EQUIPMENT CANNOT BE RESTARTED UNTIL THE EMPLOYEE IS REMOVED FROM THE DANGER ZONE.

MSB (MAC SAFETY BELT) IS A MACPRESSE PATENT

OPERATOR SAFETY SYSTEM

KEY-LOCK LOCK BLOCK

MSK MAC SAFETY KEYS Installed on all equipment access doors.

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FEEDING BALER WITH PLASTIC CONTAINERS PRINT SCRAP TRIMMINGS , PNEUMATICALLY FED

TYPICAL MAC 102 APPLICATIONS

THIS MODEL HAS FLEXIBILITY TO BALE ALL TYPES OF WASTE PAPER, PLASTIC CONTAINERS, ALUMINUM CANS, FOOD CANS AND NUMEROUS OTHER RECYCLABLE MATERIALS.

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TYPICAL MAC 102 APPLICATIONS

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For futher information visit www.macpresse.com or contact us:e-mail info@macpresse.comtel. +39 02 905 24 20

CONTACTS SOLUTION FEATURES

HIGH DENSITY BALES

EASILY TRANSPORTABLE

OPTIMUMSTORAGE

SEATRANSPORT

IMPERMEABLE RAILTRANSPORT

ROADTRANSPORT

MACPRESSE IN NUMBERS

1500+BALERS

INSTALLED

45+COUNTRIES WITH

INSTALLED BALERS

200+COLLABORATION

AROUND THE WORLD

50+BALERS PER YEAR

PRODUCED

15+PROPRIETARY

PATENTS

50+COUNTRIES WITH

PARTNERS

WORLDWIDE

ASSISTANCE

50+YEARS IN THE

MARKET

40+COUNTRIES WITH

SPARE PARTS STORES

*Macpresse reserves the right to change specifications without notice.