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  • M-105H

    BRIDGEPORT SERIES IMILLING MACHINE

    INSTALLATION, OPERATIONAND

    MAINTENANCE

    This manual carries additional safety precautions and warnings. Read andobserve the entire procedures contained in this manual.

    Bridgeport Machines Division of Textron Inc.

  • BRIDGEPORT SERIES I TURRET MILLER MODEL BR2J

    For photographic clarity, machine is shownwithout point of operation guarding.

  • TABLE OF CONTENTS

    Page

    Machine Specifications 2Milling Head Specifications 3Uncrating 4Shortages 4Cleaning 4Lifting Machine 5Placing on Solid Foundation 6Leveling Machine 6Handles 6Connecting Power Supply 6Alignment of Head 8Lubrication 8Adjustment of Table Gib 10Adjustment of Saddle and Knee Gibs 10Clamping Table, Saddle and Knee 11Removing Table 12Removing Saddle • 12Mounting Vari-Drive Attachment to Ram Adapter 14Lubrication 14Operating Instructions 14Spindle Brake 16High-Low Range Switch 16Hi-Neutral-Lo Lever 16Power Feed Transmission Engagement Crank 17Quill Feed Selector 17Feed Reversing Knob 17Manual Feed 17Feed Control Lever 18Quill Feed Handle 18Quill Stop 18Micrometer Adjusting Nut 18Position of Ram 19Operating Instructions 19Removing Motor 20Changing Vari-Drive Belt 22Changing Timing Belt 23General Speed Recommendations 24Parts Identification 25

    Basic Machine 26Leadscrew Assembly 28J Head Top Housing 30J Head 322J Head Top Housing 362J Head Back Gear 38

    i

  • TABLE OF CONTENTS (continued)

    Page

    M Head 40Shaping Attachment 426F Longitudinal Power Feed Assembly 44Metric Conversion Kits 48

    LIST OF ILLUSTRATIONS

    Figure Page

    123456789

    101112131415

    Principal DimensionsInstallation LayoutHead Alignment Y AxisHead Alignment X AxisRecommended LubricationSaddle /Table GibSaddle-Knee GibKnee-Column GibLongitudinal and Cross Feed Assembly2J Milling AttachmentMotor RemovalRemoving Vari-Drive BeltRemoving Timing BeltCircuit Diagram - MotorsCircuit Diagram - Power Feed

    17889

    10101013152122234647

    ii

  • LONGITUDINAL TRAVEL

    30 in. (762mm)36 in. (914mm)

    MIN.

    MAX.

    A

    82 3/16(2088)

    82 3/16(2088)

    B

    51(1295)

    63(1600)

    C

    8 3/4(222)

    20 3/4(527)

    TABLE LENGTH

    42 in. (1067mm)48 in. (1219mm)

    D

    0

    18-1/2(470)

    E

    0

    12(305)

    F

    6 3/4(171)

    18 3/4(476)

    NOTE: Metric specifications in parenthesis

    Figure 1. Principal Dimensions

  • MACHINE SPECIFICATIONS

    Table travel (X-axis)

    Saddle travel (Y-axis)Quill travelKnee travel (Z-axis manual)Ram travelThroat distance (min.)

    (max.)Table to spindle nose gageline (min.)

    Max. weight of workpiece

    Table

    Overall sizes

    T-Slots

    T-Slot sizeHeight above floor (max.)

    Feed rate*

    Space and weight

    Floor areaHeightNet weightShipping weight

    Power

    Electrical supply-60 Hz.,3 phase

    Color

    Standard - Bridgeport Gray

    30 in. (762mm)(42" table)

    12 in. (305mm)5 in. (127mm)

    16 in. (406mm)12 in. (305mm)6-3/4 in. (171mm)18-3/4 in. (476mm)

    2-1/2 in. (64mm)750 lbs. (340 kg.)

    36 in. (914mm)(48" table)

    9 x 48 in.(229 x 1219mm)

    9 x 42 in.(229 x 1067mm)3 on 2-1/2 in.(64mm) centers5/8 in. (16mm)47-1/4 in. (1200mm)

    Std. Power Feed High Torque Power Feed

    (X) 3/4-35 ipm (X) 3/8-15 ipm(19-889mm/min.) (9.5-381mm/min.)

    7 x 1 0 ft. (2.1 x 3.1m)82-1/16 in. (2088mm)1988 lbs. (900 kg)2180 lbs. (989 kg)

    208/230/460/575V

    *Power optional

    Milling

    Range

    2

  • MILLING HEAD SPECIFICATIONS

    MODEL

    Power

    Motor RPM

    Speed Ranges - RPMLOWHIGH

    Quill TravelQuill Diameter

    Spindle Tapers:

    Spindle Diameter

    Spindle Feed Rate

    Drilling Capacity -ManualDrilling Capacity -Power

    Boring Capacity

    Milling Capacity

    Spindle to Column-MininunMaximum

    "M" HEAD

    .5 HP

    1200 RPM

    6 Steps275 - 4550

    3.5 in (88.9 mm)2.562 in (65 mm)

    •2 Morse#7 B&S

    B-3

    1.437 in (36.5mm)

    Manual

    .50 in (12.7mm)dla.

    1.50 in (38mm)dla.

    1.0 in /min(16cc/min)

    7.5 In (190.5 mm)19 in (483 mm)

    "I" HEAD

    1.0 HP

    1800 RPM

    8 Steps8 0 - 325

    660 - 2720

    5.0 in (127 mm)3.375 in (86mm)

    R-8#30 Q.C.

    #40

    1.875 in (48 mm)

    .0015/Rev (.038mm)

    .003/Rev (.076mm)

    .006/Rev (.152mm)

    .75 in (19 mm) dia.

    .37 in (9.4mm)dla.

    6.0 in (152.4mm)dla.

    1.5 in /min(24cc/min

    6.0 in (152mm)23.00 in (584mm)

    "J" HEADHi Speed

    1.5 HP

    3600 RPM

    8 Steps160 - 660

    1320 - 5440

    5.0 in (127 mm)2.375 in (86 mm)

    R-8# 3 0 Q . C .

    #40

    1.875 in (48 mm)

    .0015/Rev (.038mm)

    .003/Rev (.076mm)

    .006/Rev (.152mm)

    .75 in (19 mm) dia.

    .37 in (9.4mm) dla.

    6.0 ln(152.4mm)dla

    1.5 in /min(24cc/min)

    6.0 in (152mm)23.00 in (584mm)

    "2J"(Before 1977)

    1.5 HP

    1800 RPM

    Stepless60 - 500

    500 - 4200

    5.0 in (127 mm)3.375 in (86 mm)

    R-8#30 Q.C.

    #40

    1.875 in (48 mm)

    .0015/Rev (.038mm)

    .003/Rev (.076mm)

    .006/Rev (.lS2mm)

    .75 in (19mm) dia.

    .37 in (9.4mm) dia.

    6.0 ln(152.4mm)dia.

    2.0 in /min32cc/min)

    6.0 in (152mm)23.00 in (584mm)

    "2J"After 1977

    2.0 HP

    1800 RPM

    Stepless60 - 500

    500 - 4200

    5.0 in (127 mm)3.375 in (86 mm)

    R-8#30 Q.C.

    #40

    1.875 in (48 mm)

    .0015/Rev (.038mm)

    .003/Rev (.076mm)

    .006/Rev (.152 mm)

    .87 in (22mm) dia.

    .37 in (9.4mm) dia.

    6.0 ln(152.4mm)dla.

    2.0 in /min(32cc/min)

    6.0 in (152mm)23.00 In (584mm)

  • BRIDGEPORT SERIES I MILLING MACHINE

    Carefully remove protective crating and skids so that the machine andparts are not marred, scratched or impaired. In the event of damage intransit, communicate AT ONCE with our representative and the trans-portation company making delivery.

    Machine should be lifted by placing a sling under the ram as illustratedon page 5.

    SHORTAGES Check shipment carefully, against the itemized packing listwhich is included in the parts box. In case of shortages, report themIMMEDIATELY to the representative from whom the machine was purchased,indicating parts not received which have been checked on the packing list.

    CLEANING Thoroughly clean protective coating from machine withsuitable cleaning solution.

    Do not move the table, saddle, knee or any movable part until all wayshave been well cleaned and lubricated. Then, by hand, move table,saddle and knee to limit stop in one direction. Clean and lubricateexposed ways and then move each unit to the opposite limit stop andsimilarly clean and lubricate the exposed ways. Loosen bolts to unlockthe ram, and move it forward and backward to the full length in order toclean and lubricate.

    POSITIONING HEAD UPRIGHT Loosen four locknuts (#157 page 35), pullstop pin (#133 page 26), out to detent and rotate head to vertical position.Proceed with alignment of head as described on page 8. Tighten nutsevenly, using normal pressure. Care should be taken to avoid excessivepressure since this will cause distortion in the quill. Tighten all nuts to25 ft. lbs. torque-then repeat to 50 ft. lbs.

    4

    WARNINGIT IS NOT RECOMMENDED THAT GASOLINE OR ANY OTHER HIGHLYINFLAMMABLE CLEANING AGENT BE USED.

  • LIFTING THE MACHINENote position of ram and table when lifting with sl ing.

    PROPER LIFTING SLING

    (4) BOLTS TIGHTEN TO47 FT. LBS. TORQUEBEFORE LIFTING

    TIGHTEN RAM LOCKINGBOLTS BEFORE LIFTING

    MOVE TABLE AGAINSTCOLUMN

    INSTALLED GROSSWEIGHT OF MACHINEAPPROX. 2200 LBS.

    5

  • PLACING ON SOLID FOUNDATION

    The column and base are cast in one piece. When setting machine on aconcrete foundation, it is advisable to use a little grout (thin mortar) totake care of any unevenness in the concrete as well as to provide a solidfoundation at all points.

    When setting machine on a floor that has any surface irregularities, shimsshould be used to correct this condition to the greatest extent possible.See Figure 2 for installation layout.

    NOTEIT IS RECOMMENDED THAT THE MACHINE BE SECURED TO THEFLOOR TO PREVENT MOVEMENT OR TIPPING DUE TO OFF-CENTERLOADING.

    Before securing machine to floor (i .e. tightening hold down bolts), makecertain that all four corners are making contact with the floor aftermachine is leveled. If above condition is not met, it is possible to twistthe column and put a bind into the ways.

    LEVELING MACHINE Set machine by leveling the work table lengthwiseand crosswise with a precision instrument. After leveling machine, lowerthe knee and remove protective material from between head and table.

    HANDLES When crating, the three ball crank handles are sometimes turnedto face the machine. In these cases the handles should be reversed beforeoperating.

    CONNECTING POWER SUPPLY To connect the machine to the plant sup-ply, have qualified electrician proceed as follows:

    1. Check required machine voltage against power supply to ensurethat they are compatible.

    2. Connect machine wiring to power supply making sure connectionis in compliance with local safety regulations.

    3. Check for correct spindle rotation. In the HIGH SPEED range,the spindle should rotate clockwise when viewed from the topof the machine.

    NOTEDRUM SWITCH AND HI-NEUTRAL-LO LEVER MUST BE IN HI RANGE.

    6

  • (Bracketed) numbersare in millimeters

    Figure 2, Installation Layout

    7

  • ALIGNMENT OF HEAD

    In case of precision boring or work of that nature, where it is necessaryto have head perfectly square with the table, use method prescribedbelow. For general milling use, graduations provided on the head areclose enough. To set head perfectly square with table, see Figures 3 and4. This may be done with Ram adapter (#2 page 26) on Ram (#10 page 26),by adjusting Ram adapter through vertical adjusting worm shaft (#8 page26). Loosen four locknuts (#157 page 34) but leave drag on same for fineadjustment. To square head to table in the longitudinal axis, mountindicator as shown in Figure 4.

    NOTEWHEN INDICATING AS IN FIGURE 3, IT SHOULD BENOTED THAT THE TABLE IS FITTED TO BE SLIGHTLYHIGHER IN FRONT, USUALLY ABOUT .0005".

    LOCKNUTS

    VERTICAL ADJ.WORM SHAFT

    ADJ. WORMSHAFT

    Figure 3. Head Alignment Y Axis Figure 4. Head Alignment X Axis

    LUBRICATION

    Do not operate machine until properly lubricated. Follow the instructionsgiven in Figure 5.

    8

  • Figure 5. Recommended Lubrication

    Way Surfaces- Lead Screws"Sunoco" Waylube #80or equivalent

    Milling Heads (Spindle Bearings)S.A.E. 10 or 10W Light Oil(none on grease packed heads)

    Motors are greased for life of bearings

    ATTACHMENTS: POWER FEEDOil to sight level withMobilube No. 46 S.A.E. 140SHAPING ATTACHMENTShell Nassa Oil J78 or K79Socony Gargoyle VactraOil (Heavy Medium)SHAPING ATTACHMENT (WormShell Nassa Oil J78 or K79Socony Cylinder Oil 600W

    9

  • GIB ADJUSTING SCREW

    ADJUSTMENT OF TABLE GIB. Thetable is provided with a full lengthtapered gib (#43 page 26) in thesaddle, and an adjusting screw onthe left side. To take up gib,tighten gib adjusting screw (#41page 26) slightly and repeat until aslight drag is felt when moving thetable by hand.

    Figure 6. Saddle/Table Gib.(#43 page 26)

    ADJUSTMENT OF SADDLE AND KNEEGIBS. A tapered gib (#49 page 26)is used for adjusting the saddlebearing on the knee. This formsa guide for the saddle. Totighten gib, the same principal asdescribed above is used; however,the chip wiper has to be removedfirst.

    BACKING FELT

    CHIP WIPER GUARD

    SADDLE GIB ADJ. SCREW

    Figure 7. Saddle-Knee Gib(#49 page 26)

    ADJUSTMENT OF KNEE GIB. Removechip wiper and adjust screw untilsmooth movement is attained.

    Figure 8. Knee-Column Gib(#55 page 26)

  • CLAMPING TABLE, SADDLE AND KNEE.When milling with longitudinal table feedonly, it is advisable to clamp the knee tothe column and the saddle to the knee toadd rigidity to these members and pro-vide for heavier cuts with a minimum ofvibration. The saddle locking lever islocated on the left-hand side of saddle.

    Excessive pressure can cause slight tablebind. Use moderate clamping pressure,as this will hold saddle sufficiently.

    -LOCK SADDLE LOCKING LEVER

    The table clamp lever is located on frontof saddle and should always be clampedwhen longitudinal movement is notrequired.

    TABLE CLAMP LEVER

    The knee clamping lever is at the leftside of the knee and should be drawn up-ward to clamp the knee. This is onlya tension brake and will not lock theknee completely. Leave clamped at alltimes unless using knee in operation.

    KNEE CLAMPING LEVER

    UNLOCK

    11

  • REMOVING TABLE. Remove as follows: ball crank handles, dial holders,bearing brackets. Lead screw will then turn all the way out so it can beremoved. When this is accomplished, the table can easily be taken off bysliding it from the saddle. See Figure 9.

    REMOVING SADDLE. Follow along the same lines as removing table;however, it is necessary to remove the entire front bracket assembly.Next, remove the cross feed nut bracket which is made accessible byremoval of the table. See Figure 9.

    12

  • Figure 9, Longitudinal and Crossfeed Assembly

    13

  • ASSEMBLY INSTRUCTIONSFOR MOUNTING 2-J VARIDRIVE ATTACHMENT TO RAM ADAPTER

    Lift the attachment. Insert the four tee bolts into the ram adapter andposition them to match the bolt holes in the attachment.

    Slide the attachment onto the bolts, insert the spacers and washers andsecure with the nuts.

    Tighten all the nuts with 25 ft. lbs. of torque, and then repeat with50 ft. lbs.

    CAUTIONIMPROPER TIGHTENING OF THESE COULD CAUSEA CHOPPY QUILL MOVEMENT

    LUBRICATION:

    The useful life of this attachment will be determined to a large extent byproper lubrication. Carefully observe the nameplate recommendations anaavoid substitutions.

    OPERATING INSTRUCTIONS:

    SPEED CHANGE HANDWHEEL (16, Figure 10): DO NOT attempt to changespindle RPM unless the motor is running. Dial speeds will only beapproximate. Belt wear will cause a slight variation in speeds from whatis indicated on the dial.

    When tightening or loosening the drawbar (#14 page 38) it is necessaryto lock the spindle. To accomplish this, use the spindle brake (3) whichis located on the left side of belt housing, turning it either to the rightor left until it binds, then raise the quill feed handle (13).

    Drawbar (#14 page 38) has 7/16-20 right hand thread and should betightened with normal amount of pressure using wrench furnished withmachine. To loosen collet back off drawbar and if collet does not openimmediately give knob on top of drawbar a slight tap. Spindle hasnon-sticking taper and collet should release readily.

    14

  • Figure 10. 2J Milling Attachment

    15

  • SPINDLE BRAKE (3, Figure 10): Brake lever can be moved in eitherdirection to stop spindle; however, when locking spindle, lever shouldbe moved to right or left and then raised. When brake is worn out ithas to be replaced. There are no adjustments to be made.

    CAUTIONBE CERTAIN THAT THE SPINDLE BRAKE IS RELEASEDBEFORE STARTING THE MOTOR. THIS IS IMPORTANTAS THE MOTOR CAN BE DAMAGED IF SWITCH IS TURNEDON WITH BRAKE IN LOCKED POSITION.

    HIGH-LOW RANGE SWITCH (1): This is the motor reversing switch. Whenthe attachment is in direct drive (High Speed) the motor and spindle areturning in the same direction. When the attachment is in "Back Gear"(Low Speed) the spindle would run backwards unless the motordirection is reversed.

    The back-gear lever is marked Hi-Lo. This will indicate the properswitch position. They should be alike or the spindle will run backwards.

    HI-NEUTRAL-LO LEVER (15): This lever is used to put the attachmentinto either back gear or direct drive. Rotate the spindle by hand tofacilitate meshing of clutch or gears.

    Neutral can also be obtained at mid-way position. After a long period ofuse, the neutral position may cause noise (in neutral only) by allowing theclutch teeth to rub each other.

    This can be corrected by loosening set screw (#64 page 36) and reversingthe position of the detent plate (#65 page 36).

    Neutral is provided to permit free spindle rotation for indicating andset-up work.

    In the high speed position (direct drive) the spindle is driven by taperedclutch teeth. If the clutch is not meshed tightly, clutch rattle will beheard. This can be avoided by moving the detent plate upward as theclutches wear. This is also the reason for possible loss of neutral,requiring the reversal of the detent plate.

    CAUTIONDO NOT shift Hi-Lo Lever while motor is running.

  • POWER FEED TRANSMISSION ENGAGEMENT CRANK (4, Figure 10) : En-gages power feed worm gear. When lever is in right hand hole, thepower feed worm gear is engaged. To disengage worm gear, pull knobout and crank handle in clockwise or down direction and move toopposite position.

    NOTECRANK CANNOT BE SWUNG AROUND IN COUNTERCLOCKWISE DIRECTION; HOWEVER, NO DAMAGEWILL OCCUR IF MOVED IN THIS DIRECTION. TOENGAGE THE WORM A CLOCKWISE MOVEMENT ISREQUIRED.

    CAUTIONPOWER FEED WORM GEAR MAY BE ENGAGED WHENSPINDLE IS ROTATING, HOWEVER, IT SHOULD BEENGAGED GENTLY TO AVOID DAMAGE TO WORMGEAR. THE WORM GEAR MAY BE DISENGAGED ATANY TIME. DO NOT USE POWER FEED AT SPEEDSABOVE 3000 RPM.

    IMPORTANT : It is recommended that the Power Feed worm gearbe disengaged whenever the power feed is notrequired. This will avoid unnecessary wear onpower feed worm gear.

    QUILL FEED SELECTOR (5): This crank is used for selecting thethree feeds; .0015", .003" and .006" per revolution. It is shifted bypulling knob out and turning from one position to the other. Feeds arestamped on cover below indentation hole. Feed is more readily engagedwhen spindle is running.

    FEED REVERSE KNOB (7): Position of this knob depends upon directionof spindle rotation. If boring with right hand cutting tools, pull feedhandle towards operator until clutch becomes engaged.

    Neutral position is between forward and reverse position. It is recom-mended that the handle be left in neutral position when not in use.

    MANUAL FEED HANDWHEEL (6): Feed reversing knob should be inneutral position and feed control lever (8) engaged. Clockwise rotationof handwheel moves quill down. The Manual Feed Handwheel and theQuill Feed Handle may be disengaged by moving them outward about1/8".

    17

  • NOTEThe feed control lever must be engaged in orderto use manual feed controls. The Quill FeedHandle and Manual Feed Handwheel may be takenoff when not in use.

    FEED CONTROL LEVER (8): Engages over-load clutch on pinion shaftwhen positioned left and will stay engaged until either quill stop comes incontact with micrometer adjusting nut, forcing feed control lever to dropout automatically, or released manually by engaging lever to right.

    NOTEThe Feed Control Lever is carefully set at plantto disengage automatically when quill stop goesagainst micrometer adjusting nut or against throwout pin at top. However, if this should go out ofadjustment, it may easily be brought back byregulating the socket set screw located at bottomof tripping rod (item no. 144 page 35).

    CAUTIONWHEN ADJUSTING THE SOCKET SET SCREW,CHECK AUTOMATIC DISENGAGEMENT IN BOTHDIRECTIONS; THAT IS WITH QUILL-STOP NUT(#161 PAGE 35) AGAINST THE FEED TRIP LEVER(#145 PAGE 35) FOR DOWN POSITION, ANDAGAINST REVERSE TRIP BALL LEVER (#183PAGE 35) FOR THE UP POSITION.

    QUILL FEED HANDLE (13): May be removed by simply pulling handleoff. It is recommended that handle be disengaged when using powerfeed.

    QUILL STOP KNOB (14): Is used to disengage automatic feed in eitherdirection as well as the setting point for working to given depths.

    MICROMETER NUT (11): This nut is used for setting of depths. Eachgraduation on nut indicates .001" of depth, it reads directly to scalemounted along side of it. Depths may be obtained by setting micrometernut in conjunction with quill stop.

    QUILL LOCK (12) : This is a friction quill lock to be used when quill isin stationary position such as milling operations. It is recommended thatthis lock be used whenever quill movement is not desired.

    18

  • POSITION OF RAM: Can be regulated by loosening two Ram Lock Studs(#119 page 26) on turret (#124 page 26) and pulling the ram (#10 page 26)in or out to desired position.

    CAUTIONCARE SHOULD BE TAKEN TO LOCK RAMSECURELY AFTER SETTING.

    NOTEIt is recommended that on heavy milling work,head should be kept as close to column aspossible, where maximum rigidity is obtained.

    RECOMMENDATIONS:

    Use 2, 3, or 4 flute end mills. Eight flute end mills are usually not assatisfactory for general milling. When using shell mills, face mills or anyother tooling, proper machining practice should be observed.

    Power feed can be used for drills up to 3/8" in diameter. Use manualfeed for drills larger than 3/8".

    Overload clutch is set at factory to hold up to 200 lbs. down pressure onquill, which will accommodate drills up to 3/8" diameter in mild tool steel.

    CAUTIONTHIS CLUTCH SHOULD NOT BE TAMPEREDWITH IN THE FIELD.

    OPERATING INSTRUCTIONS

    CAUTIONDO NOT TRY TO CHANGE SPEED POSITIONUNTIL MOTOR IS RUNNING. THIS COULDCAUSE BREAKAGE OF PARTS.

    Spindle Speeds are adjusted by turning speed change handwheel (#21 page36) on the front of the belt housing. There are two ranges shown; 60 to500 and 500 to 4200.

    60 to 500 is obtained through the back-gear drive and is referred to as thelow range. To engage the back-gears, use the lever marked Hi-Neutral-Loon the right rear side of the attachment. Move this lever to the "LO"position and use the low range on the down switch.

    When shifting to "LO," DO NOT FORCE THE LEVER if the back gears do notmesh. Hold the lever so that the gears are clear of one another, rotate thespindle nose by hand until the gears line up, then put the unit in "LO"(back gear)

    10

  • 500 to 4200 is obtained through direct drive and is the high range. Thesame lever and switch as above are used; selecting the "HI" range.

    When shifting to "Hi," do not force the lever if the clutch teeth do notmesh. It is a simple matter to engage the brake and rotate the spindlenose by hand until the clutches engage.

    Wear on the vari-drive belt will cause a slight change in the speeds to thatshown in windows (#22 page 36) on the dial. This can be corrected asfollows. Crank the speed change handwheel (#16, Figure 10) snuglyagainst the high speed stop. (This will be near the 4200 reading on thedial.) Use a tachometer to determine the spindle speed, then turn thepivot stud (#16 page 38), after loosening the jam nut (Item #7 page 38)until the spindle speed registers 4200 on the tachometer; tighten jamnut.

    Now reposition the speed dial plate to match the tachometer reading. Thisis done by loosening the Hex nut (#1 page 36) until the spindle speedregisters 4200 on the tachometer; tighten jam nut.

    CAUTIONTRY TO AVOID SHIFTING THE HI-LO LEVERWHEN THE FEED WORM IS ENGAGED.

    DO NOT LOOSEN the 3 hex nuts (#61 page 36) on the upper part of theQuill Housing (#192 page 34). These are set at the factory and are usedonly for alignment.

    SWIVELING THE VARI-DRIVE may be accomplished by loosening the lower3 hex nuts (#47 page 36) attaching the Vari-Drive unit to the quillhousing and then swiveling to any desired position. See arrangement ofT-Bolts (#45 page 36) in Gear Housing(#44 page 36) for this purpose.

    WARNINGCARE MUST BE TAKEN TO SECURE THE NUTS(#47 page 36) WHEN THE ATTACHMENT IS INPOSITION, BEFORE THE MOTOR IS TURNED ON.

    REMOVING THE MOTOR (See Figure 11): Run the attachment to thebottom of either speed range and shut off the motor. This puts thevari-drive belt in the best position for disassembly.

    DISCONNECT THE POWER and then remove the switch fromthe side of the belt housing.

  • Remove the cover (#76 page 36) (B, Figure 11) at the lowerend of the motor shaft. Use two cover screws (#75 page 36)(A) to fasten the spring (#44 page 38) (C) on the lower endof the motor shaft, to the lower motor vari-drive pulley(#43 page 38). This will reduce the hazard of personalinjury that is always present when a heavy spring is undercompression. When the pulley, spring retainer (#45 page38) and spring are securely fastened as a single unit,crank the speed change handwheel (#16 Figure 10) to topspeed position.

    Now remove the screws (#9 page 38) (D) that fasten themotor to the belt housing. The motor should be liftedslightly and pulled firmly away from the spindle andtoward the rear of the belt housing. This will pull thevari-drive belt (#27 page 38) deeply into the spindlepulley (#25 page 38), providing the slack needed to shipthe belt over the motor pulley (#43 page 38).

    Now lift the motor high enough to rest the motor baseGENTLY on the adjusting screw (#16 page 38) (E) seendirectly in front of the motor flange. The belt can nowbe slipped over the lower pulley and the motor removedfrom the housing.

    Figure 11. Removing the Motor (Side View)

    2.

    3.

    4.

    21

  • CHANGING VARI-DRIVE BELT (Figure 12)

    Complete the above procedures for removing the motor, then remove thethree screws (#1 page 38) (A, Figure 12) and lift out the top bearing cap(#2 page 38) (B). Looking down inside of the housing, locate and re-move two socket head cap screws (#17 page 38) and sleeves (#19 page 38)(C). Next, remove the four screws (#6 page 38) (D) and the screw(#55 page 38) (E) holding the belt housing (G) to the base (#53 page 38).Unscrew and remove the two lower screws (#25 page 36) in the speedchanger bracket just below the speed dial (#2 page 36) (F).

    NOTEOn Models with plastic face plate (#27 page 36)remove screws (#23 page 36) first.

    Figure 12. Removing the Vari-Drive Belt

    The belt housing, complete with speed changer bracket, is now removedfrom its belt housing base (#53 page 38). A slight blow under the speedchanger bracket (#5 page 36) may be needed to separate the belt housing(#10 page 38) from the belt housing base (#53 page 38).

    Remove the old belt (#27 page 38) and replace it with a new belt. DO NOTuse a substitute belt purchased from other than a Bridgeport Dealer.Vibration and heat could result from the use of the wrong belt.

    22

  • CHANGING TIMING BELT (Figure 13)

    Complete the operation for removing the motor. Then put the Hi-Neutral-Lo lever (#15, Figure 10) in the Lo position, remove the drawbar(#14 page 38) (A, Figure 13) and lower the spindle.

    Remove screws (#55 page 38) (B) holding the upper and lower housings(#63 page 38) together, including the two lower screws (C) in speedchanger bracket just below the speed dial.

    Figure 13. Removing Timing Belt

    A slight blow under the speed changer bracket (#5 page 36) may beneeded to separate the upper housing (D) from its base.

    As the housings are being separated, the HTD belt (D) (#36 page 36)still connects them, resisting the separating movement. The separationcan be assisted by gently pushing the belt off the large pulley (#86 page36) as the upper housing is being raised.

    Remove the old belt and replace with a new belt.

    23

  • GENERAL SPEED RECOMMENDATIONS

    Material to be CutRough

    Cut

    705540306080409065

    100150400600

    Feet Per Minute

    Rough andFinish

    80-9060-7050-60

    4080905012090150200. . .....

    Light andFinish Cut

    12090705090

    14070

    150130200300600

    1000

    Cast lron-Soft-(Under 200 Brinnell)Cast Iron-Med.-(200-300 Brinnell)Cast lron-Hard-(Over 200 Brinnell)Steel (Chrome Nickel 40-45 Shore)Steel (Stainless)Steel (Low Carbon)Steel (High Carbon)Bronze (Medium)Bronze (Hard)Brass (Hard)CopperDuraluminumAluminum

    TABLE OF CUTTING SPEEDS AND FEEDS

    Feet PerMinute 15 20 25 30 40 50 60 70 80 90 100

    Diameter,Inches Revolutions Per Minute

    1/1 6"1/8"3/16"1/4"5/16"3 /8"7/16"1 / 2 "5 /8"3/4"7/8"1"1 1/8"1 1/4"1 3 / 8 "1 1/2"1 5 /8"1 3 /4"1 7 /8"2 "

    917458306229183153131115917665575045413835323028

    122261140730624420417515312210287766761555047434038

    1528764509382306255218191153127109958476696358545047

    183391761145836730626222918315313111510291837670656157

    2445122281561148940734930624420417515313612211110294878176

    30561528101976461150943738230625521819117015313912711810910295

    366718331222917733611524458367306262229204183167153141131122115

    4278213914261070856713611535428357306267238214194178165153143134

    4889244516301375978815698611489407349306272244222204188175163153

    55002750183313751100917786688550458393344306275250229212196183172

    611230562037152812221019873764611509437382340306278255235218204191

    24

  • PARTS IDENTIFICATION

    25

  • 26

  • B A S I C M A C H I N E

    ITEM NO.

    12456789101314151617181923313233373839404142434446474849505152535455565758606162646569

    CODE NO.

    21935002060129106089210112161062206206013520601302060138206012810110351010590106282610115552061028220010910611802060021106160210623011011720206012020601262060125101107120600882060121206011710624062060118206011920601202060124206012310115802060097206009310624052060146101103520600941062405106015210601532060206206009520612302060089

    DESCRIPTION

    Quill Housing ADJ. GearRam AdapterSnap RingSocket Set Screw (2 Req.)Vertical Adjusting WormWorm Thrust Washer (2 Req.)Vertical Adjusting Worn ShaftWorm KeyRamSocket Cap Screw (2 Req.)Roll Dowel PinAngle PlateRound HD Drive Screw (5 Req.)Adapter Pivot PinChamfered £ Hardened Washer (7 Req.)Adapter Locking Bolt (3 Req.)Table 36" (2060022 - 42" - 2060023 - 48")Stop Piece T-Bolt (3 Req.)Table Stop Piece (2 Req.)Hex Nut (3 Req.)Table Lock Bolt HandleSaddle Lock BoltSaddle Lock PlungerSocket HD Cap Screw (2 Req.)Gib Adjusting Screw (3 Req.)Table Stop BracketSaddle/Table GibFelt Wipers (4 Req.)Table Lock PlungerTable Lock BoltTable Lock Bolt HandleSaddle/Knee GibSaddle Knee Wiper Plate (2 Req.)Oval Head Screw (6 Req.)SaddleLeft Hand Column Wiper HolderKnee Wiper FeltKnee/Column GibAllen Cap Screw (2 Req.)Right Hand Column Wiper HolderKnee Wiper FeltChip Guards - UpperChip Guards - LowerKnee 12"Stop Screw

    Knee Lock Shaft AssemblyKnee Lock Plunger

    ITEM NO.

    70717273747576777980818283848586878889909192939495969798102103104105118119120121122123124125126127128129130131132133

    CODE NO

    111191210107861011375101127010117552060071206007210622041060205206007010110302061238206006020600802060079206007820600762060077101103020602101060204206007410130782060147106020410622051011220206020910110742060207206005110110332060144206013320601342060139119215022001092060143206013720601412060136101077010611782060140111305126501802069999

    DESCRIPTION

    WasherKnee Binder Plug (Plastic)Dog Point Set ScrewSet ScrewJam NutKeyWasherBevel GearSealed Ball BearingBearing Retainer RingSocket Head Cap ScrewElevating Screw AssemblyHandleElevating CrankGearshaft Clutch InsertDial Lock NutDial with 100 GraduationsDial HolderSocket Head Cap ScrewBearing Retaining RingGrease Sealed BearingBearing CapKeyElevating Shaft for 12" KneeGrease Sealed BearingBevel PinionSet ScrewColumnSocket Head Cap ScrewPedestalElevating Screw NutSocket Head Cap ScrewSpiderRam Lock StudRam PinionRam Pinion HandlePlastic BallChamfered x Hardened WasherTurretRam Clamp BarRam Clamp UntappedRam Clamp TappedSplit PinLocking BoltRam Pinion ScrewWrenchStop BracketStop Pin

    27

  • 28

  • LEADSCREW ASSEMBLY

    (See pages 48 thru 50 for Metric Kits)

    ITEM NO. CODE NO. DESCRIPTION

    12345678101112131415

    1617182021222324262728

    101175520600852060078206008320600841011030206007510602031011074

    * 20601162060115106020410130782061222

    10115922060100206010220600991011074206125020600962060098219018820612332060082

    Jam Nut (3 Req.)Ball Crank Handle (3 Req.)Dial Lock Nut (3 Req.)Dial with 200 Graduations (3 Req.)Dial Holder (3 Req.)Socket Cap Screw (6 Req.)Bearing Retainer Ring (2 Req.)Grease Sealed Ball Bearings (2 Req.)Socket Cap Screw (12 Req.)Right Bearing BracketLeft Bearing BracketGrease Seal Ball BearingNo. 7 Woodruff Key (3 Req.)Longitudinal Feed Screw 42" (48" alsoavailable 2061223)Washer Head Screw (2 Req.)Cross Feed Nut Retaining Screw (2 Req.)Longitudinal Feed NutKey (2 Req.)Socket Cap Screw (4 Req.)Feed Nut BracketKey PinCross Feed NutStop PinCross Feed Screw for 12" KneeCross Feed Bearing Bracket

  • 30

  • J H E A D T O P H O U S I N G

    ITEM NO.

    123456789

    10111213141516171819202223242526272829303132333435363738394041

    CODE NO

    2193502219018321901262190125119023*21935062193506119023211920321011258219351210117431191965219351611920841010507219013121934772190055219347811921011182106219005821935092190058101150611917381192151219012821901272190129101121521901332190134219013211928301192832119179611919222190173

    DESCRIPTION

    Drawbar for R.8 ColletDrawbar WasherUpper Bearing LocknutBearing Sleeve LocknutBall BearingUpper Bearing Spacer (small)Upper Bearing Spacer (large)Ball BearingCompression Spring (4 Req.)Socket Set Screw (2 Req.)Spindle Pulley Bearing SleeveJan NutExternal Lock WasherBrake Ring Screw (3 Req.)Spring (2 Req.)Roll Pin (4 Req.)Brake Lock StudBrake AssemblySpindle PulleySpindle Pulley Hub'V' BeltTiming BeltTiming Belt Pulley FlangeTiming Belt PulleyTiming Belt Pulley FlangeFlat Head ScrewHex Jam NutBlack Plastic Ball Handle (2 Req.)Spindle Clutch LeverCam RingCam Ring Pin (2 Req.)Socket Set ScrewBrake Lock HandleBrake Lock PinBrake Lock WasherSpindle Speed PlateOperating Instruction PlateHex Jam Nut (2 Req.)Lock WasherMotor Mounting Studs (2 Req.)

    ITEM MO.

    42434546495051525354555657585960616263646566676869717273747576777879808182838485

    CODE NO

    2193507219354121901721192151219350821934521011455119572021901202190121119310521901162190115219354811802352190136101307921901371180235101074721900622193505101054010105551011104119023011908061191944119179310117182193515219011421935451010517219018621934431192151219013811920522190040

    DESCRIPTION

    Belt HousingMotor Locknut (2 Req.)Motor Locknut Handle (2 Req.)Black Plastic Ball (2 Req.)Motor PulleyGear Housing CoverRound HO Screw (5 Req.)WickOiler TubeOiler PlugOil CupBull Gear KeySplined Gear HubSpindle Bull Gear AssemblyBearingCountershaftKeyCountershaft GearBearingDowel PinBack Gear Shifter ForkGear HousingDowel Pin (2 Req.)Roll Pin* (2 Req.)Socket Cap Screw (6 Req.)Ball BearingSnap RingLockwasherBearing LocknutHex Nut Hardened (3 Req.)Vertical Tee Bolt (3 Req.)Vertical Bolt Washer (3 Req.)Back Gear Shift CrankRoll PinBack Gear Shift BushingShift CrankBlack Plastic Ball 1" Dia.Gearshift PlungerCompression SpringBelt Guard Assembly

    31

  • 32

  • J H E A D

    (SEE PAGE 48 FOR METRIC KIT)

    ITEM NO.

    123456789101112131415161718192021222324252627282930313233343536373840414243444546474849505152535455565758

    CODE NO

    101144521901632190203219016411923031011287219016521901662190167219016210130781011771219019921901761192209219016821900592190169219017021901381192052101051721934431192151101101010112582190181219350421901752190148219351711908362190149219015021935442190146219017621934402193440119031011936371192208219015510112681011542219015211936352193432219015321934321193635101154710113752190157101050921901982190200

    DESCRIPTION

    RD. HO. ScrewBevel Pinion WasherFeed Bevel PinionFeed Worm Gear Shaft SleeveWorm Cradle BushingSetscrewWorm Gear Spacer (4 Req.)Feed Drive Worm GearFeed Drive Worm Gear ShaftWorm Shaft KeyKeyLocknutWasherCluster Gear KeyFeed Reverse Bevel GearFeed Engage PinWorm Gear CradleWorm Gear Cradle Throw-outShift SleeveGearshift PlungerCompression SpringRoll PinShift CrankBlack Plastic BallCap Screw (3 Req.)Set ScrewCluster Gear Shaft Upper BearingCluster Gears AssemblyCluster Gear KeyRound End KeyCluster Gear ShaftSnap RingBevel Gear BearingBevel Gear Thrust SpacerFeed Reverse Bevel PinionFeed Driving GearKeyCluster Gear Input ShaftFeed Drive GearNeedle BearingBushingWormFeed Worm Shaft BushingSocket Set ScrewNock-it LockscrewFeed Worm Shaft Thrust WasherBushingFeed Reverse Bevel GearFeed Reverse ClutchFeed Reverse Bevel GearBushingSocket Set ScrewSocket Set ScrewReverse Clutch RodRoll PinFeed Worm ShaftPin

    ITEM NO.

    5960616263646566676869707172737475767778798081828384858687888990919293949596979899100101103104105106107108109110111112113114

    CODE NO

    2190201219017910112602190162219006121934461011270219006510110102190138119205221934431010517119215110110142190188219009810112652200110219010511920551192302219354911919201011431101154210112681011542101126811920322190096219010621901042190103219010211908701010717219342721900971190822219006810113081011740219009421900951192151219006710110351011222219016221935472193433118081821935181192165

    DESCRIPTION

    PinFeed Shift RodKP. Set ScrewKeyFeed Gear Shift ForkCluster Gear Shift CrankSocket Set ScrewCluster Gear CoverCap Screw (4 Req.)Gear Shift PlungerCompression SpringShift CrankRoll PinBlack Plastic BallCap Screw (2 Req.)Clutch Ring Pin (2 Req.)Clutch RingSocket Set ScrewBrass PlugOverload Clutch LocknutSafety Clutch SpringOverload ClutchOverload Clutch SleeveSingle Spring Washer (3 Req.)Round Bead Screw (3 Req.)Hock-it LockscrewSocket Set ScrewLockscrewSocket Set ScrewCompression SpringOverload Clutch Lever Spring PlungerQuill Pinion Shaft BushingPinion Shaft Worm Gear SpacerOverload Clutch Worm GearOverload Clutch RingSnap RingDowel PinOverload Clutch Trip LeverOverload Clutch WasherSnap RingClutch An CoverSocket Set ScrewChem Blacked LocknutCam RodTrip HandleBlack Plastic BallFeed Trip BracketCap Screw (2 Req.)Socket Set ScrewKeyFeed Reverse Knob StudReverse KnobSnap Ring

    Handwheel Clutch

    Steel Ball

    33

  • 34

  • J H E A D ( C O N T I N U E D )

    (SEE PAGE 48 FOR METRIC KIT)

    ITEM NO.

    115116117118119120121122123124125127128129130131132133134135136137138140141142144145146148149151152153155156157158159160161162163164165166167168169

    CODE NO

    119205421901541010515219009310105131192053.219345621900922190090219008921935032193511219008111917901191942119023721901972190196219019311902392193513

    119023910115452193540219019210113032193498219018521901102200098119240321901112190109219354621901351191736101141111953061190836219019021900842190082219008310110902193501101307822001111011445

    DESCRIPTION

    Compression SpringHandwheel Clutch Spring ScrewRoll FinCam Rod Sleeve Assy.Roll PinCompression SpringTrip PlungerFeed Trip Plunger BushingTrip Plunger BushingFeed Trip PlungerHandwheelSpindleQuill SkirtLocknutLockwasherBearingSleeveNose-pieceSpindle Dirt ShieldBearing(Bearing Spacer - Large(Bearing Spacer - SmallBearingSpecial Socket Set ScrewCollet Alignment ScrewQuill (O.D. Within .0001")Socket Set ScrewFeed Trip LeverTrip Lever PinQuill Lock SleeveLock HandleFelt WasherQuick Lock BoltQuill Lock Sleeve TappedT-Bolt Assy.Lower Clamping Bolt Spacer (2 Req.)LocknutChem Blacked RD.HD. Screws (2 Req.)Micrometer ScaleSnap RingQuill Micro-stop NutMicrometer NutQuill Stop KnobQuill Stop Micro-screwScrewQuill Pinion ShaftKeySpring PinRD. Head Screw (2 Req.)

    ITEM NO.

    170171172173174175176177178179180181182183184185186187188189190191192

    CODE NO

    10107171013076219018211921651192033220103121900792193436119202021901842190108101126810115422190085219008621900871192207101307710113702190177220103212021702193514

    DESCRIPTION

    Roll PinKeyPinion Shaft Hub ScrewSteel BallCompression SpringRack Feed Handle HubPinion Shaft Hub SleeveSpring CoverClock Spring (Clock Spring Assy. 2193437)Outside Spring PinQuill PinionSocket Set ScrewLockscrewReverse Trip Ball LeverFeed Reverse Trip PlungerReverse Trip Ball Lever ScrewWorm GearKeySocket Set ScrewADJ Worm ShaftPinion Shaft Hub HandleBlack Plastic Ball HandlesQuill Housing

    35

  • 36

  • 2 J H E A D T O P H O U S I N G

    ITEM NO.

    1234567899a9b10111213141516171819202122232425262728293031333536373839404142434445464748

    CODE NO

    101174311800331183646101138021800551185325101142011836551010520101053421800661183720118265521839232180094101106521902011181923118021421820021182178118289221820011011133118290111812331011037101128711836452190201218008711922081183636218009021800651182106218006021800642180059218393311802542180092218006321800531181650118190610117501181986

    DESCRIPTION

    Hex Cap NutVari-Speed DialBronze BearingFull Dog Socket Set ScrewSpeed Changer HousingSpeed Changer Chip ShieldMachine Screws (2 Req.)BearingRoll PinRoll PinSpeed Change StudSpeed Changer ChainDrum SwitchBelt Housing AssemblyTop Bearing CapSoc HD Cap Screw (2 Req.)Roll PinSpringBearingSpeed Change ShaftHandleCaution PlateSpeed Change HandwheelFlat Hd. Cap Screw (2 Req.)Plastic Face PlateSet ScrewSocket HD Cap Screw (4 Req.)Socket Set ScrewBronze BearingPinSpeed Control ShaftWorm GearBearingSpeed Changer Spur GearSpeed Change Chain DrumBeltSpindle Pulley HubTiming Pulley Clutch SleeveSplined Gear Hub.Spindle Bull Gear AssemblyBall Bearing (2 Req.)Snap Ring (2 Req.)Bull Gear Bearing SpacerGear HousingVert. Tee Bolts (3 Req.)Steel Hasher (3 Req.)Hex Jam Nut - Finished HDN. (3 Req.)Ball Bearing Gear Sleeve Washer

    ITEM MO, CODE NO. DESCRIPTION

    49505152S3545556575859606162636465666768697071727375767778798081828384858687

    FOR

    36373886

    21800541011246218010510110161010511118310411820711181794218006111819772180067218009711817321181910218008510112842180098218010011820721011017119215121800992180096101051610110521011012218008810112871013079118023521800752180103118197521839332180076101101125500161191738

    2 HP HEAD,

    1552106255001225500132180091

    Fixed Clutch BracketSocket Set ScrewGuide for Clutch BracketFlat HD Socket Cap Screw (2 Req.)Dowel PinOil CupCompression Spring (3 Req.)Bearing locknutBearing SleeveHave Spring WasherBull Gear Shift PinionHI-LOW Detent PlateHex Nut (3 Req.)Lock Hasher (3 Req.)Studs (3 Req.)Socket Set ScrewAdjustable PlateHI-LOW Detent PlungerSpringSocket Cap Screw (2 Req.)Bakelite Ball HandleHI-LOW Shift CrankHI-LOW Pinion BlockRoll Pin (2 Req.)Socket Cap Screw (4 Req.)Socket HD Cap ScrewMotor Pulley CoverSocket Set ScrewKey (2 Req.)Ball Bearing (2 Req.)Bull Gear Pinion Counter ShaftKeyHave Spring WasherBull Gear PinionBull Gear Pinion Bearing CapSocket HD Cap Screw (2 Req.)Timing Belt PulleyJam Nut

    SUBSTITUTE THE FOLLOWING:

    BeltPulley HubClutch SleevePulley

    37

  • 38

  • 2 J H E A D A S S E M B L Y

    (SEE PAGE 48 FOR METRIC KIT)

    ITEM NO.

    1

    3456788a8b91011121314151617181920212223242526272829303132333435363738394041

    CODE NO

    1011033218009411819771180252118084810110691011745201517115500012550019101114821839232180066101053421800582183920101060421800741011125218009521800892180093118091521800561180253118212421839341180855118212021800822180057118025311820812180073218007821800601011140218007110105012180102118212121800801011287

    DESCRIPTION

    Socket Cap Screw (3 Req.)Top Bearing CapSpring WasherBall BearingSnap Ring No.Socket HO Cap Screw (2 Req.)Hex Jan NutMotor 1 1/2 HP (complete unit) 230/460 3/602 HP Motor2 HP Motor AssemblyHex HO Screw (2 Req.)Belt HousingSpeed Change Chain StudBoll PinSpeed Change PlateDrawbarCotter PinSpeed Change Plate Pivot StudSocket HD Cap Screw (2 Req.)WasherPivot Sleeve (2 Req.)Draw Bar Washer"0" RingSpindle Pulley Bearing Sliding HousingBall BearingPlastic Insert (2 Req.)Adjustable - Driven VaridiscSnap Ring No.BeltStationary Driven VaridiscBrake Bearing CapBall BearingBrake Spring (2 Req.)Brake Shoe Assembly (2 Req.)Spindle Pulley SpacerSpindle Pulley HubHex HD. ScrewBrake Shoe Pivot SleeveRoll Dowel PinDrive KeyKey for ADJ Varidisc Motor ShaftStationary Motor VaridiscSocket Set Screw

    ITEM HO. CODE NO.

    42434445464748495152535455565859606162636465666768697071727374757677

    FOR

    383940424343A444547

    1182123218393111820831182305101106511808601011052118212221800842180107218392321800881011012101155211828931011552218010711828941011552218005310114431185030118081821800832180072119215121901332190134101121521801042180070218006910105341011287

    2 HP HEA

    255000725500042550006118212625500052550023118208325500031170865

    DESCRIPTION

    Plastic Insert (2 Req.)Adjustable Motor Varidisc AssemblySpring for Varidisc Motor ShaftAdjustable Varidisc Spring CollarSocket HD Cap Screw (2 Req.)Set. RingSocket Cap ScrewPlastic KeyKeyTaper PinBelt Housing BaseMotor Pulley CoverSocket Cap ScrewDrive Screw (4 Req.)HI-LOW Range NameplateDrive Screw (4 Req.)Taper Pin (2 Req.)Quill Feed NameplateRivets (4 Req.)Gear HousingRound HD. Machine Screw (3 Req.)Gear Housing PlateSnap RingBrake Finger Pivot StudBrake Operating FingerBakelite Ball HandleBrake Lock HandleBrake Lock PinSocket Set ScrewSleeve for Brake Lock ShaftBrake Lock ShaftBrake Lock CamRoll PinSocket Set Screw

    KeyKeyStationary VaridiscPlastic Insert (2 Req)Adjustable Varidisc AssemblyAdjustable Varidisc AssemblySpringSpring CollarRet. Ring

    39

  • 40

  • M H E A D

    (SEE PAGE 48 FOR METRIC KIT)

    ITEM HO.

    123456789101113141516171819262728293334353637383940414243444546495051A51B52535455A55B55C56

    CODE NO.

    22048262200069220007212002022204834124194012417861202450101104012021022204847101124010117152200109101185512031082204833220485410112361011170220010922001061011455220009322000922200108120202122001112200091220483710130761202452220009022048361010541220103110112652204835

    . 220484522048461202170220346622010322204820220482122048222200073

    DESCRIPTION

    Spindle Pulley Hub, Single Belt DriveSpindle Pulley, Single Belt DriveBearing Retainer RingBall Bearings (2 Req.)Bearing HousingBearing Lock WasherBearing Lock NutPaper GasketCap Screw (6 Req.)V BeltMotor Pulley, Single DriveSet ScrewHex Nut (2 Req.)Chamfered & Hardened WasherMotor Mounting Ring Stud (2 Req.)Oil CupBelt Housing, Single Belt Drive, 60 CycleBelt Guard AssemblySet ScrewHex Head ScrewChamfered & Hardened WasherBrass Quill SkirtRound Head Screw (3 Req.)Quill Feed Clutch KnobSpring CoverOutside Spring PinClock SpringPinion Spring PinSplit BushingQuill Feed PinionPinion KeyFibre Washer (2 Req.)Quill Feed Worn WheelQuill Feed Clutch HubRoll PinHubSet ScrewDrawbar KnobDrawbar, Single Drive #2 MT & #7 B & S TaperDrawbar, Single Drive B-3 TaperBallRack Feed HandleDrawbar NutSpindle, Single Belt *2 MT TaperSpindle, Single Belt #7 B & S TaperSpindle, Single Belt B-3 TaperMicrometer Stop

    ITEM NO.

    57585960616263646566676869707374757677787980818283848586878889909194

    CODE NO101111612028451011411219008410117202200076220010022000992200098220007722001101011265220010122048321201788119194212002012204840

    120020122000642200053101126512002012204842

    12002012200060220009716336382200107220011222000962204849

    DESCRIPTION

    Cap ScrewMicrometer ScaleFlat Head Screw (2 Req.)Micrometer MatHex Nut (4 Req.)Micrometer Lock NutQuill Lock Sleeve, DrilledQuill Lock BoltQuill Lock Bolt HandleMicrometer ScrewBrass PlugSet ScrewQuill Lock Sleeve, TappedQuill HousingBearing Lock NutBearing Lock WasherBall Bearing (4 Req.)Outside Bearing Spacer)Inside Bearing Spacer )Ball Bearing (4 Req.)Long Spacer aligner spring plunger assemblyQuillSet ScrewBall Bearing (4 Req.)

    Machined as unit

    Ball Bearing (4 Req.)NosepieceQuill Feed WormBronze BearingStraight PinStraight PinQuill Feed Worm HubQuill Worm Feed Handwheel Assembly

    4.1