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Draft Curriculum

On

Advanced Automotive Training for Trainer

Module II Vechicle Management Technology

6 week Programme

Under Advanced Vocation Training Scheme

(AVTS)

2012By

Government of India

Ministry of Labour & Employment (DGE&T)

Advanced Training Institute

CTI Campus, Guindy, Chennai 600 032

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Advanced Automotive Training for trainer Page 2 of4

Module-II vehicle Management Technology

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Module-II vehicle Management Technology

On completion of this module, the trainee should be able to:-

Check & adjust power steering fluid, Flushing a power steering system.

Identify ABS components, checking of ABS warning lamp.

Check automatic transmission fluid.

Change transmission fluid & filter.

Diagnose automatic seat belt systems.

Prepare Body shop repair sequence procedures

Identify the parts of unibody design vehicle.

Analyzing damage-Length damage, Width damage, Height damage.

Duration 6 Weeks

WeekNo

Theory Practical **

1 Steering, suspension and Brakes:-

Electric power assisted steering, Basic electric power

steering operation

Electronic adjustable-rate shock absorbers, Electric

brakes, Electro hydraulic braking (EHB),

ABS brake system, Antilock braking system

operation, Principles of ABS braking, ABS

master cylinder, Hydraulic control unit, Wheel

speed sensors, ABS with EBD electronic

control unit.Antilock brake system and traction control system(ABS/TCS)

Inspection of power steering control module circuit.

Checking & adjusting power steering fluid, Pressure

testing a power steering system, Flushing a power steeringsystem.

Identification of ABS components, checking of ABS

warning lamp.

2 Automatic Transmissions-Torque converters

Torque converter principles, drive plate, Converter

operation, Torque multiplication, Fluid flow, Heat

exchanger, Lock-up converters, clutches

Planetary gearing-Planetary gears, Simple

planetary gear sets, Compound planetary gear

sets, Automatic transmission brake bands, Multi-disc clutches,

Electronic control transmission -Electronic control

Unit, Fully hydraulically controlled transmission,

Electronic shift programs, Manual selectionLayout & operation for P,R,N&D (1st & 2nd)

Selector positions, Planetary gear set, High range

power flow, Low range power flow

Servos & clutches-Rear servo, Front servo, One way

clutch, Multi-plate front clutch, Clutch pack, Rear

clutch.

Hydraulic system & controls-Hydraulic systemcomponents, Spool valves, Regulating or flow

control valves, Control valves, Orifices

Valve types & functions Basic valve action,

Regulator & control valves, Shift & governor

valves

Pressure regulation-The primary regulating valve,

Line pressure variation, Modulator valve

pressure, The governor, Governor pressure,

Kickdown pressure.

Flow control-Gear position 1, 1-2 shift valve, 2-3

shift valve assembly, The servo orifice control

valve, 3-2 kick downContinuously variable transmission (C.V.T.)

Continuously variable transmission, Drive or reverse,

The steel belt, Secondary pulley shaft.

Identification of Automatic transmission components

Checking automatic transmission fluid, Changingtransmission fluid & filter.

3 Description and function of Airbags, Seatbelt, Vehicle

safety systems, Crash sensors, Seat belt pre-tensioners, Tireressure monitorin s stems

Carrying out a visual inspection, Inspecting under body

components, Measuring a wheelbase, Checking windshield

washer li uid Checkin & re lacin wi er blades

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Module-II vehicle Management Technology

** If the ITI is not having the facilities to conduct the practical, the same can be practiced at the

premises of Automobile Manufactures site or Service dealer site for 2-3 weeks.