m-solar - first national battery · corner liverpool & bristol roads, benoni south, 1502 p.o....

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M-Solar SANS IEC 60254-2:2008

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Page 1: M-Solar - First National Battery · Corner Liverpool & Bristol Roads, Benoni South, 1502 P.O. Box 5015 Benoni South, 1502 South Africa Telephone: +27 11 741 3600 Fax: +27 11 421 2642

M-Solar

SANS IEC 60254-2:2008

Page 2: M-Solar - First National Battery · Corner Liverpool & Bristol Roads, Benoni South, 1502 P.O. Box 5015 Benoni South, 1502 South Africa Telephone: +27 11 741 3600 Fax: +27 11 421 2642

The tubular plate construction incorporates lowantimonial lead alloy spines in complete contactwith the active material, which is retained by anouter gauntlet. This enables the electrolyte topenetrate freely, ensuring a high power output perunit volume.

The negative plate is of a highly porous paste ona lead alloy grid. This compliments the positiveplate construction, providing a balancedperformance and superior life.

POSITIVE PLATE

NEGATIVE PLATE

Wrap Around SleeveSeparator

WRAP-AROUND SLEEVE SEPARATOR

Microporous polyethylene is speciallycalendered with ribs. Fully enclosed platescannot develop “mossing” or shorts betweenthe plates. Extended battery life is achievedusing sleeved plates

INJECTION MOULDED CONNECTOR HEAD

The bolt-on connector facilitates easy cellreplacement. The terminal post is totallyenclosed and acid resistant for maximum safety.Orifice for voltage readings.

The new grommet style terminal assembly allowsthe terminal to slide upwards as the plate growswith age. The tight seal prevents electrolytespillage.

TERMINAL SEAL

FLOAT LEVEL INDICATOR

Max/Min mark are clearly visible and easy to read.

Moulded float for accurate level control. Moulding allows hydrometer and thermometer usage.

CONTAINER AND LID

The lid is heat-sealed to the container ensuring an excellent bond. This is vital to Mechanical strength and safety.

Positive Plate

Moulded Plastic Bolt Head

Lead Plated Steel Bolt

Threaded brassinsert maximizesTerminal toconnector conductivity

Bolt on connector to terminal assembly

Terminal Cover

Negative Plate

Moulded O-Ring

Grommet Seal

Separator Guard

Negative Grid

Inter Cell Connector

Positive Spines

Negative Plate

Page 3: M-Solar - First National Battery · Corner Liverpool & Bristol Roads, Benoni South, 1502 P.O. Box 5015 Benoni South, 1502 South Africa Telephone: +27 11 741 3600 Fax: +27 11 421 2642

Type

Vo

ltag

e Capacity @ 25°C (Ah)Battery Dimensions (mm) Approx

Battery Mass (kg)

Acid Volume per Cell (litres)

Length(mm) “L”

Width (mm) “W”

Height (mm) “H”

C5 C10 C20 C100

3 MIL 15S 6 406 435 470 575 585 182 445 80 5.6

3 MIL 17S 6 464 500 535 655 585 198 445 91 6.3

3 MIL 19S 6 522 560 605 740 585 210 445 106 6.8

3 MIL 21S 6 580 625 670 820 585 230 445 116 7.2

3 MIL 25S 6 696 750 805 985 585 262 445 133 8.4

2 MTL 25S 4 780 840 900 1105 411 262 497 97 10.7

2 MTH 27S 4 988 1065 1145 1400 415 262 558 120 11.3

2 MTE 21S 4 1020 1100 1180 1445 415 230 735 127 13.0

2 MTE 25S 4 1224 1320 1415 1735 415 262 735 145 14.2

2 MTE 27S 4 1326 1430 1535 1880 415 262 735 154 15.0

2 MTE 29S 4 1428 1540 1655 2025 415 262 735 161 14.0

Battery Specifications

Note: Operating S.G. = 1.280 ± 0.01

Cable Application

M-Solar MonoblockConnectors

35

mm

2

70

mm

2

Inter Cell (150mm) CB475 CB499

Inter Tray (360mm) CB549 CB551

Take-off (2000mm) CB552 CB5540

2

4

6

8

10

12

0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100

CU

RR

EN

T I

N A

MP

S A

S A

% O

F 1

00

HO

UR

C

AP

AC

ITY

HOURS DURATION TO 100% DEPTH OF DISCHARGE

CURRENT Vs TIME OF M-SOLAR CELLS TO 1.85 VOLTS

Example:21 Amp discharge on 2MTL 25S

equivalent to (21/1050) x 100 = 2% of 100-hour capacity. Therefore from graph, duration to full discharge will be 45 hours.

N.B.

If supplied asloose cells,the batterymust besupportedeither bycontainers orclamping, topreventbulging ofthe containerwalls.

Page 4: M-Solar - First National Battery · Corner Liverpool & Bristol Roads, Benoni South, 1502 P.O. Box 5015 Benoni South, 1502 South Africa Telephone: +27 11 741 3600 Fax: +27 11 421 2642

Corner Liverpool & Bristol Roads,Benoni South, 1502

P.O. Box 5015 Benoni South, 1502South Africa

Telephone: +27 11 741 3600Fax: +27 11 421 2642

Established in 1931, First National Battery is a leading manufacturer of lead acid batteriesin South Africa.

The company produces more than 2 200 000 batteries annually to provide electrical powerfor passenger cars, trucks, tractors, forklift trucks, boats, railway locomotives and

coaches, underground locomotives, miners’ cap lamps, power stations, switchyards, farm lighting, solar systems, computers, telecommunications equipment ……

and a host of other uses.

First National Battery acknowledges that superior technology, consistentproduct quality and dedicated customer service are minimum requirements to

enable the company to maintain its position as an industry leader.

The company’s values are represented by its motto: World Class Battery Manufacturer

Proof of these values is to be found in the many products and service quality awardsand certificates presented to First National Battery over many years of service

to battery users.

4 DEDICATED MANUFACTURING SITES:

Buffalo View Road, East London 22 800m2 Production Area

ISO 9001: 2008, ISO 14001: 2004 and TS 16949 2009

Industrial Battery Manufacturing:Forktruck Batteries, Standby Batteries,

Mining Batteries

Settlers Way, East London 11 700m2 Production Area

ISO 14001: 2004 and TS 16949 2009 Automotive Battery Manufacturing:

10 000 Batteries per Day also

Technical Centre

Fort Jackson7 800m2 Production Area

ISO 14001: 2004 and TS 16949 2009Plastic Injection Moulding:

50 Ton - 860 Ton Injection MouldingMachines

18 Million Pieces per AnnumAlso Toolroom

Liverpool Road, BenoniISO 9001: 2008, ISO 14001: 2004 and

TS 16949 2009Lead Smelter:

17 000 Tons Recycled Lead per AnnumAlso Warehousing & Distribution

Formation & Finishing LineMarketing & Finance Divisions

MSolar: October 2016

In the interests of continuing advancement we reserve the right to modify specifications without prior notice.Copyright subsists in this work. Any unauthorised reproduction, adaption and copying of this document are acts of copyright infringements and entitles First National Battery to take action.